Frymaster h50 User Manual

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Essential Parts For

x	H50/55	x	ELECTRIC/RE	x	8SMS
x	OPEN BURNER	x	2836	x	UHC-P
x	DECATHLON	x	1721/18UE	x	UHC
x	24G	x	PUMPS	x	SINBAD
x	DEAN MILLIVOLT	x	GSMS	x	HLZ

Manual Components Major

24-Hour Service Hotline 1-800-551-8633

Frymaster, a member of the Commercial Food Equipment Service Asso- NOV 07 ciation, recommends using CFESA-certified technicians.

*8196321*

NOTICE

IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.

DANGER

Copper wire suitable for at least 167°F (75°C) must be used for power connections.

DANGER

The electrical power supply for this appliance must be the same as indicated on the rating and serial number plate located on the inside of the fryer door.

DANGER

This appliance must be connected to the voltage and phase as specified on the rating and serial number plate located on the inside of the fryer door.

DANGER

All wiring connections for this appliance must be made in accordance with the wiring diagrams furnished with the equipment. Wiring diagrams are located on the inside of the fryer door.

DANGER

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WARNING

Do not attach accessories to this fryer unless fryer is secured from tipping. Personal injury may result.

WARNING

Frymaster fryers equipped with legs are for permanent installations. Fryers fitted with legs must be lifted during movement to avoid damage and possible bodily injury. For a moveable or portable installation, Frymaster optional equipment casters must be used.

Questions? Call 1-800-551-8633

WARNING

Do not use water jets to clean this equipment.

DANGER

All wiring connections for this appliance must be made in accordance with the wiring diagrams furnished with the equipment. Wiring diagrams are located on the inside of the fryer door.

WARNING

This equipment is intended for indoor use only. Do not install or operate this equipment in outdoor areas.

Overview

The model number of a Dean or Frymaster fryer reveals a lot: number and size of vats, presence of filtration. The complete model number, although not always provided, reveals the type of controller, the presence of splits, and the finish of the cabinet.

This parts manual provides the essential components for a host of fryers. Some have similar model numbers, such as the D50 and the H50, while the fryer designs are quite different. For example, an FPPH350 is a footprint-filter equipped H50 fryer with three frypots. A FPD450 is a filter-equipped Dean Decathlon fryer with four frypots.

Consult this matrix to determine type of fryer in question.

Model #

Style Fryer

Manufacturer

Fuel

Restaurant Use

Millivolt

D50, D60, D65

Tube fryer

Dean

Gas

Church’s,

Exp:SCFD460.

Popeye’s, Chili’s

H50 or H55.

Open pot,

Frymaster

Gas

McDonald’s,

Exp: FPPH350

sealed burner

Burger King

Burger King,

35, 45, CF

Open burner

Frymaster

Gas

independents,

Can be

Exp: FP345

bone-in chicken

stores

LJS, Captain

24G

Flatbottom

Dean

Gas

Dee’s,

Exp: 2424G

independent fish

stores

Tube fryer

Dean

Gas

Mom and Pop

Yes

Exp: SR 42

Pro Electric

Electric

Frymaster

Elec

McDonald’s,

N/A

Burger King

Electric

Frymaster

Elec

McDonald’s

N/A

2836

Electric

Frymaster

Elec

Walmart

N/A

Frymaster and Dean Major Components

TABLE OF CONTENTS

	Chapter	Content		Page
		GAS FRYERS
1		H50/52/55	1-1
2		Open Burner	2-1
3		Decathlon Series	3-1
4		24G Flatbottom	4-1
5		Dean Millivolt Fryers	5-1
		ELECTRIC FRYERS
6		Pro Series/RE Electric Fryers	6-1
7		2836 Series	7-1
8		1721/18UE	8-1
	9	Filter Motors and Pumps		9-1
		WATER BATH UNITS
10		GSMS	10-1
11		8SMS Series	11-1
		CABINETS/WARMERS/DISPENSERS
	12	UHC-P		12-1
13		UHC	13-1
14		Sinbad	14-1
	15	HLZ		15-1
		REPAIR ACCESSORIES
16		Tools	16-1

H50/55

The H50/55 series fryer is Frymaster’s flagship gas fryer.

Unique physical characteristic:

xClosed burner with blowers to enhance efficiency of combustion.

Where Used:

xMcDonald’s, Burger King, and other large fast-food restaurants.

Common Model Numbers

xFPPH355

Burners are attached to either side of the frypot. See arrow.

1-1

		H50/55
1	3										2	4
												SOLID STATE
	1	2								1		2
	1	2	3	4		5	6	7	8	9	0	5
	ABC	DEF	GHI		JKL	MN	PQ	STU	VW	YZ-	*	-
	ABC	DEF	GHI		JKL	O	R	STU	X
						O	R		X

Controllers

Item	**Standard	**Euro-look	Component
	Part #	Part #
1			Computer Magic III.5
	826-2287	826-2380	Dual-vat
	826-2286	826-2324	Full-vat
2			Digital Controller
	826-2365	106-3492	Dual-vat
	826-2364	106-3503	Full-vat
3			Basket Lift Timer
	826-2312	106-3580	Dual-vat
	826-2311	826-2385	Full-vat
4			Solid State (Analog) Controller (controller knob is 810-0387)
	806-3008	106-3375	Dual-vat (use 106-3398 for Foodmaker units)
	106-6023	106-6022	Full-vat (use 106-6027 for Foodmaker units)
*	806-2071	806-2071	15-pin Wiring Harness, Computer-to-Interface Board
*	807-4199	807-4199	SMT Wiring Harness, Computer-to-Interface Board
*	826-2278	826-2278	Remote Computer, Burger King
*	807-4397	807-4397	Remote Computer Adapter
			McDonald’s Computer
5	826-2346	826-2343	M2000 Full Vat Domestic
*		826-1739	M100 to M2000 Conversion Kit

*Not illustrated.

**Pro H50/55-Series cabinets were manufactured with standard cabinets with the 90º-edge topcap and the Euro-Look cabinets with the rounded topcap.

1-2

H50/55

Gas Control Box Components





















Item	Part #		Component
1	826-2264	Interface Board
2	807-3366†	Ignition Module, Dual-spark Full-vat
*	807-3365†	Ignition Module, Single-spark Dual-vat
*	807-1006	Ignition Module for Pre-August 2000 units
3	807-3484	Connector, Rajah
4	807-0833	Relay, DPDT 5A 12VDC Latch
*	807-0834	Relay, SPDT 15A 12VDC Basket Lift (See Note 2 below)
5	826-2024	Cable, 21-inch Ignition (comes with Rajah connector)
6	806-6085	Flame Sensor wire assembly
*	826-1721	Ignition Cable (2 ignition cables, 2 rajah connectors)
*	807-1200	Ignition Wires, 27-inch (used with 807-1006)
*	807-1878	Ignition Wires, 19-inch (used with 807-1006)
*	806-3660	Sound Device, High Output
*	826-2458	Speaker, McDonald’s

*Not illustrated.

†For dual-vat units, use 807-3365 Single-Spark Ignition Module (see NOTE 1).

NOTE 1: Dual-vat units use two 807-3365 Single-Spark Ignition Modules. Full-vat units use one 807-3366 Dual-spark ignition module. Also, in full-vat units, only one latch relay is used, located in the lower right socket.

NOTE 2: Basket lift relays are present only on units equipped with basket lifts.

1-3

		H50/55
Transformer/Relays
Item	Part #	Component

1	807-0012	4-Terminal Relay, Filter Only
*	807-2434	5-Terminal Relay, Filter Only
2	807-0800	Transformer, 100-120V/24VAC 50/60Hz 50VA
3	807-2176	Transformer, 100-120V V/F Dual Voltage
*	807-0855	Transformer, 120V/12V
*	807-1683	Relay, 12V (Hood Relay, McDonald’s only. Can be located in transformer box.)
*	807-0012	Pump Relay, 24V Coil, 18A
*	807-2434	Pump/Heater Relay, 24V Coil, 18A
*	807-0154	115V Power Cord

* Not illustrated.

High-Limit Thermostat and Temperature Probe

Item	Part #	Component

1	826-1177	High Limit Thermostat - 425qF/218qC

2	806-4206	Temperature Probe

3	210-0681	Probe Guard

1-4

H50/55

Gas Supply and Combustion System Components

Item

Part #

Component

1		Igniter (includes gasket 816-0059, which may be ordered separately)
	826-0981	Natural Gas
	826-0982	Propane
2	826-1072	Universal Burner
		Blower Assembly, Combustion Air (includes harness )
3	106-2997SP	115V 50/60 Hz. (Right)
4	106-2994SP	115V 50/60 Hz (Left)
5		Gas Valve
	826-1122	Natural Gas
	826-1123	Propane
*		Conversion Kits
	826-1145	Natural Gas to Propane/Butane, Full-vat
	826-1146	Propane/Butane to Natural Gas, Full-vat
	826-1147	Natural Gas to Propane/Butane, Dual-vat
	826-1148	Propane/Butane to Natural Gas, Dual-vat
*		Insulation Kits
	826-0931	Burner Insulation Kit, Full Vat
	826-0932	Burner Insulation Kit, Split Vat

* Not illustrated.

1-5

H50/55

Frypots

Item	Part #	Component
1		Frypot, Full Vat, Complete Assembly

*106-1049SP Frypot, Complete Assembly, Natural Gas

*106-1050SP Frypot, Complete Assembly, Propane

2		Frypot, Dual Vat, Complete Assembly

*106-1079SP Frypot, Complete Assembly, Natural Gas

*106-1080SP Frypot, Complete Assembly, Propane

*Not illustrated.

1-6

Open Burner

The open burner, or Master Jet, family of fryers includes the 35, 45, CF, and J1C series at the upper end and the GF14 and GF40 at the lower end.

Unique physical characteristic:

xA U-shaped burner manifold surrounds the frypot, supplying flame to metal deflectors, or targets, which direct the heat to the frypot.

Where used:

An open burner surrounds the frypot of the MJ series of fryers. Orifices secure the deflectors.

xBurger King uses 45’s. The other models will be found in smaller restaurants.

Common Model Numbers: FPP235, FMP245, PMJ145, MJ1CF, KJ3FC, J1C,

2-1

Open Burner

GF40Controller Assemblies (Other than Thermostat Controllers)

1	2	3	4
			SOLID STATE

Item	Part #		Component
1			Computer Magic III, MJ45, FM45 Series
	826-2285		Built-In 45
	106-7248		Remote On-Hood
	826-2280		Remote In-Hood
	826-2294		Built-in CF (Standard) CMIII.5
	826-2392		CF (Euro look)
	826-2327		FPP 35/45 FV CMIII.5 (except Buffalo Wild Wings**)
	826-2390		FPP 34/45 DV CMIII.5 (except Buffalo Wild Wings**)
2			Basket Lift Timers
	106-2079SP		Controller, Basket Lift Timer, MJ45
	106-3373		CF (Euro look) BL Controller
	106-4170		FPP 34/45 FV Basket lift Controller
	106-4171		FPP 34/45 DV Basket Lift Controller
3			Digital Controllers
	826-2302		Controller, Digital
	106-4174		FPP 34/45 FV Digital Controller
	106-4175		FPP 34/45 DV Digital Controller
4			Solid State Controllers
	806-3559	Controller, Solid State (controller knob is 810-0387)
	106-6022		FPP 34/45 FV Analog Controller
	106-3375		FPP 34/45 DV Analog Controller
	---		Buffalo Wild Wings **

* Not illustrated.

** Call 1-800-551-8633.

2-2

Open Burner

Component Parts

Item	Part #		Component
1		Interface Boards
	806-3548	Universal Replacement: MJ, FM, 45, CF
	826-2425	Interface Board, FPP/FMP 35/45 with Standing Pilot
	806-5857	Interface Board, FPP/FMP 35/45 with electronic ignition
2		Relays
	807-0833	Heat relay
	807-0834	Basket Lift Relay
	807-0670	24V Relay, Lockout Electronic Ignition units
		Transformers
3	807-0855	100-120V	50/60 Hz Primary, 12V Secondary
4	807-0800	100-120V	50/60 Hz Primary 24V Secondary
5	826-1546	Kit, Melt Cycle Timer, replaces electromechanical timer
*	826-2117	Ignition Module, Electronic Ignition units

* Not illustrated.

Item	Part #	Component
1	807-0012	Relay, 18 Amp, SPST, Filter
2	807-0800	Transformer, 100-120V Primary/24V Secondary 50/60 Hz 50VA
3	807-2103	Micro Switch

2-3

Open Burner

Controller Assemblies (Thermostat Controllers)

Item	Part #	Component
1	810-0334	Knob, Operating Thermostat
*	810-0110	Knob, MJ35 Operating Thermostat
2	807-1525	Light, White Melt Cycle Indicator, 24V
3	807-3498	Switch, 24V, Used for ON/OFF or Melt Cycle

* Not illustrated.

Temperature Probe, Thermostats, and Related Components

Item	Part #		Component
1	806-4206		Temperature Probe, Minco
2	826-1177		Thermostat, 425°F High-Limit (see NOTE)
3	806-0183	Thermostat Assembly, Operating, MJ45/MJCF/MJ47
4	807-0280	Hi-limit Adapter
*	806-0184	Thermostat Assembly, MJ, FM, J1C with Robertshaw Gas Valve
*	806-5816		Thermostat Assembly, MJ, FM, FPP, FMP, J1C, GF14 Sysco, 35 with
*	806-5816		Honeywell Gas Valve
			Honeywell Gas Valve
*	807-1692	Thermostat, GF14, GF40

* Not illustrated.

NOTE: Kit 826-1177 (Item 2) contains high-limit thermostat 806-7545 and an assortment of connectors to allow it to be configured for use on several different Robertshaw valves.

2-4

Open Burner

Burner Assembly Component Parts

Item	Part #		Component
1		Deflectors
	230-1177	45	Deflector, Side
	230-1206	45	Deflector, Rear
	230-1178	35/CF Deflector, Side
	230-1180	35/CF Deflector, Rear
	230-1568	JIC Deflectors, all
			2-5

					Open Burner
	Item		Part #		Component
2		826-1155		Igniter Kit, Optional Piezo
		807-1906		Electrode Assembly
		810-1001			Trigger
3				Pilot Assembly
			806-8688SP		Propane or Butane Gas, w/Thermopile (w/co-axial lead)
		810-1830		Natural Gas, w/Thermopile (w/twin-leads)
		810-0426			Natural Gas, w/o Thermopile or Thermocouple
		810-0616			Propane or Butane Gas, w/Thermopile (w/co-axial lead)
		810-1773			Propane or Butane Gas, w/Thermopile (w/twin leads)
		810-0427			Propane or Butane Gas, w/o Thermopile or Thermocouple)
4				Thermopile/Thermocouple
		810-1873			Thermopile w/push-on terminals
5				Valve, Gas (see Note 1 below)
		810-0975			Knob, Gas Valve
		807-3294			Natural Gas (for 240V, use 807-0025)
		807-3295			Propane/Butane Gas (for 240V, use 807-0759)

NOTE: A gas valve capacitor (P/N 806-4781) is required on gas valves used on units with Thermostat Controllers.

2-6

Decathlon

The Decathlons are large tube fryers often used for bone-in chicken. Flame passes through tubes in the frypot, which transfer heat to the oil. Decathlon is indicated in the model name with a D: D50’s, D60’s and D65’s are all models of the Decathlon family.

Unique physical characteristics:

xBurner tubes rest on a gas manifold at the front of the fryer, transferring heat to tubes in the frypot.

Where used:

xThe Decathlon is common in Chili’s.

Common Model numbers:

xSCFHD250, SCFHD350, SCFHD460, HD160

3-1

Decathlon

Common Primary Components and Controllers

Item		Part #		Component


			Computers/Controllers/Thermostats
1	826-2013			Thermostat, Sunne
2	810-2035		Knob, Thermostat
*	826-2413			Computer, Compu-Fry III.5
*	826-2414			Computer, Compu-Fry, Dual vat
*	806-8308			Computer, CM4-S (FPD65) Popeye’s
*	806-8305			Computer, CM4-S
*	106-3028		Computer, CM4-S, with HD Bezel
*	806-5139			Computer, remote
*	106-6025			Analog Controller, Boston Market
*	806-4803		Cable Assembly, Compu-Fry to Interface Board
*	826-2269			Potentiometer, Thermatron
*	816-0534		Knob, Control, Thermatron
			Pilot Components
* Not illustrated.

3-2

		Decathlon
Item	Part #	Component

4	807-3485	Thermopile
*	807-3550	Thermocouple
5	807-1311	Pilot AssemblyNatural GasElectronic Ignition
*	812-1676	Pilot AssemblyLP GasElectronic Ignition
		Ignition Components
6	826-2117	Spark Module
*	807-1315	Ignition Cable, D
*	106-7535	Ignition Cable, HD
7	810-1001	Piezo Ignitor (Trigger)
*	807-3540	Electrode, Piezo
		Transformers
8	807-3551	Transformer, Honeywell 120/24 VAC
*	807-0855	Transformer, 120/12 VAC
*	807-0800	Transformer, 120/24 VAC
*	807-3551	Transformer, 120/208/240/24VAC
		Probe Assemblies
9	826-2423	Probe Assembly (RTD), Temperature, Dean Computer
*	106-5419	Probe Assembly, TemperatureThermatron- D20 & D50
*	106-1976	Probe Assembly, Temperature- D60 & D80 (New Design)
		High Limit
10	807-3680	High-Limit ThermostatManual Reset 450° F
		Interface Boards
11	826-2425	Interface Board, Dean Computer Only. Manual pilot
*	826-2434	Interface Board for Electronic Ignition
*	106-3287	Interface Board, Thermatron24 VAC
*	826-2086	Interface Board, Thermatron- 12/208-240
*	826-2031	Interface Board, Thermatron115/220V
		Fuses/ Circuit Breaker
*	807-3577	Circuit Breaker, 7 amp
*	807-3592	Fuse, 2 amp, Slo Blo
*	807-3750	Fuse, 5 amp
		Relays
12	807-0834	Relay, 12VDC 15A 1PDT (Basketlift)
13	807-0833	Relay, 12VDC 5A 1PDT (Latching)
*	807-3611	Relay, Filter Pump
*	807-3640	Relay, Boil Out
		Switches
*	807-2104	Microswitch
14	807-3574	Switch, PowerGreen Lens
15	807-3580	Switch, RockerManual Filter Power
16	807-3579	Switch, Boil-Out- 6-Terminal
17	807-3576	Switch, Fryer Reset (Momentary)
		Gas Valves
*	807-3552	Gas Valve, Natural Gas, Electronic Ignition 24 VAC D20-D50-D60-D80
*	807-3628	Gas Valve, LP Gas, Electronic Ignition 24 VAC D20-D50-D60-D80
*	810-2156	Gas Valve, Natural Gas 120 VAC D20-D50-D60-D80
*	810-2323	Gas Valve, LP Gas 120 VAC D20-D50-D60-D80
		Pilot Burners
*	810-2158	Pilot BurnerNatural Gas, D20
*	810-2526	Pilot BurnerLP Gas, D20
*	810-2032	Pilot BurnerNatural Gas, D50-D60-D80 (Primary and Trailing)
*	810-2155	Pilot BurnerLP Gas, D50-D60-D80 (Primary and Trailing)

* Not illustrated.

3-3

Decathlon

Decathlon Frypot Components

Item		Part #		Component


1			Diffusers
	230-2593		Diffuser Assembly D20
	210-5175		Diffuser Assembly D50
	210-8387		Diffuser Assembly D60
	210-5177		Diffuser Assembly D80
	230-1342		Diffuser Assembly HD50
	230-1431		Diffuser Assembly HD60 and FPHD65

3-4

24G

The 24G is a large flatbottom fryer with draft induction system, which draws heated air across the bottom of the fryer. Baffles welded to the pot impede the flow of the air and increase temperature transfer.

Unique physical characteristic:

xRear draft system

Where used:

xKFC, LJS, Captain D’s and other fish chains

Common Model Numbers:

x1824G, 2424G, KSCF42424G

Heated air is drawn across the bottom of the 24G frypot with a blower-driven draft system.

4-1

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