fanuc 15iB, 150i- B Maintenance Manual

MAINTENANCE MANUAL

B-63785EN/01

• No part of this manual may be reproduced in any form.

• All specifications and designs are subject to change without notice.

The export of this product is subject to the authorization of the government of the country

from where the product is exported.

In this manual we have tried as much as possible to describe all the various matters.

However, we cannot describe all the matters which must not be done, or which cannot be

done, because there are so many possibilities.

Therefore, matters which are not especially described as possible in this manual should be

regarded as ”impossible”.

This manual contains the program names or device names of other companies, some of

which are registered trademarks of respective owners. However, these names are not
followed by  or  in the main body.

SAFETY PRECAUTIONS

This section describes the safety precautions related to the use of CNC units. It is essential that these precautions
be observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in this
section assume this configuration).
CNC maintenance involves various dangers. CNC maintenance must be undertaken only by a qualified
technician.
Users must also observe the safety precautions related to the machine, as described in the relevant manual supplied
by the machine tool builder.
Before checking the operation of the machine, take time to become familiar with the manuals provided by the
machine tool builder and FANUC.

Contents

1. DEFINITION OF WARNING, CAUTION, AND NOTE s–2. . . . . . . . . . . . . . . . . . . . . . .

2. WARNINGS RELATED TO CHECK OPERATION s–3. . . . . . . . . . . . . . . . . . . . . . . . .

3. WARNINGS RELATED TO REPLACEMENT s–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4. WARNINGS RELATED TO PARAMETERS s–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5. WARNINGS AND NOTES RELATED TO DAILY MAINTENANCE s–7. . . . . . . . . . . .

s–1

1

SAFETY PRECAUTIONS

B–63785EN/01

DEFINITION OF WARNING, CAUTION, AND NOTE

This manual includes safety precautions for protecting the maintenance personnel (herein referred
to as the user) and preventing damage to the machine. Precautions are classified into W arnings and
Cautions according to their bearing on safety. Also, supplementary information is described as a
Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine.

WARNING

Applied when there is a danger of the user being injured or when there is a danger of both the user
being injured and the equipment being damaged if the approved procedure is not observed.

CAUTION

Applied when there is a danger of the equipment being damaged, if the approved procedure is not
observed.

NOTE

The Note is used to indicate supplementary information other than Warning and Caution.

` Read this manual carefully, and store it in a safe place.

s–2

B–63785EN/01

2

SAFETY PRECAUTIONS

W ARNINGS RELA TED TO CHECK OPERATION

WARNING

1. When checking the operation of the machine with the cover removed

(1) The user’s clothing could become caught in the spindle or other components, thus

presenting a danger of injury . When checking the operation, stand away from the machine
to ensure that your clothing does not become tangled in the spindle or other components.

(2) When checking the operation, perform idle operation without workpiece. When a

workpiece is mounted in the machine, a malfunction could cause the workpiece to be
dropped or destroy the tool tip, possibly scattering fragments throughout the area. This
presents a serious danger of injury . Therefore, stand in a safe location when checking the
operation.

2. When checking the machine operation with the power magnetics cabinet door opened

(1) The power magnetics cabinet has a high–voltage section (carrying a

touch the high–voltage section. The high–voltage section presents a severe risk of electric
shock. Before starting any check of the operation, confirm that the cover is mounted on
the high–voltage section. When the high–voltage section itself must be checked, note that
touching a terminal presents a severe danger of electric shock.

(2) Within the power magnetics cabinet, internal units present potentially injurious corners and

projections. Be careful when working inside the power magnetics cabinet.

3. Never attempt to machine a workpiece without first checking the operation of the machine.

Before starting a production run, ensure that the machine is operating correctly by performing
a trial run using, for example, the single block, feedrate override, or machine lock function or
by operating the machine with neither a tool nor workpiece mounted. Failure to confirm the
correct operation of the machine may result in the machine behaving unexpectedly, possibly
causing damage to the workpiece and/or machine itself, or injury to the user.

4. Before operating the machine, thoroughly check the entered data.

Operating the machine with incorrectly specified data may result in the machine behaving
unexpectedly , possibly causing damage to the workpiece and/or machine itself, or injury to the
user.

mark). Never

s–3

SAFETY PRECAUTIONS

B–63785EN/01

WARNING

5. Ensure that the specified feedrate is appropriate for the intended operation. Generally , for each

machine, there is a maximum allowable feedrate. The appropriate feedrate varies with the
intended operation. Refer to the manual provided with the machine to determine the maximum
allowable feedrate. If a machine is run at other than the correct speed, it may behave
unexpectedly , possibly causing damage to the workpiece and/or machine itself, or injury to the
user.

6. When using a tool compensation function, thoroughly check the direction and amount of

compensation.
Operating the machine with incorrectly specified data may result in the machine behaving
unexpectedly , possibly causing damage to the workpiece and/or machine itself, or injury to the
user.

s–4

B–63785EN/01

3

SAFETY PRECAUTIONS

W ARNINGS RELATED TO REPLACEMENT

WARNING

1. Always turn off the power to the CNC and the main power to the power magnetics cabinet. If

only the power to the CNC is turned off, power may continue to be supplied to the serve section.
In such a case, replacing a unit may damage the unit, while also presenting a danger of electric
shock.

2. When a heavy unit is to be replaced, the task must be undertaken by two persons or more. If

the replacement is attempted by only one person, the replacement unit could slip and fall,
possibly causing injury.

3. After the power is turned off, the servo amplifier and spindle amplifier may retain voltages for

a while, such that there is a danger of electric shock even while the amplifier is turned off. Allow
at least twenty minutes after turning off the power for these residual voltages to dissipate.

4. When replacing a unit, ensure that the new unit has the same parameter and other settings as the

old unit. (For details, refer to the manual provided with the machine.) Otherwise, unpredictable
machine movement could damage the workpiece or the machine itself, and present a danger of
injury.

s–5

4

SAFETY PRECAUTIONS

B–63785EN/01

W ARNINGS RELATED TO PARAMETERS

WARNING

1. When machining a workpiece for the first time after modifying a parameter, close the machine

cover. Never use the automatic operation function immediately after such a modification.
Instead, confirm normal machine operation by using functions such as the single block function,
feedrate override function, and machine lock function, or by operating the machine without
mounting a tool and workpiece. If the machine is used before confirming that it operates
normally, the machine may move unpredictably, possibly damaging the machine or workpiece,
and presenting a risk of injury.

2. The CNC and PMC parameters are set to their optimal values, so that those parameters usually

need not be modified. When a parameter must be modified for some reason, ensure that you
fully understand the function of that parameter before attempting to modify it. If a parameter
is set incorrectly, the machine may move unpredictably, possibly damaging the machine or
workpiece, and presenting a risk of injury.

s–6

B–63785EN/01

5

1. Memory backup battery replacement

SAFETY PRECAUTIONS

W ARNINGS AND NOTES RELATED TO DAILY MAINTENANCE

WARNING

When replacing the memory backup batteries, keep the power to the machine (CNC) turned on,
and apply an emergency stop to the machine. Because this work is performed with the power
on and the cabinet open, only those personnel who have received approved safety and
maintenance training may perform this work.
When replacing the batteries, be careful not to touch the high–voltage circuits (marked
fitted with an insulating cover).
Touching the uncovered high–voltage circuits presents an extremely dangerous electric shock
hazard.

and

NOTE

The CNC uses batteries to preserve the contents of its memory, because it must retain data such as
programs, offsets, and parameters even while external power is not applied.
If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator’s panel
or screen.
When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the
contents of the CNC’s memory will be lost.
To replace the battery, see the procedure described in Section 2.10 of this manual.

s–7

SAFETY PRECAUTIONS

B–63785EN/01

WARNING

2. Absolute pulse coder battery replacement

When replacing the memory backup batteries, keep the power to the machine (CNC) turned on,
and apply an emergency stop to the machine. Because this work is performed with the power
on and the cabinet open, only those personnel who have received approved safety and
maintenance training may perform this work.
When replacing the batteries, be careful not to touch the high–voltage circuits (marked
fitted with an insulating cover).
Touching the uncovered high–voltage circuits presents an extremely dangerous electric shock
hazard.

NOTE

The absolute pulse coder uses batteries to preserve its absolute position.
If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator’s panel
or screen.
When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the
absolute position data held by the pulse coder will be lost.

and

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B–63785EN/01

3. Fuse replacement

SAFETY PRECAUTIONS

WARNING

Before replacing a blown fuse, however, it is necessary to locate and remove the cause of the
blown fuse.
For this reason, only those personnel who have received approved safety and maintenance
training may perform this work.
When replacing a fuse with the cabinet open, be careful not to touch the high–voltage circuits
(marked
Touching an uncovered high–voltage circuit presents an extremely dangerous electric shock
hazard.

and fitted with an insulating cover).

s–9

B–63785EN/01

PREFACE

PREFACE

Description of
this manual

1.Display and operation

This chapter covers those items, displayed on the screen, that are related
to maintenance. A list of all supported operations is also provided at the
end of this chapter.

2.Hardware

This chapter covers hardware–related items, including the hardware
configuration, connection, and NC status indicated on printed circuit
boards. A list of all units is also provided as well as an explanation of how
to replace each unit.

3.Data input/output

This chapter describes the input/output of data, including programs,
parameters, and tool compensation data, as well as the input/output
procedures for conversational data.

4.Interface between the CNC and PMC

This chapter describes the PMC specifications, the system configuration,
and the signals used by the PMC.

5.Digital servo

This chapter describes the servo tuning screen and how to adjust the
reference position return position.

6.AC spindles

These chapters describe the spindle amplifier checkpoints, as well as the
spindle tuning screen.

7.Trouble shooting

This chapter describes the procedures to be followed in the event of
certain problems occurring, for example, if the power cannot be turned on
or if manual operation cannot be performed. Countermeasures to be
applied in the event of alarms being output are also described.

APPENDIX

A BOOT SYSTEM
B ALARM LIST

p–1

PREFACE

B–63785EN/01

Applicable models

Related manuals

This manual can be used with the following models. The abbreviated
names may be used.

Pruduct name Abbreviation

FANUC Series 15i–MB 15i–MB Series 15i
FANUC Series 150i–MB 150i–MB Series 150i

NOTE

Some function described in this manual may not be applied
to some products.
For details, refer to the DESCRIPTIONS manual
(B–63782EN)

The table below lists manuals related to FANUC Series
15i/150i–MODEL B.
In the table, this manual is marked with an asterisk(*).

Table 1 Related manuals

Manual name

DESCRIPTIONS B–63782EN
CONNECTION MANUAL (HARDWARE) B–63783EN
CONNECTION MANUAL (FUNCTION) B–63783EN–1
OPERATOR’S MANUAL (PROGRAMMING) B–63784EN
OPERATOR’S MANUAL (OPERA TION) B–63784EN–1
MAINTENANCE MANUAL B–63785EN
PARAMETER MANUAL B–63790EN

Specification

number

*

p–2

B–63785EN/01

Table of Contents

SAFETY PRECAUTIONS s–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PREFACE p–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1. SCREEN INDICATIONS AND OPERATIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 FUNCTION KEYS AND SOFT KEYS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1.1 Indication Procedure for General Screens 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1.2 T ypes of Function Keys 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1.3 Soft Keys 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1.4 Function Selection Keys 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1.5 Chapter Selection Keys 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1.5.1 Position 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1.5.2 Program 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1.5.3 Offset/setting 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1.5.4 System 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1.5.5 Messages 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1.5.6 Drawing 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 SCREEN INDICATIONS AT POWER ON 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 DIAGNOSIS FUNCTION 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4 CNC STATE INDICATIONS 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5 WAVEFORM DIAGNOSIS FUNCTION 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5.1 Enhancement of Waveform Diagnosis Function 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.6 DISPLAYING INTERNAL POSITION COMPENSATION DATA 46. . . . . . . . . . . . . . . . . . . . . . . . .

1.7 OPERATIONS 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.8 WARNING SCREEN FOR OPTION CHANGE 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.9 WARNING SCREEN FOR SYSTEM–SOFTWARE REPLACEMENT

(SYSTEM–LABEL CHECK ERROR) 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.10 MAINTENANCE INFORMATION SCREEN 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.10.1 Display 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.10.2 Procedures 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.10.3 Half–size Kana Input 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.10.4 Parameter 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.11 PERIODIC MAINTENANCE SCREEN 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.11.1 Display 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.11.2 Procedures 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.11.3 Inputting and Outputting Set Items 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.12 SYSTEM LOG SCREEN 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.12.1 Display 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.12.2 Procedures 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.12.3 Parameter 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.13 SYSTEM CONFIGURATION SCREEN 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.13.1 Displaying the System Configuration Screen 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.13.2 Printed Circuit Board Configuration Screen 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.13.3 Software Configuration Screen 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.13.4 Module Configuration Screen 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.14 MEMORY CONTENTS INDICATIONS 94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.15 TOUCH PANEL 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.16 BIOS SET–UP OF CNC DISPLAY UNIT WITH PC FUNCTIONS 101. . . . . . . . . . . . . . . . . . . . . . . .

1.16.1 What is “BIOS SET–UP” 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.16.2 Keys Used for Operation 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Table of Contents

1.16.3 How to Begin the “BIOS SET–UP” 102. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.16.4 How to End the “BIOS SET–UP” 102. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.16.5 BIOS Diagnostic Message 103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B–63785EN/01

1.17 αi SERVO INFORMATION SCREEN 104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.18 αi SPINDLE INFORMATION SCREEN 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.19 αi SPINDLE STATUS ERROR DISPLAY 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. 15i SERIES HARDWARE 113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 HARDWARE CONFIGURATION 114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 OVERVIEW OF HARDWARE 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2.1 Series 15i/150i 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3 CONNECTOR LOCATIONS AND CARD CONFIGURATION

FOR EACH PRINTED CIRCUIT BOARD 117. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.1 FS15i/150i Main Board 117. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.2 FS15i/150i Additional Axis Board 123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.3 FS15i/150i LCD Unit 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.3.1 Connection for one unit 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.3.2 Connection for two units (10.4”) 127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.4 FS15i/150i Inverter PCB 129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.5 Data Server Board A1 130. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.6 Data Server Board A2 132. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.7 Fast Data Server for Stand–Alone T ype CNC 133. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.8 HSSB Interface Board 136. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.9 PMC C Board 139. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.10 Serial Communication Boards A1 and A2 140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.11 DeviceNet Board B 143. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.12 DeviceNet Slave Board C 145. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.13 Ethernet Board 148. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.14 Fast Ethernet Board for Stand–Alone T ype CNC 150. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.15 PROFIBUS–DP Board (Master) 153. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.16 PROFIBUS–DP Board (Slave) 154. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4 LIST OF THE UNITS AND PRINTED CIRCUIT BOARDS 155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.1 Basic Unit 155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.2 Power Supply Unit 155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.3 LCD Unit 155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.4 Stand–alone T ype MDI Unit 156. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.5 CNC Display Unit with PC Functions 157. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.5.1 CNC display unit with PC functions 157. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.5.2 Other options for CNC display unit with PC functions 158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.6 Data Server Hard Disk Unit 159. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.7 Printed Circuit Boards of the Control Unit 160. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.8 Others 164. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.9 Maintenance Parts 165. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.10 CNC Display Unit with PC Functions Maintenance Equipment 166. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.11 Machine Operators Panel 166. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5 REPLACING THE PRINTED CIRCUIT BOARDS 167. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5.1 Replacing the Power Supply Unit, Main CPU Board, and Full–size Option Board 167. . . . . . . . . . . . . . .

2.5.1.1 Demounting the board 168. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5.1.2 Mounting a board 168. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5.2 Replacing the Mini Slot Option Board and Wide Mini Slot Option Board 169. . . . . . . . . . . . . . . . . . . . . .

2.5.2.1 Demounting the board 169. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5.2.2 Mounting a board 169. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5.3 Mounting and Removing the DeviceNet Board 170. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

c–2

B–63785EN/01

2.6 MOUNTING AND DEMOUNTING CARD PCBS 172. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.7 MOUNTING AND DEMOUNTING DIMM MODULES 175. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.8 REPLACING THE BACK PANEL 177. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.9 REPLACING FUSE ON POWER UNIT 179. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.10 REPLACING THE BATTERY 180. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.11 REPLACING THE FAN MOTORS 184. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.12 LCD UNIT FUSE REPLACEMENT 185. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.13 LCD BACKLIGHT REPLACEMENT 186. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.14 LIQUID CRYSTAL DISPLAY (LCD) 189. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.15 CNC DISPLAY UNIT WITH PC FUNCTIONS 191. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.16 DISTRIBUTED I/O SETTING 210. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.17 REPLACING FUSE ON CONTROL UNIT 212. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.18 ENVIRONMENTAL CONDITIONS OUTSIDE CABINET 219. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.19 POWER CONSUMPTION OF EACH UNIT 220. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.20 COUNTERMEASURES AGAINST NOISE 222. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contents

2.5.3.1 Removing the board 170. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5.3.2 Mounting the board 171. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.6.1 Demounting a Card PCB 173. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.6.2 Mounting a Card PCB 174. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.7.1 Demounting a DIMM Module 176. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.7.2 Mounting a DIMM Module 176. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.8.1 Demounting the Back Panel 177. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.8.2 Mounting the Back Panel 178. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.10.1 Replacing the Lithium Battery 180. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.10.2 When Using Alkaline Dry Cells 182. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.15.1 System Block Diagram 192. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.15.2 Configuration of the PCB 194. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.15.2.1 Parts layout 194. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.15.2.2 Adjustment 195. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.15.2.3 LED display 195. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.15.3 Maintenance Supplies 196. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.15.3.1 Method of exchanging battery 196. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.15.3.2 Method of exchanging fuse 197. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.15.3.3 Method of exchanging F AN 198. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.15.3.4 Method of exchanging LCD backlight 200. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.15.3.5 Method of exchanging touch panel protection sheet 205. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.15.4 Trouble Shooting 207. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.15.5 Notes on Using the MDI Unit 208. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.20.1 Separation of Signal Lines 222. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.20.2 Grounding 224. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.20.3 Control Unit Grounding 225. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.20.4 Noise Suppressor 226. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.20.5 Cable Clamping and Shielding 227. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. DATA INPUT/OUTPUT 230. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 SPECIFYING PARAMETERS REQUIRED FOR INPUT/OUTPUT 231. . . . . . . . . . . . . . . . . . . . . . . .

3.1.1 Setting Parameter Screen 231. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.2 Communication Setting Screen 232. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 DATA INPUT/OUTPUT 235. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

c–3

Table of Contents

3.2.1 Output of Part Programs 235. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.2 Output of System Parameters 241. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.3 Output of W orkpiece Origin Of fset Data 242. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.4 Output of Pitch Error Compensation Data 243. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.5 Output of T ool Of fset Data 244. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.6 Output of Custom Macro Variables 245. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.7 Output of Volumetric Compensation Data 246. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.8 Output of Tool Offset Data by Tool Number 248. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.9 Output of Fixture Offset Data 249. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.10 Output of Rotary Head Dynamic T ool Compensation Data 250. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.11 Output of Periodic Maintenance Data 251. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.12 Output of Item Selection Menu (Machine System) Data 252. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.13 Output of Maintenance Information 254. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.14 Output of System Configuration Data 255. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.15 Output of System Log Data 256. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.16 Input of Part Programs 257. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.17 Output of System Parameters 260. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.18 Input of W orkpiece Origin Of fset Data 261. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.19 Input of Pitch Error Compensation Data 262. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.20 Input of T ool Of fset Data 263. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.21 Input of Custom Macro Variables 264. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.22 Output of Volumetric Compensation Data 265. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.23 Input of Tool Offset Data by Tool Number 266. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.24 Input of Fixture Offset Data 267. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.25 Input of Rotary Head Dynamic T ool Compensation Data 268. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.26 Input of Periodic Maintenance Data 269. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.27 Input of Item Selection Menu (Machine System) Data 270. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.28 Input of Maintenance Information 272. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B–63785EN/01

3.3 FLOPPY DIRECTORY SCREEN 273. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4 MEMORY CARD SCREEN 278. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4. INTERFACE BETWEEN THE NC AND PMC 284. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 INTERFACE OVERVIEW 285. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 PMC SPECIFICATION 286. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2.1 PMC Specification List 286. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2.2 Addresses 287. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2.3 Built–in Debugging Functions 287. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2.4 Internal Relay System–reserved Area 288. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2.5 PMC Execution Cycle 289. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 PMC DISPLAYS 290. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.1 Overview 290. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.2 PMC Menu Selection Procedure Based on Soft Keys 291. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.2.1 PMC basic menu 291. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.2.2 PMC screen transition flow and the related soft keys 293. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.3 PMC Input/Output Signal and Internal–relay Displays (PMCDGN) 294. . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.3.1 T itle data display (TITLE) 294. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.3.2 Signal status display (STATUS) 295. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.3.3 Alarm screen (ALARM) 296. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.4 PMC Data Setting and Display (PMCPRM) 297. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.4.1 Overview 297. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.4.2 PMC parameter entry method 297. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.4.3 Continuous data entry 298. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.4.4 T imer screen (TIMER) 298. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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4.3.4.5 Counter screen (COUNTR) 299. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.4.6 Keep relay screen (KEEPRL) 300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.4.7 Data table (DATA) 302. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.5 Setting Menu (SETING) 304. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.5.1 General–setting data display screen (GENERAL) 305. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.5.2 Screen for displaying setting data related to editing and debugging 306. . . . . . . . . . . . . . . . . . . . .

4.3.5.3 Online monitor parameter display/setting screen (ONLINE) 306. . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contents

4.4 DI/DO MONITOR FUNCTION 309. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4.1 DI/DO Monitor Screen 309. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4.2 Screen Manipulation 312. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5. DIGITAL SERVO 313. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 SERVO PARAMETER INITIALIZATION PROCEDURE 314. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 SETTING THE FSSB 319. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3 SERVO SCREENS 331. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3.1 Parameter Setting 331. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3.2 Displaying Servo Screens 331. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4 REFERENCE POSITION RETURN ADJUSTMENT (BASED ON DOGS) 339. . . . . . . . . . . . . . . . . .

5.4.1 Overview 339. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.5 SETTING THE REFERENCE POSITION WITHOUT DOGS 342. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.5.1 Overview 342. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.5.2 Operating Procedure 342. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.5.3 Related Parameters 343. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6. AC SPINDLES 344. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1 SERIAL INTERFACE AC SPINDLE 345. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1.1 Spindle Control Overview 346. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1.2 Spindle Screens 347. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1.2.1 Parameters 347. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1.2.2 Spindle screens 348. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1.3 Automatic Setting of Standard Parameters 357. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2 ANALOG INTERFACE AC SPINDLE 358. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2.1 Spindle Control Overview 359. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2.2 S Analog V oltage (D/A Converter) Adjustments 360. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7. TROUBLESHOOTING 362. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1 BOTH MANUAL AND AUTOMATIC OPERATIONS ARE IMPOSSIBLE 363. . . . . . . . . . . . . . . . . .

7.2 MANUAL (JOG) OPERATION IS IMPOSSIBLE 367. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3 HANDLE FEED (MPG) OPERATION IS IMPOSSIBLE 370. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.4 AUTOMATIC OPERATION IS IMPOSSIBLE 374. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.5 AUTOMATIC OPERATION START SIGNAL TURNED OFF 380. . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.6 ALARMS SR820 TO SR854 (READER/PUNCH INTERFACE ALARMS) 382. . . . . . . . . . . . . . . . . .

7.7 ALARM PS200 (GRID SYNCHRONIZATION ERROR) 388. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.8 ALARM OT0032 (REFERENCE POSITION RETURN REQUEST) 390. . . . . . . . . . . . . . . . . . . . . . .

7.9 ALARM SV027 (INVALID DIGITAL SERVO PARAMETER) 391. . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.10 ALARMS RELATED TO SPINDLE CONTROL 392. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.10.1 Alarm SP0201 (Duplicate Definition of Spindle Motor Number) 392. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.10.2 Alarm SP0202 (Invalid Spindle Selection) 392. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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7.10.3 Alarm SP0220 (no Spindle Amplifier) 392. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.10.4 Alarm SP0221 (Illegal Spindle Motor Number)

Alarm SP0996 (Illegal Spindle Parameter Setting) 392. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.10.5 Alarm SP0225 (Serial Spindle CRC Error)
Alarm SP0226 (Serial Spindle Framing Error)
Alarm SP0227 (Serial Spindle Reception Error)
Alarm SP0228 (Serial Spindle Communication Error)

Alarm SP0229 (Communication Error between Serial Spindle and Spindle Amplifier) 393. . . . . . . . . . . .

7.10.6 Alarm SP0230 (Spindle Motor Number Outside Allowable Range) 393. . . . . . . . . . . . . . . . . . . . . . . . . . .

7.10.7 Alarm SP0241 (Abnormal D/A Converter) 394. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.10.8 Alarm SP0975 (Analog Spindle Control Error) 394. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.10.9 Alarm SP0976 (Serial Spindle Communication Control Error)
Alarm SP0978 (Serial Spindle Communication Control Error)

Alarm SP0979 (Serial Spindle Communication Control Error) 394. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.10.10 Alarm SP0980 (Serial Spindle Amplifier Error)
Alarm SP0981 (Serial Spindle Amplifier Error)
Alarm SP0982 (Serial Spindle Amplifier Error)
Alarm SP0983 (Serial Spindle Amplifier Error)

Alarm SP0984 (Serial Spindle Amplifier Error) 395. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.10.11 Alarm SP0985 (Serial Spindle Control Error) 395. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.10.12 Alarm SP0987 (Serial Spindle Control Error) 395. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B–63785EN/01

7.11 SYSTEM ALARMS AND CORRECTIVE ACTIONS 396. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.11.1 System Alarm 100 (RAM PARITY ERROR) 396. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.11.2 System Alarm 103 (DRAM SUM ERROR) 397. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.11.3 System Alarms 1 14 to 127 (FSSB Disconnection Alarms) 398. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.11.4 System Alarms 129 and 130 (ABNORMAL POWER SUPPLY (SERVO:AMPn)

7.11.5 System alarm 133 (PARITY ALARM OF PERIPHERAL CONTROL LSI (MASTER)) 403. . . . . . . . . .

7.11.6 System Alarm 200 (SYSTEM ALARM (SERVO): Alarm on an Axis Control Card) 404. . . . . . . . . . . . .

7.11.7 System Alarm 300 (SYSTEM ALARM: Alarm in Another Module) 406. . . . . . . . . . . . . . . . . . . . . . . . . .

7.11.8 System Alarms 400 to 402 (BUS ERROR INTERNAL WRITE BUS ERROR A

7.11.9 System Alarm 500 (SRAM DAT A ERROR (SRAM MODULE)) 408. . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.11.10 System Alarm 501 (SRAM DA TA ERROR (BATTER Y LOW)) 410. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.11.11 System Alarm 502 (NOISE ON POWER SUPPLY) 411. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.11.12 System Alarm 503 (ABNORMAL POWER SUPPLY (MAIN BOARD)) 412. . . . . . . . . . . . . . . . . . . . . .

7.11.13 ROM TEST ERROR 413. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ABNORMAL POWER SUPPLY (SERVO:PULSE MODULEn)) 402. . . . . . . . . . . . . . . . . . . . . . . . . . .

INTERNAL WRITE BUS ERROR B) 407. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.12 IO/LINK–RELATED SYSTEM ALARM 415. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.13 PMC RAM PARITY ALARM 416. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.14 OTHER SYSTEM ALARMS 417. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.15 SENDING A SYSTEM ALARM FILE 418. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.16 HOW TO REPLACE THE FUSES IN EACH UNIT 419. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.17 FAULT TRACE PROCEDURE (FOR I/O LINK) 420. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.17.1 Failure to Input and Output I/O Link Data 420. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.17.1.1 Checking whether hardware links have been established 420. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.17.1.2 Checking the I/O Link allocation 421. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.17.2 Occurrence of System Alarm PC050 NMI SLC xx:yy 422. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.17.2.1 If “xx#0=1” in NMI SLC xx:yy 422. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.17.2.2 If “xx#1=1” in NMI SLC xx:yy 423. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.17.2.3 If “xx#2=1” in NMI SLC xx:yy 423. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.17.2.4 If “xx#3=1” or “xx#4=1” in NMI SLC xx:yy 424. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.17.3 Failure to Start the NC on the Host Station 424. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.17.4 In a Connector Panel I/O Unit, Data is Input to an Unexpected Address 424. . . . . . . . . . . . . . . . . . . . . . . .

7.17.5 In a Connector Panel I/O Unit, No Data is Output to an Expansion Unit 425. . . . . . . . . . . . . . . . . . . . . . .

7.17.6 If an I/O Link–related Error can not be Cleared 425. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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APPENDIX

A. BOOT SYSTEM 429. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.1 OVERVIEW 430. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.1.1 Power–on Sequence Display 431. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.1.2 Starting the BOOT SYSTEM 432. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.1.3 System Files and User Files 432. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.2 SCREEN CONFIGURATION AND OPERATION 433. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.2.1 SYSTEM DATA LOADING Screen 434. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.2.1.1 MEMORY CARD CHECK & DATA LOADING screen 435. . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.2.1.2 DATA LOADING screen 437. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.2.2 SYSTEM DA TA CHECK Screen 438. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.2.2.1 FROM SYSTEM screen 439. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.2.2.2 MEMOR Y CARD SYSTEM screen 440. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.2.2.3 ROM FILE CHECK screen 441. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.2.2.4 Deleting user files from flash memory 442. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.2.3 SYSTEM DATA SAVE Screen 443. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.2.4 FILE DA TA BACKUP Screen 444. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.2.5 MEMORY CARD FORMAT Screen 448. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.2.6 Load Basic System 449. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.3 ERROR MESSAGES AND CORRECTIVE ACTIONS 450. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B. ALARM LIST 452. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.1 PROGRAM ERRORS/ALARMS ON PROGRAM AND OPERATION (P/S ALARM) 453. . . . . . . . .

B.2 BACKGROUND EDIT ALARM 468. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.3 SR ALARM 471. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.4 PARAMETER ENABLE SWITCH ALARM (SW ALARM) 475. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.5 SERVO ALARM (SV ALARM) 476. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.6 OVERTRAVEL ALARM (OT ALARM) 481. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.7 FILE ACCESS ALARM (IO ALARM) 483. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.8 POWER MUST BE TURNED OFF ALARM (PW ALARM) 483. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.9 SPINDLE ALARM (SP ALARM) 484. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.10 OVERHEAT ALARM (OH ALARM) 490. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

c–7

B–63785EN/01

1

1. SCREEN INDICATIONS AND OPERATIONS

SCREEN INDICATIONS AND OPERA TIONS

1.1 FUNCTION KEYS AND SOFT KEYS 2. . . . . . . . . . . .

1.2 SCREEN INDICATIONS AT POWER ON 10. . . . . . . . .

1.3 DIAGNOSIS FUNCTION 11. . . . . . . . . . . . . . . . . . . . . . .

1.4 CNC STATE INDICATIONS 24. . . . . . . . . . . . . . . . . . . .

1.5 WAVEFORM DIAGNOSIS FUNCTION 26. . . . . . . . . .

1.6 DISPLAYING INTERNAL POSITION

COMPENSATION DATA 46. . . . . . . . . . . . . . . . . . . . . .

1.7 OPERATIONS 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.8 WARNING SCREEN FOR OPTION CHANGE 60. . . . .

1.9 WARNING SCREEN FOR SYSTEM–SOFTWARE
REPLACEMENT

(SYSTEM–LABEL CHECK ERROR) 62. . . . . . . . . . . .

1.10 MAINTENANCE INFORMATION SCREEN 63. . . . . .

1.11 PERIODIC MAINTENANCE SCREEN 72. . . . . . . . . . .

1.12 SYSTEM LOG SCREEN 82. . . . . . . . . . . . . . . . . . . . . . .

1.13 SYSTEM CONFIGURATION SCREEN 89. . . . . . . . . .

1.14 MEMORY CONTENTS INDICATIONS 94. . . . . . . . . .

1.15 TOUCH PANEL 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.16 BIOS SET–UP OF CNC DISPLAY UNIT

WITH PC FUNCTIONS 101. . . . . . . . . . . . . . . . . . . . . .

1.17 αi SERVO INFORMATION SCREEN 104. . . . . . . . . . .

1.18 αi SPINDLE INFORMATION SCREEN 107. . . . . . . . .

1.19 αi SPINDLE STATUS ERROR DISPLAY 111. . . . . . . . .

1

1. SCREEN INDICATIONS AND OPERATIONS

1.1

FUNCTION KEYS AND SOFT KEYS

B–63785EN/01

1.1.1

Indication Procedure for General Screens

(1) Press a function key on the MDI panel to show the soft keys for

chapter selection related to the function.

POS PROG

SYSTEM

MESSAGE

OFFSET

SETTING

GRAPH

CUSTOM

(2) Press one of the indicated soft keys for chapter selection to display the

corresponding screen.

(3) Press an operation menu key to perform an operation on the displayed

chapter screen.

PROG

When you press the

key, for example, the following soft keys

for chapter selection are shown.
When the screen is first displayed, the first chapter is selected. (In this
example, “TEXT” is selected.)
To show an operation selection menu on this screen, press an
operation menu key at the rightmost position.

Operation menu key

(4) To return to the indications of the chapter–menu keys for chapter

selection while the operation selection menu is being displayed, press
the CHAPTER key.

CHAPTER key

The foregoing indication procedure is for general screens.
An actual indication procedure depends on each screen.
For specific operations, see each operation description.

2

B–63785EN/01

1. SCREEN INDICATIONS AND OPERATIONS

1.1.2

Types of Function Keys

POS

PROG

OFFSET

SETTING

SYSTEM

MESSAGE

GRAPH

Use a function key to select the corresponding function.
The following function keys are provided for the MDI panel.

Press this key to show an actual position screen.

Press this key to show a program screen.

Press this key to show an offset/setting screen.

Press this key to show a system screen.

Press this key to show a message screen.

Press this key to show a graphic screen.

1.1.3

Soft Keys

A screen can be selected with the corresponding soft key instead of the
corresponding function key.
Soft keys are also used to perform actual operations.
A function menu and a list of chapter selection menus are shown below .

NOTE

All soft keys described below are not necessarily shown.
Some soft keys are not shown according to a set option.

3

1. SCREEN INDICATIONS AND OPERATIONS

B–63785EN/01

1.1.4

Function Selection Keys

To select a function with the corresponding soft key, press the function
menu key first to set soft keys to a function selection key state, and then
press the desired function selection key.

Function selection is allowed in any mode.
Use a chapter selection key to specify detailed function selection.
The following function selection keys are provided.

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

Function selection key

No.

(1)

(2)

(3)

Function key

(MDI panel)

POS

PROG

OFFSET
SETTING

Function selection

key (soft key)

POSITION Selects a current–position information

screen, including absolute coordinates, ma­chine coordinates, relative coordinates, and
a remaining movement distance.

PROGRAM Selects a part program screen or a program

check screen.

OFFSETSETING Selects a tool offset screen or a workpiece

origin offset screen.

Description

(4)

(5)

(6)

SYSTEM

MESSAGE

GRAPH

SYSTEM Selects a parameter screen, a diagnosis

screen, or a PMC screen.

MESSAGE Selects a screen for alarm messages and

operator messages.

GRAPHIC Selects a graphic screen.

4

B–63785EN/01

1. SCREEN INDICATIONS AND OPERATIONS

1.1.5

Chapter Selection Keys

1.1.5.1

Position

Use function selection keys to select items (functions).
Each item is further divided into subitems (chapters). Use a chapter
selection key to select the corresponding subitem (chapter).
To select a chapter, press the CHAPTER key to set the soft keys to a
chapter selection key state, and then press the desired chapter selection
key.
Alternatively, press a hardware function key repeatedly to change a
chapter selection.
The list of chapters included in each function is shown below.

Function key on the MDI panel

POS

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

POSI-

TION

Soft keys

CHAP-

TER

No. Chapter menu Description

(1) OVERALL Selects an overall position indication screen.
(2) RELATIVE Selects a relative position indication screen.
(3) ABSOLUTE Selects a position indication screen in a workpiece coordi-

(4) MACHINE Selects a position indication screen in a machine coordinate

(5) MANUALOVRLAP Selects an operation screen for performing an operation with

(6) BLOCK RESTRT Selects an operation screen for restarting the operation from

(7) PROGRAM-

RESTRT

(8) TOOL HEAD Indicates the absolute coordinates and the actual speed of

(9) HANDLEPULSE Indicates a handle–pulse interruption amount in three–di-

nate system.

system.

manual handle interruption.

the suspended block.
Selects an operation screen for restarting the suspended

program operation.

the tool head in tool direction handle feed, tool normal direc­tion handle feed, and rotational handle feed around tool tip.

mensional handle feed.

5

1. SCREEN INDICATIONS AND OPERATIONS

1.1.5.2

Program

Function key on the MDI panel

B–63785EN/01

Soft keys

PROG

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

(11) (12) (13) (14) (15) (16) (17) (18) (19)

PRO-

GRAM

CHAP-

TER

No. Chapter menu Description

(1) TEXT Selects a screen for indicating the contents of the currently

(2) DIR. MEMORY Selects a screen for indicating the list of currently registered

(3) HDD DIR. Selects a screen for indicating the list of files stored in the

(4) HOST DIR. Selects a screen for indicating the list of files stored in the

(5) CHANGE HOST Selects a screen for changing connected host computer.

selected part program.

part programs.

hard disk on the data server.

host computer.

(6) CHECK Selects a screen for indicating a program, a position, and

(7) LAST Selects a screen for indicating a specified value in the last

(8) ACTIVE Selects a screen for indicating a specified value in the block

(13) POS. DAT A Selects a screen for indicating information related to position

modal information at the same time.

block currently being executed, and modal values such as
G codes and F codes specified until then, among specified
values.

currently being executed, and modal values such as G
codes and F codes specified until then, among specified
values.

compensation.

6

B–63785EN/01

1.1.5.3

Offset/setting

1. SCREEN INDICATIONS AND OPERATIONS

Function key on the MDI panel

Soft keys

OFFSET

SET­TING

OFFSET

SET­TING

CHAP-

TER

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

(11) (12) (13) (14) (15) (16) (17) (18) (19)

(21) (22) (23) (24) (25) (26) (27) (28) (29)

No. Chapter menu Description

(1) TOOL Selects a screen for setting a tool offset value.
(2) WORK OFFSET Selects a screen for setting an offset in the workpiece coordi-

(3) MEASURE_TL Selects a screen for measuring a tool length.
(4) SETTINGPARA-

METER

nate system.

Selects a screen for specifying setting parameters.

(5) TIMER Selects a screen for indicating information related to the num-

ber of machined parts and the operation time period.

(6) RS232C Selects a screen for operating a unit connected to the

RS–232C interface.

(7) MEMORYCARD Selects a screen for performing an operation related to a

memory card.
(8) MACRO VAR. Selects a screen for setting a macro variable.
(9) TOOL LIFE Selects a screen for performing a setting related to tool life

management.

(11) T CODEOFFSET Selects a screen for setting a tool number , a pot number , and

a tool offset value in tool offset by the tool number .

(12) FOFS Selects a fixture offset screen.
(13) DOFS Selects a dynamic tool offset screen.
(14) SU & NUTATR Selects an SU & NUTA TR of fset screen.
(15) COM. SETING Selects a screen for performing a setting related to RS 232C

and RS 422.

(16) OPERATPANEL Selects a screen for operating a part of the operation switches

on the machine operator’s panel as soft switches.

(17) MENU SWITCH Selects a screen for setting a part of input switch signals input

by a signal from the machine, in CNC operations.

(29) ETHERNET Selects a screen for performing a setting related to an Ether-

net board.

7

1. SCREEN INDICATIONS AND OPERATIONS

1.1.5.4

System

Function key on the MDI panel

B–63785EN/01

Soft keys

SYS­TEM

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

(11) (12) (13) (14) (15) (16) (17) (18) (19)

(21) (22) (23) (24) (25) (26) (27) (28) (29)

SYS­TEM

CHAP-

TER

No. Chapter menu Description

(1) PARAMETER Selects a screen for setting a parameter .
(2) PITCH ERROR Selects a screen for setting pitch error compensation.
(3) DIAGNOSIS Selects a screen for showing information indicating a CNC

(4) DI/DO MONITOR Selects a screen for showing status information of signal.
(5) PERIODMAINTE Selects a screen for setting a maintenance item to be peri-

(6) MAINTEINFO Selects a screen for setting information in maintenance.
(7) SYSTEMCONFIG Selects a screen for showing the current system state.
(8) PMC Selects a screen related to PMC.

(11) WA VE DIAGNS Selects a screen for showing data, such as a servo position

(12) SERVO Selects a screen for performing servo setting.
(13) SPINDLE Selects a screen for performing spindle setting.
(14) HPCC Selects a screen for performing a setting related to high–

(17) FSSB Selects a screen for performing a setting related to a high–

(18) VOLUMETRIC Selects a screen for setting three–dimensional error com-

(19) DISPLYMEMORY Selects a screen for showing the contents of the current

(23) ETHERNET Selects a screen for maintenance and setting of the Ether-

(24) DATA SERVER Selects the screen for Data server maintenance and setting.
(25) ALARM HISTRY Selects a screen for showing the contents of a previously

(26) OPERAT HISTORY Selects a screen for showing operation history.
(27) SYSTEMLOG Selects a screen for showing the contents of a previously

(28) TOUCH PANEL Selects a screen for setting a touch panel.

state.

odically controlled.

error , torque, and a machine signal, in a graph.

precision contour control.

speed serial bus (FSSB: Fanuc serial servo bus).

pensation.

CNC memory.

net board.

generated alarm.

generated system alarm.

8