Drager Caleo Incubator Service instructions

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Caleo

 

 

 

 

 

 

 

DrägerService

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Explanation of Symbols

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OK

Z = Check condition

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Defect/error/fault

F = Check function

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Spare parts used

D = Check for leaks

 

 

 

 

 

 

 

 

 

 

Report

P = Enter value

Accessories missing

For internal use only. All rights reserved.

File no.:

Edition

Installation site:

Serial no.:

Date of delivery/ startup:

Invoice no. or delivery no.:

Other:

6150.000

07.2001

If the Caleo has been in operation immediately before the general status check, allow the Caleo adequate time for the air heater to cool down.

1.Device in general

Switch on the Caleo at the power switch. Caleo runs through its self-test. The EL display shows the software version and number of operating hours.

1.1Software version Record software version.

1.2Operating hours Record operating hours.

1.3Trolley

1.3.1Permanently set trolley

The height of the trolley is permanently set at the factory.

 

The trolley is undamaged.

Z

1.3.1.1

Locking castors

 

 

Roll Caleo to and fro. The four locking

 

 

castors move freely.

F

 

Lock one locking castor. Caleo cannot be

 

 

moved to and fro.

F

 

Check each of the other three locking

 

 

castors one after the other in the same

F

 

way.

1

1.3.2Trolley with variable height adjustment (option)

Trolley and pedals are undamaged.

Z

iadjustment. If the motor of the height adjustment does not start, wait a few minutes and then repeat the test.Caleo has a power-on time monitoring for height

Keep right-hand pedal depressed until height adjustment switches off in its limit position.

 

Caleo has moved into highest limit

 

 

position.

F

 

Check the bellows: Bellows are not porous

 

 

or torn.

Z

 

Keep left pedal depressed until height

 

 

adjustment switches off in its limit position.

 

 

Caleo has moved into lowest limit position. F

 

Check pedal on the opposite side.

 

 

Caleo moves up and down.

F

 

Move Caleo into the central position.

 

1.3.2.1

Locking castors

 

 

Roll Caleo to and fro. The four locking

 

 

castors move freely.

F

 

Lock one locking castor. Caleo cannot be

 

 

moved to and fro.

F

 

Check each of the other three locking

 

 

castors one after the other in the same

 

 

way.

F

1.4Labels

Check labels listed below for condition and completeness. If a label is damaged, not legible, or absent, order it according to the table shown below.

”Battery” label

2M 50 709

 

 

”Skin-temperature sensor” label

2M 50 725

 

 

”Hand” label

2M 50 734

 

 

”Tilt canopy” label

2M 50 705

 

 

”max. 5 kg” label

2M50732

(testing see 1.24)

 

 

 

2/34

 

 

 

 

 

 

 

i

All other labels are contained in the label set (Note:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Make sure you use the correct language-specific label

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

set.).

Label set Caleo de, fr, it, nl

2M 50 590

 

 

Label set Caleo da, sv, no, f

2M 50 591

 

 

Label set Caleo en, es, pt, l

2M 50 592

 

 

Label set Caleo pl, cs, huru

2M 50 593

 

 

Label set Caleo en, ja

2M 50 594

 

 

Label set Caleo en, us, fr

2M 50 595

 

 

”Battery” label (1) on rear of display housing

1

”Skin-temperature sensor” label (2) on rear of sensor unit

2

”Hand” label (3) and ”Use max. 6 min. within 60 min” label (4) only on front of Caleo

3

4

3/34

”Never block or obstruct air vents” label (5) on front and rear of the canopy

5

”Never leave baby unattended when doors are open” label (6) on front of the canopy

6

”Tilt canopy” label (7) on right-hand side of the canopy

7

”No spray disinfection, wipe disinfection only!” label (8) on sensor unit

8

Labels are present, legible and

 

undamaged.

Z

4/34

1.5Housing trolley

 

 

 

 

 

 

The housing trolley is undamaged.

Z

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.5.1

Rear panel of housing

 

 

 

 

 

 

 

Rear panel of housing is undamaged.

Z

 

 

 

 

 

 

Take out water tank (option).

 

 

 

 

 

 

 

Rear panel of device is undamaged in this

 

 

 

 

 

 

 

area.

Z

 

 

 

 

 

 

Guide pin is present and firmly screwed

 

 

 

 

 

 

 

in.

Z F

Insert water tank. Ensure that the guide pin is pushed into the cap of the water tank.

1.5.2Grip strip with edge protector (2x)

The grip strip is firmly screwed on with 2

bolts. The edge protector is firmly joined to

 

the grip strip.

Z

1.5.3Small rail (e.g. for secretion suction device)

 

There is a small rail on each side of the

 

 

Caleo. The small rail is firmly joined to the

 

 

housing.

Z

1.6

Cap 2M50086

Z

 

(if pole, long, is not fitted)

 

1.7

Pole, long (option)

 

 

Pole is firmly screwed on. Sealing plug

 

 

2M21377 is fitted.

Z

1.8Pole, short

Pole is firmly screwed on. The display housing is fitted to it. Sealing plug

2M21377 is fitted.

Z

1.9Monitor tray (option)

 

The monitor tray is firmly screwed to the

 

 

pole.

Z

 

 

1.10

Swivel drawer (optional)

 

 

The swivel drawer is undamaged and can

 

 

be swiveled.

Z F

1.11

Nappy/diaper shelf (option)

 

 

Nappy/diaper shelf is firmly attached to

 

 

the base plate. It is undamaged.

Z

5/34

Incline the mattress tray of the Caleo so that the cable connections on the aggregate housing are visible. Switch off the Caleo.

1.12Power cord

The power cord is not broken. The power plug is firmly attached to the power cord.

 

No bared conductors can be seen.

Z

 

Push the retaining bracket aside.

 

 

Disconnect power plug from the inlet

 

 

socket for non-heating apparatus.

 

 

The inlet socket for non-heating apparatus

 

 

is undamaged.

Z

 

The retaining bracket 2M50561 is

 

 

undamaged.

Z

 

Plug power plug into inlet socket for non-

 

 

heating apparatus. Pull the retaining

 

 

bracket over the power plug.

 

 

There should be no play between the

 

 

retaining bracket and the power plug.

F

1.13

Cable connections

 

1.13.1Cable connection to display housing

Cable connection is not damaged,

 

fractured or kinked.

Z

1.13.2Cable connection from trolley to aggregate housing

 

Cable connection is not damaged,

 

 

fractured or kinked.

Z

1.14

Power switch

F

1.15

Line power socket

Z

1.16Integrated multiple socket outlet

 

The fuse links are as specified on the

 

 

rating plate.

Z

1.17

O2 control (option)

 

1.17.1

Housing O2 NIST Caleo

Z

 

Replace sintered-metal filter, see 2.

 

 

"Spare items used".

 

1.17.2DIN NIST adapter M32366 (when using

DIN connecting tube)

Z

6/34

1.18Water tank set, complete 2M50040

Close clamp on the conduit set MX17018 (set of 20).

Unscrew water supply connecting tube from water connecting pipe. Take water tank out forwards.

In case of leakages or visible impurities, drain water tank.

Water may leak out of the water tank while performing the following tests.

Open cap and cover 2M50042 of the water tank.

 

Water tank, cap, and cover should be

 

 

clean and undamaged; clean or replace

 

 

them, if necessary.

Z

 

Seal water tank using cap and cover.

 

 

Turn water tank such that no water can

 

 

leak out.

 

 

Pull piercing bolt off socket.

 

 

Piercing bolt is undamaged.

Z

 

Socket 2M50039 should be clean and

 

 

undamaged; clean or replace socket, if

 

 

necessary.

Z

 

Insert piercing bolt in socket. Set water

 

 

tank aside.

 

 

Incline the Caleo so that the water

 

 

connecting pipe is accessible. Turn water

 

 

connecting pipe 90° clockwise and then

 

 

pull out.

 

1.18.1

Water connecting pipe

Z

1.18.1.1Sealing valve at the end of the water connecting pipe

Ball is resilient.

F

Sealing ring, see 2.8 "Spare items used".

Assembly: Screw in water connecting pipe. Insert water tank.

1.18.2Checking water flow

Hold up the end of the conduit set.

If distilled water has been drained, fill water into water tank. Open clamp on conduit set. Hold down end of conduit set.

7/34

Water flows into a container.

Close clamp.

No water flows.

Screw conduit set to water connecting pipe.

1.18.3Central supply (CS) connecting hose (O2DIN)

(Follow national regulations.) Sealing ring M07152

CS connecting hose is not porous or torn.

1.19Display housing

F

F

Z F

Z

Display housing is clean and undamaged.

1.19.1Holder (hinged arm) of display housing 2M50149

The holder (hinged arm) is undamaged. It is screwed firmly to the pole. Undo screws. The position of the retaining arm can be adjusted. Tighten screws firmly.

1.19.2Securing the display housing

Z

Z F

Stud bolt 2M50128, ball joint 2M50122 ,

and washer are present and undamaged. Z

1.19.3Membrane keypad

 

The membrane keypad is undamaged.

 

 

Labeling is clearly legible.

Z

1.19.4

Control knob

Z

1.20Canopy cover

Swing canopy cover open and place it onto a support.

The canopy cover is undamaged.

Z

Sealing plug 2M50352 (1x) is

 

undamaged.

Z

Double wall 2M50421 (option) is

 

undamaged.

Z

The attachment of the double wall (4x) is

 

undamaged (Note: (If the attachment is

 

damaged, replace the canopy cover

 

2M50350 ).

Z

1.20.1Large door 2M50360 on front and rear

1RWH 7KH IROORZLQJ WHVW SURFHGXUH UHIHUV WR RQH VLGH IURQW RU UHDU

8/34

Drager Caleo Incubator Service instructions

Large door is undamaged.

 

 

 

 

 

Pull in the center of the top edge of the

Z

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

closed door.

 

 

 

 

 

 

Door must not open.

F

 

 

 

 

 

Rotate both rotary knobs (color-coding

 

 

 

 

 

 

locks) to the ”open” position.

 

 

 

 

 

 

Color-coding (red) is visible.

F

 

 

 

 

 

The rotary knobs (color-coding lock)

 

 

 

 

 

 

2M50418 are undamaged.

Z

 

 

 

 

 

Fold large door down.

 

 

 

 

 

 

Large door can be opened easily without

 

 

 

 

 

 

getting jammed.

F

Both interlocks 2M50394 are undamaged. Z

The six white plastic discs 2M50362 on

the rear of the large door are undamaged. Z

The movable double-wall moves

 

smoothly.

F

Close the large door.

 

The double-wall folds out in parallel to the

 

large door.

F

Open the large door.

 

The double-wall falls onto the large door.

F

Both mounts 2M50464 on the basic

 

housing are undamaged.

Z

Briefly press both tappets 2M50386 of the

 

mounts.

 

The tappets spring back. (Note: If the

 

tappet springs back, spring 1344226 is

 

OK.).

F

Left-hand hinge 2M50356 is undamaged. Z

Left-hand cover 2M50357 is undamaged. Z

Right-hand hinge 2M50358 is

 

undamaged.

Z

Right-hand cover 2M50403 is

 

undamaged.

Z

1.20.1.1Hinged flap (hand port), complete, lefthand, 2M50365, on front and rear

1RWH 7KH IROORZLQJ WHVW SURFHGXUH UHIHUV WR RQH VLGH IURQW RU UHDU

Hinged flap is undamaged.

Z

9/34

Press left-hand lever, complete, 2M50368, fully down.

Hinged flap springs open.

F

Close hinged flap.

 

Hinged flap engages audibly.

F

Move the hinged flap to and fro with two

 

fingers at the bottom edge and pull at the

 

same time.

 

The hinged flap should not open.

F

Left-hand hinge is undamaged (Note: If

 

the hinge is damaged, replace the hand

 

port, left-hand, 2M50365).

Z

Press left-hand lever down.

 

The left-hand torsion spring opens the

 

hinged flap (Note: If the torsion spring is

 

damaged, replace the hand port, left-

 

hand, 2M50365).

F

Close hinged flap.

 

1.20.1.2Hinged flap (hand port), complete, righthand, 2M50375, on front and rear

1RWH 7KH IROORZLQJ WHVW SURFHGXUH UHIHUV WR RQH VLGH IURQW RU UHDU

Hinged flap is undamaged.

Z

Press right-hand lever, complete,

 

2M50378, fully down.

 

Hinged flap springs open.

F

Close hinged flap.

 

Hinged flap engages audibly.

F

Move the hinged flap to and fro with two

 

fingers at the bottom edge and pull at the

 

same time.

 

The hinged flap should not open.

F

Right-hand hinge is undamaged (Note: If

 

the hinge is damaged, replace the hand

 

port, right-hand, 2M50375).

Z

Press right-hand lever down.

 

The right-hand torsion spring opens the

 

hinged flap (Note: If the torsion spring is

 

damaged, replace the hand port, right-

 

hand, 2M50375).

F

Close hinged flap.

 

10/34

1.20.1.3Seal, long, 2M50417, on front and rear

The seal is not overstretched, porous or torn.

1.20.2Small door, complete, 2M50410, on lefthand and right-hand sides

1RWH 7KH IROORZLQJ WHVW SURFHGXUH UHIHUV WR RQH VLGH RQO\ OHIW KDQG RU ULJKW KDQG VLGH

The small door is undamaged.

Pull the closed small door at the center of the top edge.

Z

ZF

 

Small door must not open.

F

 

 

 

 

 

 

 

 

 

 

 

 

Rotate both rotary knobs (color-coding

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

locks) to the ”open” position.

 

 

 

 

 

 

 

 

 

 

 

 

 

Color-coding (red) is visible.

 

 

F

 

 

 

 

 

 

 

 

 

 

 

 

Both rotary knobs (color-coding lock)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2M50418 are undamaged.

Z

 

 

 

 

 

 

 

 

 

 

 

 

Fold small door down.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Small door can be opened easily without

 

 

 

 

 

 

 

 

 

 

 

 

 

getting jammed.

F

 

 

 

 

 

 

 

 

 

 

 

 

Both interlocks 2M50394 are undamaged.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Z

 

 

 

 

 

 

 

 

 

 

 

 

Hose duct 2M50412 is undamaged.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Z

 

 

 

 

 

 

 

 

 

 

 

 

The seal, short, 2M50416, is not

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

overstretched, porous or torn.

Z

 

 

 

 

 

 

 

 

 

 

 

1.21

Sensor unit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The housing of the sensor unit is undamaged.

The sockets of the skin-temperature sensors are undamaged.

The central alarm cap 2M50179 is undamaged.

The cover 2M50169 of the O2 sensors is undamaged.

1.22Basic housing

1.22.1Column element with support, left-hand, 2M50381 (column element is located to the left of the large door)

1RWH 7KH IROORZLQJ WHVW SURFHGXUH UHIHUV WR RQH FROXPQ HOHPHQW OHIW KDQG

Z

Z

ZF

Z

11/34

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