Fujitsu fi-6140, fi-6240, fi-6130, fi-6230 Maintenance Manual

fi-6140/fi-6240 fi-6130/fi-6230 Image Scanner fi-614PR, Imprinter Maintenance Manual

08	July 27, 09	K.Okada	A.Miyoshi	I.Fujioka	Refer to Revision Record on page 2.
07	Nov.12, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
06	Mar.10, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
Rev.	DATE	DESIGN	CHECK	APPR.	DESCRIPTION
Design	July 27, 2007 K.Okada CHECK K.Okada					APPR. T.Anzai

TITLE	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR
	Maintenance Manual
DRAW	P1PA03540-B0XX/6	CUST.
No.
PFU LIMITED Page		1 /257

	Revision Record
	Edition	Date published	Revised contents
	01	July 27, 2007	First version released
	02	August 31, 2007	47, 48: Error Recovery Guide messages added.
			77, 106-107, 114: Replacement procedure changed.
	03	September 20, 2007	78, 122, 128, 171: Photos changed.
			93: Reference step changed.
	04	November 14, 2007	fi-6130/fi-6230/fi-614PR added.
			P30, 44: Maintenance parts numbers revised.
			P12, 13: Specification revised.
			Chapter 5 and Section 8-6: Screw classification added.
	05	December 18, 2007	P110: Tension when the spring balance touches the rib revised.
			P226: Tips for removing the inner cover added.
			P233-234: LF Motor belt tension adjustment procedure revised.
			P253-254: Screw specifications added.
	06	March 10, 2008	P49, 68: “J0” error added.
			Section 1-1-2: Minimum document (A8) size changed.
	07	November 12, 2008	Section 4-3-11: Procedures on “Vertical straight streaks appear in scanned image” added.
			Section 5-3-4: Procedure for cleaning “Glass inside of Flatbed” changed.
			Appendix 2: Emulation mode” added.
			Section 4-3-23 (P61): Troubleshooting for “F4: Background changeover unit alarm” revised.
	08	July 27, 2009	Section 5-9-5 (P95): Notes on US Sensor FX installation added.
			Section 6-1, 6-1-5 (P156, 167): Notes on Maintenance mode (white level adjustment) added.

The contents of this manual are subject to change without prior notice.

All rights reserved. Copyright© PFU LIMITED 2007-2009

08	July 27, 09	K.Okada	A.Miyoshi	I.Fujioka	Refer to Revision Record on page 2.
07	Nov.12, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
06	Mar.10, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
Rev.	DATE	DESIGN	CHECK	APPR.	DESCRIPTION
Design July 27, 2007 K.Okada CHECK K.Okada						APPR. T.Anzai

TITLE	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR
	Maintenance Manual
DRAW	P1PA03540-B0XX/6	CUST.
No.
PFU LIMITED Page		2 / 257

This manual provides the technical information such as maintenance, troubleshooting procedure and parts replacement procedure for field Engineers on fi-6140/fi-6240/fi-6130/fi-6230 image scanner.

This manual is for use as a maintenance tool only.

For information that is not contained in this manual, refer to the following manuals:

Item	Manuals	P/N *	Remarks
1	fi-6140/fi-6240 Image Scanner Operator’s Guide	P3PC-2062-xxEN	Attached to fi-6140/fi-6240 (CD-ROM)
2	fi-6140/fi-6240 Image Scanner Getting Started	P3PC-2052-xxEN	Attached to fi-6140/fi-6240 (booklet)
3	fi-6130/fi-6230 Image Scanner Operator’s Guide	P3PC-2162-xxEN	Attached to fi-6130/fi-6230 (CD-ROM)
4	fi-6130/fi-6230 Image Scanner Getting Started	P3PC-2152-xxEN	Attached to fi-6130/fi-6230 (booklet)
5	fi-614PR Imprinter Operator’s Guide	P3PC-2112-xxEN	Attached to fi-614PR (CD-ROM)
6	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR	P4PA03540-B0XX/6
	Illustrated Parts Catalog
	* xx represents revision number of the manuals.

Special information, such as warnings, cautions, is indicated as follows:

WARNING

This indication alerts operators to an operation that, if not strictly observed, may result in severe injury or death.

This indication alerts operators to an operation that, if not strictly observed, may result in safety hazards to personnel or damage to equipment.

NOTICE provides 'how-to" tips or suggestions to help you perform a procedure correctly.

Be careful not to power off the scanner while communicating with the host computer. In case that the scanner is accidentally powered off during communication with the host, follow the procedure below:

1.Power off the host computer

2.Power on the scanner.

3.Power on the host computer.

08	July 27, 09	K.Okada	A.Miyoshi	I.Fujioka	Refer to Revision Record on page 2.
07	Nov.12, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
06	Mar.10, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
Rev.	DATE	DESIGN	CHECK	APPR.	DESCRIPTION
Design July 27, 2007 K.Okada CHECK K.Okada						APPR. T.Anzai

TITLE	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR
	Maintenance Manual
DRAW	P1PA03540-B0XX/6	CUST.
No.
PFU LIMITED Page		3 / 257

Microsoft, Windows, and Windows NT are registered trademarks of Microsoft Corporation in the United States and/or other countries.

ISIS, QuickScan and their respective logos are trademarks or registered trademarks of Pixel Translations, a division of Captiva Software Corporation in the United States.

Adobe, the Adobe logo, and Acrobat are either registered trademarks of Adobe Systems Incorporated in the United States and/or other countries.

Other product names are the trademarks or registered trademarks of the respective companies.

References to operating systems (OS) and applications are indicated as follows:

Windows 2000: Microsoft® Windows® 2000 Professional operating system.

Windows XP: Microsoft® Windows® XP Professional operating system (32-bit/64-bit)

Microsoft® Windows® XP Home Edition operating system.

Windows Server2003: Microsoft® Windows ServerTM 2003 Standard Edition operating system (32-bit/64-bit)

Windows Vista: Microsoft® Windows VistaTM Home Basic operating system (32-bit/64-bit)

Microsoft® Windows VistaTM Home Premium operating system (32-bit/64-bit)

Microsoft® Windows VistaTM Business operating system (32-bit/64-bit)

Microsoft® Windows VistaTM Enterprise operating system (32-bit/64-bit)

Microsoft® Windows VistaTM Ultimate operating system (32-bit/64-bit)

Where there is no distinction between the different versions of the above operating system, the general term “Windows” is used.

08	July 27, 09	K.Okada	A.Miyoshi	I.Fujioka	Refer to Revision Record on page 2.
07	Nov.12, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
06	Mar.10, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
Rev.	DATE	DESIGN	CHECK	APPR.	DESCRIPTION
Design July 27, 2007 K.Okada CHECK K.Okada						APPR. T.Anzai

TITLE	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR
	Maintenance Manual
DRAW	P1PA03540-B0XX/6	CUST.
No.
PFU LIMITED Page		4 / 257

			Contents
Chapter 1			Overview ................................................................................................................	10
1-1	Specification..........................................................................................................................................			10
1-1-1 Features .....................................................................................................................................................................				10
1-1-2		Scanner Specifications...............................................................................................................................................		11
1-1-3		Environmental Specifications....................................................................................................................................		12
1-1-4 Appearance................................................................................................................................................................				13
1-1-5		Outer Dimensions ......................................................................................................................................................		16
1-1-6		Document Specifications...........................................................................................................................................		17
1-1-7 Multi feed Detection Condition .................................................................................................................................				18
1-2	Scanner Configuration ..........................................................................................................................			19
1-2-1		ADF Unit...................................................................................................................................................................		19
1-2-2		Reading Station .........................................................................................................................................................		20
1-2-3 Controller ..................................................................................................................................................................				22
1-2-4 Electric Component Block Diagram..........................................................................................................................				24
Chapter 2 Description of Scanner Operation .......................................................................				25
2-1	Unpacking the scanner..........................................................................................................................			25
2-2	Installing the scanner ............................................................................................................................			27
2-2-1		For safety installation ................................................................................................................................................		27
2-2-2 Installation.................................................................................................................................................................				27
Chapter 3			Maintenance Parts ................................................................................................	29
3-1	BASE UNIT..........................................................................................................................................			31
3-2	BASE ASSY .........................................................................................................................................			31
3-3	INVERTER...........................................................................................................................................			32
3-4	LAMP		...................................................................................................................................................	32
3-5 US SENSOR FX (Multifeed detection) ................................................................................................				33
3-6	OPT UNIT ............................................................................................................................................			33
3-7	BW MOTOR.........................................................................................................................................			34
3-8 GUIDE P ASSY (Sheet Guide) ............................................................................................................				34
3-9	PICK MOTOR ASSY...........................................................................................................................			35
3-10		PICK MOTOR ....................................................................................................................................		35
3-11		PICK SHAFT ASSY...........................................................................................................................		36
3-12 SWITCH (ADF open detection) .........................................................................................................				36
3-13		UPPER UNIT......................................................................................................................................		37
3-14		UPPER ASSY.....................................................................................................................................		37
3-15		ADF MOTOR .....................................................................................................................................		38
3-16		(Reserved)...........................................................................................................................................		38
3-17		(Reserved)...........................................................................................................................................		38
3-18		(Reserved)...........................................................................................................................................		38
3-19 US SENSOR RV (Multifeed detection)..............................................................................................				38
3-20 SENSOR EMP (Paper empty detection).............................................................................................				39
3-21		PANEL PCA.......................................................................................................................................		39
3-22		BR SHAFT ASSY ..............................................................................................................................		39
3-23		CONTROL PCA.................................................................................................................................		40
3-24		(Reserved)...........................................................................................................................................		41
3-25		STACKER UNIT................................................................................................................................		41
3-26 CHUTER UNIT (ADF paper chute)...................................................................................................				41
3-27		AC ADAPTER....................................................................................................................................		42
3-28		AC CORDSETS..................................................................................................................................		42

08	July 27, 09	K.Okada	A.Miyoshi	I.Fujioka	Refer to Revision Record on page 2.
07	Nov.12, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
06	Mar.10, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
Rev.	DATE	DESIGN	CHECK	APPR.	DESCRIPTION
Design July 27, 2007 K.Okada CHECK K.Okada						APPR. T.Anzai

TITLE	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR
	Maintenance Manual
DRAW	P1PA03540-B0XX/6	CUST.
No.
PFU LIMITED Page		5 / 257

3-29	USB CABLE.......................................................................................................................................			42
3-30	FB TOP COVER.................................................................................................................................			43
3-31 FB MOTOR UNIT..............................................................................................................................				43
3-32	FB MOTOR ........................................................................................................................................			44
3-33	OPT BOX UNIT .................................................................................................................................			44
3-34	(Reserved)...........................................................................................................................................			44
3-35	(Reserved)...........................................................................................................................................			44
3-36	(Reserved)...........................................................................................................................................			44
3-37	CR CABLE .........................................................................................................................................			45
3-38	DOC COVER ASSY ..........................................................................................................................			45
3-39	JOINT PCA.........................................................................................................................................			46
6-40	(Reserved)...........................................................................................................................................			46
Chapter 4 Troubleshooting.....................................................................................................				47
4-1 Operation Panel Sequence at Power-on ................................................................................................				47
4-2 Temporary errors and Alarm detection algorithm.................................................................................				48
4-2-1		Temporary errors.......................................................................................................................................................		48
4-2-2 Alarms.......................................................................................................................................................................				48
4-2-3		Error Recovery Guide ...............................................................................................................................................		48
4-3	Troubleshooting ....................................................................................................................................			49
4-3-1 Scanner is not turned ON (Display of the operator panel goes out)...........................................................................				51
4-3-2		Scanning does not start..............................................................................................................................................		51
4-3-3 Scanned image is distorted ........................................................................................................................................				51
4-3-4 Resolution is not satisfactory or tone error is too large .............................................................................................				52
4-3-5		Too much jitter on scanned image with FB scanning	fi-6240/fi-6230....................................................................	52
4-3-6		Scanned image is misaligned with FB scanning fi-6240/fi-6230............................................................................		53
4-3-7		Scan magnification factor abnormal with FB scanning	fi-6240/fi-6230 .................................................................	53
4-3-8 Too much jitter on scanned image with ADF scanning.............................................................................................				54
4-3-9 Scanned image is misaligned with ADF scanning.....................................................................................................				55
4-3-10 Scan magnification factor abnormal with ADF scanning ........................................................................................				55
4-3-11 Vertical streaks appear in scanned image ................................................................................................................				56
4-3-12 When calibrating white of scanned image...............................................................................................................				56
4-3-13 Frequent “J1: paper jam” error at scanner section ...................................................................................................				57
4-3-14 Frequent “J2: multi feed error”................................................................................................................................				58
4-3-15 Error detection of “U4: Scanner Cover open” .........................................................................................................				58
4-3-16 Error detection of “No paper on the ADF paper chute (Chuter Unit)” ....................................................................				58
4-3-17 Frequent “U0: Shipping lock error” or “E0: Carrier drive alarm” ...........................................................................				59
4-3-18		“E1/E2/E3: Optical alarm” ......................................................................................................................................		59
4-3-19 “E6: Operator panel alarm” .....................................................................................................................................				60
4-3-20		“E7: EEPROM alarm”.............................................................................................................................................		60
4-3-21		“E8: SCSI alarm” ....................................................................................................................................................		60
4-3-22 “E9: Image memory alarm”.....................................................................................................................................				60
4-3-23 “F4: Background changeover unit alarm” ...............................................................................................................				61
4-3-24		“C0: LSI alarm” ......................................................................................................................................................		61
4-3-25		“H0/H8: Motor alarm” ............................................................................................................................................		62
4-3-26		“Lamp alarm”..........................................................................................................................................................		63
4-3-27 “L6: US sensor alarm”.............................................................................................................................................				63
4-3-28 “F: ROM sum check alarm” ....................................................................................................................................				63
4-3-29		Driver error..............................................................................................................................................................		63
4-3-30		“Abnormal command”.............................................................................................................................................		64
4-3-31		“Interface alarm” .....................................................................................................................................................		64
4-3-32		Frequent “J1: paper jam” error at Imprinter (with Imprinter installed) fi-6140/fi-6130 .........................................		64
4-3-33		Error detection of “U5:Imprinter cover open” (with Imprinter installed) fi-6140/fi-6130 .....................................		64
4-3-34		Imprinter does not initially operate (with Imprinter installed) fi-6140/fi-6130 ......................................................		65
4-3-35		“U6: No print cartridge” (with Imprinter installed) fi-6140/fi-6130 ......................................................................		65

08	July 27, 09	K.Okada	A.Miyoshi	I.Fujioka	Refer to Revision Record on page 2.
07	Nov.12, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
06	Mar.10, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
Rev.	DATE	DESIGN	CHECK	APPR.	DESCRIPTION
Design July 27, 2007 K.Okada CHECK K.Okada						APPR. T.Anzai

TITLE	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR
	Maintenance Manual
DRAW	P1PA03540-B0XX/6	CUST.
No.
PFU LIMITED Page		6 / 257

4-3-36 “H6: Imprinter fuse blown” (with Imprinter installed) fi-6140/fi-6130....................................................................				66
4-3-37		“A0: Imprinter control board alarm” (with Imprinter installed) fi-6140/fi-6130 ...................................................		66
“A1: Imprinter communication timeout” (with Imprinter installed) fi-6140/fi-6130 ...........................................................				66
“A2: Ink head alarm” (with Imprinter installed) fi-6140/fi-6130.........................................................................................				66
“A3: Imprinter EEPROM alarm” (with Imprinter installed) fi-6140/fi-6130.......................................................................				66
“A4: Imprinter ROM alarm” (with Imprinter installed) fi-6140/fi-6130..............................................................................				66
4-3-38 No printing / Printed letters are distorted (with Imprinter installed) fi-6140/fi-6130 .............................................				67
4-3-39		Print form is dirty (with Imprinter installed) fi-6140/fi-6130 ................................................................................		67
4-3-40		Printing is interrupted in process (with Imprinter installed) fi-6140/fi-6130 .........................................................		67
4-3-41		Frequent “J0: paper jam” (paper protection function) fi-6140/fi-6240 ..................................................................		68
Chapter 5			Disassembly/Assembly..........................................................................................	69
5-1 For the safety operation ........................................................................................................................				69
5-2	Periodic Maintenance ...........................................................................................................................			70
5-3	Cleaning................................................................................................................................................			71
5-3-1 OPT Unit (common to ADF front/backside and Flatbed) .........................................................................................				71
5-3-2 Glass inside of Base Unit ..........................................................................................................................................				71
5-3-3 Glass inside of Upper Unit ........................................................................................................................................				71
5-3-4		Glass inside of Flatbed fi-6240/fi-6230 ..................................................................................................................		72
5-3-5 White reference inside of Base Unit..........................................................................................................................				72
5-3-6 White reference inside of Upper Unit .......................................................................................................................				72
5-4	Maintenance tool ..................................................................................................................................			73
5-5 Parts that should not be Disassembled..................................................................................................				74
5-6 (Reserved) ...............................................................................................................................................				74
5-7	Removing Flatbed fi-6240/fi-6230 ....................................................................................................			75
5-8 Chuter Unit (ADF Paper Chute), Stacker Unit .....................................................................................				77
5-8-1 Chuter Unit (ADF Paper Chute)................................................................................................................................				77
5-8-2		Stacker Unit fi-6140/fi-6130.....................................................................................................................................		78
5-9	Base Unit ..............................................................................................................................................			79
5-9-1		Base Unit...................................................................................................................................................................		79
5-9-2		Base ASSY................................................................................................................................................................		84
5-9-3 Inverter (for front side scanning)...............................................................................................................................				85
5-9-4 Lamp (for front side scanning)..................................................................................................................................				87
5-9-5 US Sensor FX (Multifeed detection).........................................................................................................................				93
5-9-6 OPT Unit (for front side scanning)............................................................................................................................				96
5-9-7		BW Motor .................................................................................................................................................................		98
5-9-8 Guide P ASSY (Sheet Guide) .................................................................................................................................				100
5-9-9		PICK Motor ASSY .................................................................................................................................................		101
5-9-10		PICK Motor...........................................................................................................................................................		103
5-9-11		PICK Shaft ASSY .................................................................................................................................................		105
5-9-12 Switch (ADF open detection)................................................................................................................................				106
5-10	Upper Unit ........................................................................................................................................			107
5-10-1		Upper Unit ............................................................................................................................................................		107
5-10-2		Upper ASSY .........................................................................................................................................................		108
5-10-3		ADF Motor............................................................................................................................................................		109
5-10-4 OPT Unit (for backside scanning).........................................................................................................................				112
5-10-5		Inverter (for backside scanning)............................................................................................................................		114
5-10-6 Lamp (for backside scanning) ...............................................................................................................................				116
5-10-7 US Sensor RV (Multifeed detection) ....................................................................................................................				123
5-10-8 Sensor EMP (Paper empty detection)....................................................................................................................				124
5-10-9		Panel PCA.............................................................................................................................................................		125
5-10-10			BR Shaft ASSY...................................................................................................................................................	127
5-10-11			Top Cover ...........................................................................................................................................................	128
5-11	Control PCA .....................................................................................................................................			130

08	July 27, 09	K.Okada	A.Miyoshi	I.Fujioka	Refer to Revision Record on page 2.
07	Nov.12, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
06	Mar.10, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
Rev.	DATE	DESIGN	CHECK	APPR.	DESCRIPTION
Design July 27, 2007 K.Okada CHECK K.Okada						APPR. T.Anzai

TITLE	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR
	Maintenance Manual
DRAW	P1PA03540-B0XX/6	CUST.
No.
PFU LIMITED Page		7 / 257

5-12	Flatbed ..............................................................................................................................................					133
5-12-1		FB Top Cover			fi-6240/fi-6230 ...........................................................................................................................	133
5-12-2		FB Motor Unit			fi-6240/fi-6230 ..........................................................................................................................	134
5-12-3		FB Motor		fi-6240/fi-6230 ..................................................................................................................................		138
5-12-4		OPT Box Unit			fi-6240/fi-6230 ...........................................................................................................................	140
5-12-5		OPT Unit		fi-6240/fi-6230...................................................................................................................................		143
5-12-6		Inverter fi-6240/fi-6230......................................................................................................................................				145
5-12-7		Lamp fi-6240/fi-6230 .........................................................................................................................................				147
5-12-8		CR Cable		fi-6240/fi-6230...................................................................................................................................		150
5-12-9		Document Cover fi-6240/fi-6230 .......................................................................................................................				153
5-12-10			Joint PCA	fi-6240/fi-6230 ................................................................................................................................		154
Chapter 6			Adjustment/Settings............................................................................................			156
6-1	Maintenance mode..............................................................................................................................					156
6-1-1		Activating the Maintenance mode...........................................................................................................................				156
6-1-2 Maintenance mode #1: Paper feeding / Sensor / Background changeover test........................................................						158
6-1-3 Maintenance mode #2: Main scanning / Sub-scanning magnification adjustment ..................................................						160
6-1-4 Maintenance mode #3: Offset adjustment...............................................................................................................						164
6-1-5 Maintenance mode #4: White level adjustment.......................................................................................................						167
6-1-6 Maintenance mode #5: Consumable counter display and reset ...............................................................................						170
6-1-7 Maintenance mode #6: Miscellaneous information display ....................................................................................						172
6-1-8 Maintenance mode #7: EEPROM data restore........................................................................................................						174
6-2	Saving EEPROM data ........................................................................................................................					175
Chapter 7 Basic Operation and Daily Care........................................................................						177
7-1	Basic Operation ..................................................................................................................................					177
7-1-1 Turn ON/OFF the Scanner ......................................................................................................................................						177
7-1-2 Loading Documents on the ADF for Scanning .......................................................................................................						178
7-1-3		Loading Documents on the Flatbed for Scanning fi-6240/fi-6230 .......................................................................				181
7-2	Daily Care...........................................................................................................................................					182
7-2-1		Cleaning the ADF ...................................................................................................................................................				182
7-2-2		Cleaning the Flatbed fi-6240/fi-6230 ...................................................................................................................				185
7-3	Replacing the consumables.................................................................................................................					186
7-3-1 Consumables ...........................................................................................................................................................						186
7-3-2 Checking and Resetting the Consumables Counters ...............................................................................................						187
7-3-3		Brake roller replacement .........................................................................................................................................				189
7-3-4		Pick roller replacement ...........................................................................................................................................				191
Chapter 8			Imprinter (Optional)...........................................................................................			194
8-1	Imprinter Specifications......................................................................................................................					194
8-1-1		Printing Functions ...................................................................................................................................................				194
8-1-2		Environmental Specifications..................................................................................................................................				195
8-1-3 Appearance .............................................................................................................................................................						196
8-1	Imprinter Operation ............................................................................................................................					198
8-2-1		Imprinter Operation.................................................................................................................................................				198
8-2-2		Circuit Block Diagram ............................................................................................................................................				199
8-3 Unpacking and Installation of Imprinter.............................................................................................						200
8-3-1		Unpacking the Imprinter .........................................................................................................................................				200
8-3-2		Installing the Imprinter............................................................................................................................................				201
8-3-3 Loading the Print cartridge......................................................................................................................................						203
8-3-4		Operation Test.........................................................................................................................................................				205
8-4 Maintenance Parts for the Imprinter ...................................................................................................						206
8-4-1 SENSOR .................................................................................................................................................................						207
8-4-2		IMP CT ...................................................................................................................................................................				207
8-4-3		IMP JNT..................................................................................................................................................................				208

08	July 27, 09	K.Okada	A.Miyoshi	I.Fujioka	Refer to Revision Record on page 2.
07	Nov.12, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
06	Mar.10, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
Rev.	DATE	DESIGN	CHECK	APPR.	DESCRIPTION
Design July 27, 2007 K.Okada CHECK K.Okada						APPR. T.Anzai

TITLE	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR
	Maintenance Manual
DRAW	P1PA03540-B0XX/6	CUST.
No.
PFU LIMITED Page		8 / 257

8-4-4		PR HARNESS.........................................................................................................................................................		208
8-4-5		IM FELT .................................................................................................................................................................		209
8-4-6		LF MOTOR ............................................................................................................................................................		209
8-4-7		IM HOLDER ASSY3 .............................................................................................................................................		210
8-4-8		IM HOLD LEVER3................................................................................................................................................		210
8-4-9		FPC CABLE ...........................................................................................................................................................		211
8-4-10		IM PINCH ASSY3................................................................................................................................................		211
8-4-11		IM LOCK LEVER ................................................................................................................................................		212
8-4-12 SWITCH (Cover open detection)..........................................................................................................................				212
8-4-13		GUIDE SHEET.....................................................................................................................................................		213
8-4-14		PAPER GUIDE3...................................................................................................................................................		213
8-5	Troubleshooting..................................................................................................................................			214
8-6	Disassembly/Assembly.......................................................................................................................			215
8-6-1		For Safety operation................................................................................................................................................		215
8-6-2		Maintenance tool.....................................................................................................................................................		215
8-6-3 (Reserved) ...............................................................................................................................................................				215
8-6-4		Removing Imprinter................................................................................................................................................		216
8-6-5		IM HOLD LEVER3................................................................................................................................................		217
8-6-6		IM PINCH ASSY3..................................................................................................................................................		218
8-6-7		IMP JNT..................................................................................................................................................................		221
8-6-8 IM HOLDER ASSY3/FPC CABLE .......................................................................................................................				223
8-6-9		IMP CT ...................................................................................................................................................................		225
8-6-10 SENSOR ...............................................................................................................................................................				227
8-6-11 SWITCH (Cover open detection)..........................................................................................................................				230
8-6-12		LF MOTOR...........................................................................................................................................................		232
8-6-13		PR HARNESS.......................................................................................................................................................		235
8-6-14		IM FELT ...............................................................................................................................................................		236
8-6-15		IM LOCK LEVER ................................................................................................................................................		238
8-6-16		GUIDE SHEET.....................................................................................................................................................		239
8-7	Adjustment/Settings............................................................................................................................			240
8-8 Basic Operation and Daily Care of the Imprinter ...............................................................................				241
8-8-1 Setting The Print Position .......................................................................................................................................				241
8-8-2 How to Use the Paper Guides..................................................................................................................................				242
8-8-3		Print Setup...............................................................................................................................................................		244
8-8-4		Removing Jammed Documents...............................................................................................................................		247
8-9	Cleaning and Consumables.................................................................................................................			248
8-9-1 Cleaning the Print Cartridge....................................................................................................................................				248
8-9-2		Cleaning the Imprinter ............................................................................................................................................		249
8-9-3		Cleaning the Imprinter Rollers................................................................................................................................		250
8-9-4		Replacing the Print Cartridge..................................................................................................................................		251
Appendix 1			Screws ................................................................................................................	253
Appendix 2			Emulation Mode ...............................................................................................	255

08	July 27, 09	K.Okada	A.Miyoshi	I.Fujioka	Refer to Revision Record on page 2.
07	Nov.12, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
06	Mar.10, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
Rev.	DATE	DESIGN	CHECK	APPR.	DESCRIPTION
Design July 27, 2007 K.Okada CHECK K.Okada						APPR. T.Anzai

TITLE	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR
	Maintenance Manual
DRAW	P1PA03540-B0XX/6	CUST.
No.
PFU LIMITED Page		9 / 257

Section 1-1

Chapter 1 Overview

1-1 Specification

1-1-1 Features

The fi-6140/fi-6240/fi-6130/fi-6230 (hereinafter called “the scanner”) offers high-speed color/gray/monochrome scanning with 600 dpi of optical resolution, up to A4 size (Legal size for ADF). It supports two interfaces, SCSI interface and USB interface, either of which can be used at a time.

The following points have been improved for the scanner compared to the previous type (fi-5120C/fi-5220C).

(1)Improvement of color scanning speed

By changing the CCD, color scanning speed (A4 Portrait 300dpi) is improved from 30 ppm to 40 ppm.

(2)Ultrasonic multi feed sensor

As with the previous model, the scanner introduces ultrasonic sensor in order to perform very reliable multi feed detection.

(3)Prevention of image chipping at overscan

Increasing the number of CCD pixels enables to extend overscan width, so that the image will not be chipped even when the document is skewed.

(4)Thicker card transportation

Feeding thick cards up to 1.4mm thick (including emboss) is available by improving the ADF transportation path.

(5)Specified number of scanned pages ejected to the stacker

Pre-pick is operable when the number of documents to be scanned is specified.

fi-6140/fi-6130

An exclusive imprinter (fi-614PR, option) can be installed under fi-6140/fi-6130 as shown in the photo below. See Chapter 8 for the details of the imprinter.

Scanner

Imprinter

08	July 27, 09	K.Okada	A.Miyoshi	I.Fujioka	Refer to Revision Record on page 2.
07	Nov.12, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
06	Mar.10, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
Rev.	DATE	DESIGN	CHECK	APPR.	DESCRIPTION
Design July 27, 2007 K.Okada CHECK K.Okada						APPR. T.Anzai

TITLE	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR
	Maintenance Manual
DRAW	P1PA03540-B0XX/6	CUST.
No.
PFU LIMITED Page		10 / 257

1-1-2	Scanner Specifications					Section 1-1-2
				Specifications
No.	Items
			fi-6140	fi-6130	fi-6240	fi-6230
1	Operating method		Automatic Document Feeder (ADF)		Automatic Document	Feeder (ADF) and
					Flatbed (FB)
2	Optical resolution		600 dpi
			Binary: 50 – 600dpi (unit: 1dpi), 1200dpi (by driver)
3	Output resolution		Gray: 50 – 600 dpi (unit: 1dpi), 1200dpi (by driver)
			Color: 50 – 600 dpi (unit: 1dpi), 1200dpi (by driver)
			Color 24 bit/pixel, 8 bit/pixel (by driver), 4 bit/pixel (by driver)
4	Bit depth		Gray 8 bit/pixel, 4 bit/pixel (by driver)
			Binary 1 bit
			Simplex/Duplex	Simplex/Duplex	Simplex/Duplex	Simplex/Duplex
	Scanning speed		60 ppm / 120 ipm	40 ppm / 80 ipm	60 ppm / 120 ipm	40 ppm / 80 ipm
5	(Engine speed)			05		05
	@A4, 200dpi		40 ppm / 80 ipm	30 ppm / 60 ipm	40 ppm / 80 ipm	30 ppm / 60 ipm
			Max: A4 (210 x 297 mm) or Legal (216 x 355.6 mm / 8.50 x 14 in.)
6	Document size		Up to 3045 3048 mm (120 in.) of long page scanning is available.
			Min: A8 (53 52 x 74 mm) Portrait / Landscape 07
7	Paper weight		0.05 ~ 0.26 mm (41 ~ 210 g/m2, 9.4 ~ 56 lbs)
			A8 size: 0.15 ~ 0.26 mm (127 ~ 210 g/m2)
			Available, Portrait/Landscape feeding,
			Continuous feeding (up to 3 sheets of continuous feeding)
8	Card transport		Thickness: 1.4mm or less
			(fi-6140/fi-6240 models: Monochrome, 200dpi or smaller, Landscape, Card thickness:
			1.25mm or smaller)	05
9	Capacity of ADF		50 sheets @ A4, 80g/m2 or 20lb
10	Background		Selectable (black or white)
11	Multi	feed	Ultrasonic sensor and paper detection sensor
	detection		Document overlapping and document length detection
12	Document size			---	Maximum: 216 x 297mm / 8.5 x 11.7 in.
13	Scanning time			---	Binary/Gray/Color: approx.1.7 sec.
					@A4 Portrait, 200dpi
14	background			---	White (Option: black)
15	Scanning sensor		Color CCD x 2		Color CCD x 3
16	Light source		White cold cathode discharge lamp x2		White cold cathode discharge lamp x3
17	Interface		Ultra SCSI (x1)	USB 2.0 (x1)	Ultra SCSI (x1)	USB 2.0 (x1)
			USB 2.0 (x1)		USB 2.0 (x1)
18	Image memory		256 MB	64 MB	256 MB	64 MB
19	Attached driver		FJ TWAIN / ISIS, ScandAll PRO, Adobe Acrobat,
			QuickScan Pro.Demo (Trial), Image processing software option (Trial)
20	Operator panel		Buttons: Function, Send to, Scan/Stop, Power
			Lamps: Check LED, Power LED, Scanner status (Function No. Display)
21	Supported Options		fi-614PR Imprinter		Black document pad	05

08	July 27, 09	K.Okada	A.Miyoshi	I.Fujioka	Refer to Revision Record on page 2.
07	Nov.12, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
06	Mar.10, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
Rev.	DATE	DESIGN	CHECK	APPR.	DESCRIPTION
Design July 27, 2007 K.Okada CHECK K.Okada						APPR. T.Anzai

TITLE	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR
	Maintenance Manual
DRAW	P1PA03540-B0XX/6	CUST.
No.
PFU LIMITED Page		11 / 257

1-1-3	Environmental Specifications						Section 1-1-3
				Specifications
No.		Items
			fi-6140	fi-6130		fi-6240	fi-6230
1	Input	Voltage			100 to 240V
	power	Frequency			50/60 Hz
2	Power consumption		42 W or less	38 W or less		50 W or less	45W or less
	(Rated power)
3		Noise		50 dB or less (excluding operator’s area)
	Outer dimensions		301 (W) x 160 (D) x 158 (H) mm			301 (W) x 567 (D) x 229 (H) mm
4	(Without ADF paper
			11.8 (W) x 6.3 (D) x 6.2 (H) inch			11.8 (W) x 22.3 (D) x 9.0 (H) inch
	Chute and Stacker Unit)
5		Weight	4.2kg (9.3 lb)			8.8kg (19.4 lb)
6	Ambient	Temperature	5 to 35 oC / 41 to 95 oF (Operating)			-20 to 60 oC / -4 to 140 oF (Not operating)
	condition	Humidity		20 to 80 % (Operating)		8 to 95 % (Not operating)
7	Calorific value 05		36.2 kcal/H	37.7 kcal/H		43.0 kcal/H or	38.7 kcal/H
			or less	or less		less	or less
8	Weight at shipping			6.5 kg		13.0 kg

08	July 27, 09	K.Okada	A.Miyoshi	I.Fujioka	Refer to Revision Record on page 2.
07	Nov.12, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
06	Mar.10, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
Rev.	DATE	DESIGN	CHECK	APPR.	DESCRIPTION
Design July 27, 2007 K.Okada CHECK K.Okada						APPR. T.Anzai

TITLE	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR
	Maintenance Manual
DRAW	P1PA03540-B0XX/6	CUST.
No.
PFU LIMITED Page		12 / 257

Section 1-1-4

1-1-4 Appearance

[Front]

fi-6140/fi-6130

fi-6240/fi-6230

	No.	Parts name	Function
	1	ADF (Automatic Document Feeder)	Transports the documents to the reading position automatically.
	2	ADF Paper Chute (Chute Unit)	Holds in place the document pages / sheets that are fed into the ADF.
	3	Paper chute extension 1
	4	Paper chute extension 2
	5	Side Guide	Adjusted to the width of the paper in order not to scan skewed pages.
	6	ADF open lever	Pull this lever toward you to open the ADF.
	7	Operator Panel	This panel consists of a Function No. Display, four operating push
			buttons, and a LED.
	8	Stacker
			Scanned documents are ejected from the ADF onto this stacker.
	9	Stacker extension
	10	Flatbed (FB) [fi-6240/fi-6230 only]	Place documents on the glass sheet by sheet for single-sheet scanning.
	11	Transport lock switch	Used to lock the carrier unit inside the flatbed during transportation.
		[fi-6240/fi-6230 only]

[Inside]

fi-6240/fi-6230

No.	Parts name	Function
1	Document bed	Place documents on the glass when scanning through the flatbed.
2	Document holding pad	Holds documents down on the document bed.
3	Document cover	Holds the document loaded at the reading position when closed.

08	July 27, 09	K.Okada	A.Miyoshi	I.Fujioka	Refer to Revision Record on page 2.
07	Nov.12, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
06	Mar.10, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
Rev.	DATE	DESIGN	CHECK	APPR.	DESCRIPTION
Design July 27, 2007 K.Okada CHECK K.Okada						APPR. T.Anzai

TITLE	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR
	Maintenance Manual
DRAW	P1PA03540-B0XX/6	CUST.
No.
PFU LIMITED Page		13 / 257

Section 1-1-4

[Rear]

fi-6140/fi-6130

fi-6240/fi-6230

No.	Parts name	Function
1	Security sot	Attaches the antitheft chain
2	EXT connector (for imprinter)	Connects the cable from the Imprinter.
	[fi-6140/fi-6130 only]
3	SCSI connector	Connects the SCSI interface cable from the host system.
4	SCSI ID switch	Sets the SCSI ID. (default setting: SCSI ID=5)
5	USB connector	Connects the USB cable from the host system.
6	DC inlet	Connects the AC Adapter.

08	July 27, 09	K.Okada	A.Miyoshi	I.Fujioka	Refer to Revision Record on page 2.
07	Nov.12, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
06	Mar.10, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
Rev.	DATE	DESIGN	CHECK	APPR.	DESCRIPTION
Design July 27, 2007 K.Okada CHECK K.Okada						APPR. T.Anzai

TITLE	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR
	Maintenance Manual
DRAW	P1PA03540-B0XX/6	CUST.
No.
PFU LIMITED Page		14 / 257

Section 1-1-4

[Operator Panel]

No.	Name	Function
2	Check LED	Lights when an error occurs.
1	Function Number Display	Indicates the function number and error status.
3	[Function] button	Changes the Function activated by the [Send to] button.
4	[Send to] button	Launches the linked application software. Resets an error.
	[Scan / Stop] button	Launches the linked application software.
5		Resets and error.
		Cancels ongoing scanning.
6	Power button / LED	Turns the scanner ON and OFF.
		Lights when the scanner is turned ON.

08	July 27, 09	K.Okada	A.Miyoshi	I.Fujioka	Refer to Revision Record on page 2.
07	Nov.12, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
06	Mar.10, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
Rev.	DATE	DESIGN	CHECK	APPR.	DESCRIPTION
Design July 27, 2007 K.Okada CHECK K.Okada						APPR. T.Anzai

TITLE	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR
	Maintenance Manual
DRAW	P1PA03540-B0XX/6	CUST.
No.
PFU LIMITED Page		15 / 257

ection 1-1-5

1-1-5 Outer Dimensions

fi-6140/fi-6130

fi-6240/fi-6230

08	July 27, 09	K.Okada	A.Miyoshi	I.Fujioka	Refer to Revision Record on page 2.
07	Nov.12, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
06	Mar.10, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
Rev.	DATE	DESIGN	CHECK	APPR.	DESCRIPTION
Design July 27, 2007 K.Okada CHECK K.Okada						APPR. T.Anzai

(Unit: mm)

TITLE	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR
	Maintenance Manual
DRAW	P1PA03540-B0XX/6	CUST.
No.
PFU LIMITED Page		16 / 257

Section 1-1-6

1-1-6 Document Specifications

- Document Type

The following paper types are recommended for document use:

-Woodfree paper

-Wood containing paper

When using documents of paper type other than the above, check whether or not the document can be scanned by test-scanning a few sheets before executing the actual document.

Any other paper types of documents can be scanned through the Flatbed.

- Document Thickness

Paper thickness is expressed by “paper weight”. The following shows the paper weights that can be used on this scanner: 0.05~0.26mm, 41~210 g/m2

Only paper weight of 127 to 210 g/m2 is acceptable for

A8-size documents.

- Precautions

The following documents may not be scanned successfully.

- Documents of non-uniform thickness (e.g. envelopes and

photo-attached documents)

- Wrinkled or curled documents (See right figure) - Folded or torn documents

- Tracing paper

- Coated paper

- Carbon paper

- Photosensitive paper
Note: - When scanning semi-transparent documents,
- Perforated documents	bar to light to	avoid
slide the [Brightness]
- Documents that are not square or rectangular
bleed through.
- Very thin documents	from becoming	dirty,
- To prevent the rollers
- Photographs
avoid scanning documents containing large
areas written or filled in pencil. If scanning of
such document is inevitable, clean the rollers
Do not use the following documents:
more frequently.

-Paper-clipped or stapled documents

-Documents on which the ink is still wet

-Documents smaller than A8 (Portrait) in size

-Documents wider than A4 or Letter size (216mm)

-Documents other than paper such as fabric, metal foil, or transparencies

-Important documents such as certificate and cash vouchers that must not get scratched or become smeared

Note: - Carbonless paper contains chemical substances that may harm the Brake roller or paper feeding rollers (e.g. Pick roller) when documents are fed. Pay attention to the following:

Cleaning: If document jams occur frequently, clean the Brake roller and the Pick roller, by referring Section

7-2-1.

Replacing parts: The service life of the Brake roller and the Pick roller may be shortened compared to that of the rollers used for scanning wood containing paper documents.

-If paper containing wood is scanned, the service life of the Brake roller and the Pick roller may become shorter than that of the rollers used for scanning only woodfree paper.

-The Brake roller or Pick rollers of the scanner could be damaged if photographs or sheets of paper attached to the scanned document have contact with the Brake or Pick rollers during scanning.

-Scanning documents of calendered paper such as photographs may damage the surface of them.

08	July 27, 09	K.Okada	A.Miyoshi	I.Fujioka	Refer to Revision Record on page 2.
07	Nov.12, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
06	Mar.10, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
Rev.	DATE	DESIGN	CHECK	APPR.	DESCRIPTION
Design July 27, 2007 K.Okada CHECK K.Okada						APPR. T.Anzai

TITLE	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR
	Maintenance Manual
DRAW	P1PA03540-B0XX/6	CUST.
No.
PFU LIMITED Page		17 / 257

Section 1-1-7

1-1-7 Multi feed Detection Condition

One of the following method of multi feed detection is selected by the driver.

-Check overlapping

-Check length

-Check overlapping and length

The following condition is required for each selection:

1) Check overlapping

-	Paper weight: 0.05 – 0.26 mm, 41~210 g/m2
-	Punched holes are not allowed within 35 mm (2.12 in) of the vertical centerline of the document.
-	Other paper shall not be glued within 35 mm (2.12 in) of the vertical centerline of the document.
2) Check length
-	Document length deviation: 1 % or less
-	Punched holes are not allowed within 35 mm (2.12 in) of the vertical centerline of the document.

3) Check overlapping and length

-Paper weight: 0.05 – 0.26 mm, 41~210 g/m2

-Document length deviation: 1 % or less

-Punched holes are not allowed within 35 mm (2.12 in) of the vertical centerline of the document.

-Other paper shall not be glued within 35 mm (2.12 in) of the vertical centerline of the document.

When the overlapping check is specified, the papers which contact closely each other, such as glued paper or electro-statically charged paper, can result in the miss-detection of multi feed.

Multifeed detection monitoring area

35

08	July 27, 09	K.Okada	A.Miyoshi	I.Fujioka	Refer to Revision Record on page 2.
07	Nov.12, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
06	Mar.10, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
Rev.	DATE	DESIGN	CHECK	APPR.	DESCRIPTION
Design July 27, 2007 K.Okada CHECK K.Okada						APPR. T.Anzai

TITLE	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR
	Maintenance Manual
DRAW	P1PA03540-B0XX/6	CUST.
No.
PFU LIMITED Page		18 / 257

Pick roller

Pick Sensor

Cover Open Sensor

US Sensor

(US Sensor Upper and US Sensor Lower)

TOP Sensor OPT Unit

Lamp (front)

Section 1-2-1

1-2 Scanner Configuration

1-2-1 ADF Unit

(1) Paper separation

When scanning with the ADF, documents loaded on the ADF paper chute (Chute Unit) are separated respectively by the Pick rollers and Brake rollers and fed into the ADF. Separated documents are transported by the feed rollers at the speed that corresponds to specified reading resolution until they are ejected to the stacker.

Paper feeding unit includes Hopper empty sensor (Sensor EMP), PICK sensor, TOP sensor, Multi feed sensor (US Sensor), Paper protection roller (fi-6140/fi-6240 only) and Cover Open Sensor.

Hopper empty sensor Paper protection roller (fi-6140/fi-6240 only)

Brake roller

(Sensor EMP)

Feed roller

Background for front

OPT Unit

Lamp (back)

Eject roller

Background for backside	Control PCA

(2) Consumables

The Pick roller and Brake roller are consumables and need to be replaced by a user. (Refer to Section 7-3 for detail.)

The scanner supports two consumable counters, Pick roller counter and Brake roller counter, which indicate the number of sheets that have been scanned so far. Users can check the counters from the driver screen or scanner built-in Maintenance mode, and reset the counter after replacing the consumables. (See Section 6-1-6 for details.)

(3) Drive unit

The Pick rollers are driven by the PICK Motor. The Brake rollers, Feed rollers, and Eject rollers are turned by the ADF Motor. The PICK Motor and ADF Motor are controlled separately. This can widen the gap between documents and extend the amount of overscan while overscanning.

The motor drive circuit and motor fuse are located in the Control PCA. If abnormal electric current runs through the motor drive circuit, the current is cut off by the motor fuse in the Control PCA.

08	July 27, 09	K.Okada	A.Miyoshi	I.Fujioka	Refer to Revision Record on page 2.
07	Nov.12, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
06	Mar.10, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
Rev.	DATE	DESIGN	CHECK	APPR.	DESCRIPTION
Design July 27, 2007 K.Okada CHECK K.Okada						APPR. T.Anzai

TITLE	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR
	Maintenance Manual
DRAW	P1PA03540-B0XX/6	CUST.
No.
PFU LIMITED Page		19 / 257

Section 1-2-2

1-2-2 Reading Station

(1) ADF optical system

Documents are set in the ADF paper chute (Chuter Unit) facing front side down. The front side of a document is scanned by the Optical Unit in the Base Unit, and the backside of a document is scanned by the Optical Unit in the Upper Unit. These two Optical Units have the same part number.

An image on a document is projected to a color CCD through lens and mirror system and converted to signals with 10 bit per pixel at 600 dpi resolution.

(2) FB optical system fi-6240/fi-6230

When FB scanning is specified, a document set on the document bed (glass) is scanned by the Optical Unit of the Carrier unit, which moves in the direction of sub scanning.

The Carrier unit also includes the Lamp and the Inverter to illuminate the document. The Optical Unit, Lamp and Inverter used in FB are the same type as those used in ADF.

(3) FB scanning control fi-6240/fi-6230

During initial processing immediately after power-on, the Carrier unit moves to the home position (the opposite side of ADF). When FB scanning is specified, the scanner moves the Carrier unit to scan the white reference in FB and then adjust the gain of CCD amplifier as a result of scanning the white reference. At that time, if the CCD output does not reach the standard level even after increasing the gain to the maximum level, an optical alarm occurs.

After successful gain adjustment, the scanner scans the specified length of the document while shifting the Carrier unit in the sub scanning direction at the speed that corresponds to the specified scanning resolution. If abnormal electric current runs through the FB Motor, the current is cut off by the motor fuse (the same type as that used in ADF) in Control PCA.

(4) Light source

The scanner uses three Lamps (Incandescent fluorescent lamp) which illuminate the scanning areas in order to get sufficient CCD output. The Lamps are turned ON/OFF by the Inverters that are controlled by the Control PCA.

The life of a Lamp is about 10,000 hours, which means the Lamp lasts during the life of device and is not a consumable.

08	July 27, 09	K.Okada	A.Miyoshi	I.Fujioka	Refer to Revision Record on page 2.
07	Nov.12, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
06	Mar.10, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
Rev.	DATE	DESIGN	CHECK	APPR.	DESCRIPTION
Design July 27, 2007 K.Okada CHECK K.Okada						APPR. T.Anzai

TITLE	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR
	Maintenance Manual
DRAW	P1PA03540-B0XX/6	CUST.
No.
PFU LIMITED Page		20 / 257

Stored in White level memory

Section 1-2-2

(5) Scan controller

Before scanning a document, the scanner scans white background of the scanning area and adjusts the gain of CCD amplifier. If the CCD output does not reach a certain level after the gain adjustment, Optical alarm is issued.

White

255

Standard output

Low output

Optical alarm

Initial output

0

Pixel

Black Left edge Right edge

Center

When the gain adjustment completes successfully, the scanner feeds the document to the scanning area at the speed that corresponds to specified scanning resolution. Then the leading edge of the document is detected by the TOP sensor in front of the scanning area. After the document is fed from TOP sensor by some defined length for front and back side scanning (the length which determines sub-scanning offset), the scanner starts scanning the image. The scanner terminates scan operation when the length specified from the host is scanned (Fixed size scanning) or when the TOP sensor detects the trailing edge of a document (Page end detection scanning).

08	July 27, 09	K.Okada	A.Miyoshi	I.Fujioka	Refer to Revision Record on page 2.
07	Nov.12, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
06	Mar.10, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
Rev.	DATE	DESIGN	CHECK	APPR.	DESCRIPTION
Design July 27, 2007 K.Okada CHECK K.Okada						APPR. T.Anzai

TITLE	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR
	Maintenance Manual
DRAW	P1PA03540-B0XX/6	CUST.
No.
PFU LIMITED Page		21 / 257

Section 1-2-3

1-2-3 Controller

(1) Control PCA

Control PCA controls the units shown in the figure below. It includes the following connectors and a switch.

■SCSI connector (fi-6140/fi-6240 only)

■USB connector

■DC voltage input connector

■SCSI ID setting rotary switch

If both SCSI and USB cables are connected,

-SCSI is selected when selection phase is recognized first.

-USB is selected when H level VBUS signal is detected first.

The firmware can be updated through a SCSI/USB interface using firmware update tool.

fi-6140/fi-6130
ADF Front	(600 dpi)	White		Monochrome		Image
CCD	Amp	Level			Fixed	Memory
		Memory
					Threshold
	(1024 levels)				Dither /	Image
			Pre-processing
	ADC	White			Error diffusion	Memory
ADF Back		Level	Emphasis			Control
		Control	Moire removal		Simplified
CCD	Amp		LUT conversion		Dynamic
	(600 dpi)				Threshold
				Grayscale
					Dropout color
					selection
	Imprinter (option)			Color
	Operator Panel				JPEG compression
	EEPROM
ADF Sensors			CCD	Timer	Interrupts
			Controller		Controller
	Controller					USB
PICK Motor
	Motor			Micro Processor		SCSI *
ADF Motor
	Driver
BW Motor

*only fi-6140 has SCSI.

08	July 27, 09	K.Okada	A.Miyoshi	I.Fujioka	Refer to Revision Record on page 2.
07	Nov.12, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
06	Mar.10, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
Rev.	DATE	DESIGN	CHECK	APPR.	DESCRIPTION
Design July 27, 2007 K.Okada CHECK K.Okada						APPR. T.Anzai

TITLE	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR
	Maintenance Manual
DRAW	P1PA03540-B0XX/6	CUST.
No.
PFU LIMITED Page		22 / 257

							Section 1-2-3
fi-6240/fi-6230
ADF Front	(600 dpi)		White		Monochrome		Image
	Amp		Level			Fixed	Memory
			Memory
						Threshold
	(1024 levels)					Dither /	Image
				Pre-processing			Memory
			White			Error diffusion	Control
ADF Back		ADC	Level	Emphasis
	Amp		Control	Moire removal		Simplified
				LUT transmission		Dynamic
	(600 dpi)					Threshold
	(600 dpi)				Grayscale
						Dropout color
Flatbed	Amp					selection
					Color
	Operator Panel					JPEG
	EEPROM
ADF Sensors		Controller		CCD	Timer	Interrupts
FB Home Position Sensor				Controller		Controller
							USB
PICK Motor
					Micro Processor
ADF Motor		Motor					SCSI *
FB Motor		Driver
BW Motor

*only fi-6240 has SCSI.

(2) Panel PCA

The Panel PCA in operator panel includes not only the switch and operator panel described in Section 1-1-4, but also EEPROM that records the information below. When replacing the Panel PCA with new one, you need to move all data stored in the EEPROM to the Control PCA, and then return the data from the Control PCA to the new Panel PCA.

■Magnification correction value for main/sub scanning direction

■Offset correction value for main/sub scanning direction

■White level correction value

■Values of Brake roller counter and Pick roller counter

■First date of the scanner operation, ADF scanned number of documents

(3)Joint PCA fi-6240/fi-6230

This is a PCA installed in carrier unit (a unit including Optical Unit, Lamp, Lamp Inverter) of flatbed and used to convert the connector interface among CR Cable, the cable from Optical Unit and Lamp Inverter.

08	July 27, 09	K.Okada	A.Miyoshi	I.Fujioka	Refer to Revision Record on page 2.
07	Nov.12, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
06	Mar.10, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
Rev.	DATE	DESIGN	CHECK	APPR.	DESCRIPTION
Design July 27, 2007 K.Okada CHECK K.Okada						APPR. T.Anzai

TITLE	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR
	Maintenance Manual
DRAW	P1PA03540-B0XX/6	CUST.
No.
PFU LIMITED Page		23 / 257

1-2-4 Electric Component Block Diagram

08	July 27, 09	K.Okada	A.Miyoshi	I.Fujioka	Refer to Revision Record on page 2.
07	Nov.12, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
06	Mar.10, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
Rev.	DATE	DESIGN	CHECK	APPR.	DESCRIPTION
Design July 27, 2007 K.Okada CHECK K.Okada						APPR. T.Anzai

Section 1-2-4

TITLE	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR
	Maintenance Manual
DRAW	P1PA03540-B0XX/6	CUST.
No.
PFU LIMITED Page		24 / 257

Section 2-1

Chapter 2 Description of Scanner Operation

2-1 Unpacking the scanner

Follow the procedure below to unpack the scanner package. Make sure that all the accessories are included in the package.

1.Remove the tape to open the package box.

2.Take out the CD tray and other accessories.

3.Take out the scanner and cushions. And remove the cushioning materials.

4.Open the polyethylene bag to take out the scanner.

5.Take out all the accessories and remove the tape protecting the scanner.

The following table lists the packaging configuration.

fi-6140/fi-6130

No.	Items	Quantity
1	Package box	1
2	CD tray (including accessories)	1
3	Cushion TR	1
4	Cushion TL	1
5	Cushion BR	1
6	Cushion BL	1
7	Scanner in Polyethylene bag	1
8	ADF paper chute (Chute Unit) and other accessories	1

2. CD Tray

3. Cushion TR

4.Cushion TL

8. ADF Paper Chute

7. Scanner

6. Cushion BL

5. Cushion BR

1. Package Box

08	July 27, 09	K.Okada	A.Miyoshi	I.Fujioka	Refer to Revision Record on page 2.
07	Nov.12, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
06	Mar.10, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
Rev.	DATE	DESIGN	CHECK	APPR.	DESCRIPTION
Design July 27, 2007 K.Okada CHECK K.Okada						APPR. T.Anzai

TITLE	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR
	Maintenance Manual
DRAW	P1PA03540-B0XX/6	CUST.
No.
PFU LIMITED Page		25 / 257

Section 2-1

fi-6240/fi-6230

No.	Items	Quantity
1	Package box	1
2	CD tray (including accessories)	1
3	Cushion TR	1
4	Cushion TL	1
5	Cushion BR	1
6	Cushion BL	1
7	Scanner in Polyethylene bag	1
8	ADF paper chute (Chute Unit) and other accessories	1

2. CD Tray

4. Cushion TL

3. Cushion TR

8. ADF Paper Chute

7. Scanner

6. Cushion BL

5. Cushion BR

1. Package Box

08	July 27, 09	K.Okada	A.Miyoshi	I.Fujioka	Refer to Revision Record on page 2.
07	Nov.12, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
06	Mar.10, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
Rev.	DATE	DESIGN	CHECK	APPR.	DESCRIPTION
Design July 27, 2007 K.Okada CHECK K.Okada						APPR. T.Anzai

TITLE	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR
	Maintenance Manual
DRAW	P1PA03540-B0XX/6	CUST.
No.
PFU LIMITED Page		26 / 257

Section 2-2-1

2-2 Installing the scanner

2-2-1 For safety installation

Before installing the scanner, read the following cautions carefully to avoid scanner trouble.

Refer to Section 1-1-3 “Environmental Specifications” for information of power source and scanner dimensions.

■Install the scanner away from strong magnetic fields and other sources of noise.

■Do not install the scanner near heating apparatus or in the direct sunlight.

■Install the scanner in a location which is level and subject to minimal vibration.

■Do not install the scanner in locations subject to humidity and dust.

■Do not block the ventilation ports.

■Protect the scanner from static electricity.

■Use proper AC voltage.

■Make sure the rubber pads on the bottom of the scanner grounds evenly.

2-2-2 Installation

(1)fi-6140/fi-6130 If you wish to install the imprinter (optional), refer to Section 8-3-2 before performing the following procedures.

(2)fi-6240/fi-6230 Unlock the Transport lock.

The carrier unit inside the fi-6240/fi-6230 is fixed in place with the transport lock to prevent the scanner from being damaged during transportation. To unlock the transport lock, slide the transport lock switch on the scanner front.

(3)Referring to Section 5-8-1, attach the ADF paper chute (Chuter Unit).

(4)Connect the AC cable to the AC Adapter.

Note: Use only the supplied AC adapter.

(5)Connect the AC adapter connector to the scanner’s DC inlet. (right figure)

(6)Plug the AC cable into an outlet. If you want to plug it into a two-slot outlet, use the supplied adapter plug.

Notes:

-Before plugging the adapter plug into an outlet, be sure to establish a ground.

-The Function Number Display and LED of the operator panel of the scanner may flash for an instant when the AC cable is plugged into an outlet. This is a phenomenon due to the initial diagnosis, but not a failure.

08	July 27, 09	K.Okada	A.Miyoshi	I.Fujioka	Refer to Revision Record on page 2.
07	Nov.12, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
06	Mar.10, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
Rev.	DATE	DESIGN	CHECK	APPR.	DESCRIPTION
Design July 27, 2007 K.Okada CHECK K.Okada						APPR. T.Anzai

TITLE	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR
	Maintenance Manual
DRAW	P1PA03540-B0XX/6	CUST.
No.
PFU LIMITED Page		27 / 257

Section 2-2-2

(7) Connect either with the USB cable or the SCSI cable. (fi-6130/fi-6230 has USB cable only.) Note 1: Connect only one of the USB or SCSI cable.

Note 2: Be sure to use the USB cable which comes as an accessory with this scanner. Scanning operation with commercially available cables is not guaranteed.

Note 3: When connecting to a USB hub, use the first stage USB hub that is closest to the computer. If you use the second or later hub stages, the scanner may not operate correctly.

Note 4: If you connect the scanner with USB 2.0, it is required that the USB port and Hub are compliant with USB 2.0. The scanning speed may slow down if it is connected with USB 1.1.

Note 5: When using the scanner with a SCSI interface, the following SCSI cable and SCSI card must be purchased.

- SCSI cable:

Use a cable which complies with a 50 Pin Contact Shielded High-Density SCSI Device Connector for Ultra SCSI.

- SCSI card:

Find the recommended SCSI card information in the Fujitsu web site (FAQ).

http://imagescanner.fujitsu.com/

Note 6: When connecting the SCSI cable, be sure to first connect the SCSI cable, and, then turn on the scanner and the PC. Note 7: In a SCSI daisy chain formation, connect the scanner so that it is the terminated device.

(8) The SCSI ID initially set at the factory is [5]. If the SCSI ID of another SCSI device is set to the same ID, either change the scanner’s SCSI ID or SCSI ID of the other SCSI device. Turn off the scanner, and then set the SCSI ID using the SCSI ID switch on the back of the scanner.

ID No.	Description
0 to 7	Can be set as the ID
8, 9	Works with the factory default value (SCSI ID=5).

(9)Press the Power button to turn ON the scanner.

(10)Turn ON the computer.

(11)Install either of the scanner drivers below and ScandAll PRO and Error Recovery Guide.

Scanner drivers:	Scanning Application:
- FUJITSU TWAIN 32	- ScandAll PRO (Supports both FUJITSU TWAIN 32 and ISIS)
- FUJITSU ISIS
Information at scanner error:
- Error Recovery Guide

08	July 27, 09	K.Okada	A.Miyoshi	I.Fujioka	Refer to Revision Record on page 2.
07	Nov.12, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
06	Mar.10, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
Rev.	DATE	DESIGN	CHECK	APPR.	DESCRIPTION
Design July 27, 2007 K.Okada CHECK K.Okada						APPR. T.Anzai

TITLE	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR
	Maintenance Manual
DRAW	P1PA03540-B0XX/6	CUST.
No.
PFU LIMITED Page		28 / 257

										Chapter 3
	Chapter 3 Maintenance Parts
					Quantity			Ref. for	Ref. for
	POS	Description	Part Number					appear-	replaceRemarks
				fi-6140	fi-6240	fi-6130	fi-6230
								ance	ment
	ADF Section
	1	BASE UNIT	PA03540-D941	1	1			3-1	5-9-1
		BASE UNIT L	PA03540-D951			1	1
	2	BASE ASSY	PA03540-E941	1	1			3-2	5-9-2
		BASE ASSY L	PA03540-E951			1	1
	3	INVERTER	PA03540-K910	1	1	1	1	3-3	5-9-3
	4	LAMP	PA03540-K911	1	1	1	1	3-4	5-9-4
	5	US SENSOR FX	PA03540-K913	1	1	1	1	3-5	5-9-5	Multifeed
										detection
	6	OPT UNIT	PA03540-E903	1	1	1	1	3-6	5-9-6
	7	BW MOTOR	PA03540-F901	1	1	1	1	3-7	5-9-7
	8	GUIDE P ASSY(Sheet guide)	PA03540-E908	1	1			3-8	5-9-8
		GUIDE P ASSY L(Sheet guide)	PA03540-E909			1	1
	9	PICK MOTOR ASSY	PA03540-F904	1	1	1	1	3-9	5-9-9
	10	PICK MOTOR	PA03540-F903	1	1	1	1	3-10	5-9-10
	11	PICK SHAFT ASSY	PA03540-F907	1	1	1	1	3-11	5-9-11
	12	SWITCH	PA03484-K804	1	1	1	1	3-12	5-9-12	ADF open
										detection.
		UPPER UNIT	PA03540-D961	1						*1
		UPPER UNIT C	PA03540-D967							* 2
		UPPER UNIT	PA03540-D971		1					*1
	13	UPPER UNIT C	PA03540-D977					3-13	5-10-1	*2
		UPPER UNIT L	PA03540-D981							*1
						1
		UPPER UNIT LC	PA03540-D987							* 2
		UPPER UNIT L	PA03540-D991				1			*1
		UPPER UNIT LC	PA03540-D997							*2
	14	UPPER ASSY	PA03540-E931	1	1	1	1	3-14	5-10-2
	15	ADF MOTOR	PA03540-K915	1	1	1	1	3-15	5-10-3
	16	OPT UNIT	PA03540-E903	1	1	1	1	3-6	5-10-4
	17	INVERTER	PA03540-K910	1	1	1	1	3-3	5-10-5
	18	LAMP	PA03540-K911	1	1	1	1	3-4	5-10-6
	19	US SENSOR RV	PA03484-K905	1	1	1	1	3-19	5-10-7	Multifeed
										detection *3
	20	SENSOR EMP	PA03540-K906	1	1	1	1	3-20	5-10-8	Paper empty
										detection
	21	PANEL PCA	PA03540-K907	1	1	1	1	3-21	5-10-9
	22	BR SHAFT ASSY	PA03540-F905	1	1	1	1	3-22	5-10-10

*1: For Europe, North America *2: For China

*3: Shared with fi-5120C/fi-5220C.

08	July 27, 09	K.Okada	A.Miyoshi	I.Fujioka	Refer to Revision Record on page 2.
07	Nov.12, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
06	Mar.10, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
Rev.	DATE	DESIGN	CHECK	APPR.	DESCRIPTION
Design July 27, 2007 K.Okada CHECK K.Okada						APPR. T.Anzai

TITLE	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR
	Maintenance Manual
DRAW	P1PA03540-B0XX/6	CUST.
No.
PFU LIMITED Page		29 / 257

Chapter 3

Maintenance Parts (Cont’d)

	POS	Description	Part Number		Quantity			Ref. for	Ref. for
								appear-	replace-
				fi-6140	fi-6240	fi-6130	fi-6230
								ance	ment
	23	CONTROL PCA	PA03540-K901	1
			PA03540-K917		1
								3-23	5-11
			PA03540-K918			1
	24	CONTROL PCA L
			PA03540-K919				1
	25	STACKER UNIT	PA03540-E904	1		1		3-25	5-8-2
	26	CHUTER UNIT	PA03540-E905	1	1	1	1	3-26	5-8-1
		(ADF paper chute)
	27	AC ADAPTER	PA03334-K920	1	1	1	1	3-27
		AC CORDSET E	PA63083-1831
	28	AC CORDSET UK	PA63098-1831	1	1	1	1	3-28
		AC CORDSET U	PA63082-1831
		AC CORDSET C	PA63084-1831
	29	USB CABLE	PA61001-0142	1	1	1	1	3-29
	Flatbed
	30	FB TOP COV ASSY	PA03540-E961		1		1	3-30	5-12-1
	31	FB MOTOR UNIT	PA03540-E919		1		1	3-31	5-12-2
	32	FB MOTOR	PA03540-E909		1		1	3-32	5-12-3
			PA03540-F90904
	33	OPT BOX UNIT	PA03540-E910		1		1	3-33	5-12-4
	34	OPT UNIT	PA03540-E903		1		1	3-6	5-12-5
	35	INVERTER	PA03540-K910		1		1	3-3	5-12-6
	36	LAMP	PA03540-K911		1		1	3-4	5-12-7
	37	CR CABLE	PA70002-0928		1		1	3-37	5-12-8
	38	DOC COV ASSY	PA03540-E921		1		1	3-38	5-12-9
	39	JOINT PCA	PA03540-K916		1		1	3-39	5-12-10

*4: Shared with fi-5530C2 *5: Shared with fi-5220C

Remarks

*4 For Europe

For UK

For North

America

For China

*5

08	July 27, 09	K.Okada	A.Miyoshi	I.Fujioka	Refer to Revision Record on page 2.
07	Nov.12, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
06	Mar.10, 08	K.Okada	T.Anzai	I.Fujioka	Refer to Revision Record on page 2.
Rev.	DATE	DESIGN	CHECK	APPR.	DESCRIPTION
Design July 27, 2007 K.Okada CHECK K.Okada						APPR. T.Anzai

TITLE	fi-6140/fi-6240/fi-6130/fi-6230/fi-614PR
	Maintenance Manual
DRAW	P1PA03540-B0XX/6	CUST.
No.
PFU LIMITED Page		30 / 257