Frymaster FPGL530CA, FPGL430CA User Manual

3000 CONTROLLER Manual Operation

Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians.

	24-Hour Service Hotline [phone]	MAR 2013
www.frymaster.com	E-mail: [e-mail]	*8196872*

NOTICE

IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.

NOTICE

This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster Authorized Servicer (FAS) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty.

NOTICE

This equipment must be installed in accordance with the appropriate national and local codes of the country and/or region in which the appliance is installed.

NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS

U.S.

This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation. While this device is a verified Class A device, it has been shown to meet the Class B limits.

CANADA

This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES-003 standard of the Canadian Department of Communications.

Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.

DANGER

Prior to movement, testing, maintenance and any repair on your Frymaster fryer, disconnect ALL electrical power from the fryer.

3000 Controller

Operation Manual

TABLE OF CONTENTS

CHAPTER 1: 3000 Controller Instructions
1.1	Using the 3000 .........................................................................................................................		1-1
1.2	3000 Menu Summary Tree ......................................................................................................		1-2
1.3	Setup Main Menu.....................................................................................................................		1-3
1.4	Vat Setup..................................................................................................................................		1-3
1.5	Info Mode.................................................................................................................................		1-5
1.6	Product Setup (Single Setpoint)...............................................................................................		1-8
1.7	Multiple Setpoint Cooking Overview ......................................................................................		1-9
1.8	Product Setup (Multiple Setpoint) .........................................................................................		1-10
1.9	Filter Menu.............................................................................................................................		1-11
	1.9.1	Filter...........................................................................................................................	1-11
	1.9.2	Clean and Filter..........................................................................................................	1-12
	1.9.3	Dispose.......................................................................................................................	1-12
	1.9.4	Dispose (Bulk) ...........................................................................................................	1-13
	1.9.5 Fill Vat from Bulk (Bulk option only) .......................................................................		1-13
	1.9.6	Boil Out......................................................................................................................	1-14
1.10	Polishing ................................................................................................................................		1-14
1.11	SCAN Mode...........................................................................................................................		1-15
1.12	Sensitivity Setting Chart ........................................................................................................		1-16
CHAPTER 2: Operator Troubleshooting
2.1	Introduction..............................................................................................................................		2-1
2.2	Troubleshooting .......................................................................................................................		2-2
	2.2.1 Error Message and Display Problems ...........................................................................		2-2
	2.2.2	Filtration Problems........................................................................................................	2-3
	2.2.3	Error Log Codes............................................................................................................	2-4

iv

CHAPTER 1: 3000 CONTROLLER INSTRUCTIONS

1.1Using the 3000

ON/OFF

Press ON/OFF button. Fryer begins melt cycle to slowly heat solid shortening to programmed temperature before switching to full temperature and heating to setpoint or idle temperature and displays: COOL or DROP.

Exit melt cycle, when using liquid oil, by pressing and releasing the Exit Cool button or any programmed product button. Displays show Exit Melt? on left and YES NO on the right. Press  to exit.

Cooking

Fryer displays COOL or DROP

COOL display: Press product button; fryer heats to setpoint and displays DROP.

DROP display: Press product button and drop product.

** display: The vat temperature is out of the drop zone.

DONE display: Press blinking product button to cancel alarm and end a cook.

Cancel a Cook: Press and hold blinking product button to cancel cook cycle.

HOLD display: Press blinking product button to cancel hold alarm.

Change setpoint: Press a product button at the desired temperature. Press the product button again and a cook starts. NOTE: When a product with a different setpoint is chosen while a product is chosen a low tone is heard and the setpoint or cook won’t start until the cook is finished.

Responding to Polish Prompt

Controller displays Polish Now, alternating with Yes No.

Press Yes (button under Yes display) and the polish cycle launches. Controller displays Cool after polish cycle.

Controller Button Navigation

Product: Press to start a cook cycle. Active when adjacent LED is lit. LED flashes during a cook cycle. Press and hold to cancel a cook cycle. Press at end of cook cycle to cancel an alarm. Press and hold a product with different setpoint (approximately three seconds) until it beeps to change setpoint temperature.

Scan/Exit: Press once, all product buttons are lit; Select Product displayed. Press product button to view product name. Press Scan again to repeat. Press Scan twice to return to normal operation. Press scan to exit menus.

Left/Right Arrows: Navigate options in left display. Press both simultaneously to start a polish cycle.

Up/Down Arrows: Navigate options in right display. Press both simultaneously to change to a second language if one is selected in setup.

Exit Cool: Exits cool mode, returns fryer to setpoint temperature. Press to exit melt during melt cycle.

Thermometer: Fryer ON: Press and release for setpoint in left display and vat temperature in right display.

Thermometer, Fryer OFF: Press to display temperature, time, date, system version, controller and circuit board software versions.

Checkmark: Fryer OFF: Press and hold 3 seconds: Scroll filter usage; Press and hold 10 seconds: Product setup.

Checkmark: Fryer ON: Enter Codes, Respond to left display prompts.

Filter: Press and release: Cooks remaining to filter cycle. Press and hold: Filter options: Filter, Clean and Filter, Dispose, Fill Vat from Bulk (Bulk option only) and Boil Out (OFF only).

1-1

1.2 3000 Menu Summary Tree

Filter Menu

...……………….....………………………………………………………………………………….. 1.9

[With computer ON, press and hold FILTER button]

Filter

Clean and Filter

Dispose

Fill Vat From Bulk (Bulk option only)

Boil Out [With computer OFF, press and hold FILTER button]

Info Mode

………………...………………………...………………………………………..……………………….. 1.5

[Press and hold

(check) button]

Last Dispose Stats

Daily Stats

Selected Period Stats

Last Load Stats

Main Menu and Tech Modes

[With computer OFF, press and hold

(check) button 10 seconds, displays Main Menu - Product Setup]

Product Setup

1.6-1.8

….………...…………….....…………………………………………………………..

[Enter 1650 ]

Select Product

Long Name

Short Name

Cooking Mode

1 Time

1 Tempr

1 Sensitivity

1 Alarm Time (Shake)

1 Alarm Name (Shake)

1 Alarm Mode (Shake)

1 Alarm Tone (Shake)

2 Alarm Time (Shake)

2 Alarm Name (Shake)

2 Alarm Mode (Shake)

2 Alarm Tone (Shake)

3 Alarm Time (Shake)

3 Alarm Name (Shake)

3 Alarm Mode (Shake)

3 Alarm Tone (Shake)

Filter Prompt

Instant On

Hold Time

Load Standard (Load Default Product Menu)

Vat Setup

..……….….………...…………….....………………………………………………………….. 1.4

[Enter 1656 ]

System ….………………...…...…….....………………………………………………………….. 1.4

Language

2nd Language

Locale (CE or Non-CE)

Energy (Gas or Elec)

Type (Vat)

System Volume (Sound Level)

Tempr Format (F or C)

Exit Melt Tempr

Cool Mode Tempr

Cool Mode Default

Fresh Oil

Waste

Drain Switch

Recovery Alarm

Basket Lift

Hold Time

Time/Date ………...…..……...…….....………………………………………………………….. 1.4

DST(Daylight Savings Time) Setup…………………………………………….. 1.4

Filter …………………....………...…….....………………………………………………………….. 1.4

Cooks til Filter EOD Filter Timer EOD Filter Time Flushing Timer Boil Out Timer

1 Polish Timer

1 Polish Prompt Time

1 Polish Duration

1 Polish Start Tempr

E-Log List of last 10 error codes …….………………………………...……….. 1.4

Change Password …...………………....………………………………………………….. 1.4

Tech Mode

[Enter 3000 ]

Clear E-Log

Clear Passwords

Lane Count

Hold Mode

Max Cook Tempr

Hi-Limit Test

1-2

1.3 Setup: Main Menu

Press and hold the checkmark key for 10 seconds produces the setup mode, which first displays Product Setup. Turn the controller off and follow the steps below to navigate the options.

Left Display	Right Display	Action
OFF	OFF	Press and hold  until controller displays Main Menu changing to Product Setup.
		Press  to scroll to Product Setup, Vat Setup, Tech Mode, and Exit. With the desired
Product Setup	Blank
		selection displayed, press .
Product Setup	Blank	Programming menu items and cooking parameters. Described on page 1-8 through 1-11.
vat setup	Blank	Vat set up is described below in section 1.4.
Tech Mode	Blank	Tech mode is for technicians only.
Exit	Exit	Press Exit/Scan button three times to return the controller to OFF.

1.4 Vat Setup

Vat Setup mode allows the controller to be set for language displays, vat sizes, and temperature range displays. With the controller OFF follow the steps below. *NOTE: Most of the system choices are only available on the far left controller.

	Left Display	Right Display
	OFF	OFF
	Product Setup	Blank
	Vat setup	Enter code
	System	Blank
	Language	English
	2nd language	SPANISH
	Locale	Non-ce
	Energy	Gas
	type	GL30 Full
	SYSTEM volume	5
	TempR format	F
	Exit Melt TempR	180º (82 ºC)
	COOL MODE TEMPR	250F (121 ºC)
	COOL MODE	0
	DEFAULT
	FRESH OIL	NONE
	WASTE	NONE

Action

Start with the far LEFT controller. Press  until the controller displays Main Menu for three seconds changing to PRODUCT SETUP.

Press  to scroll to Vat setup and press . Product setup is described on pages 1-8 through 1-11.

Enter 1656.

Press  to scroll to System, Time/Date, DST Setup, Filter, E-Log or Change Password. With desired choice displayed, press  or press Exit/Scan button twice to return the controller to OFF. * See NOTE above.

Press  to scroll to choice and press .

Press  to scroll to choice and press . (This option allows another language to be toggled easily from the front panel (ex. Spanish as a second language.)). Default is Spanish.

Press  to scroll to choices: CE (European Conformity standards), CE Belgium or Non-CE (non-European standards) and press . This option is only available on the far left computer on multiple batteries.

Press  to scroll to choices: Gas or Electric and press . This option is only available on the far left computer on multiple batteries.

Press  to scroll choices: Gas- GL30 Full, GL30 Split, Electric- EL30-14 Full, EL30-14 Split, EL30-17 Full and EL30-17 Split. With the current fryer vat type displayed, press .

Sets sound level for controller. Enter level, 1-9 (1=Lowest/ 9=Loudest). Press .

Press  to scroll choices: F for Fahrenheit;

C for Celsius. Press .

Use numbered keys to change default setting. Press . (This is the temperature for the fryer to exit the melt cycle.) Range is 100°F (38°C) to 200°F (93°C). Default is 180°F (82°C).

Use numbered keys to change default setting. Press . (This is the temperature during setback or idle mode.) Default is 250°F (121°C).

Use numbered keys to change default setting. (This is the amount of minutes the fryers sits idle before going to cool mode. Setting is disabled if set to zero.) Press . Default is zero.

Press  to scroll choices None, JIB or Bulk. Default is none. Press . This option is only available on the far left computer.

Press  to scroll choices None or Bulk. Default is none. Press . This option is only available on the far left computer.

1-3

1.4 Vat Setup cont.

Left Display	Right Display	Action
DRAIN SWITCH	NO	Press  to scroll choices YES and NO. Press . (Set to YES if the fryer has a
		drain switch installed.) Default is NO.
RECOVERY ALARM	DISABLED	Press  to scroll choices DISABLED and ENABLED. Press . (This is a
		recovery alarm that locks out the fryer if it does not heat properly. Default is
		disabled.
Basket Lift	DISABLED	Press  to scroll choices DISABLED and ENABLED. If the fryer has basket
		lifts, set to enabled. Press . Default is disabled.
HOLD TIME	AUTO	Press  to scroll choices AUTO and MANUAL. Press . (This is the hold timer
		cancel alarm.) If set to auto, the alarm will auto cancel. Default is auto.
Exit	Exit	Press  button once to return the controller to OFF.
Time/date
OFF	OFF	Press  until the controller displays Main Menu for three seconds changing to
		PRODUCT SETUP.
Product Setup	Blank	Press  to scroll to Vat setup and press .
Vat setup	Enter code	Enter 1656.
SYSTEM	Blank	Press  to scroll to TIME/DATE.
Time/date	Blank	Press .
Time entry	Time	Use numbered keys to change time. Enter the time in 24 hour format. Press .
Date format	Mm/dd/yy	Press  to scroll choices. With the date format displayed, press .
Enter date	date	Use numbered keys to change date. Press .
Exit	Exit	Press  button once and press  to scroll to System, Time/Date, Filter, E-Log or
		Change Password. With desired choice displayed, press  or press the Exit/Scan
		button three times to return the controller to OFF.
DST SETUP	This is daylight savings time setup. In the United States, daylight saving time begins each year at 2:00
	A.M. on the second Sunday in March, with clocks moving ahead one hour. Daylight saving time ends
	each year at 2:00 A.M. on the first Sunday in November, with clocks moving back one hour. For the
	two states and international locations, which do not use DST, set to disabled.
OFF	OFF	Press  until the controller displays Main Menu for three seconds changing to
		PRODUCT SETUP.
Product Setup	Blank	Press  to scroll to Vat setup and press .
Vat setup	Enter code	Enter 1656.
DST	ENABLED	Press  to scroll choices DISABLED and ENABLED. Press . (This enables or
		disabled daylight savings time. Default is enabled.) If disabled is chosen, pressing
		the  button, displays exit. Press the exit scan button three times to exit.
DST START MONTH	3	Enter the daylight savings time starting month using the 1-10 keys. (Default is US
		government starting month “3”.) Press .
DST START SUNDAY	2	Enter the daylight savings time starting Sunday using the 1-10 keys. (Default is US
		government starting Sunday “2”.) Press .
DST END MONTH	11	Enter the daylight savings time ending month using the 1-10 keys. (Default is US
		government ending month “11”.) Press .
DST END SUNDAY	1	Enter the daylight savings time ending Sunday using the 1-10 keys. (Default is US
		government ending Sunday “1”.) Press .
EXIT	Exit	Press  button once and press  to scroll to System, Time/Date, Filter, E-Log or
		Change Password. With desired choice displayed, press  or press the Exit/Scan
		button three times to return the controller to OFF.
filter
OFF	OFF	Press  until the controller displays Main Menu for three seconds changing to
		PRODUCT SETUP.

1-4

1.4 Vat Setup cont.

Left Display	Right Display
Product Setup	Blank
Vat setup	Enter code
SYSTEM	Blank
filter	Blank
Cooks til Filter	0
EOD FILTER TIMER	DISABLED
Eod filter time	23:59
FLUSHING TIMER	5
Boil out timer	30
1 polish TIMER	DISABLED
1 polish prompt	23:59
time
1 polish duration	15
1 polish start	(300F) (149°C)
TEMPR
Exit	Exit
E-LOG
OFF	OFF
Product Setup	Blank
Vat setup	Enter code
SYSTEM	Blank
E-Log	Blank
NOW	Time/date
A	Time/date
E#
Exit	Exit
Change password	Blank
Product setup	1650
Vat setup	1656
Exit	Exit

Action

Press  to scroll to Vat setup and press . Enter 1656.

Press  to scroll to FILTER. Press .

Press . (This is the total number of cooks that occur before a filter prompt. The default is 0.) Enter the number of cooks before a filter prompt is desired.

Press  to scroll to choice enable or disable and press . Default is DISABLED)

Use numbered keys to program end of day filter alert time. Enter time in 24 hour format. Press . Enter 23:59 if no end of day filter prompt is desired. After this time, the controller prompts for filter when user presses the power button to go to the OFF state.

Use numbered keys to change default setting for the flushing timer in Clean and Filter. Enter the time in minutes. Default is five minutes.

Use numbered keys to change default setting for the boil out timer. Enter the time in minutes. Default is 30 minutes.

Press  to scroll to choice enable or disable and press . Default is DISABLED)

Use numbered keys to program polish prompt time. Press . (This is the time the polish prompt will occur each day.) Enter time in 24 hour format.

Use numbered keys to change. Press . (This is the duration, in minutes for a polish.) Default to 15 minutes.

Use numbered buttons to change temperature. (This is the minimum temperature required for a polish to begin.) Press . Default is 300F (149C).

Press  button once and press  to scroll to System, Time/Date, Filter, E-Log or Change Password. With desired choice displayed, press  or press the Exit/Scan button once to return the controller to OFF.

Follow the first three steps above to adjust time and date.

Press  until the controller displays Main Menu for three seconds changing to PRODUCT SETUP.

Press  to scroll to Vat setup and press . Enter 1656.

Press  to scroll to E-LOG.

Press . (This is a log of the ten most recent error codes.) Press . (Current time and date)

Errors listed A-J. Press  to scroll through errors. Error codes are listed on page 7- 5. If no errors exist, pressing  will display No errors.

Press  button once and press  to scroll to System, Time/Date, Filter, E-Log or Change Password. With desired choice displayed, press  or press the Exit/Scan button three times to return the controller to OFF.

Press .

Use numbered keys to change code. Press . Use numbered keys to change code. Press .

Press  button once and press  to scroll to System, Time/Date, Filter, E-Log or Change Password. With desired choice displayed, press  or press the Exit/Scan button three times to return the controller to OFF.

1-5