FAAC HSLG-111 User Manual

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HSLG

Slide Gate Operator

Installation Guide

Operator models contained in this manual

conform to UL325 standard for use in

Class I, II, III, and IV applications

USA & Canada (800) 421-1587 & (800) 392-0123

(760) 438-7000 - Toll Free FAX (800) 468-1340

www.linearcorp.com

Table of Contents

Pre-installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Before You Begin... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Always Check the Gate’s Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Gate Operator Classiﬁ cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Approved Obstruction Detection Devices . . . . . . . . . . . . . . . . . . . . . 1

Safety Information and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Regulatory Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Wiring Speciﬁ cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

AC Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 DC Control and Accessory Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Mounting Pad Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Gate Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Mounting Speciﬁ cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Gate Bracket and Chain Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Operator Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Controller Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Manual Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 AC Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Earth Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Open and Close Limit Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Limit Nuts Rough Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Limit Nuts Fine Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Torque Limiter Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Controller Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Indicator Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Operator Accessory Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Basic Controller Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Programming Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Entering Programming Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Exiting Programming Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Programming Keystrokes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Left or Right Hand Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Dual Gate Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Auto Close Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Run Alarm and Pre-start Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Maximum Open Direction Current Setting . . . . . . . . . . . . . . . . . . . . 12 Maximum Close Direction Current Setting . . . . . . . . . . . . . . . . . . .12

WARNING

ONLY QUALIFIED TECHNICIANS

SHOULD WORK ON

LINEAR SLIDE GATE

OPERATORS

WARNING

CONTROLS INTENDED FOR USER ACTIVATION MUST BE LOCATED AT LEAST SIX FEET (6') AWAY FROM ANY MOVING PART OF THE GATE AND WHERE THE USER IS PREVENTED FROM REACHING OVER, UNDER, AROUND OR THROUGH THE GATE TO OPERATE THE CONTROLS. OUTDOOR OR EASILY ACCESSIBLE CONTROLS SHALL HAVE A SECURITY FEATURE TO PREVENT UNAUTHORIZED USE.

Advanced Controller Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Entering Advanced Programming Mode . . . . . . . . . . . . . . . . . . . . .13 Maximum Run Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Single Button Input Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Stagger Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Stagger Delay Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Auxiliary Relay Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Reverse Delay Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Brake Delay Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Constant Pressure Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Shadow Loop Open Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Reset Cycle Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Maintenance Alert Trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Mid-travel Stop Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Anti-tailgate Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Radio Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Antenna Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Radio Transmitter Learn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Radio Transmitter Delete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 MGT Obstacle Transmitter Learn . . . . . . . . . . . . . . . . . . . . . . . . . .16 MGT Obstacle Transmitter Delete . . . . . . . . . . . . . . . . . . . . . . . . . .16 Motor Type Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Reset Controller to Factory Defaults . . . . . . . . . . . . . . . . . . . . . . . .16

Loop Layout Illustration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Safety Edge Layout Illustration #1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Safety Edge Layout Illustration #2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Photoeye Installation Illustration . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Picket Gate Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Track Gate Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Dual Gate Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Optional In-Cabinet Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Gate Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Open Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Close Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Stop Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Single Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Fire Department Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Open Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Open Obstruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Close Obstruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Reverse Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Open Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Reverse Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Shadow/reset Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Operation Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Power-up Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Idle Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Last Gate Position/Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Pre-start Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Reverse Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Run Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Error Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Entrapment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 COMM LINK Connection Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 MGT Obstacle Transmitter Trouble . . . . . . . . . . . . . . . . . . . . . . . . .25 Maximum Run Time Exceeded . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 How to Order Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . .26

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Contacting Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Operator fails to start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Motor operates, but gate does not move . . . . . . . . . . . . . . . . . . . . .26 Motor sounds like it is working harder than normal . . . . . . . . . . . . .26 Limit switch getting out of time . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Gate stopping part way open or closed . . . . . . . . . . . . . . . . . . . . . . 26 Gate staying open with automatic system . . . . . . . . . . . . . . . . . . . . 26

Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 6-Month Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . .27

FCC Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Model HSLG Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Single Phase Controller Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Three Phase Controller Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Gate Operator Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . .32

HSLG Slide Gate Operator Installation Guide - ii - P1220 Revision X8 6-22-2011

Pre-installation Information

Before You Begin...

Before unpacking, inspect the carton for exterior damage. If you ﬁ nd damage, advise the delivery carrier of a potential claim. Inspect your package carefully. You can check your accessory box parts with the enclosed packing slip for your convenience. Claims for shortages will be honored for only 30 days from the date of shipment.

Before installing the operator, read this manual completely to ensure all requirements for proper installation are present. Verify that the voltage to be used matches the voltage of the operator.

If you have any questions about the requirements for proper installation of this gate operator contact technical support at 800-421-1587

Always Check the Gate’s Action

It’s very important before installing the gate operator to make sure the gate slides free and level throughout the entire opening distance. If the gate does not seem to operate properly, it may affect the operator performance or greatly shorten the life of the unit. The gate should also be designed so that airﬂ ow is ample to prevent wind resistance and drag.

Gate Operator Classiﬁ cations

All gate operators can be divided into one of four different classiﬁ cations, depending on their design and usage. Install this gate operator only when the operator is appropriate for the construction and usage class as deﬁ ned below:

• Class I Residential Vehicular Gate Operator

A vehicular gate operator intended for use in a home or for one to four single family dwellings with a common garage or parking area associated with these dwellings.

• Class II Commercial / General Access Vehicular Gate Operator

A vehicular gate operator intended for use in a commercial location or building such as a multi-family housing unit of ﬁ ve or more single family units, hotel, retail store or other building servicing the general public.

• Class III Industrial / Limited Access Vehicular Gate Operator

A vehicular gate operator intended for use in an industrial location or building such as a factory or loading dock area or other location not intended to service the general public.

• Class IV Restricted Access Vehicular Gate Operator

A vehicular gate operator intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel.

Approved Obstruction Detection Devices

The following contact or non-contact obstruction detection devices have been approved for use with this slide gate operator as part of a UL325 compliant installation:

• Contact Edges

Miller Edge Models MGO20, MGR20, MGS20, ME120

• Photoeyes

MMTC Model IR-55 (165’ range - P/N 2520-441) MMTC Model E3K (28’ range - P/N 2520-031)

Safety Information and Warnings

THE FOLLOWING FORMATS ARE USED FOR SAFETY NOTES

IN THESE INSTRUCTIONS.

CAUTION

This type of warning note is used to indicate the possibility of damage to the gate or gate operator.

WARNING

This type of warning note is used to indicate possible mechanical hazards that may cause serious injuries or death.

WARNING

This type of warning note is used to indicate possible electrical shock hazards that may cause serious injuries or death.

Regulatory Warnings

Read the following before beginning to install this slide gate operator:

IMPORTANT INSTALLATION SAFETY INSTRUCTIONS

WARNING

TO REDUCE THE RISK OF SEVERE INJURY OR DEATH TO PERSONS, REVIEW THESE INSTALLATION SAFETY

STEPS BEFORE PROCEEDING

1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.

2. Read the yellow “Safety Instructions” brochure enclosed with the

packet of information. If any pages are missing or are unreadable,

or you do not have the safety instructions, please call Linear at

1-800-333-1717 to request additional copies.

3. ALL ELECTRICAL CONNECTIONS TO THE POWER SUPPLY MUST

BE MADE BY A LICENSED ELECTRICIAN AND MUST OBSERVE ALL

NATIONAL AND LOCAL ELECTRICAL CODES.

4. A separate power-disconnect switch should be located near the

operator so that primary power can be turned off when necessary.

5. Install the enclosed warning signs on both sides of the gate. A

minimum of two (2) WARNING SIGNS shall be installed, one on each

side of the gate where easily visible.

6. Never reach between, through or around the fence to operate the

gate.

7. Never connect a button station within reach of the gate or on the

side of the gate operator.

8. Do not adjust the operator controller’s current sensing feature too

high. It should be adjusted high enough to keep the gate from falsely

triggering the sensing, but no higher than necessary for the gate to

operate. DO NOT DEFEAT THE PURPOSE OF THIS FUNCTION!

9. You must install all required safety equipment.

10. UL325 Compliance requires the use of contact edges or photoelectric

controls on all automatic or remotely-controlled gate operators.

11. The operator is intended for installation only on gates used for

vehicles. Pedestrians must be supplied with a separate access

opening. The pedestrian access opening shall be designed to

promote pedestrian usage. Locate the gate such that persons will

not come into contact with the vehicular gate during the entire path

of travel of the vehicular gate.

HSLG Slide Gate Operator Installation Guide - 1 - P1220 Revision X8 6-22-2011

Wiring Speciﬁ cations

Refer to the following steps for details on power and accessory wiring for the operator.

WARNING

ALL AC ELECTRICAL CONNECTIONS TO THE POWER SOURCE AND THE OPERATOR MUST BE MADE BY A LICENSED ELECTRICIAN AND MUST OBSERVE ALL NATIONAL AND LOCAL ELECTRICAL CODES.

USE COPPER WIRE ONLY!

AC Power Wiring

1. Find the listing on this page corresponding to the model, voltage and horsepower rating of your operator.

2. The distance shown in the table is measured in feet from the operator to the power source. DO NOT EXCEED THE MAXIMUM DISTANCE. These calculations have been based on standard 115 V and 230 V supplies with a 10% drop allowable. If your supply is under the standard rating, the runs listed may be longer than what your application will handle, and you should not run wire too near the maximum distance for the gauge of wire you are using.

3. When large-gauge wire is used, a separate junction box (not supplied) may be needed for the operator power connection.

4. Wire length calculations are based on the National Electrical Code, Article 430 and have been carefully determined based on motor inrush, brake solenoids, and operator requirements.

5. Connect power in accordance with local codes. The green ground wire must be properly connected.

6. Wire insulation must be suitable to the application.

7. Electrical outlets are supplied in all 115 VAC models for convenience with occasional use or low power consumption devices only. If you choose to run dedicated equipment from these devices, it will decrease the distance for maximum length and the charts will no longer be accurate.

DC Control and Accessory Wiring

1. All control devices are now 24 VDC, which can be run up to 2000 feet with 14 AWG wire.

2. Control wiring must be run in a separate conduit from power wiring. Running them together may cause interference and faulty signals in some accessories.

3. A three-wire shielded conductor cable is required to connect two operators together for dual operation. You must use Belden 8760 Twisted Pair Shielded Cable (or equivalent) only – P/N 2500-1982, per foot). See Page 23 for details of this connection. Note: The shield

wire should be connected in both the operators.

MODEL HSLG SINGLE PHASE POWER WIRING

VOLTS & HP

115 VOLTS

1/2-HP

115 VOLTS

3/4-HP

115 VOLTS

1-HP

208 VOLTS

1/2-HP

208 VOLTS

3/4-HP

208 VOLTS

1-HP

230 VOLTS

1/2-HP

230 VOLTS

3/4-HP

230 VOLTS

1-HP

MODEL HSLG THREE PHASE POWER WIRING

VOLTS & HP

208 VOLTS

1/2-HP

208 VOLTS

3/4-HP

208 VOLTS

1-HP

230 VOLTS

1/2-HP

230 VOLTS

3/4-HP

230 VOLTS

1-HP

460 VOLTS

1/2-HP

460 VOLTS

3/4-HP

460 VOLTS

1-HP

MAXIMUM DISTANCE (FEET)

SINGLE DUAL

222 111 12 354 177 10 566 283 8 900 450 6

1430 715 4

178 89 12 282 141 10 450 255 8 716 358 6

1140 570 4

160 80 12 254 127 10 406 203 8 646 323 6

1026 513 4

760 380 12 1200 600 10 1924 962 8 3060 1830 6 4864 2432 4

604 302 12

958 478 10 1526 763 8 2424 1212 6 3856 1928 4

544 272 12

864 432 10 1374 686 8 2184 1092 6 3476 1738 4

894 447 12 1422 711 10 2264 1132 8 3600 1800 6 5724 2862 4

710 355 12 1128 564 10 1796 898 8 2852 1426 6 4538 2269 4

640 320 12 1016 508 10 1616 808 8 2570 1285 6 4090 2045 4

MAXIMUM DISTANCE (FEET)

SINGLE DUAL

1142 571 12 1816 908 10 2890 1445 8

920 460 12 1464 732 10 2330 1165 8

714 357 12 1136 568 10 1804 902 8 1344 672 12 2137 1069 10 3400 1700 8 1084 542 12 1723 862 10 2741 1371 8

840 420 12 1336 668 10 2124 1062 8 3841 1921 12 6106 3053 10 9712 4856 8 3279 1640 12 5212 2606 10 8291 4146 8 2689 1345 12 4274 2437 10 6798 3399 8

WIRE GAUGE

HSLG Slide Gate Operator Installation Guide - 2 - P1220 Revision X8 6-22-2011

Mounting Pad Installation

The gate operator mounts bolted to posts secured in concrete footings. The posts support the operator and prevent it from moving during operation. For optional pad mounting instructions, see Linear drawing #2700-360.

Gate Preparation

Before installing, make sure the gate rolls or slides freely, and that all exposed rollers are properly covered. The gate must be covered with fabric with openings no larger than 2-1/4” in size, to a minimum height of 72” above ground level. On picket-style gates, if pickets are spaced less than 2-1/4” apart, mesh is optional.

Mounting Speciﬁ cations

Use two 3 - 3-1/2” OD galvanized posts and secure with concrete footings as shown, length to be determined by local codes, frost line depth and soil conditions.

Attach the operator with the U-bolts, side plates and hardware provided. Four 3/16” side plates go on the outside top and bottom, two 1/2” side plates go on the inside top, and two 3/16” side plates go on the inside bottom (see the illustration at right).

To assemble the drive chain and gate brackets, refer to Page 4. Make sure that the chain sag does not exceed recommended sizes and that the chain does not come into contact with the moving parts of the gate or ground.

WARNING

The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come into contact with the vehicular gate during the entire path of travel of the vehicular gate.

WARNING

The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment.

Figure 1. Side

Plate Installation

Figure 2. Post Mounting Speciﬁ cations

HSLG Slide Gate Operator Installation Guide - 3 - P1220 Revision X8 6-22-2011

Gate Bracket and Chain Assembly

✓ NOTE: The item numbers shown in these illustrations

are for reference only. For the actual part numbers, refer to the parts lists in the rear of this manual.

Assemble a gate bracket (1) to the front edge of the gate, using two U-bolts (2), and mounting hardware (3). Before tightening down completely, be sure the bracket is parallel to the gate. Tighten the U-bolt hardware the rest of the way, then screw the square head bolts (4) into the threaded holes in the gate plate until they bottom out against the gate. These will help keep the bracket from twisting on the pipe.

Slide a threaded chain pin (5) through the bracket as shown, with spring (6), ﬂ at washer (10), and two hex nuts (7). Attach one end of the drive chain (8) to the chain pin using master link (9) and begin unrolling the chain toward the operator.

Remove the rain cover from the back of the slide gate operator. Carefully thread the drive chain under the ﬁ rst idler, over the drive sprocket, and then under the last idler. Make sure you feed most of the chain through the idlers and sprocket before attaching the chain to the back end of the gate.

Assemble the other gate bracket on the rear edge of the gate, using the same process as the front gate bracket. Once this is done, take the other chain pin, spring and jam nuts and assemble with the end of drive chain and the other master link.

At this point you should be able to adjust the chain tension by tightening the jam nuts on each end. Approximately 1/4” to 3/8” of slack per foot of drive chain is acceptable. Make sure the chain does not drag on the ground, across the gate rollers or the idler frame of the operator.

Additional mounting holes have been provided in the gate bracket for installer convenience.

END OF GATE PIPE SHOWN REFERENCE ONLY

Figure 3. Mounting Gate Bracket to Gate

Figure 4. Chain Pin and Chain Assembly

DRIVE SPROCKET

IDLER WHEEL

CHAIN

PATH

NOTE: IDLER CONFIGURATION MAY APPEAR DIFFERENT DEPENDING ON THE SLIDE OPERATOR MODEL

IDLER WHEEL

CHAIN

PATH

DRIVE

SPROCKET

IDLER

WHEEL

Figure 5. Chain Path

HSLG Slide Gate Operator Installation Guide - 4 - P1220 Revision X8 6-22-2011

Operator Setup

Controller Access

The Controller is protected by a plastic dust cover (single phase models only). To remove the dust cover, loosen the cover’s wing-screw and lift the cover off (see Figure 6).

Manual Disconnect

The manual disconnect shifter lever and the locking lever is illustrated in Figure 7. They can be found at the center bottom of the operator cabinet. (The handle of each has been ﬁ nished in easy to spot red ﬁ rm-grip coating.)

To disconnect the unit for manual operation, grasp the handle of the spring-loaded shifter lever and pull it directly toward you until the spring-loaded locking lever snaps into place behind it. This action disengages the pinned shifter block from the drive mechanism and holds the block in the disengaged position.

To re-engage the operator, move the locking lever to the right, releasing the spring-loaded shifter lever to snap back into the engaged position.

WARNING

ALL AC ELECTRICAL CONNECTIONS TO THE POWER SOURCE AND THE OPERATOR MUST BE MADE BY A LICENSED ELECTRICIAN AND MUST OBSERVE ALL NATIONAL AND LOCAL ELECTRICAL CODES

LOOSEN KNOB TO REMOVE CONTROLLER COVER

Figure 6. Controller Access

TO MANUALLY MOVE THE GATE, PULL SHIFTER LEVER TO DISENGAGE THE DRIVE TRAIN

GATE LIMIT SETTINGS WILL NOT BE AFFECTED WHEN GATE IS MANUALLY MOVED

AC Power Connection

All Linear gate operators are supplied with a power disconnect switch to turn on and off the power available to the operator. Following wiring speciﬁ cations on Page 2, incoming power should be brought into the operator and connected to the labeled pigtails from the disconnect box. A wiring connections print can also be found on the label inside the cover of the operator.

Proper thermal protection is supplied with the operator. The motor contains a thermal overload protector to guard from overheating the motor due to overload or high-frequency operation. This overload protector will reset automatically after the motor cools down.

Earth Ground

Install a ground rod and connect it to the operator’s frame in every gate operator installation. A good earth ground is necessary to allow the Controller’s built-in surge and lightning protection circuitry to work effectively. The physical bolting of the operator to the mounting posts is not sufﬁ cient for a good earth ground.

✓ NOTE: Do not splice the ground wire. Use a single piece of solid

copper 12 AWG wire between the ground rod and the operator.

1. Install an 8-foot long copper ground rod next to the operator mounting pad within three feet of the operator.

2. Use a clamp to connect a solid copper 12 AWG ground wire to the ground rod.

3. Route the ground wire to the operator.

4. Connect the ground wire to the operator’s frame.

MANUAL DISCONNECT

SHIFTER LEVER

PULL TO DISENGAGE

LOCKING LEVER

PUSH TO RIGHT TO

RE-ENGAGE OPERATOR

PULL

Figure 7. Manual Disconnect Lever

BLACK

110 VOLT

OPERATOR

POWER

DISCONNECT

BOX

220 VOLT

OPERATOR

POWER

DISCONNECT

BOX

WHITE

GREEN

BLACK

WHITE

GREEN

Figure 8. Power Disconnect Box Wiring

PUSH

HOT

NEUTRAL

GROUND

HOT

GROUND

HSLG Slide Gate Operator Installation Guide - 5 - P1220 Revision X8 6-22-2011

Operator Setup (Cont.)

Open and Close Limit Adjustment

The limit nuts are not preset at the factory and must be adjusted for the gate in each installation. The limit switches are activated by two threaded nylon rotary limit nuts which are attached to a threaded limit shaft driven by a chain and sprockets from the main drive shaft. REMOVE THE CARDBOARD FILLER

BEFORE ADJUSTING THE LIMIT NUTS.

The Controller is factory setup for right hand installations. The OPEN limit switch is the one closer to the front of the operator. In left hand installations, the CLOSE limit switch is the one closer to the front of the operator (see Figure 9).

RIGHT-HAND INSTALLATION

OPEN LIMITCLOSE LIMIT

LIMIT

SHAFT

LIMIT

SWITCHES

LEFT-HAND INSTALLATION

OPEN LIMIT CLOSE LIMIT

FRONT OF

OPERATOR

CAUTION

If the operator is installed in a left-hand installation. Set the Controller to left-hand operation BEFORE running the operator for the ﬁ ne setting of the limit nuts. Failure to do so will result in over-shooting the limit switches, and can cause damage to the operator and/or gate. Refer to programming on Page 11.

Limit Nuts Rough Adjustment

Before running the operator, set the limit nuts as follows:

1. With the gate connected to the gate operator in a mid-travel position, the power disconnect switch turned OFF, disconnect the operator by using the manual disconnect lever, once the operator has been disconnected, manually move the gate by hand to within a foot of its fully open position (the foot of distance is necessary to allow for coasting of the operator after the limit switch is tripped).

2. Once the gate is in this position, adjust the OPEN limit nut until it activates the limit switch for open. Press down the detent plate and rotate the nut along the threaded shaft (see Figure 10).

3. After setting the open limit, move the gate to one foot from fully closed and repeat the process for the CLOSE limit nut.

Limit Nuts Fine Adjustment

After ﬁ nishing the rough limit nut adjustments, reposition the gate to approximately the center of travel.

1. Re-engage the operator using the disconnect handle.

2. Turn the power disconnect switch ON.

3. Stand clear of any moving parts and press the OPEN button.

4. After the gate opens, press the CLOSE button.

5. Observe the gate in both directions as it runs through each complete cycle. Adjust the open or close limit nuts again if necessary. Fine levels of adjustment can be made by adjusting a few teeth on the nut at a time. If the gate stops during travel, you may need to adjust the Open or Close Current Setting or the Maximum Run Timer (see Pages 12-13).

Torque Limiter Adjustments

Before adjusting the torque limiter, make sure the gate is in good working condition. One person should be able to move the gate by hand. Be certain the gate moves freely and without binding throughout its travel. Torque limiters are set light at the factory and must be adjusted during installation. Adjust the torque limiter tight enough to keep it from slipping during normal operation. See Figure 11.

To adjust the torque limiter in model HSLG:

1. Loosen the jam nut.

2. To increase the output, turn the adjustment nut clockwise one ﬂ at, or 1/6 turn, at a time until desired output is obtained. To reduce the output, turn the adjustment nut counterclockwise one ﬂ at, or 1/6 turn, at a time until desired output is obtained.

3. Tighten the jam nut against the adjustment nut when ﬁ nished.

Figure 9. Limit Box Assembly

PRESS DETENT PLATE DOWN

ROTATE LIMIT NUT

Figure 10. Setting the Limits

TIGHTEN JAM NUT DURING TESTING AND WHEN FINISHED !!!

Figure 11. Torque Limiter Adjustment

LIMIT NUTS

ADJUSTMENT NUT

LESS

TO DECREASE TORQUE TURN ADJUSTMENT NUT COUNTERCLOCKWISE ONE FLAT THEN RE-TEST

JAM NUT

TO INCREASE TORQUE TURN ADJUSTMENT NUT CLOCKWISE ONE FLAT THEN RE-TEST

HSLG Slide Gate Operator Installation Guide - 6 - P1220 Revision X8 6-22-2011

Controller Features

WHIP

ANTENNA

CONNECTOR

DISPLAY

PROGRAMMING

INPUT

POWER

TERMINALS

ACCESSORY

TERMINALS

RESET

BUTTON

TERMINALS

PRIMARY/

SECONDARY

COMM LINK TERMINALS

SINGLE

INPUT

TERMINALS

BUTTONS

POWER

INDICATORS

OPERATION

BUTTONS

OPERATION AND

PROGRAMMING

INDICATORS

SOLAR PANEL

TERMINALS

MOTOR BOARD COVER

BATTERY

TERMINALS

PLUG-IN

LOOP

DETECTOR

CONNECTORS

FIRE DEPT

INPUT

TERMINALS

OPEN INPUT

TERMINALS

3-BUTTON

STATION

TERMINALS

OPEN AND CLOSE

OBSTRUCTION

INPUT TERMINALS

REVERSE

INPUT

TERMINALS

OPEN LOOP

INPUT TERMINALS

SHADOW/RESET

REVERSE LOOP

INPUT TERMINALS

SHADOW/RESET LOOP

INPUT TERMINALS

LIMIT SWITCH

INPUT TERMINALS

Figure 12. Controller Features

AUXILIARY

RELAY

TERMINALS

ALARM

OUTPUT

TERMINALS

AC MOTOR

OUTPUT

TERMINALS

HSLG Slide Gate Operator Installation Guide - 7 - P1220 Revision X8 6-22-2011

Indicator Descriptions

INDICATOR DEFINITION

OPERATION PROGRAMMING

24 VOLT INPUT POWER

24 VOLT DC ACCY POWER

LOW VOLTAGE AC POWER IS PRESENT

LOW VOLTAGE DC POWER IS PRESENT

INDICATION WHEN LIT

DURING NORMAL OPERATION

INDICATION WHEN LIT

DURING PROGRAMMING

OPEN SIGNAL PRESENT FROM THE INTERNAL

OPEN

RECEIVER OR AN EXTERNAL DEVICE CONNECTED TO THE OPEN INPUT TERMINAL

STOP

CLOSE SIGNAL IS PRESENT FROM A DEVICE CONNECTED TO THE CLOSE INPUT TERMINAL

STOP INPUT TERMINAL IS OPEN AND NOT CONNECTED TO COMMON

PROGRAM CONTROLLER IS IN PROGRAMMING MODE

REVERSE DELAY SET SIGNAL FROM REVERSING DEVICE IS PRESENT SET REVERSE DELAY TIME

LOCKOUT ALARM SET

RADIO LEARN

OPEN CURRENT SET

CONTROLS AND OPERATOR ARE LOCKED OUT BECAUSE OF EXISTING TROUBLE CONDITION

BUILT-IN RECEIVER IS DETECTING A RADIO SIGNAL FROM A REMOTE CONTROL

MOTOR CURRENT HAS EXCEEDED THE OPEN CURRENT SETTING WHILE OPENING

SET RUN ALARM AND PRE-START ALARM

TRANSMITTERS CAN BE ENTERED INTO MEMORY (UP TO 40 TRANSMITTERS)

SET MAXIMUM OPEN CURRENT

OPEN OBSTRUCTION TERMINAL CONNECTED

OPEN OBSTR MGT 2 SET

TO COMMON BY BEAM OR SAFETY EDGE, OR

SET MGT #2 FUNCTION

SIGNAL FROM MGT OBSTACLE TRANSMITTER

OPEN RELAY LH/RH SET OPEN RELAY IS ACTIVATED SET LEFT-HAND RIGHT-HAND OPERATION

OPEN LIMIT BRAKE DELAY OPEN LIMIT SWITCH IS ACTIVATED

CLOSE CURRENT SET

MOTOR CURRENT HAS EXCEEDED THE CLOSE CURRENT SETTING WHILE CLOSING

SET MAXIMUM CLOSE CURRENT

CLOSE OBSTRUCTION TERMINAL CONNECTED

CLOSE OBSTR MGT 1 SET

TO COMMON BY BEAM OR SAFETY EDGE, OR

SET MGT #1 FUNCTION

SIGNAL FROM MGT OBSTACLE TRANSMITTER

CLOSE RELAY AUTO CLOSE SET CLOSE RELAY IS ACTIVATED SET AUTO-CLOSE TIME

CLOSE LIMIT AC DC SET CLOSE LIMIT SWITCH IS ACTIVATED SET MOTOR TYPE

SINGLE SET

SINGLE TERMINAL CONNECTED TO COMMON BY AN EXTERNAL PUSHBUTTON OR RADIO

SET SINGLE BUTTON INPUT FUNCTION

MAX RUN SET MAXIMUM RUN TIMER HAS BEEN EXCEEDED SET MAXIMUM RUN TIME

COMM LINK SET

DUAL OPERATOR CONNECTION DETECTED, BLINKS IF CONNECTION HAS FAILED

MAINT ALERT SET MAINTENANCE IS REQUIRED ON OPERATOR SET MAINTENANCE ALERT CYCLE COUNT

APEX FUNCTION DISPLAY INDICATIONS

"RL"

"PM"

"AC"

"RP"

"OC"

"CC"

"AD"

LEFT OR RIGHT HAND OPERATION

SINGLE OR DUAL GATE

AUTO CLOSE TIMER

RUN ALARM PRE-START ALARM

MAXIMUM OPEN CURRENT

MAXIMUM CLOSE CURRENT

ADVANCED PROGRAMMING

"RT"

"SB"

"SM"

"ST"

"AR"

"RD"

"BD"

MAXIMUM

RUN TIMER

SINGLE BUTTON INPUT SETUP

STAGGER

MODE

STAGGER TIME

AUXILIARY

RELAY MODE

REVERSE

DELAY TIME

BRAKE DELAY TIME

CONSTANT

"CP"

PRESSURE MODE

SHADOW LOOP

"SP"

OPEN INHIBIT

RESET CYCLE

"CT"

COUNT

MAINTENANCE ALERT

"MA"

TRIGGER

MID-TRAVEL

"MT"

STOP POSITION

ANTI-TAILGATE

"AT"

ENABLE

RADIO

"RA"

ENABLE

HSLG Slide Gate Operator Installation Guide - 8 - P1220 Revision X8 6-22-2011

"TL"

"TD"

"ML"

"MD"

"MO"

"CL"

LEARN TRANSMITTERS

DELETE TRANSMITTERS

LEARN MGT TRANSMITTERS

ERASE MGT TRANSMITTERS

MOTOR TYPE

SELECTION

RESET TO FACTORY DEFAULTS

Terminal Descriptions

TERMINAL GROUP FUNCTION

AC N

AC DC DC +

RESET

COMMON

SINGLE

COMMON

FIRE DEPT

COMMON

OPEN

COMMON

STOP

24 VOLT INPUT

ACCESSORY POWER PROVIDES 24 VOLT DC POWER FOR ACCESSORIES. (.5A MAX)

RESET BUTTON FACTORY CONNECTED TO THE CONTROLLER’S RESET BUTTON.

COMM LINK FOR 3-WIRE NETWORK CONNECTION TO SECOND OPERATOR IN DUAL GATE INSTALLATIONS.B

SINGLE BUTTON INPUT

FIRE BOX INPUT CONNECT TO NORMALLY OPEN SWITCH IN FIRE BOX FOR FIRE DEPARTMENT ACCESS.

OPEN INPUT

3-BUTTON STATION INPUT

FACTORY CONNECTED TO 24 VAC FROM TRANSFORMER OR 24 VDC FROM CONTINUOUS DUTY DC SUPPLY.

CONNECT TO NORMALLY OPEN SWITCH FOR SINGLE BUTTON OPERATION. ALTERNATES BETWEEN OPEN-CLOSE OR OPEN-STOP-CLOSE DEPENDING ON PROGRAMMING.

CONNECT TO NORMALLY OPEN DEVICES (KEYPAD, CARD READER, KEYSWITCH, TELEPHONE ENTRY SYSTEM) TO OPEN THE GATE. A CONSTANT OPEN INPUT WILL OVERRIDE THE MID-TRAVEL STOP AND HALT THE AUTO CLOSE TIMER UNTIL RELEASED.

CONNECT TO 3-BUTTON STATION FOR OPEN-CLOSE-STOP CONTROL. A CONSTANT OPEN INPUT WILL OVERRIDE THE MID-TRAVEL STOP AND HALT THE AUTO CLOSE TIMER UNTIL RELEASED.

COM

O-OBS

C-OBS

COM

REV

OPEN LOOP

REVERSE LOOP

SHADOW/RESET LOOP

N.O.

COM

N.C.

CONNECT TO NORMALLY OPEN DEVICES (GATE EDGE, PHOTO BEAM) TO DETECT AN

OBSTRUCTION DURING OPENING. WHILE GATE IS MOVING, ANY OPEN OBSTRUCTION OPEN OBSTRUCTION INPUT

CLOSE OBSTRUCTION INPUT

REVERSE

OPEN LOOP

REVERSE LOOP

SHADOW/RESET LOOP

ALARM FACTORY CONNECTED TO THE ALARM BEEPER.

AUX RELAY

24 VOLT SOLAR PANEL NOT USED WITH THIS MODEL OPERATOR.

24 VOLT BATTERY NOT USED WITH THIS MODEL OPERATOR..

SIGNAL WILL CAUSE THE GATE TO STOP, REVERSE A SHORT DISTANCE, AND THEN STOP

AGAIN. AT THIS TIME THE AUTO CLOSE TIMER IS DISABLED, AND A RENEWED INPUT

WILL BE REQUIRED TO START THE GATE AGAIN. SHOULD THE GATE BE RESTARTED

AND THE OBSTACLE SIGNAL OCCUR AGAIN PRIOR TO REACHING A LIMIT, THE GATE

WILL STOP AGAIN, LOCKOUT, AND SOUND THE CONTINUOUS TONE ALARM.

CONNECT TO NORMALLY OPEN DEVICES (GATE EDGE, PHOTO BEAM) TO DETECT AN

OBSTRUCTION DURING CLOSING. WHILE GATE IS MOVING, ANY CLOSE OBSTRUCTION

SIGNAL WILL CAUSE THE GATE TO STOP, THEN REVERSE AND TRAVEL TO THE FULL

OPEN POSITION. SHOULD A OPEN OBSTRUCTION INPUT OR AN OPEN DIRECTION

INHERENT ENTRAPMENT CONDITION OCCUR PRIOR TO THE GATE REACHING THE

OPEN LIMIT, THE OPERATOR WILL LOCKOUT AND SOUND THE CONTINUOUS TONE

ALARM. IF THE AUTO CLOSE TIMER IS SET, WHEN THE CLOSE OBSTRUCTION INPUT

IS CLEARED, THE GATE WILL CLOSE WHEN THE AUTO CLOSE TIMER EXPIRES.

CONNECT TO NORMALLY OPEN DEVICES TO CAUSE A REVERSAL WHEN THE GATE IS

TRAVELING CLOSED. THE GATE WILL REVERSE TO THE FULL OPEN POSITION.

CONNECT TO OPEN LOOP/FREE EXIT LOOP. THE GATE WILL OPEN

WHEN THE LOOP IS TRIGGERED, AND REMAIN OPEN AS LONG AS

THE LOOP IS TRIGGERED. REQUIRES LOOP DETECTOR.

CONNECT TO REVERSE LOOP. TRIGGERING THE LOOP WILL CAUSE A

REVERSAL WHEN THE GATE IS TRAVELING CLOSED. THE GATE WILL REVERSE

TO THE FULL OPEN POSITION. REQUIRES LOOP DETECTOR.

CONNECT TO SHADOW/RESET LOOP TO KEEP THE GATE IN ITS FULLY OPEN

POSITION AS LONG AS THE SIGNAL IS PRESENT. USED TO KEEP GATE OPEN

WHILE VEHICLE IS PASSING THROUGH. REQUIRES LOOP DETECTOR.

FOR CONNECTION TO AUXILIARY DEVICES (MAGNETIC LOCK, SOLENOID LOCK,

STROBE LIGHT) FOR ACTIVATION (OR DEACTIVATION) DURING GATE OPERATION.

HSLG Slide Gate Operator Installation Guide - 9 - P1220 Revision X8 6-22-2011

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