FAAC 455D User Manual

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455D

CE DECLARATION OF CONFORMITY

Manufacturer: FAAC S.p.A.

Address: Via Benini, 1 - 40069 Zola Predosa BOLOGNA - ITALY

Declares that: 455 D control board,

conforms to the essential safety requirements of the following directives:

73/23/CEE and subsequent amendment 93/68/CEE.

89/336/CEE and subsequent amendment 92/31/CEE and 93/68/CEE

Additional note:

This product underwent tests in a typical uniform configuration (all products manufactured by FAAC S.p.A.).

Bologna, 01 May 2005

The

Director

WARNINGS FOR THE INSTALLER

GENERAL SAFETY OBLIGATIONS

1) ATTENTION! To ensure the safety of people, it is important that you read all the following instructions. Incorrect installation or incorrect use of the product could cause serious harm to people.

2)Carefully read the instructions before beginning to install the product.

3)Do not leave packing materials (plastic, polystyrene, etc.) within reach

of children as such materials are potential sources of danger.

4)Store these instructions for future reference.

5)This product was designed and built strictly for the use indicated in this documentation. Any other use, not expressly indicated here, could compromise the good condition/operation of the product and/or be a source of danger.

6)FAAC declines all liability caused by improper use or use other than that for which the automated system was intended.

7)Do not install the equipment in an explosive atmosphere: the presence of inflammable gas or fumes is a serious danger to safety.

8)The mechanical parts must conform to the provisions of Standards EN 12604 and EN 12605.

For non-EU countries, to obtain an adequate level of safety, the Standards mentioned above must be observed, in addition to national legal regulations.

9)FAAC is not responsible for failure to observe Good Technique in the construction of the closing elements to be motorised, or for any deformation that may occur during use.

10)The installation must conform to Standards EN 12453 and EN 12445. For non-EU countries, to obtain an adequate level of safety, the Standards mentioned above must be observed, in addition to national legal regulations.

11)Before attempting any job on the system, cut out electrical power .

12)The mains power supply of the automated system must be fitted with an all-pole switch with contact opening distance of 3mm or greater. Use of a 6A thermal breaker with all-pole circuit break is recommended.

13)Make sure that a differential switch with threshold of 0.03 A is fitted upstream of the system.

14)Make sure that the earthing system is perfectly constructed, and connect metal parts of the means of the closure to it.

15)The safety devices (EN 12978 standard) protect any danger areas against mechanical movement Risks, such as crushing, dragging, and shearing.

16)Use of at least one indicator-light (e.g. FAACLIGHT ) is recommended for every system, as well as a warning sign adequately secured to the frame structure, in addition to the devices mentioned at point “15”.

17)FAAC declines all liability as concerns safety and efficient operation of the automated system, if system components not produced by FAAC are used.

18)For maintenance, strictly use original parts by FAAC.

19)Do not in any way modify the components of the automated system.

20)The installer shall supply all information concerning manual operation of the system in case of an emergency, and shall hand over to the user the warnings handbook supplied with the product.

21)Do not allow children or adults to stay near the product while it is operating.

22)Keep remote controls or other pulse generators away from children, to prevent the automated system from being activated involuntarily.

23)Transit is permitted only when the automated system is idle.

24)The user must not attempt any kind of repair or direct action whatever and contact qualified personnel only.

25)Maintenance: check at least every 6 months the efficiency of the system, particularly the efficiency of the safety devices (including, where foreseen, the operator thrust force) and of the release devices.

26)Anything not expressly specified in these instructions is not permitted.

12

FAAC 455D User Manual

CONTROL BOARD 455 D

1. WARNINGS

Important: Before attempting any work on the control board (connections, maintenance), always turn off power.

-Install, upstream of the system, a differential thermal breaker with adequate tripping threshold.

-Connect the earth cable to the appropriate terminal on the J3 connector of the equipment (see fig.2).

-Always separate power cables from control and safety cables (push-button, receiver, photocells, etc.). To avoid any electric noise, use separate sheaths or a shielded cable (with earthed shield).

2. TECHNICAL SPECIFICATIONS

Power supply

230 V~ ( +6%

-10%) - 50 Hz

Absorbed power

10 W

Motor max. load

800

W

Accessories max. load

0,5

A

Electric lock max. load

15 VA

Operating ambient temperature

-20 °C +55 °C

Protection fuses

2 (see fig. 1)

Function logics Semi-automatic / Automatic / Safety devices / "Stepped" semi-automatic / "Stepped" automatic / "Stepped" Safety devices / Semi-automatic B / Dead-man C

Opening/closing time

Programmable (from 0 to 120 s)

Pause time

Programmable (from 0 to 4 min.)

Closing leaf delay

Programmable (from 0 to 4 min.)

Opening leaf delay

2 s (can be excluded)

Thrust force

Adjustable on 50 levels for each motor

Terminal board inputs

Open / Open free leaf / Stop / Limit-switch

Opening safety devices / Closing safety devices / Power supply + Earth

Terminal board outputs

Flashing lamp - Motors - 24 Vdc accessories power

supply24 Vdc indicator-light - Fail safe - 12 Vac electric lock power supply

Programmable functions Logic - Pause time - Thrust Force - Torque at initial thrust Opening and closing leaf delay - Reversing stroke - Over-pushing stroke - indicatorlight - Pre-flashing - Electric lock - Fail safe - Safety devices logic - Assistance request - Detection time of obstacle or contact point

Learning function Simple or complete work time learning, with or without Limit-switch and/or Gatecoder.

3. LAYOUT AND COMPONENTS OF 455 D

F2

F2

FSWOPDL FCA1

 

OP_A

 

FCC1

 

 

 

 

STOP

 

FCC2

 

OP_B

 

 

 

J2

 

 

 

 

FSWCL

FCA2

 

+

F

+ – F

F1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J5J5

J6

J6

 

J3

 

 

 

 

 

 

J4

 

 

 

 

 

 

J1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

22

23

24

25

J3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J4

J1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

2

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

FCC1

FCA2

FCC2

PE N L

COM

OP

COM

OP

CL

LAMP

 

 

A

B

STP

CL

OP

-

-

-

+

+

-TX

 

LOCK FCA1

MAIN

 

M1

 

M2

 

 

 

 

 

OPEN

 

FSW

 

 

 

+24V

FSW W.L.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 1

DL

 

 

SIGNALLING AND PROGRAMMING DISPLAY

 

 

 

 

J1

 

 

LOW VOLTAGE TERMINAL BOARD

 

 

 

 

 

 

 

 

 

J2

 

 

CONNECTOR FOR DECODER/MINIDEC/RP RECEIVER

 

J3

 

 

230 VAC POWER SUPPLY TERMINAL BOARD

 

 

 

 

 

J4

 

 

MOTORS AND FLASHING LAMP CONNECTION TERMINAL BOARD

J5

 

 

INDICATOR-LIGHT AND ELECTRIC LOCK TERMINAL BOARD

J6

 

 

LIMIT-SWITCH AND GATECODER TERMINAL BOARD

 

 

F1

 

 

MOTORS AND TRANSFORMER PRIMARY WINDING FUSE (F 5A)

F2

 

 

LOW VOLTAGE AND ACCESSORIES FUSE (T 800mA)

 

F"F" PROGRAMMING PUSH-BUTTON

"–" PROGRAMMING PUSH-BUTTON

+"+" PROGRAMMING PUSH-BUTTON

4. ELECTRIC CONNECTIONS

PE

BLUE

BLUE

FCC2

24 Vdc

3 W

 

 

 

 

 

 

For connection of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the photocells

 

 

 

 

 

TOTALLY OPEN

 

and safety

 

 

 

 

 

 

OPEN LEAF 1

 

devices, see

STOP

 

paragraph 4.1

 

(page 14).

 

 

 

 

 

 

 

NB.: Capacitors are supplied with the operators.

12 V ac

LIMIT-SWITCH

Fig. 2

13

4.1. CONNECTION OF PHOTOCELLS AND SAFETY DEVICES

Before connecting the photocells (or other devices) we advise you to select the type of operation according to the movement area they have to protect (see fig.3):

Opening safety devices: they operate only during the gate opening movement and, therefore, they are suitable for protecting the area between the opening leaves and fixed obstacles (walls, etc) against the risk of impact and crushing.

Closing safety devices: they operate only during the gate closing movement and, therefore, they are suitable for protecting the closing area against the risk of impact.

Opening/closing safety devices

 

 

 

 

Closing safety devices

 

 

 

Opening

Fig. 3

 

 

 

 

 

 

 

 

 

 

 

 

 

safety devices

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Connection of a pair of closing photocells, a pair of

 

opening

photocells and a pair of opening/closing

 

 

 

 

photocells (recommended lay-out)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

10

 

11

 

12

13

 

14

15

16

 

17

18

 

 

19

20

21

 

 

 

 

 

 

 

 

 

A

B

 

STP

 

CL

OP

 

-

-

-

 

+

+

 

 

-TX

W.L.

LOCK

 

 

 

 

 

 

 

 

 

OPEN

 

 

FSW

 

 

 

 

 

+24V

 

 

FSW

 

 

1

 

 

2

 

1

3

-

+

 

4

2

-

 

5

+

 

 

 

1

2

1 3

2

4

5

1

 

 

2

 

1

3

-

+

 

4

2

-

 

5

+

 

Fig. 4

Opening/closing safety devices: they operate during the gate opening and closing movements and, therefore, they are suitable for the opening and closing areas against the risk of impact.

FAAC recommends use of the lay-out in fig. 4 (in the event of fixed obstacles at opening) or in fig. 5 (no fixed obstacles).

N.B. If two or more devices have the same function (opening or closing), they should be connected to each other in series (see fig. 12). N.C. contacts must be used.

Connection of a pair of closing photocells and a pair of opening/closing photocells (recommended lay-out)

9

10

 

11

 

12

13

 

14

15

16

 

17

18

 

19

20

21

 

 

 

 

 

A

B

 

STP

 

CL

OP

 

-

-

-

 

+

+

 

-TX

W.L.

LOCK

 

 

 

 

 

OPEN

 

 

 

FSW

 

 

 

 

 

+24V

 

FSW

 

1

 

 

2

-

1

3

+

 

4

2

-

 

5

+

 

 

 

1

2

1 3

2

4

5

Fig. 5

Connection of a closing safety device and an opening safety device

9

10

 

11

 

12

13

 

14

15

16

 

 

17

18

 

19

20

21

 

 

 

 

 

A

B

 

STP

 

CL

OP

 

-

-

-

 

 

+

+

 

-TX

W.L.

LOCK

 

 

 

 

 

OPEN

 

 

 

FSW

 

 

 

 

 

 

+24V

 

FSW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 6

Connection of no safety device

9

10

 

11

 

12

13

 

14

15

16

 

17

18

 

19

20

21

 

 

 

 

 

A

B

 

STP

 

CL

OP

 

-

-

-

 

+

+

 

-TX

W.L.

LOCK

 

 

 

 

 

OPEN

 

 

 

FSW

 

 

 

 

 

+24V

 

FSW

 

Fig. 7

14

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