Drager Caleo Incubator Service instructions

5 (1)

Dräger Medizintechnik

 

 

 

For internal use only. Copyright reserved.

F6150000T01IVZ.fm

Contents

Function Description

A

 

 

 

 

 

1

Caleo

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

1.1

Canopy

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

...............................................................................................................................

 

 

 

 

 

 

 

1.2

Sensor ........................................................................................................................unit

7

 

 

 

 

 

 

 

 

1.2.1 ..........................................................................................

WT2 Sensor PCB

8

 

 

 

 

 

 

 

 

1.2.2 ..........................................................................................

O2 Sensor PCB

13

 

 

 

 

 

 

 

 

1.2.3 ...........................................................

Skin - Temperature Sensor Socket

14

 

 

 

 

 

 

 

 

1.2.4 .......................................................................

Skin - Temperature Sensors

14

 

 

 

 

 

 

 

 

1.2.5 ..............................................................

Oxygen Measurement (optional)

14

 

 

 

 

 

 

 

 

1.2.6 ...................................................................

Oxygen Regulation (optional)

14

 

 

 

 

 

 

 

 

1.2.7 .......................................................................

Humidity Sensor (optional)

14

 

 

 

 

 

 

 

 

1.2.8 .......................................................................

Humidity Control (optional)

14

 

 

 

 

 

 

 

 

1.2.9 .................................................................

Humidity Regulation (optional)

14

 

 

 

 

 

 

 

 

1.2.10 .....................................................................

Alarm PCB with Alarm Light

15

 

 

 

 

 

 

 

1.3

Display ............................................................................................................Housing

16

 

 

 

 

 

 

 

 

1.3.1 .........................................................................................................

Housing

16

 

 

 

 

 

 

 

 

1.3.2 ......................................................................................

Membrane Keypad

17

 

 

 

 

 

 

 

 

1.3.3 ................................................

EL Display (electroluminescent display)

17

 

 

 

 

 

 

 

 

1.3.4 .................................................................................

WT2 Controller PCB

18

 

 

 

 

 

 

 

 

1.3.5 ................................................................................................

Loudspeaker

21

 

 

 

 

 

 

 

 

1.3.6 ...........................................................

Shaft Encoder with Control Knob

21

 

 

 

 

 

 

 

 

1.3.7 .................................................................

WT2 Interface PCB (optional)

21

 

 

 

 

 

 

 

1.4

Basic Housing ...............................................................................................................

22

 

 

 

 

 

 

 

 

1.4.1 .........................................................................................

Scales (optional)

22

 

 

 

 

 

 

 

 

1.4.2 ................................................................................................

Mattress Tray

23

 

 

 

 

 

 

 

 

1.4.3 .............................................

Mattress Tray with Heating Foil (optional)

23

6150.000 Caleo

02/2001

Contents

Page I

Dräger Medizintechnik

 

 

 

Contents

 

 

 

 

 

 

 

 

 

1.5

...........................................................................................................Water Container

23

 

 

 

 

 

 

 

 

 

1.6

......................................................................................................Aggregate Housing

24

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

1.6.1

Toroidal - Core Transformer

24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.6.2

E - Box

25

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.6.3

Water Boiler with Float and Thermo Switches .....................................

37

 

 

 

 

 

 

 

 

 

 

1.6.4

Air Heater with Heating Element and Thermo Switches ....................

37

 

 

 

 

 

 

 

 

 

 

1.6.5

Air - temperature sensor ..............................................................................

37

 

 

 

 

 

 

 

 

 

 

1.6.6

Hall Sensor ...................................................................................................

37

 

 

 

 

 

 

 

 

 

 

1.6.7

Fan ..................................................................................................................

37

 

 

 

 

 

 

 

 

 

 

1.6.8

Filter Box .......................................................................................................

38

 

 

 

 

 

 

 

 

 

 

1.6.9

Water Connection Tube ............................................................................

38

 

 

 

 

 

 

 

 

 

 

1.6.10

O 2 Pneumatics Control (optional) ...........................................................

38

 

 

 

 

 

 

 

 

 

 

1.6.11

O 2 Adapter DISS/NIST ..............................................................................

38

 

1.7

Trolley

..............................................................................................................................

39

 

 

 

 

 

 

 

 

 

 

1.7.1

Non - adjustable Trolley ...............................................................................

39

 

 

 

 

 

 

 

 

 

 

1.7.2 ................................................

Electrically Adjustable Trolley (optional)

40

 

1.8

Secretion ...........................................................................................Suction Device

41

 

1.9

Oxygen ..............................................................................................Cylinder Holder

41

 

1.10

Monitor ...........................................................................................Supporting Plate

41

 

1.11

Interfaces ........................................................................................................................

41

For internal use only. Copyright reserved.

F6150000T01IVZ.fm

6150.000 Caleo

02/2001

Contents

Page II

Dräger Medizintechnik

 

 

 

F6150000T01SIX.fm 24.01.01

Schutzvermerk DIN 34 beachten. Copyright reserved.

 

 

A

B

C

Index

A

Aggregate housing

Function ........................................................

24

Alarm PCB with alarm light ........................

15

B

 

 

 

Basic housing

 

Function ........................................................

22

C

 

 

 

Canopy ...............................................................

6

Function ...........................................................

6

D

 

 

 

Direct current motor for inclination ...........

40

Direct voltage motor for height adjustment .

40

 

Display housing .............................................

16

E

 

 

 

E-box ................................................................

25

Function ........................................................

25

EL display .......................................................

17

Function ........................................................

17

Electrically adjustable trolley ......................

40

F

 

 

 

Filter box .........................................................

38

H

 

 

 

Hall sensor .....................................................

37

Humidity sensor ............................................

14

I

 

 

 

Interfaces ........................................................

41

L

 

 

 

Lithium battery

 

Function ........................................................

20

M

 

Mattress tray

 

Function ........................................................

23

Mattress tray with heating foil

 

Function ........................................................

23

Membrane keypad ........................................

17

Monitor supporting plate ............................

41

Function ........................................................

41

Motor fan

 

Function ........................................................

37

N

 

Non-adjustable trolley ..................................

39

O

 

O2 adapter DISS/NIST ..............................

38

Function ........................................................

38

O2 measurement .........................................

14

O2 pneumatics control ...............................

38

Oxygen cylinder holder ...............................

41

Function ........................................................

41

Oxygen measurement

 

Function ........................................................

14

S

 

Scales

 

Function ........................................................

22

Secretion suction device ............................

41

Function ........................................................

41

Shaft encoder

 

Function ........................................................

21

Skin-temperature sensor socket

 

Function ........................................................

14

Skin-temperature sensors ..........................

14

Function ........................................................

14

Skin-temperature socket .............................

14

T

 

Toroidal-core transformer

 

Function ........................................................

24

Trolley .............................................................

39

Function ........................................................

39

6150.000 Caleo

12/2000

Index

Page 3

Dräger Medizintechnik

 

 

 

 

Index

 

 

W

 

 

Water boiler ...................................................

37

A

 

 

B

Water connection tube ................................

38

 

WT2 Actuator PCB ......................................

25

C

 

 

 

Function ........................................................

25

 

WT2 Controller PCB

 

 

Function ........................................................

18

 

WT2 Interface PCB

 

 

Function ........................................................

21

F6150000T01SIX.fm 24.01.01

Schutzvermerk DIN 34 beachten. Copyright reserved.

6150.000 Caleo

12/2000

Index

Page 4

Dräger Medizintechnik

 

 

 

A

B

C

Function Description

Caleo consists of a canopy, a display housing, a basic housing, an aggregate housing, and a trolley.

1 Caleo

1

2

3

4

5

6

For internal use only. Copyright reserved.

F6150000T01.fm 08.02.01

Fig. 1: Front view of the Caleo

Key

1Canopy

2Display housing

3Basic housing

4Aggregate housing

5Drawer (optional)

6Trolley

Non-adjustable trolley

Electrically adjustable trolley (optional feature)

6150.000 Caleo

02/2001

Function Description

Page 5

Dräger Medizintechnik

 

 

 

1.1Canopy

A

B

C

The canopy is a transparent acrylic cover. It is designed to sustain the set patient's environment. The canopy is mounted on column elements.

When the front door or the port doors are open, a warm air "curtain" ensures that the air temperature in the patient compartment does not decrease.

The canopy comprises a canopy cover, two large doors with hand ports, a movable doublewall, column elements, and two small doors with hose seals.

1

2

3

4

Fig. 2: Front view of the Caleo canopy

Key

1Canopy cover

2Large door with hand ports

3Movable double-wall

4Column elements

Small door with hose seals

For internal use only. Copyright reserved.

F6150000T01.fm 08.02.01

6150.000 Caleo

02/2001

Function Description

Page 6

A

B

C

Dräger Medizintechnik

 

 

 

1.2Sensor unit

The sensor unit is mounted on two column elements. The sensor unit measures the environment inside the patient compartment.

The sensor unit contains the following subassemblies:

Housing

WT2 Sensor PCB

O2 Sensor PCB

Alarm PCB with alarm light

Sensor unit

Fig. 3: Left view of Caleo

The sensor unit contains the following sensors:

Air-temperature sensors

Oxygen sensor(s) (optional)

Second oxygen sensor for oxygen regulation (optional)

Humidity sensor (optional)

For internal use only. Copyright reserved.

F6150000T01.fm 08.02.01

6150.000 Caleo

02/2001

Function Description

Page 7

A

B

C

Dräger Medizintechnik

 

 

 

1.2.1WT2 Sensor PCB

The WT2 Sensor PCB measures the air temperature, skin temperature, humidity, and oxygen. These values are transmitted to the microcontroller of the WT2 Actuator PCB.

The WT2 Sensor PCB has the following subassemblies:

− Measurement of the patient's skin temperature

Measurement of the air temperature and independent excess temperature monitoring

Communication, A/D conversion, and electrical isolation

For internal use only. Copyright reserved.

F6150000T01.fm 08.02.01

6150.000 Caleo

02/2001

Function Description

Page 8

Dräger Medizintechnik

 

 

 

For internal use only. Copyright reserved.

F6150000T01.fm 08.02.01

A

B

C

Measurement of the Skin Temperature

The control signals from the shift registers switch the individual skin-temperature measuring channels to the temperature hybrids. For the multiplexer to be able to test the skintemperature measuring channels, it switches a parallel resistor to the respective skintemperature measuring channel during operation.

The microcontroller of the WT2 Sensor PCB tests the accuracy of the temperature hybrids during the 10-minute test. To do so, a control signal is transmitted to a FET. Thus, the 36 °C resistor is switched to the input of the temperature hybrids.

Analog measured values to the temperature hybrids

Control signal

NTC

Control signal

Control signals

 

NTC

Multiplexer

Control signal

NTC

Control signal

Skin-temperature channels test

NTC

FET

Control signal

36 °C test

Fig. 4: Block diagram of the WT2 Sensor PCB, skin-temperature measurement

6150.000 Caleo

02/2001

Function Description

Page 9

Dräger Medizintechnik

 

 

 

A

B

C

Measurement of the air temperature and independent excess temperature monitoring

The analog measured values of the air temperature reach temperature hybrid 1. The downstream excess-temperature comparator makes sure the air temperature in the patient compartment does not exceed 40.2 °C. If the air temperature is higher, a logic circuit on the WT2 Actuator PCB switches off the air heater.

During the 10-minute test, the excess-temperature test circuit simulates a temperature of 40.2 °C. During this period, the microcontroller monitors the function of the excesstemperature monitoring. An additional test circuit monitors also the air-temperature sensor 1.

For internal use only. Copyright reserved.

F6150000T01.fm 08.02.01

 

 

 

 

Temperature

 

Analog

 

 

 

 

hybrid 2

 

 

 

 

 

 

measured

 

 

 

 

 

 

 

 

 

 

 

 

value

 

 

 

 

 

 

 

 

To skin-temperature

 

 

 

 

 

 

Test circuit

 

 

 

 

 

 

measurement

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air-temperature

 

Analog measured value

sensor 1

 

 

Analog measured value

 

 

 

 

Uref

 

 

 

Excess-temperature comparator

 

Temperature

 

To

 

hybrid 1

 

 

 

microcontroller

 

 

 

 

Air-temperature

 

 

 

sensor 2

 

 

Control

 

 

 

signal

 

Optocoup

Excess air-temperature

 

 

ler

 

 

(independent switch-off path)

 

 

 

 

Excess-temperature

 

 

 

test circuit

 

 

Fig. 5: Block diagram of the WT2 Sensor PCB, air-temperature measurement and independent excess-temperature monitoring

6150.000 Caleo

02/2001

Function Description

Page 10

Dräger Medizintechnik

 

 

 

 

 

 

 

 

 

 

 

 

Communication, A/D conversion, and electrical isolation

 

 

 

 

 

 

 

 

 

The microcontroller controls and monitors the WT2 Sensor PCB functions.

 

 

 

 

 

 

 

 

 

A quartz clocks the microcontroller (with integrated CAN/RS232 interface) with a frequency

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

of 8 MHz.

 

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

Shift registers use the SPI bus to control non-time-critical input and output connections.

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

The microcontroller has serial connections, input/output connections, interruptible

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

connections, and analog input connections for measurement. Optocouplers electrically

 

 

 

 

 

 

 

 

 

isolate the input and output signals. The integrated RS232 interface of the microcontroller

 

 

 

 

 

 

 

 

 

connects the WT2 Sensor PCB with the O2 Sensor PCB. The microcontroller can switch

 

 

 

 

 

 

 

 

 

on/off the O2 Sensor PCB.

 

 

 

 

 

 

 

 

 

The CAN bus driver connects the microcontroller with the WT2 Actuator PCB.

 

 

 

 

 

 

 

 

 

The DC/DC converter generates the 5 VISO voltage from the 5 V operating voltage.

 

 

 

 

 

 

 

 

 

An EEPROM stores board-specific data. A/D converter and EEPROM are controlled with the

 

 

 

 

 

 

 

 

 

SPI bus. The A/D converter integrated in the microcontroller receives the signal from the

 

 

 

 

 

 

 

 

 

independent excess-temperature monitoring.

 

 

 

 

 

 

 

 

 

The A/D converter measures the analog measuring signals (humidity (optional feature), air

 

 

 

 

 

 

 

 

 

temperature, skin temperature, and 5 VISO voltage).

For internal use only. Copyright reserved.

F6150000T01.fm 08.02.01

6150.000 Caleo

02/2001

Function Description

Page 11

Dräger Medizintechnik

 

 

 

A

B

C

For internal use only. Copyright reserved.

F6150000T01.fm 08.02.01

EEPROM

SPI bus

Shift

signals

 

register

Control

 

 

 

 

 

 

Microcontroller

 

 

 

 

Reset

Optocou

 

 

 

 

 

 

Sensor box

pler

 

 

 

signals

 

CAN

 

Optocou

CAN RxD

RS232

Shift

 

 

 

 

 

 

 

bus

CAN bus

pler

 

 

register

Control

 

CAN TxD

CAN

 

 

 

driver

Optocou

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

pler

 

 

 

 

 

 

 

 

 

 

A/D converter

 

 

 

Quartz

 

A/D

 

 

Analog

 

 

 

 

converter

 

measuring

 

 

 

 

 

 

 

 

 

 

 

Output

 

signals

 

 

 

 

 

 

 

 

 

 

Excess

 

 

 

 

 

 

 

temperature (Air)

Addressing

 

sensor

 

 

 

 

 

 

5 VISO

 

 

 

 

 

 

Humidity

 

5 V

 

5 VISO

 

 

 

 

 

 

 

 

 

 

 

DC

 

 

 

 

 

 

 

 

 

 

Optocou

RxD

 

 

 

 

 

pler

 

 

DC

 

 

(O2 Sensor PCB)

 

 

 

 

 

 

 

 

 

 

Optocou

TxD

 

 

 

 

 

pler

 

 

 

 

 

 

(O2 Sensor PCB)

 

Optocou

ON/OFF

 

pler

 

(O2 Sensor PCB)

 

 

 

Optocou

O2 Sensor PCB

 

pler

 

 

 

 

 

 

Fig. 6: Block diagram of the WT2 Sensor PCB (communication, A/D conversion, and electrical isolation)

6150.000 Caleo

02/2001

Function Description

Page 12

Drager Caleo Incubator Service instructions

Dräger Medizintechnik

 

 

 

1.2.2O2 Sensor PCB

The O2 Sensor PCB receives the converted voltage from the oxygen sensor.

A

B

C

EEPROM

 

 

 

 

9

 

 

Differential

 

Sensor 1/2

Potentiostat

 

 

 

 

amplifier

 

1

 

Multipl

 

 

 

 

 

 

 

 

 

 

exer

 

 

2

 

 

 

 

10

URef

 

 

 

 

 

 

 

 

Uabfang

 

 

 

a

 

Multipl

 

 

 

Amplifier

 

 

 

exer

 

 

 

 

 

 

 

a

b

 

 

 

 

 

 

 

Amplifier

 

 

 

I/U converter

 

4.2 V

 

 

 

 

 

Microcontro

Channel 1

URef

 

 

 

Multipl

 

ller

 

 

 

 

 

 

exer

 

 

Channel 2

 

 

 

 

 

 

b

EEPROM

 

 

 

 

 

Fig. 7: Block diagram of the O2 Sensor PCB

For internal use only. Copyright reserved.

F6150000T01.fm 08.02.01

6150.000 Caleo

02/2001

Function Description

Page 13

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