Getinge Blue 8080 User manual

Blue 80/80 Field Light, Installation,
Operators, Service and Parts Manual.

HAN40527, Rev A

Getinge USA, Inc.

1777 East Henrietta Road
Rochester, NY 14623-3133 USA
Phone: [phone]

BLUE 80/80 FIELD LIGHT, INSTALLATION, OPERATORS, SERVICE AND PARTS MANUAL

HAN40527, Rev A, 21 April, 2006

Related Publications: 56351056/B Hanaulux Blue 30/80 Operating Instructions

56321004A Hanaulux Blue 30/80 Spare Parts Lists

DESCRIPTION OF SYMBOLS & NOTES IN MANUAL

DANGER

“Danger” notes alert the user to the possibility of serious injury or death.

“Warning” notes alert the user to the possibility of personal injury.

“Caution” notes alert the user to the possibility of damage to the equipment.

“Notes” alert the user to pertinent facts and conditions.

This manual contains proprietary information of Getinge USA, Inc. It shall not be reproduced
in whole or in part without the written permission of Getinge USA, Inc.

is a registered trademark. Copyright 2006

 by Getinge USA, Inc.

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Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual
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Table of Contents

SECTION 1: GENERAL DESCRIPTION: .........................................................................................................2

1.1

BLUE 80 LAMPHEAD ....................................................................................................................................2

1.2 BLUE 80/80 POWER SUPPLY .......................................................................................................................2

1.3 BLUE 80/80 SUSPENSION SYSTEM............................................................................................................... 3

SECTION 2: REMOVAL OF EXISTING CASTLE 2420 LIGHT SYSTEM FROM ISO SHELTER...................4

2.1

DISCONNECT POWER AT MAIN BREAKER PANEL ............................................................................................. 4

2.2 REMOVE JUNCTION BOX, CONDUIT AND WIRING .............................................................................................4

2.3

REMOVE EXISTING LIGHT SYSTEM ................................................................................................................ 5

2.4 REMOVE WIRES FROM LIGHT SYSTEM ...........................................................................................................6

2.5 REMOVE TRANSPORTATION CEILING PADS ....................................................................................................6

2.6

REMOVE DIMMER SWITCH ............................................................................................................................7

SECTION 3: INSTALLATION OF LIGHT SUSPENSION, WIRING AND BRACKETS ...................................8

3.1

INSTALLATION OF CEILING MOUNTED TRANSPORTATION PLATES AND STRAPS ...............................................8

3.2.

POWER SUPPLY BRACKET .......................................................................................................................... 9

3.3 CEILING PLATE AND FLANGE...................................................................................................................... 11

3.4 CEILING FLANGE TO MAIN ARM INSTALLATION ............................................................................................12

3.5

MAIN ARM INSTALLATION...........................................................................................................................13

3.6 MAIN ARM WIRING AND CONDUIT INSTALLATION .........................................................................................14

3.7 CEILING COVER INSTALLATION................................................................................................................... 15

3.8

LOW VOLTAGE AC WIRE RUN FROM POWER SUPPLY TO LIGHT CONNECTION..............................................16

3.9 HIGH VOLTAGE AC WIRE FROM POWER SOURCE TO POWER SUPPLY .........................................................17

3.10

SPRING ARM TO MAIN ARM INSTALLATION ................................................................................................18

SECTION 4.0: INSTALLATION OF LAMPHEADS AND POWER SUPPLY: ................................................ 20

4.1

REMOVING COMPONENTS FROM SHIPPING CASE.........................................................................................20

4.2

LAMPHEAD INSTALLATION ..........................................................................................................................22

4.3 POWER SUPPLY INSTALLATION AND CONNECTION ......................................................................................25

4.4 SETTING POWER SUPPLY TAPS .................................................................................................................26

4.5

INITIAL SETTING OF POWER SUPPLY VOLTAGES ......................................................................................... 27

SECTION 5: SECURING BLUE 80 MAIN ARMS ...........................................................................................29

REMOVAL OF BLUE 80 LAMPHEADS AND MAQUET POWER SUPPLY ...............................................................29

5.1

5.2

SECURING MAIN ARM AND SPRING ARMS ..................................................................................................... 29

SECTION 6.0: OPERATION OF THE BLUE 80/80 LIGHT SYSTEM: ...........................................................31

6.1

SETTING UP LIGHT SOURCE .......................................................................................................................31

6.2

ENERGIZING THE POWER SUPPLY. ............................................................................................................. 32

SECTION 7.0: PREVENTIVE MAINTENANCE OF BLUE 80/80 LIGHT SYSTEM........................................33

INSPECTION BY THE OPERATOR .................................................................................................................33

7.2

7.3

CLEANING/DISINFECTION........................................................................................................................... 34

7.4 STERILIZING THE HANDLES ........................................................................................................................34

SECTION 8.0: CORRECTIVE MAINTENANCE..............................................................................................35

8.1

TROUBLESHOOTING PROCEDURES .............................................................................................................35

8.2 LIGHTHEAD REMOVAL PROCEDURES...........................................................................................................36

8.3

SPRING ARM TENSION ADJUSTMENT PROCEDURE ........................................................................................ 37

8.4

SETTING THE BRAKE PRESSURE OF THE BLUE 80 LIGHTHEAD ......................................................................37

8.5 REPLACEMENT OF BULBS...........................................................................................................................38

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SECTION 9. TROUBLESHOOTING THE POWER SUPPLY ......................................................................... 39

SECTION 10.0: PARTS LISTING ...................................................................................................................41

BLUE 80 LIGHTHEAD PARTS ....................................................................................................................42

10.2

10.3 ISO SHELTER MOUNTING KIT ..................................................................................................................43

10.4

POWER SUPPLY......................................................................................................................................56

10.5 REUSABLE SHIPPING CONTAINER. ...........................................................................................................62

F

IGURES

F

IGURE 1: POWER BREAKER.................................................................................................................................4

F

IGURE 2: JUNCTION BOX .....................................................................................................................................4

FIGURE 3: EXISTING LIGHT SYSTEM ...................................................................................................................... 5

FIGURE 4: REMOVING WIRES FROM LIGHT SYSTEM ................................................................................................ 6

F

IGURE 5: REMOVING TRANSPORTATION CEILING PADS .........................................................................................7

F

IGURE 6: REMOVE DIMMER SWITCH.....................................................................................................................7

FIGURE 7: INSTALLATION OF VELCRO STRAPS........................................................................................................ 8

F

IGURE 8: POWER SUPPLY BRACKET INSTALLATION............................................................................................... 9

FIGURE 9: DRILLING TEMPLATE ...........................................................................................................................10

FIGURE 10: POWER SUPPLY MOUNTING BRACKET ...............................................................................................10

F

IGURE 11: BOLT/BRACKET POSITIONING ............................................................................................................ 10

FIGURE 12: CEILING FLANGE AND PLATE .............................................................................................................11

F

IGURE 13: CEILING FLANGE AND PLATE .............................................................................................................12

FIGURE 14: MAIN ARM INSTALLATION ..................................................................................................................13

FIGURE 15: CONDUIT INSTALLATION ....................................................................................................................14

F

IGURE 16: RETAINING RING ASSEMBLY..............................................................................................................15

FIGURE 17: RETAINING CLAMPS, HOOD ASSEMBLY .............................................................................................. 15

FIGURE 18: ASSEMBLED HOOD ASSEMBLY ..........................................................................................................15

F

IGURE 19: LOW VOLTAGE AC CONNECTIONS ..................................................................................................... 16

FIGURE 20: AC OUT CABLE ROUTE.................................................................................................................... 16

FIGURE 21: HIGH VOLTAGE AC WIRE/PLUG ........................................................................................................ 17

F

IGURE 22: SPRING ARM TO MAIN ARM INSTALL ..................................................................................................18

FIGURE 23: INSERTING MALE LIGHT PLUG ...........................................................................................................19

FIGURE 24: BLUEMMSA CONTAINER LABEL ...................................................................................................... 20

F

IGURE 25: BLUE 80 LIGHT CONTAINER INVENTORY ............................................................................................ 21

FIGURE 26: LAMPHEAD INSTALLATION ................................................................................................................. 22

F

IGURE 27: SPRING ARM CONNECTION ...............................................................................................................23

F

IGURE 28: SECURING LAMPHEAD ...................................................................................................................... 23

F

IGURE 29: RETAINING RING/PROTECTIVE COVER...............................................................................................24

IGURE 30: MILITARY POWER SUPPLY ................................................................................................................25

F
F

IGURE 31: PRIMARY/SECONDARY TAPS .............................................................................................................26

F

IGURE 32: BLUE 80 BULB ACCESS PANEL..........................................................................................................27

FIGURE 33: BLUE 80 VOLTAGE MEASUREMENT....................................................................................................28

F

IGURE 34: VELCRO STRAP, P/N HAN40475...................................................................................................... 29

F

IGURE 35: SPRING ARM STRAPPING POSITION .................................................................................................... 30

F

IGURE 36: CEILING MOUNTED VELCRO STRAP, P/N HAN40468......................................................................... 30

FIGURE 37: BLUE 80 LAMPHEAD .........................................................................................................................31

F

IGURE 38: LAMPHEAD ALIGNMENT ..................................................................................................................... 31

F

IGURE 39: BLUE 80/80 POWER SUPPLY ............................................................................................................ 32

IGURE 40: WEIGHT BALANCER ..........................................................................................................................36

F
F

IGURE 41: BLUE 80 LIGHTHEAD BRAKE SCREW...................................................................................................36

F

IGURE 42: SPRING ARM BRAKE ADJUSTMENT...................................................................................................... 37

IGURE 43: BLUE 80 LIGHTHEAD BRAKE ADJUST .................................................................................................. 37

F
F

IGURE 44: LIGHT BULB REPLACEMENT PROCEDURE ............................................................................................38

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IGURE 45: SCHEMATIC, WIRING, POWER SUPPLY, MILITARY ............................................................................... 40

F
F

IGURE 46: FLANGE AND SUSPENSION ................................................................................................................41

FIGURE 47: SPRING ARMS AND LIGHTHEADS ....................................................................................................... 41

FIGURE 48: BLUE 80 LIGHT COMPONENTS........................................................................................................... 42

F

IGURE 49: HAN40457 ASSEMBLY, CONDUIT, ½” EMT, 28.5” LONG ...................................................................44

F

IGURE 50: HAN40460 ASSY, RING, ANCHOR PLATE,.........................................................................................45

FIGURE 51: HAN40464 TOGGLE, SPRING WING..................................................................................................46

F

IGURE 52: HAN40465 ROUND HEAD SCREW, ZP.............................................................................................. 47

FIGURE 53: HAN40466 PLATE, HOLDING, VELCRO ............................................................................................. 48

FIGURE 54: HAN40467 TEMPLATE, MOUNTING, TRANSFORMER BOX, ARMY ........................................................49

F

IGURE 55: HAN40468 STRAP, VELCRO, 2” .......................................................................................................50

FIGURE 56: HAN40475 COVER, TRANSPORT, ARM .............................................................................................51

FIGURE 57: HAN40482 CONNECTOR, TURN LOCK, FEMALE, 20 AMP .................................................................. 52

F

IGURE 58: HAN40487 ASSEMBLY, CABLE, AC OUT, EXTERNAL, ARMY ..............................................................53

FIGURE 59: HAN40541 BRACKET, MOUNTING, ELECTRICAL BOX, ARMY ..............................................................54

FIGURE 60: HAN40551 NUT, WIRE, TWIST LOCK, YELLOW..................................................................................55

F

IGURE 61: HAN40489 ASSEMBLY, POWER SUPPLY, ARMY, SHEET 1 OF 6..........................................................56

F

IGURE 62: HAN40489 ASSEMBLY, POWER SUPPLY, ARMY, SHEET 2 OF 6..........................................................57

FIGURE 63: HAN40489 ASSEMBLY, POWER SUPPLY, ARMY, SHEET 3 OF 6..........................................................58

F

IGURE 64: HAN40489 ASSEMBLY, POWER SUPPLY, ARMY, SHEET 4 OF 6..........................................................59

FIGURE 65: HAN40489 ASSEMBLY, POWER SUPPLY, ARMY, SHEET 5 OF 6..........................................................60

F

IGURE 67: BLUEMMSA REUSABLE SHIPPING CONTAINER.................................................................................. 62

Tables

Table 1: Parts Inventory Checklist……………………………………………………………………………………1
Table 2: Blue 80/80 System Technical Data……………………….………………………….…………………….2
Table 3: Transformer Secondary Tap Voltages…………………………..…………………………….……….…26
Table 4: Preventive Maintenance Recommendation…………………………………………………………..…..32
Table 5: Mechanical/Optical Troubleshooting…………….……………………………….……………………..…34
Table 6: Power Supply Troubleshooting………………………………………………….……………….………...36
Table 7: Upper Level System Part numbers/components…………………………….……………….………..…40
Table 8: Blue 80 Part numbers/description…………………………………………….……………….…………...41
Table 9: ISO Mounting kit……………………………………………….……………….……………….…………...42

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The following is the suggested tool list for proper installation.

Tools Required for Installation of the Blue 80/80 Field Light

Item

Socket Set up to 1" socket
Flatblade Screwdriver #1 and #2
Phillips Screwdriver #2 and #3
Wire Cutters
Tape Measure
Open/Closed End Wrench set to 1"
Metric Allen Set
Electric Drill
9/16" Drill Bit
Digital Multimeter

The following is an inventory checklist of items for Blue80/80 Field Light System

Received Part Number Item Name

BLUE80/80CASE

SHIPPING CONTAINER

Yes No BLUE80/80 CASE Container, Reusable Shipping (1)
Yes No 5607-7852 Blue 80 Lightheads (2)
Yes No
Yes No
Yes No
Yes No
Yes No

ISO Mounting Kit

Yes No HAN40457 Assy, conduit, 1/2" emt (1)
Yes No HAN40460 Assy, ring, anchor plate (1)
Yes No HAN40464 Toggle, spring wing (4)
Yes No HAN40465 Screw, rh, .250-20, UNC-3A (4)
Yes No HAN40466 Plate, holding, velcro (2)
Yes No HAN40467 Template, mtg, xfmr box, army (1)
Yes No HAN40468-24 Strap, velcro, 2" x 24" (1)
Yes No HAN40468-40 Strap, velcro, 2" x 40" (1)
Yes No HAN40475 Cover, transport, arm (2)
Yes No HAN40482 Conn., Turn lock, female 20amp (1)
Yes No HAN40487 Assy, cable, ac out, external (1)
Yes No HAN40541 Brkt, mtg, elect box, army (2)
Yes No HAN40551 Nut, wire, twist, yellow (6)
Yes No X0216 Tape, electrical, black (1)
Yes No HAN40580 Bubble Level(1)

Suspension System

Yes No 569004905 Ceiling Flange (1)
Yes No 569004990 Suspension, Duo, Blue 80 (1)
Yes No 569004991 Spring Arm (2)

HAN40489 Assembly, Power supply, Army (1)
5605-3036 Bulb: B80 21.5v 130w (2)
5605-0756 Handle: Plastic, 200 series (3)
5605-0756 Handle: Plastic, 200 series (3)
HAN40457 Blue 80/80 Field Light, Installation/Operators Manual (1)

Table 1: Part Inventory Checklist

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Section 1: General Description:

The dual Blue 80 light system is designed for installation into a military ISO Shelter. It is a
light system that can be disassembled and assembled for rapid deployment of the shelter.
The main and spring arms are permanently secured to the shelter, and the lampheads and
power supply are removable for shipment.

1.1 Blue 80 Lamphead

• Multifunctional filter and reflector system with 1,500 facets and specially coated reflector
provides high precision, true-to color and neutral white light

• Illuminance at 80,000 lux

• Equipped with a two-stage interference filter for additional infra-red filtering

• Automatic back-up system from primary to secondary light source

• Integrated ON/OFF switch, easily accessible on the light head

• Sterilizable Handle

• Full rotation around the central axis with accurate positioning where required

Table 1 provides technical data on the Blue 80 lamphead and power supply.

1.2 Blue 80/80 Power Supply

The power supply was designed for installation into a portable military ISO shelter. Mobility of
this system was a major consideration, thus the Blue 80/80 power supply was designed to be
hung via a wall mounted bracket assembly, and electrically connected with simple quick
disconnects on both the AC input and the AC output lines.

The Blue 80/80-power supply has a matched pair of transformers. Each transformer supplies
power to one lamphead. The transformers step-down the incoming voltage (110VAC to 120VAC)
into multiple secondary voltages, ranging from 24.5VAC to 27.5VAC, to accommodate for
tolerances with incoming voltages and wiring resistance.
Power resistors are placed in series with both outputs to reduce the voltage sent to enable the
bulb to operate at its specified 21.4VAC.

An inline fuse assembly is mounted on the output of the transformer to protect both lightheads.
The fuse is rated at 9 amps, 32 volts. The circuit is protected on the primary side by SPDT 20­amp breaker switches installed on the front panel. Both switches are labeled and switch the
incoming AC power to each light. The breakers have visible light indication, showing the
ON/OFF switch position.

The input AC voltage is fed into the housing with a female connector. It is mated with a turn lock
style, male connector. This turn style connector is embedded within the housing enclosure and
will mate up to the input connector. These connectors are a quarter locking twist design thus
ensuring positive connection when mated together.

The output AC low voltage connection utilizes a female plug connector. This, in turn, will mate
up to a matched male connector and will be terminated at a junction box for the cable run to the
ceiling mounted light system.

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1.3 Blue 80/80 Suspension System

The Blue 80/80-suspension system is made up of (3) section. The upper section is a (2) plate
system; a mounting plate that attaches directly to the ceiling of the shelter, and a suspension
plate that attaches to the mounting plate. The dual extension arm is secured to the suspension
plate, and the spring arms are secured to the main arm. Table 1 provides technical data on the
Blue 80-suspension system.

Lighting Data Blue 80 Lamphead

Illumination Ec at 39.5 in(1m) distance 80,000 lux
Light field diameter at 39.5 in (1M) distance 7 in (18cm)
Working distance 27.5 - 51 in (70-130cm)
Depth of working area with homogenous light field 23.75 in (60cm)
Depth of light exit 13.75 in (35cm)
Color temperature 4,300 Kelvin
Color rendering index Ra 93
Max. temperature increase in operation field 13 Degree C
Temperature increase at surgeon’s head 2 Degree C
Luminous efficiency 250lm/W
Total irradiance 320 W/m2
Power consumption Max 150W
Dimension of lighthead 19.5 x 14.5 z 8in (500x370x200mm)
Weight of lighthead 12lb (5.5kg

Electrical Data Blue 80/80 Power Supply

Weight of Box 61.5 lbs. (135.3 kg)
Input Voltage 110-120VAC, 60 Hz, 1 phase
Input Current Per Transformer 4.35 - 6.16 amps

Output Voltage

Output Current Per Transformer 5.5 amps at 21.4VAC

Suspension System Blue 80/80 Suspension

Main Arm lengths

Weight of main arm system
Spring Arms 25.4” (619.8mm)
Weight of spring arms 9 lbs. (4.1kg).
Ceiling plate dimensions 15.54” OD
Ceiling plate weights 32 lbs. (70.4kg)

Environmental storage

To meet the environmental conditions for storage and transportation specified in MIL-STD­810, environmental test methods and engineering guidelines, the Blue 80/80 Power supply,
and Lamp heads must be packaged in the Getinge supplied shipping case, Pt#
Blu8080case, Hardigg Pt # dsi-80205-1100.

NOTE: Power supply model HAN40489 is only to be used in ISO shelter with Dual 80/80

systems, Part Number

Table 2: Blue 80/80 System Technical Data

Multiple taps, 19.5 volts to 27.5 volts
with 120 VAC input.

39” (1000mm) upper arm, (33”)
850mm lower arm

40 lbs.

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Section 2: Removal of existing Castle 2420 Light System from ISO Shelter

This section covers the removal of the existing Castle 2420 light systems from the ISO Shelter.

2.1 Disconnect power at main breaker panel

2.1.1 Turn off all power to the lights by turning off the appropriate breaker switches. The breaker
numbers to the lights are listed on the door, inside the breaker panel. See Figure 1.

Figure 1: Power Breaker

2.2 Remove junction box, conduit and wiring

Remove the junction box cover to access the wires and junction box mounting screws.
Depending on the method used to secure the wires, either twist the wire nuts off, or if
compression wire nuts were used, cut the wires from the wire nuts. After separating the wires,
remove the screws holding the junction box to the ceiling. Next, remove the screws securing
the junction box and conduit from the ceiling channel. Pull the wires through the conduit, but
do not remove them from the ceiling channel at this time. See Figure 2.

Figure 2: Junction Box

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2.3 Remove existing light system

Remove the light heads from the ceiling straps and lower the light heads as far as possible

DANGER

before removing the light system from the ceiling. While one person holds the light system, a
second person shall remove the three bolts securing the lights to the ceiling. Safely lower the
light system to the ground. This is a two-person procedure, and extreme caution should be

used to avoid having the light system drop or fall on someone. See Figure 3.

Straps

Figure 3: Existing Light System

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2.4 Remove wires from light system

Remove the strain relief on the far end of the ceiling wire channel located along the middle of
the ISO Shelter ceiling. Pull the cable out approximately 6 inches and cut the Green, White
and Black wires above the black cable insulation. It may be necessary to reach into the end of
the wire channel, and pull the wires out from the end of the wire channel in order to get them
to move freely. At this point do NOT remove the Green ground wire, as it will be used as a pull
wire to run the new wiring through the channel.
Remove the White and Black power wires by pulling one at a time through the opening in the
middle of the channel, or by pulling them out the open end of the channel. It may be necessary
to use needle nose pliers to remove the wires through the strain relief in the middle of the
channel, to get the wire connector through the strain relief, if this option is used. See Figure 4.

Cut wires
here after
removing
cable from
strain relief

Figure 4: Removing Wires from Light System

2.5 Remove transportation ceiling pads

Remove the two transportation-ceiling pads with straps that secure the light heads to the
ceiling. Replace the bolt and washer back into the ceiling after removing the straps, as they
will be used later to secure the new arm system transportation straps.
See Figure 5.

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Figure 5: Removing Transportation Ceiling Pads

2.6 Remove dimmer switch

Unscrew the front cover on the dimmer switch, and cut the three power wires to the cable on
the right hand side. Disconnect the strain relief from the main power feed cable, and pull the
cable out of the box. The strain relief will not be used, and can be discarded. The existing
cable will be used on the new light system. After removing the cable, unscrew the backing
plate from the wall. Remove the strain relief at the ceiling wire channel, and pull the cable and
wires out. The strain relief at the ceiling wire channel will be used later in Step 3.8. See
Figure 6.

After removing the ceiling
pad, reinstall the bolt and
washer into the existing
threaded hole in the ceiling.

The power cable
will be used with
the new light

Figure 6: Remove Dimmer Switch

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Section 3: Installation of Light Suspension, Wiring and Brackets

This section covers the installation of the Blue 80/80 light system transport system, the main
suspension, wiring, and power supply brackets into the ISO Shelter. This step is performed once
during initial installation of a system.

Before starting the installation, make sure the ISO Shelter is completely level, using the
leveling devices associated with the shelter. If the ISO shelter is not level prior to installation,
the light systems will not hang properly.

3.1 Installation of Ceiling Mounted Transportation Plates and Straps

Unscrew the bolts and washers from the ceiling that were used to secure the ceiling pads in
step 2.3. There are two different length straps, 24" and 40". Mount the 24" closest to the main
cable channel, and the 40" on the other side. If they are mounted with the 40" nearest the
main cable channel, it will have no effect on the operation of the tie down system. Take the
bolt and washer, and slide it through the bottom of the ceiling plate, which is the side without
the groove in it. There is a small hole in the Velcro, approximately 6" from the buckle. Slide the
Velcro strap onto the bolt, with the "fuzzy" loop side facing up, or away from the ceiling plate
surface. The strap will sit in the groove machined into the ceiling plate, and the "fuzzy" loop will
make contact with the ceiling. Secure the ceiling plate to the top of the shelter and tighten, with
the strap running parallel to the ISO shelter (door to door). There are (2) plates per light
system, (4) total. See Figure 7.

Door Door

Figure 7: Installation of Velcro Straps

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3.2. Power Supply Bracket

3.2.1 Taking a tape measures and a piece of tape, measure down from the ceiling 22 inches,
and from the end of the side wall 11 inches, and place the tape in this area. Go back
and mark and exact centerline location of 22 inches down and 11 inches across onto the
tape. This measurement will be either the top right or top left-hand hole for the drilling
template, depending on which light system is being installed. (right hand shown). See
Figure 8.

22"

11"

Figure 8: Power Supply Bracket Installation

3.2.2 Take the drill template and line up with the marked centerline on the top right or left

hand hole, (depending on which of the two light systems is being installed). Using tape
and a level, line up the template parallel to the floor, and tape the template to the wall.
After the template is installed, mark the four holes onto the wall, and remove the
template. Drill (4) small pilot holes approximately 1/8" to 1/4" in diameter, then finish
using a 5/8" drill bit. See Figure 9.

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Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual
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Figure 9: Drilling Template

3.2.3 Take (2) .250-20 x 1 1/2" long threaded bolts, and insert through the Power Supply

Mounting Brackets, and screw on the spring nuts. See Figure 10.

Figure 10: Power Supply Mounting Bracket

3.2.4 It is necessary to leave a very minimum amount of threads securing the spring nut to

the bolt. Push the spring nuts into the holes, and push the bolt and bracket securely
against the wall to enable the spring clip to open. It may be necessary to tighten and
loosen the bolts a few times in order to get the spring clips to engage correctly. If a
spring clip comes loose from the bolt, the spring clip can be removed from the wall
with a pair of needle nose pliers or a similar tool. See Figure 11.

4 Bolts and
Spring Clips

Figure 11: Bolt/Bracket Positioning

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Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual

acket

and Washers

HAN40527, Rev A, 21 April, 2006

3.3 Ceiling Plate and Flange

Mount the ceiling plate to the ceiling of the ISO shelter using the mounting hardware provided.
The ceiling plate must be aligned so the conduit-mounting bracket is facing the wiring channel.
It will line up directly to the threaded hole in the wiring channel from where the previous
conduit was removed in step 2.2. This is a two-person installation. See Figure 12.

Conduit Mounting
Br

Ceiling plate is heavy, and caution should be taken when installing. Two people
should install this plate, one securing it in position, while the other installs the
hardware.

Figure 12: Ceiling Flange and Plate

(3) Mounting Bolts

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3.4 Ceiling Flange to Main Arm Installation

Slide cable from Main Arm through the throat of the Ceiling Flange. Align the (4) holes, (2)
above and (2) below the circular plate of the ceiling flange, and slide over main arm tube.
Secure to the Main Arm tube with the (4) countersunk screws provided.
See Figure 13.

(2) Screws
below circular
plate

(2) Screws
above circular
plate, (not
shown)

Figure 13: Ceiling Flange and Plate

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3.5 Main Arm Installation

Before installing the Main Arm, The majority of the hardware on the ceiling plate must be

removed. All that should remain on the (6) studs of the ceiling plate, is (1) hex nut per stud, (6)
total. Screw these (6) nuts all the way flush to the plate. To aid in the installation of the Main
Arm, place (1) flat washer on each stud, and tape it to the ceiling plate. This will allow easier
installation of the Main Arm to the ceiling plate. The Main arm installation is a two person
operation, and the Main Arm must be aligned correctly before attaching any further mounting
hardware. There is a small notch machined out of the top of the Main Arm tube that must run
parallel to the conduit-mounting bracket. This notch is for the cable to sit in when the Main Arm
is tightened to the ceiling plate. Once the Main Arm is aligned with the notch, secure the Main
arm to the (6) studs using a flat washer, a lock washer and a hex nut on each stud. Slowly
tighten the lower nuts, but do not tighten them completely. Make sure the cable is still sitting in
the notched cutout while tightening the nuts. Once the upper tube of the Ceiling Flange is
almost touching the Ceiling Plate, take the small bubble level supplied with the installation kit,
and adjust the lower nuts until the Ceiling flange is sitting level on the studs. At this time,
tighten the upper nuts down onto the Ceiling Flange, checking afterwards to make sure the
Flange is still level.

NOTE: If Spring Arms are to be installed on Main Arm before mounting Main Arm to
ceiling flange, follow Steps 3.10.1 and 3.10.2 first, then install unit as shown above.

See Figure 14.

(1) Nut
(1) flat washer
per stud above
ceiling flange

Figure 14: Main Arm Installation

(1) Nut
(1) lock washer
(1) flat washer
per stud below
ceilin

flange

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3.6 Main Arm Wiring and Conduit Installation

Take the small black grommet from the ceiling cover, and slide it over the conduit. Next, take

the power cable from the Main Arm and slide it through the cut end of the conduit, exiting the
end with the compression fitting. Take the end of the cable and tape it to the existing green
lead wire exiting the middle of the ceiling wiring channel from the old light system. Slowly pull
the green wire through the wiring channel at the far end of the channel. After the wire has
successfully been pulled through the end of the wiring channel, screw the conduit into the
existing threaded hole in the wiring channel and tighten. Next, secure the opposite end of the
conduit under the conduit-mounting flange located on the Ceiling Plate and tighten. See Figure

15.

Existing
green wire

Main arm cable
taped to green
wire

Conduit
compression
fitting

Figure 15: Conduit Installation

Conduit

Ceiling cover
grommet

Conduit
mounting
flange

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3.7 Ceiling Cover Installation

3.7.1 Around the main axle, you must now mount the retaining brackets. This is done by
clamping the two brackets around the axle, screw side out. Tighten Screws. See Figure

16.

Figure 16: Retaining Ring Assembly

3.7.2 Place the clamps onto the hood assembly as shown in Figure 17.

3.7.3 Place both hood pieces around the main shaft, inserting the bottom of hood into the
groove from the small retaining ring. Ensure that rubber grommet around conduit fits
snugly inside of hood. Screw hood assembly to plate assembly. See Figure 18.

Figure 17: Retaining Clamps, Hood Assembly

Figure 18: Assembled Hood Assembly

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3.8 Low Voltage AC Wire Run from Power Supply to Light Connection

3.8.1 Place the existing strain relief black rubber grommet (from Step 2.6) and nut over the 6
wire, 5 foot long, "AC out" cable end, leaving approximately 12" to 16" of cable. Place the
cable through the side of the wiring channel and pull the wires through the open end of the
channel. Take the 6-wire cable from the light system, and match the 6 wires from the AC
out cable, and secure together using the wire twist nuts provided. After securing the wires
together with the wire nuts, take the black electrical tape supplied and wrap the wire nuts
and wires securely together. See Figure 19.

Figure 19: Low Voltage AC Connections

3.8.2 Push the taped wire/cable bundle into the open end of the wiring channel, slowly pulling

the "AC out" cable through the strain relief in the wire channel. After successfully placing
the taped ends of the cables back into the open end of the wiring channel, secure the
"AC out cable to the wiring channel with the strain relief grommet and nut. See Figure 20.

5' "AC OUT"

Compression
fitting

Figure 20: AC OUT Cable Route

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3.9 High Voltage AC Wire from Power Source to Power Supply

Take the female 20-amp connector and remove the rubber back, which will expose the two
cable clamping screws. Slide the rubber backing over the existing power cable that was cut
from the dimmer switch box. Slide the connector body over the cable. Splice the (3) wires from
the cable approximately 1 1/2" to 2 1/2" long, and strip the ends of the wires approximately
1/4" to 1/2" long. Secure the Green wire to the position marked "W", The Black wire to the
position marked "X" and the White wire to the position marked "Y". After securing the wires to
the connector, push the cable into it's housing, and secure the two-connector pieces together
with the (3) screws on the top of the connector. Next, pull the cable tight and secure the cable
to the connector by tightening the two sides screws. Slide the rubber back piece onto the back
of the connector, until it snaps into place. See Figure 21.

Figure 21: High Voltage AC Wire/Plug

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HAN40527, Rev A, 21 April, 2006

3.10 Spring Arm to Main Arm Installation

3.10.1 Unscrew the (2) screws securing the cover to the top of the Main Arm, and pull the
connector out of the Main Arm before proceeding. The Spring Arm must first be locked into
a downward position before installing. Slide the Spring Arm into the Main Arm and align
and insert the retaining pin provided with the arm, into the retaining pin hole as shown,
while holding the spring arm in the down position. This is a two-person installation. One
person should hold the Spring Arm firmly in place, while the other inserts the pin, to avoid
any injury.

Use caution when installing the Spring Arm. It is under extreme spring tension,
and can cause serious injury if it slips out of your hand and springs upward. Avoid
leaning your head over the Spring Arm during installation, and have someone help
hold the Spring Arm in position while inserting the retaining pin. See Figure 22.

Retaining pin

Retaining pin

h

Figure 22: Spring Arm to Main Arm Install

Male

r

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3.10.2

Insert the Spring Arm into the Main Arm and install the two screws provided with the arm,

and gently tighten in place. Push the Male connector at the top of the Main Arm into the
Female connector of the Spring Arm and reinstall the (2) screws securing the cover and
connector into place in the Main Arm. Do not remove retaining pin in Spring Arm at this
point. It will be removed after the light head has been installed. See Figure 23.

Figure 23: Inserting Male Light Plug

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Section 4.0: Installation of Lampheads and Power Supply:

This section covers the repeated installation of the lampheads and power supply into the ISO
shelter.

Section 4.0 of this manual will be repeated every time the ISO shelter is assembled.

4.1 Removing Components from shipping case.

4.1.1 Verify correct shipping container by referring to label on side of container. See Figure 24

Figure 24: BLUEMMSA Container Label

4.1.2 Unfasten the 16 quick twist connect fasteners from around the shipping container.

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4.1.3 Open container and verify that the following items shown in Figure 25 are present.

• (1) HAN40489 Maquet Power Supply(s)

• (2) 5607-7852 Blue 80 Lampheads

• (2) 5605-3026 Spare Light Bulbs

• (3) 5606-0756 Sterile Handles

• (1) HAN40580 Bubble Level

• (1) HAN40527 Manual, Blue 8080 Field Light Rev A

Figure 25: Blue 80 Light Container Inventory

4.1.4 All parts shall be stored as shown in Figure 25 above, when system is packed for
shipment.

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4.2 Lamphead Installation

Use care when pulling the connector out using needle nose pliers. This can damage
the connector if squeezed too much via the pliers, or deformed by using too much
force. If any resistance is encountered when pulling the connector out, stop pulling
and check for obstructions.

4.2.1 If the mating connector is located inside the tube of the Spring Arm end, carefully pull
it out using a pair of needle nose pliers. If the connector is outside the arm, bypass
this step. See Figure 26.

Figure 26: Lamphead Installation

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4.2.2 Remove the Blue 80 Lamphead from its protective shipping container. Connect the
mating connectors from the Spring Arm and Blue 80 Lamphead together. Make sure
the connectors are securely fastened before proceeding.
See Figure 27.

Figure 27: Spring Arm Connection

4.2.3 Slide the Blue 80 Lamphead into the Spring Arm, aligning the mounting hole. Secure
the Lamphead onto the spring arm using the socket head cap screw provided and
tighten. See Figure 28.

Figure 28: Securing Lamphead

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4.2.4 Remove the retaining pin from the side of the Spring Arm and snap the protective
cover onto the end of the spring arm. Place the retaining pin in the lamphead
transportation box for future use. See Figure 29.

Remove
retaining pin

Figure 29: Retaining Ring/Protective Cover

Install protective
end cover

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4.3 Power Supply Installation and Connection

Remove the Power Supply from its shipping container. Lift the Power supply onto the wall
brackets next to the breaker panel. Connect the AC power to the "AC IN" connector located on
the bottom right hand side of the Power supply. Connect the Lamphead power supply cable to
the "AC OUT" connector located on the bottom middle section of the power supply. Both
connections are labeled accordingly on the front of the Power Supply enclosure. See Figure 30.

The Power Supply is extremely heavy, and care should be taken to avoid dropping it.
It is highly recommended to have two persons lift the Power Supply into place.

Power
supply

"AC IN"
power cable

"AC OUT"
cable to
lamphead

Figure 30: Military Power Supply

Mounting
brackets

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4.4 Setting Power Supply Taps

The taps to select are dependent upon the incoming voltage at the primary winding. Both the
primary and secondary taps may need to be changed to obtain the optimal voltage across the
bulb at the lamphead. See Figure 31 for Tap locations.

Primary tap
locations on
transformers

Secondary tap

H4

DONGA

CATALOG NSC-29H9­PRI.
SEC.
PHASE
HERTZ
KVA
SERIAL

locations on
transformers

LOW ER

LIGHT

TRANSFORMER

H3

IN DU ST RIA L

TRANSFORM

110/115/12

24....2

SINGL
60
.500
P0312

X6X8 X7 X5 X4 X3 X1

H2 H1

ENCL
INS .
INS .
TEM P.

Figure 31: Primary/Secondary Taps

U

L

LISTED

SA

C

LR56

416­180
55 C

TRANSFORMER

H4

DONGA

CATALOG NSC-29H9­PRI.
SEC.
PHASE
HERTZ
KVA
SERIAL

H3

INDUSTRIAL

TRA NS FOR M

110/115/12

24....2

SINGL
60
.500
P0312

X6X8 X7 X5 X4 X3 X1

UPPER

LIGHT

ENCL
IN S.
IN S.
TEM P.

H2 H1

U

L

LISTED

SA

C

LR56

416­180
55 C

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4.5 Initial Setting of Power Supply Voltages

4.5.1. Table 2 provides recommended secondary tap positions based upon using input taps
H1-H4. The secondary voltages are set to achieve the approximate 21.4vac across the
lampheads bulb.

Primary
Voltage

Primary AC

Input Tap

Recommended

Output Tap

Approximate

Voltage at Light
110vac H1 and H4 X1 and X8 21.32vac
111vac H1 and H4 X1 and X8 21.50vac
112vac H1 and H4 X1 and X7 21.31vac
113vac H1 and H4 X1 and X7 21.55vac
114vac H1 and H4 X1 and X6 21.38vac
115vac H1 and H4 X1 and X6 21.55vac
116vac H1 and H4 X1 and X5 21.28vac
117vac H1 and H4 X1 and X5 21.50vac
118vac H1 and H4 X1 and X4 21.35vac
119vac H1 and H4 X1 and X4 21.48vac
120vac H1 and H4 X1 and X3 21.20vac
121vac H1 and H4 X1 and X3 21.40vac
122vac H1 and H4 X1 and X3 21.58vac
123vac H1 and H4 X1 and X2 21.31vac
124vac H1 and H4 X1 and X2 21.46vac
125vac H1 and H4 X1 and X2 21.66vac

Table 3: Transformer Tap Voltages

4.5.2. To measure the voltage across the bulb, you must use a standard multimeter
set at VAC. Access the light panel on rear of Blue 80 light head. See Figure 32

Figure 32: Blue 80 Bulb Access Panel

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Precaution will be taken while measuring voltage in rear of light panel. Possibility
of shock and/or burns could occur while performing this procedure.

4.5.3 Insert multimeter leads as shown into rear of bulb that is designated by the
letter “R”. This is the main bulb; the other bulb is backup and only illuminates
when the main bulb is burnt out. See Figure 33

Figure 33: Blue 80 Voltage Measurement

4.5.4 Adjust the secondary taps shown in Chapter 5.3, Figure 28, to achieve 21.5 VAC,

+ - ½ volt across the bulb.

4.5.5 After properly checking and setting the voltage at both lampheads and transformers, the

system can be placed into operation.

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Section 5: Securing Blue 80 Main Arms

5.1 Removal of Blue 80 lampheads and Maquet power supply

5.1.1 Secure all power to Blue 80 Lamp System by disconnecting main power from the
Maquet power supply.

5.1.2 Remove the lampheads from main arm. NOTE: Ensure the stop pin is in main

arm as described in step 3.10.1.

5.1.3 Place lamphead(s) within shipping container as shown in Figure 25.

5.1.4 Remove all cabling (2) from Maquet power supply. Remove power supply from wall
mount and store in shipping container as shown in Figure 25.

5.2 Securing main arm and spring arms

5.2.1 Place Velcro Strap P/N HAN40475 on main arm as shown in Figure 34.

Figure 34: Velcro Strap, P/N HAN40475

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5.2.2 Rotate spring arm towards main axle and place both Velcro straps around arm as
shown in Figure 35.

Figure 35: Spring Arm strapping position

5.2.3 The final strap will be placed around the main arm as shown in shown in Figure 36.

Figure 36: Ceiling Mounted Velcro Strap, P/N HAN40468

5.2.4 Repeat procedure for the second main arm unit. When complete, system is ready
for shipment.

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Section 6.0: Operation of the Blue 80/80 Light System:

6.1 Setting up Light source

6.1.1 The Blue 80 Light head is designed to operate in the ranges of 27.5 – 51 inches. This will
allow the light to apply the 80,000-lux over the operation field in an even field of light. To
view the light wave pattern, refer to the below picture. See Figure 37.

Figure 37: Blue 80 Lamphead

6.1.2 The dual Blue 80 light sources allows a total of 160,000 lux (80,000 lux each lamp head) to
be used on the patch area from a wide variety of angles. This light arm was designed with
the ergonomics of the ISO shelter in mind and is small and compact in nature. To move
the light heads where needed, simply place a sterilizable Handle onto light attachment and
adjust according to doctor’s field of view needs. See Figure 38.

Figure 38: Lamphead Alignment

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6.2 Energizing the Power Supply.

6.2.1 The power supply has two front panel mounted breaker switches, each controlling the
voltage for the upper or lower light assembly. Once the power supply is attached via its
main AC IN and AC out power cables, the unit is ready for operation. The breakers are
individually labeled and by depressing the rocker switches, a green light will illuminate
showing the transformers inside the power supply are connected to 120VAC power. See
Figure 39.

Figure 39: Blue 80/80 Power Supply

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Section 7.0: Preventive Maintenance of Blue 80/80 Light System

DANGER OF BURNS

before starting any PMs

DANGER

DANGER OF INJURY:

head, Arm is under great pressure and severe injuries will
occur.

DANGER OF BODILY HARM:

7.1 Preventative maintenance is recommended to keep the lights operational when required.

Maintenance Task When Performed Details

Power Supply Mounting
Bracket Check

Illumination (Lux) Verification Every 6 months

: The lighthead heats up during operation. Allow cooling off

ENSURE Spring Arms are restrained when removing light

Disconnect the Power supply from the mains and make it
voltage-free before starting any repair work

Check fasteners to ensure that the

Prior to every installation

brackets are tight and secured to the
wall.

Using a lux meter, check for proper
output = 80,000 Lux measured at 39
inches from lamphead, with 7.1-inch
circular pattern.

Lamphead inspection Every 6 months Replace according to Chapter 8.5

Spring Arm Tension Adjustment

Every 3 months or as
necessary

Adjust according to Chapter 8.3

Table 4: Preventative Maintenance Recommendations

7.2 Inspection by the Operator

The Blue 80/80 light heads and supporting structure is to be inspected by the operator every six
months, with particular attention to the following points:

• Defects in point work

• Cracks in plastic parts

• Deformation in the supporting system

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7.3 Cleaning/Disinfection

To avoid damage to plastic and glass parts, do not use any scouring agent, or
any cleaning agent which is alkaline, acidic or contains alcohol (e.g. ethanol,
propanal or aldehyde).

• Only disinfect the apparatus when it is cold

• We recommend our tested cleaning/disinfection agent HANAU-clean

• Because there are a great number of cleaning/disinfecting agents on the market, and we do

not know their interactions with plastic used, damage cannot be ruled out if other agents
are used.

• For cleaning, use a soft, lint-free cloth

7.4 Sterilizing the handles

Please immediately replace all damaged Handles showing cracks or
deformations because these could fall down into the wound.

• Push in the spherical catch of the Handle and pull Handle off downwards

• Push the Handle back on until you hear the catch click, check for proper seat.

• Place the Handles standing upright and with the open side facing down

• Do not exceed a sterilization temperature of 134 degrees Celsius

• Avoid letting the Handles come into contact with other objects while they are being

sterilized.

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Section 8.0: Corrective Maintenance

DANGER OF BURNS: The lighthead heats up during operation. Allow cooling off

DANGER

8.1 Troubleshooting procedures

Table 5 provides a quick reference for troubleshooting the Blue 80/80 system.

before starting any repair work

DANGER OF INJURY:

DANGER OF BODILY HARM:

ENSURE Spring Arms are retrained when removing light head,

Arm is under great pressure and severe injuries will occur.

Disconnect the Power supply from the mains and make

it voltage-free before starting any repair work

Table 5: Mechanical/Optical Troubleshooting

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8.2 Lighthead removal procedures

8.2.1 Remove lid (1) from the movable side of the weight balancer (2). See Figure 40.

8.2.2 Swing the weight balancer towards the floor and insert retaining pin (3) into drill hole (4).
See Figure 40.

Figure 40: Weight Balancer

Failure to insert the retaining pin far enough into the drill hole may cause the
weight balancer to bounce up and cause injuries. Check that the weight balancer
is firmly locked into position before you let go.

8.2.3 Unscrew hexagon socket screw (1). Unscrew brake screw (2). See Figure 41.

8.2.4 Pull off Handle (3) off weight balancer and disconnect the plug connection (4). See
Figure 41.

Figure 41: Blue 80 lighthead brake screw

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Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual
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8.3 Spring arm tension adjustment procedure

8.3.1 Remove the lid of moveable weight balancer arm (1) and also, on the Blue 80-weight
balancer, the lid of fixed weight balancer arm (2). See Figure 42

8.3.2 Turn adjustment nut (3) by half a turn maximum: make sure to hold the hexagon socket
screw on the other side of the Blue 80-weight balancer. See Figure 42.

Figure 42: Spring arm brake adjustment

8.3.3. Turn clockwise if the light head sinks down or turn counter clockwise if the light head moves
up.

8.3.4 Check whether the light balancer stops moving in every position. Continue adjusting until
arm no longer moves from desired position.

8.3.5 Put the lid back on weight balancer.

8.4 Setting the brake pressure of the Blue 80 lighthead

CAUTION HIGH TEMPERTURE: The light heads heat up during operation. Make sure
to let the light head cool off before you set the brake pressure.

8.4.1 Let the light head cool off. Set the brake pressure of the light head by tightening or
loosening brake pressure adjustment screw (1) underneath light head Handle (2). See
Figure 43.

Figure 43: Blue 80 Lighthead brake adjust

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8.5 Replacement of bulbs

Please note to use replacement bulbs supplied by Getinge to reach the safe function and
the technical lighting data. DO NOT touch the glass body of the halogen bulb with bare
fingers. When the yellow signal lights up at the lower side of lighthead, this indicates
that the reserve bulb has taken over operation. To avoid a complete failure of the
lighting system, please replace the main bulb as soon as possible. The position of the

main lamp is indicated by a dot on the reflector shield.

8.5.1 Slightly push in lid (1) on the hood (2) and push to one side. See Figure 44

8.5.2 Take out socket (5) towards to the top.

Figure 44: Light bulb replacement procedure

8.5.3 Remove broken halogen bulb (3) from the side of the connection lead.

8.5.4 Remove spare lamp (4) marked with “R” and put into the socket of the main lamp.

8.5.5 Put in new bulb into the socket of the spare lamp.

8.5.6 Put both lamps back into the reflector in a way that the marked position “R” on the
reflector and the socket is opposite. Put lid back on and check the lid for safe seating.

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Section 9. Troubleshooting the Power Supply

The following is a list of probable faults and their associated corrective action. Observe all
safety precautions when working on this unit. See Table 6 for Troubleshooting Guide and
Figure 45: Schematic, Wiring, Power Supply, Military.

Failure Probable Cause Corrective Action

- Reset main breaker

Unit does not
energize

• Main Breaker

• Main AC IN Connector

• H1 or H4 Terminals (Primary)

• AC wires loose (inside)

- Disconnect and reset AC IN Connector

- Check voltage at H1/H4, Possible bad
Primary Transformer. Order and replace.

- Check for loose wires, retighten as
necessary

Upper and/or Lower
Light will not
energize

Breaker indicator on,
but light not working

Light bulbs burning
out too quickly

Front panel ON light
indicators not
working

• Front panel breaker(s)

• Light bulb(s)

• Loose wire on front breakers

• Transformer secondary fuse

• Light bulb(s)

• AC OUT Connector

• AC OUT Connections

• Incorrect secondary voltage

settings

• Bad ground on breaker

• Blown LED indicator

Table 6: Power Supply Troubleshooting

- See if light indicator is on. If not, reset
breaker

- Replace bulb(s)

- Reterminate wires on breaker assembly

- Replace 9 amp secondary fuse(s)

- Replace light bulb(s)

- Reset AC Out Connector

- Check for broken wires on AC OUT
Connector

- Adjust secondary voltages by moving X2-X8
to set voltage to 21.4vac as read at light
head

- Check Red and Black 28 AWG wires on
secondary of breaker. Reterminate wires.

- Replace 20 Amp breaker assembly

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Figure 45: Schematic, Wiring, Power Supply, Military

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Section 10.0: Parts Listing

10.1 Table 7 provides upper level part numbers for Blue 80 system components.

Ceiling Flange

1

Item PART NUMBER PART NAME FIGURE

1 569004905 Ceiling Flange Figure 46
2 569004990 Suspension, Duo, Blue 80 Figure 46
3 569004991 Spring Arms Figure 47
4 5607-7852 Blue 80 Lightheads Figure 47
5 BLUE80/80CASE Blue 80 Shipping Container Figure 24

Table 7, Upper level system part numbers/components

Duo 80 Suspension

2

Spring Arm (2)

3

Blue 80 Lampheads

4

Figure 46: Flange and Suspension

Figure 47: Spring Arms and Lightheads

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10.2 Blue 80 Lighthead Parts

10.2.1 Figure 48 below, designates part numbers for Blue 80 lighthead, Part number
5607-7852. For individual component breakdown, refer to Table 7.

1

6

7

8

9

2

10

3

11

4

5

12

13

14

Figure 48: Blue 80 Light Components

Item Part number Part description

1 5605-3016 Blue switch 1 pole 250 v 10 a
2 5605-3083 Blue80, Handle-adapter
3 5605-0756 Handle; plastic ;2000 series; pkg. (3)
4 5605-3071 Assy PCB. b80 light head
5 5605-3067 Blue 80 disc, glass
6 5605-3069 Blue 80 with leaf spring
7 5605-3026 Bulb; B80 21.5v; 130 w
8 5605-3073 Blue 80 bulb sockets

9 5605-3256 Blue 80 bulb wire
10 5605-3070 Cover
11 5605-3154 Assy, dome cap cover lighthead
12 5605-3074 Blue 80 wiring complete
13 5605-3068 Blue 80 reflector
14 5605-3271 Blue 80 reflector f.

Table 8: Blue 80 Part Number/Descriptions

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10.3 ISO Shelter Mounting Kit

10.3.1 Table 9 provides the parts contained in the ISO Mounting Kit, Part Number
HAN40525. The individual part drawings follow.

Figure Part number Part description

49 HAN40457 Assy, conduit, 1/2" emt
50 HAN40460 Assy, ring, anchor plate
51 HAN40464 Toggle, spring wing
52 HAN40465 Screw, rh, ph,.250-20, unc3a,
53 HAN40466 Plate, holding, velcro
54 HAN40467 Template, mtg, xfmr box, army
55 HAN40468-24 Strap, velcro, 2" x 24"
55 HAN40468-40 Strap, velcro, 2" x 40"
56 HAN40475 Cover, transport, arm
57 HAN40482 Conn., Turn lock, female 20 a
58 HAN40487 Assy, cable, ac out, external
59 HAN40541 Brkt, mtg, elect box, army
60 HAN40551 Nut, wire, twist, yellow

Table 9: ISO Mounting Kit

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Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual
HAN40527, Rev A, 21 April, 2006

Figure 49: HAN40457 Assembly, Conduit, ½” EMT, 28.5” Long

44

Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual
HAN40527, Rev A, 21 April, 2006

Figure 50: HAN40460 Assy, Ring, Anchor Plate,

45

Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual
HAN40527, Rev A, 21 April, 2006

Figure 51: HAN40464 Toggle, Spring Wing

46

Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual
HAN40527, Rev A, 21 April, 2006

Figure 52: HAN40465 Round Head Screw, ZP

47

Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual
HAN40527, Rev A, 21 April, 2006

Figure 53: HAN40466 Plate, Holding, Velcro

48

Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual
HAN40527, Rev A, 21 April, 2006

Figure 54: HAN40467 Template, Mounting, Transformer Box, Military

49

Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual
HAN40527, Rev A, 21 April, 2006

Figure 55: HAN40468 Strap, Velcro, 2”

50

Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual
HAN40527, Rev A, 21 April, 2006

Figure 56: HAN40475 Cover, Transport, Arm

51

Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual
HAN40527, Rev A, 21 April, 2006

Figure 57: HAN40482 Connector, Turn Lock, Female, 20 AMP

52

Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual
HAN40527, Rev A, 21 April, 2006

A

B

F

E

C

D

Figure 58: HAN40487 Assembly, Cable, AC Out, External, Military

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Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual
HAN40527, Rev A, 21 April, 2006

Figure 59: HAN40541 Bracket, Mounting, Electrical Box, Military

54

Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual
HAN40527, Rev A, 21 April, 2006

Figure 60: HAN40551 Nut, Wire, Twist Lock, Yellow

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Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual
HAN40527, Rev A, 21 April, 2006

10.4 Power Supply

10.4.1 The following drawings provide the power supply part numbers. See Figures 61-66.

Figure 61: HAN40489 Assembly, Power Supply, Military, Sheet 1 of 6

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Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual
HAN40527, Rev A, 21 April, 2006

MAQUET HANAULUX

LIGHT POWER SUPPLY

FOR USE ONLY WITH

THE DUO BLUE 80

MILITARY LIGHT SYSTEM

LOWER

LIGHT

BREAKER

ON

I

O

OFF

UPPER

LIGHT

BREAKER

ON

I

O

OFF

The grounding reliability can only be achieved
when connected to the main power cord.

AC IN

AC IN

AC OUT

Figure 62: HAN40489 Assembly, Power Supply, Military, Sheet 2 of 6

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Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual
HAN40527, Rev A, 21 April, 2006

R

UPPER

LIGHT

BREAKER

OUTPUT VOLTAGE

SELECTION

32V~

LOWER

LIGHT

BREAKER

F1 F2

LOWER LIGHT UPPER LIGHT

MDL 9A 32V~ MDL 9A 32V~

HAN40586 Rev. A

TRANSFORMER

H4

H3

INDUSTRIAL CONTROL

110/115/120

24....27

SINGLE
60
.500

P03129

X6X8 X7 X5 X4 X3 X1

WHITE

UPPER

LIGHT

TRANSFORMER

ENCL RTG:
INS. SYST:
INS. CLASS:
TEMP. RISE:

H2H1

U

L

LISTED 215H

SA

C

LR560

416-105
180 C
55 C

BLUE

BLACK

GREEN

ORANGE

WHITE

GREEN

LOWER

LIGHT

TRANSFORMER

H4

H3

DONGAN

CATALOG NO: NSC-29H9-1853
PRI. VOLTS:

110/115/120

SEC. VOLTS:

24....27

PHASE:

SINGLE
60

HERTZ:

.500

KVA
SERIAL NO:

P03129

Fuse ID

Protects

H2H1

INDUSTRIAL CONTROL

TRANSFORMER

X6X8 X7 X5 X 4 X3 X1

U

LISTED 215H

C

LR560
ENCL RTG:
INS. SYST:

416-105

INS. CLASS:

180 C

TEMP. RISE:

55 C

F1 F2

L

SA

DONGAN

CATALOG NO: NSC-29H9-1853
PRI. VOLTS:
SEC. VOLTS:
PHASE:
HERTZ:
KVA
SERIAL NO:

GREEN

BLACK

AC IN

AC OUT

Figure 63: HAN40489 Assembly, Power Supply, Military, Sheet 3 of 6

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Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual
HAN40527, Rev A, 21 April, 2006

AC IN

AC OUT

Figure 64: HAN40489 Assembly, Power Supply, Military, Sheet 4 of 6

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Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual
HAN40527, Rev A, 21 April, 2006

MAQUET

LIGHT POW

FOR USE

THE DUO

MILITARY LIG

LOWER

LIGHT

BREAKER

ON

I

O

OFF

UPPER

LIGHT

BREAKER

ON

I

O

OFF

Figure 65: HAN40489 Assembly, Power Supply, Military, Sheet 5 of 6

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Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual
HAN40527, Rev A, 21 April, 2006

Getinge USA Inc.
7371 Spartan Blvd East
North Charleston, SC 29418
Ref #___________________________

BLU80/2006/2/001

Serial #_________________________

HAN40489

ID #____________________________

Military Power Supply Assy

Model #_________________________

Supply Input: 60HZ, 1 Phase, 110-120VAC
Power Input: 350 Watts
Power Output: 21.4VAC @ 6.5Amps

To safely store or transport this
power supply in accordance with
Mil-Std-810, place in Getinge
supplied case, pt # Blu8080ca se,
Hardigg pt # DSI-80205-100.

Figure 66: HAN40489 Assembly, Power Supply, Military, Sheet 6 of 6

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Blue 80/80 Field Light, Installation, Operators, Service and Parts Manual
HAN40527, Rev A, 21 April, 2006

10.5 Reusable Shipping Container.

10.5.1 The drawings shown are information on the reusable shipping containers.

Figure 67: BLUEMMSA Reusable shipping container

62

Telephone [phone])
Getinge USA, Inc.
1777 East Henrietta Road
Rochester, NY 14623-3133 USA

Fax [phone]