Manual Parts & Service Operating,
SERIES PF50 & PF50S
Portable Series PF50
Systems Filtration
PARTS LIST
INCLUDED
Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633 |
MAY 2010 |
*8195179*
Please read all sections of this manual and retain for future reference.
Installation, maintenance, and repairs should be performed by your Frymaster Dean Factory Authorized Service Agency.
WARNING
Safe and satisfactory operation of your equipment depends on its proper installation. Installation MUST conform to local codes, or in the absence of local codes, with the latest edition of the National Electric Code, N.F.P.A. 70.
WARNING
ELECTRICAL GROUNDING INSTRUCTIONS
This filter is equipped with a three-prong, grounded plug for your protection against shock hazard and should be plugged directly into a properly grounded, three-hole receptacle. Do not cut off, remove or otherwise bypass the grounding prong on this plug.
If it is necessary to use an extension cord, it MUST be a three-conductor, grounded cord of 16 gauge or greater.
DANGER
Do not filter more than one fry tank at a time.
Hot fluid – Do not fill above a point 1-½ inches below the OIL CONTAINER RIM.
WARNING
This filter unit is not suitable for outdoor use. When operating this unit, it MUST be placed on a horizontal surface.
WARNING
This filter unit is not suitable for installation in an area where a water jet can be used, and this appliance MUST NOT be cleaned with a water jet.
NOTICE:
If this filter unit is cleaned with water, disconnect the unit from power source before cleaning and thoroughly dry the filter unit before reconnecting to electrical power source.
DANGER
The crumb tray (if equipped) in portable filter systems must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material.
NOTICE:
Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to on-site management operational procedures.
NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
PF50 Series Portable Filtration Systems
Operation, Service & Parts Manual
TABLE OF CONTENTS
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Page # |
1. |
INTRODUCTION |
1-1 |
2. |
IMPORTANT INFORMATION |
2-1 |
3. |
FILTER PREPARATION |
3-1 |
4. |
OPERATING/FILTER INSTRUCTIONS |
4-1 |
5. |
CLEANING AND MAINTENANCE |
5-1 |
6. |
TROUBLESHOOTING/SERVICE PROCEDURES |
6-1 |
7. |
PARTS LIST |
7-1 |
PF50 SERIES PORTABLE FILTRATION SYSTEMS
CHAPTER 1: INTRODUCTION
1.1 Parts Ordering
Place parts orders directly with your local Frymaster/Dean Factory Authorized Service Center. A list of FASCs was included with the filter when shipped from the factory. If you do not have access to this list, please contact the Frymaster/Dean service department at 1-800-551-8633 or 1-318-865- 1711, or go to Frymaster/Dean’s website at: www.frymaster.com.
To help speed your order, the following information is required:
Model Number |
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Type |
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Serial Number |
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Optional Features |
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Item Part Number |
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Quantity Needed |
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1.2 Service Information
Call the 1-800-551-8633 or (318) 865-1711 Service Hotline number for the location of your nearest Factory Authorized Service Center. Always give the model and serial numbers of your filter unit. Also, identify if your unit is supplied with or without a heater.
To assist you more efficiently, the following information will be needed:
Model Number |
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Type |
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Serial Number |
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Optional Features |
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Nature of Problem: |
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Additional information (i.e. oil temperature at filter time, time of day and other pertinent information) may be helpful in solving your service problem.
1-1
PF50 SERIES PORTABLE FILTRATION SYSTEMS
CHAPTER 1: INTRODUCTION
1.3 After Purchase
In order to improve service, fill out the following chart with the nearest Frymaster Authorized Service Technician and FASC in your area.
Authorized Service
Technician/FASC
Address
Telephone/Fax
Filter Model Number
Filter Serial Number
1.4 Safety Information
Before attempting to operate your unit, read the instructions in this manual thoroughly.
Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the ones below.
CAUTION
CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system.
WARNING
WARNING boxes contain information about actions or conditions that may cause or result in damage to your system, and which may cause your system to malfunction.
DANGER
DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel, and which may cause damage to your system and/or cause your system to malfunction.
1-2
PF50 SERIES PORTABLE FILTRATION SYSTEMS
CHAPTER 1: INTRODUCTION
1.5 Service Personnel
1.5.1 Definitions
A.Qualified and/or Authorized Operating Personnel
1.Qualified/authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions, or have had previous experience with the operation of equipment covered in this manual.
B.Qualified Installation Personnel
1.Qualified installation personnel are individuals, or firms, corporations, or companies that, either in person or through a representative, are engaged in and are responsible for the installation of electrical appliances. Qualified personnel must be experienced in such work, be familiar with all electrical precautions involved, and have complied with all requirements of applicable national and local codes.
C.Qualified Service Personnel
1.Qualified service personnel are those who are familiar with Frymaster/Dean equipment and have been authorized by Frymaster/Dean to perform service on Frymaster/Dean equipment. All authorized service personnel are required to be equipped with a complete set of service parts manuals and stock a minimum amount of parts for Frymaster/Dean equipment. A list of Frymaster/Dean Factory Authorized Service Centers (FASCs) was included with the fryer when shipped from the factory. Failure to use qualified service personnel will void the
Frymaster/Dean warranty on your equipment.
1-3
PF50 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 2: IMPORTANT INFORMATION
2.1 General
PF50 portable filters can be used with a variety of Frymaster fryers, as well as other manufacturers’ equipment. Oil capacity is approximately 50 pounds. Unit specifications are listed below.
Model |
Unit Height |
Unit Width |
Unit Length |
Tank Height |
Oil Capacity |
|
(inches) |
(inches) |
(inches) |
(inches) |
(pounds) |
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PF50 |
13-¼ |
13-¼ |
30 |
11-¾ |
50 |
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Unit
Height
Tank
Height Unit
Length
Unit
Width 
PF50 Series portable filter dimensions.
2-1
PF50 SERIES PORTABLE FILTRATION SYSTEMS
CHAPTER 2: IMPORTANT INFORMATION
2.1 General (cont.)
Oil or shortening is gravity-drained from the fryer into the filter ("S" Models), or pumped from the frypot into the filter pan, and then filtered through filter paper. Filter powder, which enhances the filtering process, is distributed over the paper prior to filtering.
All units are shipped completely assembled with accessories packed inside the filter pan. All units are adjusted, tested and inspected at the factory before shipment.
WARNING
The on-site supervisor is responsible for ensuring that operators are made aware of the inherent dangers of operating a hot oil filter system, particularly the aspects of oil filtration, and draining/cleaning procedures.
An Off/Return (PF50S) or a Suction/Off/Return (PF50) switch activates/deactivates the filter pump. The filter also has a Heater/Filter switch for use when filtering solid shortening.
PF50 switch/light panel.
A thermal-overload switch on the pump motor provides protection against overheating.
NOTE: If the thermal overload is triggered, wait 45 minutes, and then press the reset button to activate the circuit after the failure has been detected and repaired.
The motor thermal overload switch (arrow) is located on the left side of the filter.
2.2 Rating Plate
Information on the rating plate includes model and serial numbers, as well as electrical requirements. The rating plate is located on the back housing, near the electrical receptacle. Have the rating plate information handy when communicating with the factory about a unit or requesting special parts or information. Without rating plate information, proper identification of the unit cannot be confirmed.
2-2
PF50 SERIES PORTABLE FILTRATION SYSTEMS
CHAPTER 2: IMPORTANT INFORMATION
2.3 Pre-Installation
NOTE: Failure to use qualified service personnel will void the Frymaster warranty.
A.Standards: Use of this filter unit must be in accordance with all applicable state and local codes.
DANGER
This portable filter is equipped with a three-prong (grounding) plug for protection against electrical shock and must be plugged directly into a properly grounded, three-prong receptacle. DO NOT CUT, REMOVE, OR OTHERWISE BYPASS THE GROUNDING PRONG ON THIS PLUG!
B.Electrical Connections: Domestic PF50 filter units require 115V 60 Hz., 15 amp electrical supply. International/CE units require 230V 50 Hz., 7 amp electrical supply. Units are equipped with a grounded male receptacle for use with a 16-3 SJT power cord set. If an extension cord is required, it must be a three-conductor, grounded power cord of at least 16 gauge.
2.4Unpacking the Filter System
Ensure the container is upright. Unpack the filter carefully and remove all accessories from the carton. Do not discard or misplace parts and/or accessories; they will be needed for filter setup and operation. Any accessories or starter kits included with the unit will be packaged inside the filter tank.
After unpacking, immediately check the equipment for visible signs of shipping damage. If such damage has occurred, contact the carrier and file the appropriate freight claims. Do not contact the factory, as the responsibility of shipping damage is between the carrier and dealer or end-user.
If your equipment arrives damaged:
a.File claim for damages immediately – Regardless of extent of damage.
b.Visible loss or damage – Be sure this is noted on the freight bill or express receipt and is signed by the person making the delivery.
c.Concealed loss or damage – If damage is unnoticed until equipment is unpacked, notify freight company or carrier immediately, and file a concealed damage claim. This should be done within 15 days of date of delivery. Retain the shipping container for inspection.
NOTE: Frymaster does not assume responsibility for damage or loss incurred in transit.
2-3
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