Frymaster 3000 Installation Manual

3000 CONTROLLER 3,4,5 Versions Software Manual Operation

Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians.

	24-Hour Service Hotline [phone]	08/2015
www.frymaster.com	E-mail: [e-mail]	*8196985*

NOTICE

IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.

NOTICE

This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster Authorized Servicer (FAS) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty.

NOTICE

This equipment must be installed in accordance with the appropriate national and local codes of the country and/or region in which the appliance is installed.

NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS

U.S.

This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation. While this device is a verified Class A device, it has been shown to meet the Class B limits.

CANADA

This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES-003 standard of the Canadian Department of Communications.

Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.

DANGER

Prior to movement, testing, maintenance and any repair on your Frymaster fryer, disconnect ALL electrical power from the fryer.

		3000 Controller
		Software Versions 3,4
		Operation Manual
		TABLE OF CONTENTS
CHAPTER 1: 3000 Version 3 Controller Instructions
1.1	Using the 3000 Version 3.........................................................................................................		1-1
1.2	3000 Version 3 Modes .............................................................................................................		1-2
1.3	3000 Version 3 Menu Summary Tree......................................................................................		1-3
1.4	Setup Main Menu.....................................................................................................................		1-4
1.4	Vat Setup..................................................................................................................................		1-4
1.6	Info Mode.................................................................................................................................		1-7
1.7	Product Setup (Single Setpoint)...............................................................................................		1-9
1.8	Multiple Setpoint Cooking Overview ....................................................................................		1-10
1.9	Product Setup (Multiple Setpoint) .........................................................................................		1-11
1.10	Filter Menu.............................................................................................................................		1-13
	1.10.1	Filter.........................................................................................................................	1-14
	1.10.2	Clean and Filter........................................................................................................	1-15
	1.10.3	Dispose.....................................................................................................................	1-15
	1.10.4	Dispose (Bulk) .........................................................................................................	1-16
	1.10.5 Fill Vat from Bulk (Bulk option only) .....................................................................		1-16
	1.10.6	Boil Out....................................................................................................................	1-17
1.11	Polishing ................................................................................................................................		1-17
1.12	SCAN Mode...........................................................................................................................		1-18
1.13	Sensitivity Setting Chart ........................................................................................................		1-19
CHAPTER 2: Operator Troubleshooting
2.1	Introduction..............................................................................................................................		2-1
2.2	Troubleshooting .......................................................................................................................		2-2
	2.2.1 Error Message and Display Problems ...........................................................................		2-2
	2.2.2	Filtration Problems........................................................................................................	2-3
	2.2.3	Using Tech Modes.........................................................................................................	2-4
	2.2.4	Error Log Codes ............................................................................................................	2-5

iv

CHAPTER 1: 3000 CONTROLLER INSTRUCTIONS

1.1Using the 3000

ON/OFF

Press ON/OFF button. If configured, “IS VAT FULL? YES NO” is displayed. Check oil level and press YES if vat is full or NO if oil level is low. Fryer begins melt cycle to slowly heat solid shortening to programmed temperature before switching to full temperature and heating to setpoint or idle temperature and displays: READY.

Exit melt cycle, when using liquid oil, by pressing and releasing the Exit Cool button or any programmed product button. Displays show Exit Melt? on left and YES NO on the right. Press  to exit.

Cooking

COOL displayed: Press product button or Exit Cool; fryer heats to setpoint and displays READY.

READY displayed: Press product button and drop product.

----- displayed: The vat temperature is out of the Ready zone.

DONE displayed: Press blinking product button to cancel alarm and end a cook.

HOLD displayed: Press blinking product button to cancel hold alarm.

Cancel a Cook: Press and hold blinking product button to cancel cook cycle.

Change setpoint: Press a product button with the desired temperature. Press the product button again and a cook starts. NOTE: When a product button with a setpoint different than a currently cooking product is pressed, a low tone is heard and the new cook won’t start until the cook is finished.

Controller Button Navigation

Product: Press to start a cook cycle. Active when adjacent LED is lit. LED flashes during a cook cycle. Press and hold to cancel a cook cycle. Press at end of cook cycle to cancel an alarm. Press and hold a product with different setpoint to change setpoint temperature.

Exit/ Scan: Press once; all product buttons are lit. Select Product displayed. Press product button to view product name. Press  to advance through all product parameters. Press Exit Scan again to repeat. Press Exit Scan twice to escape.

Left/Right Arrows: Navigate options in left display. Press both simultaneously to start a polish cycle.

Up/Down Arrows: Navigate options in right display. Press both simultaneously to change to a second language if one is selected in setup.

Exit Cool: Exits cool mode, returns fryer to setpoint temperature.

Thermometer: Fryer ON: Press and release for setpoint in left display and vat temperature in right display.

Thermometer, Fryer OFF: Press to display temperature, time, date, system version, controller and circuit board software versions.

Checkmark: Fryer OFF: Press and hold 3 seconds: Scroll filter usage; Press and hold 10 seconds: Product setup.

Checkmark: Fryer ON: Enter Codes, Respond to left display prompts.

Filter: Press and release: Cooks remaining to filter cycle. Press and hold: Filter options: Filter, Clean and Filter, Dispose, Fill Vat from Bulk (Bulk option only) and Boil Out (OFF only).

1-1

1.2 3000 Modes

The 3000 has optional modes. One mode, Cooks, allows products to be cooked with multiple setpoints, a feature primarily used for bone-in chicken. Another mode, Filters, allows programmable filtering prompts (assigning a number of cook cycles before a filter prompt occurs). Prompts to guide filter steps also appear on the controller. The two modes can be used together or separately. When either of these modes is turned off, (Cooks is turned off in the standard set up.), the programming steps associated with them do not appear on the controller.

NOTE: Cooks and Filters are optional programmable features. In the controller’s standard setup, Filters is turned on; Cooks is turned off.

Steps associated with programming these features, which do not appear in the programming sequence if turned off, are shown in gray in this manual.

When these modes are turned on, or enabled, in the Tech Mode of the computer, their programming steps appear on the controller.

Steps associated with programming these optional features are in gray type in this manual. If you are using the 3000 with the Cooks and Filters features disabled, you will not see the items shown in gray type in the programming steps. If you have Cooks and Filters enabled, the items shown in gray in this manual will appear in the programming steps you encounter on the controller.

Follow these steps to enable or disable the Filters and Cooks options. The default setting of the controller is disabled.

Left Display	Right Display		Action
OFF	OFF		Start with the far LEFT controller. Press  until the controller scrolls Info Mode,
			changing to Main and then PRODUCT SETUP.
Product Setup	Blank		Press  to scroll to Tech Mode. Press .
Tech Mode	Enter Code		Enter 3000
Clear E-Log	Blank		Press  to scroll to Enable Filters. Press .
Enable Filters	Yes	No	Press to enable; press  to disable. 
Enable Filters	Blank		Press  to scroll to Enable Cooks. Press .
Enable Cooks	Yes	No	Press  to enable; press  to disable.
Enable Cooks	Blank		Press Exit Scan twice, returning the controller display to OFF.

1-2

1.3 3000 Menu Setup Tree

NOTE: If the lane count doesn’t change, set the basket lift to disabled in Vat Setup.

NOTE: Items in gray are associated with the optional COOKS and FILTERS modes of the computer. If these modes are disabled, the steps shown in gray will not appear in the programming steps.

NOTE: Three alarm times are programmable. The steps for programming the 2nd alarm are just like the first. A third alarm prompt follows completion of the 2nd.

1-3

1.4 Setup: Main Menu

Pressing and holding the checkmark key for 10 seconds produces the setup mode, which first displays Product Setup. Turn the controller off and follow the steps below to navigate the options.

Left Display	Right Display	Action
OFF	OFF	Start with the far LEFT controller on an OCF fryer, any controller on a legacy model.
		Press  until the controller scrolls Info Mode, changing to Main and then PRODUCT
		SETUP.
Product Setup	Blank	Press  to scroll to Product Setup, Vat Setup, Tech Mode, and Exit. With the desired
		selection displayed, press .
Product Setup	Blank	Used to program menu items and cooking parameters.
vat setup	Blank	Vat set up is described below in section 1.5.
Tech Mode	Blank	Tech mode is used to enable and disable Cooks and Filters options.
Exit	Exit	Press Exit/Scan button to return the controller to OFF.

1.5 Vat Setup

Vat Setup mode allows the controller to be set for language displays, vat sizes, and temperature range displays. With the controller OFF, follow the steps below. *NOTE: Most of the system choices are only available on the far left controller.

Left Display	Right
	Display
OFF	OFF
Product Setup	Blank
Vat setup	Enter code
System	Blank
Language	English
2nd language	SPANISH
Locale	Non-ce
Energy	Gas
Type*	GL30 Full
SYSTEM volume	5
TempR format	F
Exit Melt TempR	180º (82 ºC)
COOL MODE TEMPR	250F (121 ºC)
COOL MODE	0
DEFAULT
FRESH OIL	jib
WASTE	NONE

Action

Start with the far LEFT controller on an OCF fryer, any controller on a legacy model. Press  until the controller scrolls Info Mode, changing to Main and then PRODUCT SETUP.

Press  to scroll to Vat setup and press . Enter 1656.

Press .

Press  to scroll to choice and press .

Press  to scroll to choice and press . (This option allows another language to be toggled from the front panel. (ex. Spanish as a second language.) Default is Spanish.

Press  to scroll to choices: CE (European Conformity standards), CE Belgium or Non-CE (non-European standards) and press . This option is available only on the far left computer on OCF multiple batteries and on any legacy-mounted 3000.

Press  to scroll to choices: Gas or Electric and press . This option is available only on the far left computer on OCF multiple batteries and on any legacy-mounted 3000.

Press  to scroll choices: Gas- GL30 Full, GL30 Split, Electric- EL30-14 Full, EL3014 Split, EL30-17 Full and EL30-17 Split. With the current fryer vat type displayed, press

.

Sets sound level for controller. Enter level, 1-9 (1=Lowest/ 9=Loudest). Press .

Press  to scroll choices: F for Fahrenheit;

C for Celsius. Press .

Use numbered keys to change default setting. Press . (This is the temperature for the fryer to exit the melt cycle.) Range is 100°F (38°C) to 200°F (93°C). Default is 180°F (82°C).

Use numbered keys to change default setting. Press . (This is the temperature during setback or idle mode.) Default is 250°F (121°C).

Use numbered keys to change default setting. (This is the amount of minutes the fryers sits idle before going to cool mode. The default, 0, disables the feature.) Press .

Press  to scroll choices None, JIB or Bulk. Default is none. Press . This option is available only on the far left computer on OCF multiple batteries and on any legacymounted 3000.

Press  to scroll choices None or Bulk. Default is none. Press . This option is available only on the far left computer on OCF multiple batteries and on any legacymounted 3000.

*An expanded list of settings is available, if needed, in Tech Mode.

1-4

1.5 Vat Setup cont.

	Left Display		Right Display
					Action
	DRAIN SWITCH		No		Press  to scroll choices YES and NO. Press . (Set to YES if the fryer has a drain
					switch installed.)
	RECOVERY ALARM		DISABLED		Press  to scroll choices DISABLED and ENABLED. Press . (This is a
					recovery alarm that locks out the fryer if it does not heat properly. Default is disabled.
	Basket Lift		DISABLED		Press  to scroll choices DISABLED and ENABLED. If the fryer has basket lifts,
					set to enabled. Press . Default is disabled.
	IS VAT FULL?		ENABLED		Press  to scroll choices ENABLED and DISABLED. Press . (If set to enabled,
					this prompts the user during power on “IS VAT FULL? YES NO). Default is enabled.
	HOLD TIME	AUTO			Press  to scroll choices AUTO and MANUAL. Press . (This is the hold timer
					cancel alarm.) If set to auto, the alarm will auto cancel. Default is auto.
	Exit		Exit		Press  button once to return the controller to OFF.
	Time/date Programming
	OFF		OFF		Press  until the controller scrolls INFO MODE, changing to MAIN and then
					PRODUCT SETUP.
	Product Setup		Blank		Press  to scroll to Vat setup and press .
	Vat setup	Enter code			Enter 1656.
	SYSTEM		Blank		Press  to scroll to TIME/DATE.
	Time/date		Blank		Press .
	Time entry		Time		Use numbered keys to change time. Enter the time in 24 hour format. Press .
	Date format		Mm/dd/yy		Press  to scroll choices. With the desired date format displayed, press .
					Use numbered keys to change date. Press .
	Enter date		date
	Exit		Exit		Press the Exit/Scan button three times to return the controller to OFF.
	DST SETUP		This is daylight savings time setup. In the United States, daylight saving time begins at 2:00 A.M. on the
			second Sunday in March. Clocks move ahead one hour. Daylight saving time ends at 2:00 A.M. on the
			first Sunday in November. Clocks move back one hour. For the two U.S. states and international
			locations that do not use DST, set to disabled.
	OFF		OFF		Press  until the controller displays INFO MODE, changing to MAIN and then
					PRODUCT SETUP.
	Product Setup		Blank		Press  to scroll to Vat setup and press .
	Vat setup	Enter code			Enter 1656.
	System		Blank		Press  to scroll to DST Setup.
	DST Setup		Blank		Press 
	DST		Enabled		Press  to scroll choices DISABLED and ENABLED. Press . (Default is
					enabled.) If disabled is chosen, pressing the  button, displays exit. Press the exit
					scan button three times to exit.
	DST START MONTH	3			Enter the daylight savings time starting month using the 1-10 keys. (Default is US
					starting month: 3.) Press .
	DST START SUNDAY	2			Enter the daylight savings time starting Sunday using the 1-10 keys. (Default is US
					starting Sunday 2.) Press .
	DST END MONTH	11			Enter the daylight savings time ending month using the 1-10 keys. (Default is US
					ending month 11.) Press .
	DST END SUNDAY	1			Enter the daylight savings time ending Sunday using the 1-10 keys. (Default is US
					ending Sunday 1.) Press .
	EXIT		Exit		Press the Exit/Scan button three times to return the controller to OFF.
	filter				Feature only available if Filters is enabled in Tech Mode
	OFF		OFF		Press  until the controller scrolls INFO MODE, changing to MAIN and then
					PRODUCT SETUP.

1-5

1.5 Vat Setup cont.

Left Display	Right Display
Product Setup	Blank
Vat setup	Enter code
SYSTEM	Blank
filter	Blank
Cooks til Filter	0
FILTER LOCKOUT	DISABLED
EOD FILTER TIMER	DISABLED
Eod filter time	23:59
FLUSHING TIMER	5
Boil out timer	30
1 polish TIMER	DISABLED
1 polish prompt	23:59
time
1 polish duration	15
1 polish start	(300F) (149°C)
TEMPR
Exit	Exit
E-LOG
OFF	OFF
Product Setup	Blank
Vat setup	Enter code
SYSTEM	Blank
E-Log	Blank
NOW	Time/date
A	Time/date
E#
Exit	Exit
Change password
OFF	OFF
Product Setup	Blank
Vat setup	Enter code
SYSTEM	Blank
Product setup	1650
Vat setup	1656
Exit	Exit

Action

Press  to scroll to Vat setup and press . Enter 1656.

Press  to scroll to FILTER. Press .

(This is the total number of cooks that occur before a filter prompt. The default is 0.) Enter the number of cooks before a filter prompt is desired. Press .

Press  to scroll choices DISABLED and ENABLED. Press . (If set to enabled, this locks out the fryer when prompted to filter which requires the operator to filter. Default is disabled.

Press  to scroll to choice enable or disable and press . Default is DISABLED)

Use numbered keys to program end of day filter alert time. Enter time in 24 hour format. After this time, the controller prompts for filter when user presses the power button to go to OFF. Enter 23:59 if no end of day filter prompt is desired. Press .

Use numbered keys to change default setting for the flushing timer. Enter the time in minutes. Default is five minutes. Press .

Use numbered keys to change default setting for the boil out timer. Enter the time in minutes. Default is 30 minutes. Press .

Press  to scroll to choice enable or disable and press . Default is DISABLED). Press .

Use numbered keys to enter polish prompt time. (This is the time the polish prompt will occur each day.) 23:59 is disabled. Enter time in 24 hour format. Press .

Use numbered keys to change. (This is the duration, in minutes for a polish.) Default to 15 minutes. Press .

Use numbered buttons to change temperature. (This is the minimum temperature required for a polish to begin.) Default is 300F (149C). Press .

Press the Exit/Scan button once to return the controller to OFF.

Press  until the controller scrolls INFO MODE, changing to MAIN and then PRODUCT SETUP.

Press  to scroll to Vat Setup. Press . Enter 1656.

Press  to scroll to E-LOG.

Press . (This is a log of the ten most recent error codes.) Press . (Current time and date)

Errors listed A-J. Press  to scroll through errors. Error codes are listed on page 2-4. If no errors exist, pressing  will display No errors. Press .

Press the Exit/Scan button three times to return the controller to OFF.

Press  until the controller scrolls INFO MODE, changing to MAIN and then PRODUCT SETUP.

Press  to scroll to Vat Setup. Press . Enter 1656.

Press  to scroll to Change Password and press . Use numbered keys to change code. Press .

Use numbered keys to change code. Press .

Press the Exit/Scan button three times to return the controller to OFF.

1-6