Frymaster K3000 Installation Manual

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3000K YUM

CONTROLLER

Manual Operation

Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians.

	24-Hour Service Hotline 1-800-551-8633	06/2015

www.frymaster.com	E-mail: service@frymaster.com	8196647

NOTICE

IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.

NOTICE

This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster Dean Authorized Servicer (FAS) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty.

NOTICE

This equipment must be installed in accordance with the appropriate national and local codes of the country and/or region in which the appliance is installed.

NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS

U.S.

This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation. While this device is a verified Class A device, it has been shown to meet the Class B limits.

CANADA

This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES-003 standard of the Canadian Department of Communications.

Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.

DANGER

Prior to movement, testing, maintenance and any repair on your Frymaster fryer, disconnect ALL electrical power from the fryer.

NOTICE

The instructions in this manual for using a bulk oil system for filling and discarding oil are for a Frontline or RTI systems. These instructions may not be applicable to other bulk oil systems.

CHAPTER 1: K3000 CONTROLLER INSTRUCTIONS

1.1Using the K3000

ON/OFF

Press ON/OFF button fryer heats to setpoint or idle temperature and displays: COOL or DROP.

Cooking

Fryer displays COOL or DROP

COOL display: Press product button; fryer heats to setpoint and displays DROP.

Press product button and drop product.

DROP display: Press product button and drop product. (Product buttons 1-5 and 11-15 start cooks on the left display. Products 6-10 and 16-20 start cooks on the right display.)

DONE display: Press product button to cancel alarm.

Press and hold product button to cancel cook cycle.

Responding to Polish Prompt

Controller displays Polish Now, alternating with Yes No.

Press Yes (button under Yes display) and the polish cycle launches. Controller displays Cool after polish cycle.

Controller Button Navigation

Product: Active when adjacent LED is lit. Press to launch cook cycle. Press and hold to stop a launched cook cycle. Press at end of cook cycle to halt alarm.

Scan: Press once, all product buttons are lit; Select Product displayed. Press product button to view product name. Press Scan again to repeat. Press Scan twice to return to normal operation.

Left/Right Arrows: Navigate options in left display.

Up/Down Arrows: Navigate options in right display. Press the up/down arrow simultaneously to change to a second language if one is selected in setup.

Exit Cool: Set fryer’s cook cycle exit temperature to 250°F (121°C) or setpoint.

Thermometer: Fryer ON: Press and release for setpoint/left; vat temp/right.

Thermometer: Fryer OFF: Press to display temperature, time, date, system version, K3000 version and circuit board versions.

Checkmark: Fryer OFF: Press and hold 3 seconds: Scroll filter usage; Press and hold 10 seconds: Product setup.

Checkmark: Fryer ON: Respond to prompts.

Filter: Press and release: Cooks remaining to filter cycle. Press and hold: Filter options: Filter and Dispose.

1-1

1.2 Navigating Controller

Press and hold the checkmark button for 10 seconds produces the setup mode, which first displays Product Setup. Follow the steps below to navigate the options

Left Display	Right Display	Action
OFF	OFF	Press and hold until Product Setup is displayed.
		Press  to scroll: Vat Setup, Tech Mode, and Exit. With the desired selection
Product Setup	Blank
		displayed, press .
Product Setup	Blank	Product setup (entering and editing menu items) is described on page 1-10 through
		1-13.
vat setup	Blank	Vat Setup is described on page 1-4.
Tech Mode	Blank	Tech Mode is described on page 1-6.
		Press Scan button three times to return the Controller to OFF.
Exit	Exit

1.3 Viewing Operational Stats

The K3000 collects and stores information on the cook cycles and filter cycles. This data is accessed in the info mode, which is accessed by pressing the checkmark button. The steps to view the data are detailed below:


Left Display	Right Display

OFF	OFF

Oil stats	Blank

Total cooks -	Number
last dispose
Total heads—last	Number
dispose
Last dispose	date

TEMP > 300F—	Number Hrs
TODAY
TEMP > 300f–	Number Hrs
Since dispose
TEMP > 300F—1	Number Hrs
back
TEMP > 300f—2	Number Hrs
baCK
FILTERS—since	Number
dispose
Filters—1 back	Number

Filters—2 back	Number

Polishes—since	Number
dispose
Polishes—1 back	Number

Polishes—2 back	Number

Reset oil stats	Yes no
Reset oil stats	Enter code

Continued on the following page

Action

Press and hold until INFO MODE is displayed. Release and press .

Press  to scroll: Oil Stats, Filter Stats, Review Usage, Last Load. With the desired stats displayed, press .

Press . (This is the number of cooks since the last dispose.)

Press . (This is the number of heads cooked since the last dispose.)

Press . (This is the date of the last dispose.)

Press . (This is the number of hours the temperature of the oil rose above 300°F during operation today.)

Press . (This is the number of hours the oil temperature was above 300°F since oil disposal.)

Press . (This is the number of hours the oil temperature was above 300°F since the previous oil disposal.)

Press . (This is the number of hours the oil temperature was above 300°F since two oil disposals ago.)

Press . (This is the number of filters since oil disposal.)

Press . (This is the number of filters that have occurred since the previous oil disposal.)

Press . (This is the number of filters that have occurred since two oil disposals ago.)

Press . (This is the number of polishes since oil disposal.)

Press . (This is the number of polishes that have occurred since the previous oil disposal.)

Press . (This is the number of polishes that have occurred since two oil disposals ago.)

Press  to scroll or  to reset oil stats. Enter 3228.

1-2

1.3 Viewing Operational Stats cont.

Left Display		Right Display


complete		Blank

Exit		Exit

Filter Stats		Blank

MON		date

Filtered	Number and day

Flt bpsd	Number and day

Cooks		Number and day

Heads		Number and day

FLT AVG	Number and day

REVIEW USAGE		Blank

USAGE SINCE		Blank
DATE		TIME
TOTAL COOKS		Number
QUIT COOKS		Number

On HOURS		Number

Reset usage		Yes no

Reset usage		Enter code
Complete		Blank
Exit		Exit

Last load		Blank
Product		Product name
Started		Time
Actual time		Number Minutes
Progtime		Number Minutes
Max temp		Number
Min temp		Number
Avg temp		Number

Heat on		Number

Ready		Yes or no

Exit		Exit

Action

Press button once to return to menu, or Scan button once to return the Controller to OFF.

Press  to scroll: Filter Stats, Review Usage, Last Load. With the desired stats displayed, press .

Press  to scroll seven days of data. With the desired date displayed, press .

Press  to scroll number of times the vat was filtered in the seven -day period. Press .

Press  to scroll number of times the filter prompt was bypassed in the seven-day period. Press .

Press  to scroll number of cook cycles that occurred in the seven-day period. Press .

Press  to scroll number of heads that were cooked in the seven-day period. Press .

Press  to scroll average number of daily filter cycles that occurred in the seven-day period. Press . Press button once to return to menu, or Scan button once to return the Controller to OFF.

Press  to scroll: Filter Stats, Review Usage, Last Load. With the desired stats displayed, press .

Press . (This is the date and time of the last usage reset.)

Press . (This is the total number of cooks since the last usage reset.)

Press . (This is the total amount of cooks that were cancelled since the last reset usage.)

Press . (This is the total amount of hours the fryer was on since the last reset.)

Press  to scroll or to reset oil stats usage. Enter 3228.

Press  to scroll: Filter Stats, Review Usage, Last Load. With the desired stats displayed, press or press Scan to return the Controller to OFF.

Press .

Press . (This is the product last cooked.) Press . (This is the time the last cook started.)

Press . (This is the actual cook time including flex time.) Press . (This is the actual programmed cook time.)

Press . (This is the maximum temperature of the oil during the last cook.) Press . (This is the minimum temperature of the oil during the last cook.) Press . (This is the average temperature of the oil during the last cook.)

Press . (This is the percentage of the cook time the heat source was on during the last cook.)

Press . (If the fryer was back to proper temperature before the cook cycle was started.)

Press  to scroll: Filter Stats, Review Usage, Last Load. With the desired stats displayed, press or press Scan button to return the Controller to OFF.

1-3

1.4 K3000 Setup Mode

Setup mode allows the Controller to be set for language displays, vat sizes, and temperature range displays. Follow the steps below to enter and navigate Vat Setup.

Vat Set Up


Left Display	Right Display

OFF	OFF

Product Setup	Blank

Vat setup	Enter code
System	Blank

Language	English
2nd language	English

Locale	Non-ce
ENERGY	Gas
type	KJ3 Full

System volume	9
Tempr format	F

Exit Melt Tempr	100F

Setback tempr	250F

Fresh oil	None

waste	NONE

DRAIN SWITCH	NO
RECOVERY	DISABLED
ALARM
Exit	Exit
OFF	OFF

Time/date	Blank
Time entry	time
Date format	Mm/dd/yy

Enter date	date
Exit	Exit

Continued on the following page

Action

Press and hold until Product Setup is displayed.

Press  to scroll to Vat setup and press . Product setup is described on pages 1-10 through 1-13.

Enter 3228.

Press button or press  to scroll to Time/Date, Filter, E-Log, Change Password or Edit Alarm Names. With desired choice displayed, press . If SYSTEM is not chosen skip to the relevant selection.

Press  to scroll to choice and press .

Press  to scroll to choice and press . (This option allows another language to be toggled easily from the front panel (ex. Spanish as a second language.)).

Press  to scroll to choice Non-CE or CE and press . Press  to scroll to choice Gas or Electric and press .

Press  to scroll choices: the choices are: Gas-KJ3/CF-FULL, 118G/D63 FULL, H55 FULL, H55 SPLIT, MJ45 FULL, MJ45 SPLIT, HV75 FULL, HV105 FULL, 114/HD50 FULL, HD60 FULL, HD65 FULL D80 FULL, 11814 FULL and MJ35 FULL, . Electric- 118E/RE80 FULL, FPRE117 FULL, FPRE117 SPLIT, FPRE114 FULL and FPRE114 SPLIT, 11817 FULL, FPRE122 FULL, FPRE122 SPLIT FPC128 FULL, FPC128 SPLIT and FPC136 FULL. With the vat size of the fryer controlled by the Controller displayed, press .

Sets sound level for Controller. Enter level, 1-9 (0=Lowest/ 9=Loudest). Press .

Press  to scroll choices: F for Fahrenheit;

C for Celsius. Press .

Use numbered buttons to change default setting (use 10 for 0). Press . (This is the temperature for the fryer to exit the melt cycle.) Default is 100F (38C).

Use numbered buttons to change default setting (use 10 for 0). Press . (This is the temperature during setback or idle mode.) Default is 250F (121C).

Press  to scroll choices JIB, Bulk-RTI, Bulk-F (Frontline) or None. Press . NOTE:

All fryers except OCF should be set to NONE.

Press  to scroll choices JIB, Bulk-RTI, Bulk-F (Frontline) or None. Press . NOTE:

All fryers except OCF should be set to NONE.

Press  to scroll choices YES and NO. (This is if a drain switch is installed.) Press .

Press  to scroll choices DISABLED and ENABLED. (This is a recovery alarm that locks out the fryer if the fryer does not heat properly. The default is disabled). Press .

Press button. None required. Press .

Use numbered buttons to change time (use 10 for 0). Press .

Press  to scroll choices. With the date format displayed, press . Use numbered buttons to change date (use 10 for 0). Press .

Press button once and press  to scroll to System, Time/Date, Filter, E-Log, Change Password or Edit Alarm Names. With desired choice displayed, press or press the Scan button once to return the Controller to OFF.

1-4

1.4 K3000 Setup Mode cont.

Left Display	Right Display	Action

DST SETUP	This is daylight savings time setup. In the United States, daylight savings time begins each year at 2:00 A.M.
	on the second Sunday in March, with clocks moving ahead one hour. Daylight savings time ends each year at
	2:00 A.M. on the first Sunday in November, with clocks moving back one hour. For the two states and
	international locations, which do not use DST, set to disabled.
OFF	OFF	Press and hold until Product Setup is displayed.

Product Setup	Blank	Press  to scroll to Vat setup and press .
		Enter 3228.
Vat setup	Enter code	Enter 3228.
		Press  to scroll choices DISABLED and ENABLED. Press . (This enables or
DST	ENABLED
		disabled daylight savings time. Default is enabled.) If disabled is chosen, pressing the 
		button, displays exit. Press the exit scan button three times to exit.
DST START	3	Enter the daylight savings time starting month using the 1-10 keys. (Default is US
MONTH		government starting month “3”.) Press .
DST START	2	Enter the daylight savings time starting Sunday using the 1-10 keys. (Default is US
SUNDAY		government starting Sunday “2”.) Press .
DST END MONTH	11	Enter the daylight savings time ending month using the 1-10 keys. (Default is US
		government ending month “11”.) Press .
DST END	1	Enter the daylight savings time ending Sunday using the 1-10 keys. (Default is US
SUNDAY		government ending Sunday “1”.) Press .
EXIT	Exit	Press  button once and press  to scroll to System, Time/Date, Filter, E-Log or Change
		Password. With desired choice displayed, press  or press the Exit/Scan button three
		times to return the controller to OFF.
filter	Blank	Press .
Global filter	20	Press . (Changes the total number of cooks that occur before a filter prompt. The default
count		is 20.)
Eod filter time	21:00	Use numbered buttons to change end of day filter alert time. Press .
		Press  to scroll to choice and press . (This enables or disables the polish timer.)
1 polish timer	EnableD
		Use numbered buttons to change time (use 10 for 0). (This is the time the first polish
1 polish time	08:00
		prompt will occur each day. The default is 8:00 AM.) Press .
1 polish	30	Use numbered buttons to change (use 10 for 0). (This is the duration, in minutes for a
duration		polish. The default if 30 minutes.) Press .
1 polish delay	00:00	Use numbered buttons to change time (use 10 for 0). (This is the amount of time which an
time		operator can delay the start of a polish.) Press . After the delay the operator must
		polish.
1 polish start	300F	Use numbered buttons to change temperature (use 10 for 0). (This is the temperature
tempr		required for a polish to begin.) Press .
2 polish timer	enabled	Press  to scroll to choice and press . (This enables or disables the second polish
		timer.)
2 polish time	14:00	Use numbered buttons to change time (use 10 for 0). (This is the time the second polish
		prompt will occur each day.) Press .
2 polish	30	Use numbered buttons to change (use 10 for 0). (This is the duration, in minutes for a
duration		polish. The default if 30 minutes.) Press .
2 polish delay	01:00	Use numbered buttons to change time (use 10 for 0). (This is the amount of time which an
time		operator can delay the start of the second polish. The default is one hour.) Press . After
		the delay the operator must polish.
Continued on the following page

1-5

1.4 K3000 Setup Mode cont.

Left Display			Right Display
Left Display			Right Display

2 polish start tempr			300F

Exit			Exit

E-Log			Blank
NOW			Time/date
A	E#		Time/date

Exit			Exit

C-Log			Blank

Exit			Exit

Change password			Blank
Product setup			Current code
		(1724)
Vat setup			Current code
		(3228)
Exit			Exit

Edit alarm names			Blank
Alarm 1		NUM1

Exit			Exit

Action

Use numbered buttons to change temperature (use 10 for 0). (This is the required temperature for the second polish to begin.) Press .