624 BLD
INDEX
1 |
...WARNINGS .................................................................................................................................................. |
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2... |
TECHNICAL SPECIFICATIONS ....................................................................................................................... |
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3... |
LAYOUT AND COMPONENTS OF 624BLD ..................................................................................................... |
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3.1 Description of components .................................................................................................................. |
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ELECTRICAL CONNECTIONS ........................................................................................................................ |
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4.1 |
J1 Terminal-board - Accessories (Fig. 2) ........................................................................................... |
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4.2 Connection of relay photocells and safety devices with “N.C.” contact ............................................... |
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4.3 |
Connection of BUS photocells ............................................................................................................ |
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4.4 |
J2 Terminal-board - Motor, flashing lamp and fan (Fig. 2) ............................................................... |
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4.5 |
J8 Connector - Motor capacitor (Fig. 2) ............................................................................................ |
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4.6 |
J9 Terminal-board - Power supply (Fig. 2) .......................................................................................... |
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4.7 |
J3, J5 Rapid connectors - for opening and closing limit-switches (Fig. 2)......................................... |
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4.8 J6 Connector - Beam breaking sensor (Fig. 2).................................................................................... |
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4.9 DS1 Frequency selector (Fig. 1) ...................................................................................................................... |
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4.10 J4 Connector - for Minidec, Decoder and RP ............................................................................................. |
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5... |
PROGRAMMING.......................................................................................................................................... |
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5.1 |
1st LEVEL PROGRAMMING................................................................................................................... |
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5.2 |
Modification of the pre-setting ......................................................................................................... |
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5.3 Setup and BUS system control ........................................................................................................................ |
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5.4 |
2nd LEVEL PROGRAMMING ................................................................................................................. |
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5.5 |
Setup for integrated Loop Detector ................................................................................................. |
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6... |
START-UP...................................................................................................................................................... |
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6.1 |
Board LEDS check............................................................................................................................... |
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6.2 |
Check on BUS status........................................................................................................................... |
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7... |
AUTOMATED SYSTEM TEST............................................................................................................................ |
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8... |
MASTER-SLAVE CONFIGURATIONS ............................................................................................................... |
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9... |
3rd LEVEL PROGRAMMING.......................................................................................................................... |
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9.1 |
Customisation of function logic.......................................................................................................... |
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10.PRE-SETTING VALUES ................................................................................................................................... |
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11.NOTES ......................................................................................................................................................... |
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12.INTERLOCK CONNECTION ........................................................................................................................... |
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13.FUNCTION LOGIC TABLES ............................................................................................................................ |
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ENGLISH
1
CE DECLARATION OF CONFORMITY
ENGLISH
Manufacturer: FAAC S.p.A.
Address: Via Calari, 10 - 40069 Zola Predosa BOLOGNA - ITALY
Declares that: 624BLD control unit
•conforms to the essential safety requirements of the following EEC directives
2006/95/EC Low Voltage Directive
2004/108/EC Electromagnetic Compatibility Directive
Additional note:
This product underwent tests in a typical uniform configuration (all products manufactured by FAAC S.p.A.).
Bologna, 01 January 2010
The Managing Director
A. Marcellan
WARNINGS FOR THE INSTALLER
GENERAL SAFETY OBLIGATIONS
1)ATTENTION! To ensure the safety of people, it is important that you read all the following instructions. Incorrect installation or incorrect use of the product could cause serious harm to people.
2)Carefully read the instructions before beginning to install the product.
3)Do not leave packing materials (plastic, polystyrene, etc.) within reach
of children as such materials are potential sources of danger.
4)Store these instructions for future reference.
5)This product was designed and built strictly for the use indicated in this documentation. Any other use, not expressly indicated here, could compromise the good condition/operation of the product and/or be a source of danger.
6)FAAC declines all liability caused by improper use or use other than that for which the automated system was intended.
7)Do not install the equipment in an explosive atmosphere: the presence of inflammable gas or fumes is a serious danger to safety.
8)The mechanical parts must conform to the provisions of Standards EN 12604 and EN 12605.
For non-EU countries, to obtain an adequate level of safety, the Standards mentioned above must be observed, in addition to national legal regulations.
9)FAAC is not responsible for failure to observe Good Technique in the construction of the closing elements to be motorised, or for any deformation that may occur during use.
10)The installation must conform to Standards EN 12453 and EN 12445.
For non-EU countries, to obtain an adequate level of safety, the Standards mentioned above must be observed, in addition to national legal regulations.
11)Before attempting any job on the system, cut out electrical power.
12)The mains power supply of the automated system must be fitted with an all-pole switch with contact opening distance of 3 mm or greater. Use of a 6A thermal breaker with all-pole circuit break is recommended.
13)Make sure that a differential switch with threshold of 0.03 A is fitted upstream of the system.
14)Make sure that the earthing system is perfectly constructed and connect metal parts of the closure to it.
15)The automated system is supplied with an intrinsic anti-crushing safety device consisting of a torque control. Nevertheless, its tripping threshold must be checked as specified in the Standards indicated at point 10.
16)The safety devices (EN 12978 standard) protect any danger areas against mechanical movement Risks, such as crushing, dragging, and shearing.
17)Use of at least one indicator-light (e.g. FAACLIGHT ) is recommended for every system, as well as a warning sign adequately secured to the frame structure, in addition to the devices mentioned at point “16”.
18)FAAC declines all liability as concerns safety and efficient operation of the automated system, if system components not produced by FAAC are used.
19)For maintenance, strictly use original parts by FAAC.
20)Do not in any way modify the components of the automated system.
21)The installer shall supply all information concerning manual operation of the system in case of an emergency and shall hand over to the user the warnings handbook supplied with the product.
22)Do not allow children or adults to stay near the product while it is operating.
23)Keep remote controls or other pulse generators away from children, to prevent the automated system from being activated involuntarily.
24)Transit is permitted only when the automated system is idle.
25)The user must not attempt any kind of repair or direct action whatever and contact qualified personnel only.
26)Check at least every 6 months the efficiency of the system, particularly the efficiency of the safety devices (including, where foreseen, the operator thrust force) and of the release devices.
27)Anything not expressly specified in these instructions is not permitted.
2
CONTROL UNIT 624 BLD
1.WARNINGS
Attention: Before attempting any work on the control unit (connections, maintenance), always turn off power.
-Install, upstream of the system, a differential thermal breaker with adequate tripping threshold.
-Connect the earth cable to the terminal on the J9 connector of the unit (see fig.2).
-Always separate power cables from control and safety cables (push-button, receiver, photocells, etc.). To avoid any electrical noise, use separate sheaths or a screened cable (with the screen earthed).
2.TECHNICAL SPECIFICATIONS
Power supply |
230 V~ (+6% -10%) - 50/60 Hz |
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voltage * |
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115 V~ (+6% -10%) - 50/60 Hz |
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Absorbed power |
7 W |
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Motor max. load |
1000 W |
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Power supply |
24 Vdc |
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for accessories |
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Accessories max. |
500 mA |
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current |
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Operating ambient |
from -20°C to +55°C |
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temperature |
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Protection |
F1 = F 10A - 250V F2 = T 0,8A - 250V |
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fuses * |
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F1 = F 20A - 120V F2 = T 0,8A - 120V |
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Work time |
Programmable (from 0 to 4 minutes) |
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Pause time |
Programmable (from 0 to 4 minutes) |
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Motor power |
Programmable on 50 levels |
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Programming |
3 programming levels for greater |
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flexibility of use |
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Rapid connector |
Coupling for 5-pin Minidec board, |
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Decoder, Receiver RP/RP2 |
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Programmable |
4 programmable outputs |
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outputs |
in 18 different functions |
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Management of slow-downs, |
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Features |
multifunction display, BUS technology |
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and INTEGRATED METALLIC MASS |
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DETECTOR |
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* The power supply voltage and fuses depend on the version purchased
3.LAYOUT AND COMPONENTS OF 624BLD
ENGLISH |
Fig. 1
3.1 DESCRIPTION OF COMPONENTS
DL |
SIGNALS AND PROGRAMMING DISPLAY |
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LED |
INPUT STATUS CONTROL LEDs |
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J1 |
LOW-VOLTAGE TERMINAL BOARD |
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J2 |
TERMINAL BOARD FOR CONNECTION OF MOTOR, FLASHING |
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LAMP AND FAN |
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J3 |
OPENING LIMIT-SWITCH CONNECTOR |
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J4 |
CONNECTOR FOR DECODER MINIDEC / RP RECEIVER |
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J5 |
CLOSING LIMIT-SWITCH CONNECTOR |
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J6 |
CONNECTOR FOR ROD BREAKING SENSOR |
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J8 |
CONNECTOR FOR MOTOR THRUST CAPACITOR |
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J9 |
TERMINAL-BOARD FOR 230 VAC POWER SUPPLY |
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DS1 |
LOOP 1 and LOOP 2 FREQUENCIES SELECTOR |
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F1 |
FUSE FOR MOTORS AND TRANSFORMER PRIMARY WINDING (F 5A) |
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F2 |
FUSE FOR LOW VOLTAGE AND ACCESSORIES (T 800mA) |
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F |
PROGRAMMING PUSH-BUTTON “F” |
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+ |
PROGRAMMING PUSH-BUTTON “+” |
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- |
PROGRAMMING PUSH-BUTTON “-” |
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TF1 |
TRANSFORMER |
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3
4. ELECTRICAL CONNECTIONS
BEAM |
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BREAKER |
MOTOR THRUST |
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CAPACITOR |
ENGLISH
To connect the photocells and safety devices, consult paragraph 4.2.
BLUE
MOTOR
FAN
230 V~ or 115 V~ 60W max *
* 230 V~ board version or 115 V~ board version
230 V~ or 115 V~ 50/60 Hz *
Fig. 2
4.1.J1 TERMINAL-BOARD - ACCESSORIES (FIG. 2)
LOOP 1 - Magnetic loop LOOP 1 (OPEN - terminals 1-2): it activates the OPENING function
LOOP 2 - Magnetic loop LOOP 2 (SAFETY/CLOSE - terminals 3-4): it activates the SAFETY/CLOSING function
OPEN - “Opening” Command (N.O. - terminal 5): this refers to any pulse generator ( e.g.: push-button) which, by closing a contact, commands the barrier to close and/or open.
CLOSE - “Closing” Command (N.O. - terminal 6): this refers to any pulse generator (e.g.: push-button) which, by closing a contact, commands the barrier to close.
FSW - Closing safety-devices contact (N.C. - terminal 7). The purpose of the closing safety devices is to protect the barrier movement area during closure, by reversing motion. They are never tripped during the opening cycle. If the closing Safety devices are engaged when the automated system is in open status, they prevent the closing movement.
If closing safety devices are not connected, jumper connect the FSW and GND terminals (fig. 6).
STOP - STOP contact (N.C. - terminal 8): this refers to any device (e.g.: push-button) which, by opening a contact, can stop the motion of the automated system.
If stop safety devices are not connected, jumper connect the STOP and GND terminals (fig. 6).
EMERGENCY - EMERGENCY contact (N.C- terminal 9): this refers to any switch which, by being activated in emergency state, opens the barrier and stops its movement until the contact is restored.
If emergency safety devices are not connected, jumper connect the EMERGENCY and GND terminals (fig. 6).
GND ( terminals 10-11-19) - Negative contact for feeding accessories 24 Vdc ( terminals 12-13)- Positive contact for feeding accessories
Max. load of accessories: 500 mA. To calculate absorption values, refer to the instructions for individual accessories
OUT 1 - Output 1 GND open-collector (terminal 14): The output can be set in one of the functions described in the 2nd programming level (see par. 5.2.). Default value is FAILSAFE. Maximum load: 24 Vdc with 100 mA.
OUT 2 - Output 2 GND open-collector (terminal 15): The output can be set in one of the functions described in the 2nd programming level(see par. 5.2.). Default value is CLOSED beam. Maximum load: 24 Vdc with 100 mA.
OUT 3 - RELAY Output 3 (terminal 16-17): The output can be set in one of the functions described in the 2nd programming level (see par. 5.2.). Default value is INDICATOR LIGHT: Maximum load: 24 Vdc or Vac with 500 mA.
To avoid endangering correct operation of the system, do not exceed the indicated power indicated in fig. 2.
OUT 4 - Output 4 open-collector +24Vdc (terminal 18): The output can be set in one of the functions described in the 2nd programming level (see par. 5.2.). The default value for ALL THE PRE-SETTINGS is BUS COMMUNICATION. Maximum
load: 24 Vdc with 100 mA.
4
4.2.CONNECTION OF RELAY PHOTOCELLS AND SAFETY DEVICES WITH “N.C.” CONTACT
The 624 BLD board envisages the connection of closing safety devices which are tripped only during the barrier closing movement, and are therefore suitable for protecting the closing zone against the risk of impact.
If two or more safety devices (NC contacts) have to be connected, put them in series with each other as shown in figures 3, 4, 5 under the heading “SAFE”.
Connection of 1 pair of closure photocells |
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Connection of 2 pairs of closure photocells |
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ENGLISH
Fig. 3
Connection of 1 pair of closure photocells with FAIL SAFE facility
LOOP1 |
LOOP1 |
LOOP2 |
LOOP2 |
1 |
2 |
3 |
4 |
J1
Fig. 4
To be set in the 2nd programming level : FS = Y and o 1 = 00
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Fig. 5 |
Connection of no safety device |
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OPENA |
CLOSE |
FSW |
STOP |
EMERGENCY |
GND |
GND |
+24V |
+24V |
OUT1 |
OUT2 |
OUT3 |
OUT3 |
OUT GND 4 |
5 |
6 |
7 |
8 |
9 |
10 11 12 13 14 15 16 17 18 19 |
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Fig. 6
4.3.CONNECTION OF BUS PHOTOCELLS
Photocells using BUS technology are connected to the 624 BLD control unit ALL IN PARALLEL as shown in Fig. 7 through single power/communication line.
The BUS photocells do not have connection polarity. |
Up to a maximum of 8 pairs of BUS photocells can be connected to the board.
The photocells are subdivided by quantity into the following groups:
Pairs of closure photocells: |
max |
7 |
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Pairs of photocells for OPEN pulse: |
max |
1 |
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Make sure that at the 2nd |
1st Pair of photocells |
2nd Pair of photocells |
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programming level: |
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o4 = 00 and P4 = no
Fig. 7
5
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