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PIXMA iP5200 PIXMA iP5200R
SERVICE
MANUAL
Canon
issue a revised edition.
The following do not apply if they do not conform to the laws and regulations of the region where the manual or product is used:
Trademarks
Product and brand names appearing in this manual are registered trademarks or trademarks of the respective holders.
Copyright
All rights reserved. No parts of this manual may be reproduced in any form or by any means or translated into another language without the written permission of Canon Inc., except in the case of internal business use.
Copyright © 2005 by Canon Inc. CANON INC.
Inkjet Device Quality Assurance Div. 2
451, Tsukagoshi 3-chome, Saiwai-ku, Kawasaki-shi, Kanagawa 212-8530, Japan
I. MANUAL OUTLINE
This manual consists of the following three parts to provide information necessary to service the PIXMA iP5200:
Part 1: Maintenance
Information on maintenance and troubleshooting of the PIXMA iP5200
Part 2: Technical Reference
New technology and technical information such as FAQ's (Frequently Asked Questions) of the PIXMA iP5200
Part 3: Appendix
Block diagrams and pin layouts of the PIXMA iP5200
Reference:
This manual does not provide sufficient information for disassembly and reassembly procedures. Refer to the graphics in the separate Parts Catalog.
II. TABLE OF CONTENTS
Part 1: MAINTENANCE
1. MAINTENANCE
1-1. Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement Consumables by Service Engineer
1-2. Customer Maintenance
1-3. Product Life
1-4. Special Tools
1-5. Serial Number Location
2. LIST OF ERROR DISPLAY / INDICATION
2-1. Operator Call Errors
2-2. Service Call Errors
2-3. Warnings
2-4. Troubleshooting by Symptom
3. REPAIR
3-1. Notes on Service Part Replacement (and Disassembling / Reassembling) 3-2. Special Notes on Repair Servicing
3-3. Adjustment / Settings
(1)Paper feed motor adjustment
(2)Grease application
(3)Waste ink counter setting
(4)User mode
(5)Service mode Destination settings
LF correction 3-4. Verification Items
(1)Service test print
(2)EEPROM information print 4. PRINTER TRANSPORTATION
Part 2: TECHNICAL REFERENCE
1. NEW TECHNOLOGIES
2. CLEANING MODE AND AMOUNT OF INK PURGED
3. PRINT MODE
4. FAQ (Problems Specific to the iP5200 and Corrective Actions)
Part 3: APPENDIX
1. BLOCK DIAGRAM
2. CONNECTOR LOCATION AND PIN LAYOUT
2-1. Logic Board Ass'y
2-2. Carriage Board (Print Head Connector)
PIXMA iP5200 Specifications
Part 1
MAINTENANCE
1. MAINTENANCE
1-1. Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement Consumables by Service Engineer
(1) Adjustment |
|
|
|
Adjustment |
Timing |
Purpose |
Tool |
Destination |
At logic board replacement |
To set the destination. |
None. |
settings |
|
|
Perform in the |
(EEPROM |
|
|
service mode. |
settings) |
|
|
|
Waste ink |
- At logic board replacement |
To reset the waste ink counter. |
None. |
counter |
- At waste ink absorber |
|
Perform in the |
resetting |
replacement |
|
service mode. |
(EEPROM |
|
|
|
settings) |
|
|
|
Paper feed |
At paper feed motor |
To adjust the belt tension. |
None. |
motor position |
replacement |
(Position the paper feed motor |
|
adjustment |
|
so that the belt is stretched |
|
|
|
tight.) |
|
Approx.
time
1 min.
1 min.
5 min.
CD / DVD |
- At logic board replacement |
To correct the light volume for |
detection |
- At carriage unit replacement |
the CD / DVD detection |
sensor light |
|
sensor. |
volume |
|
|
correction*1 |
|
|
None. |
2 min. |
Perform in the |
|
service mode. |
|
Grease |
- At carriage unit replacement |
application |
- At PR shaft ass'y |
|
replacement |
|
- At CL base / gear |
|
replacement |
Ink system |
- At logic board replacement |
function check |
- At platen unit replacement |
|
- At carriage unit replacement |
LF correction |
- At feed roller replacement |
|
- At logic board replacement |
- To maintain sliding properties FLOIL KG-107A 1 min. of the carriage shaft and the
lift cam shaft.
-To protect the printer's sliding portions (gears).
To maintain detection functionality for presence of the ink tanks and each ink tank position.
To correct the line feed accuracy
None. |
1 min. |
Perform in the |
|
service mode. |
|
None. |
3 min. |
Perform in the |
|
service mode. |
|
Note: DO NOT loosen the red screws at both ends of the carriage shaft, securing the print head position, as they are not re-adjustable.
The red screws securing the paper feed motor may be loosened only at replacement of the paper feed motor unit.
*1: Only for CD / DVD printing supported regions.
(2)Periodic maintenance
No periodic maintenance is necessary.
(3)Periodic replacement parts
There are no parts in this printer that require periodic replacement by a service engineer.
(4)Replacement consumables
There are no consumables that require replacement by a service engineer.
1-1
1-2. Customer Maintenance
Adjustment |
Timing |
Purpose |
Tool |
Approx. |
|
time |
|||||
|
|
|
|
||
Print head |
At print head replacement. |
To ensure accurate dot |
- Printer buttons |
3 min. |
|
alignment |
|
placement. |
- Computer |
|
|
|
|
|
(automatic |
|
|
|
|
|
settings via the |
|
|
|
|
|
printer driver) |
|
|
Print head |
When print quality is not |
To improve nozzle |
- Printer buttons |
1 min. |
|
cleaning |
satisfying. |
conditions. |
- Computer (settings |
|
|
|
|
|
via the printer |
|
|
|
|
|
driver) |
|
|
Print head |
When print quality is not |
To improve nozzle |
Computer (settings |
2 min. |
|
deep cleaning |
satisfying, and not improved |
conditions. |
via the printer |
|
|
|
by print head cleaning. |
|
driver) |
|
|
Ink tank |
When an ink tank becomes |
----- |
----- |
1 min. |
|
replacement |
empty. ("No ink error" via the |
|
|
|
|
|
computer, or ink tank LED |
|
|
|
|
|
flashing fast in red) |
|
|
|
Paper feed |
When necessary |
roller cleaning |
|
CD / DVD print At CD / DVD printing, when position necessary
adjustment
Bottom plate |
When the back side of the |
cleaning |
paper is smeared |
ASF subroller When the paper fed from the
cleaning ASF is smeared due to ink mist attached to the ASF sub-
rollers.
To clean the paper feed rollers.
To correct CD / DVD print position.
To clean the platen ribs.
To clean the ASF subrollers.
Printer buttons |
2 min. |
Computer |
5 min. |
(application |
|
software) |
|
- Plain paper |
1 min. |
-Computer (settings via the printer
driver)
- Plain paper |
1 min. |
- Printer buttons |
|
[See Part 2, 4. FAQ, |
|
How to make and |
|
set the ASF sub- |
|
roller cleaning |
|
sheet, for details] |
|
1-3. Product Life
(1) Printer
Specified print volume (I) or the years of use (II), whichever comes first.
(I) Print volume : 18,000 pages
Black |
1,500 character pattern |
8,300 pages |
1-2
Color |
A4, 7.5% duty per color pattern |
5,400 pages |
|
||
|
A4, photo, borderless printing |
400 pages |
|
4 x 6, photo, borderless printing |
3,200 pages |
|
Postcard, photo, borderless printing |
700 pages |
(II) Years of use
5 years of use
(2) Print head
Print volume : 18,000 pages
Black |
1,500 character pattern |
8,300 pages |
Color |
A4, 7.5% duty per color pattern |
5,400 pages |
|
||
|
A4, photo, borderless printing |
400 pages |
|
4 x 6, photo, borderless printing |
3,200 pages |
|
Postcard, photo, borderless printing |
700 pages |
(3) Ink tank (target value)
Pattern |
Ink tank used |
Print yield |
|
Black text |
PGI-5BK |
Approx. 800 pages |
|
|
PGI-5BK |
Approx. 1,250 pages |
|
Color chart |
CLI-8Y |
Approx. 480 pages |
|
CLI-8M |
Approx. 500 pages |
||
|
|||
|
CLI-8C |
Approx. 710 pages |
|
|
CLI-8BK |
Approx. 1,100 pages |
|
Photo chart |
CLI-8Y |
Approx. 280 pages |
|
CLI-8M |
Approx. 250 pages |
||
|
|||
|
CLI-8C |
Approx. 390 pages |
Black text: When printing the Canon standard pattern (1,500 characters per page) on A4 size plain paper, with the default settings in the Windows XP driver, using Word 2003.
Color chart: When printing the ISO/JIS-SCID N5 pattern on A4 size plain paper in bordered printing, with the default settings in the Windows XP driver, using Photoshop 7.0.
Photo chart: When printing the Canon standard pattern on 4" x 6" Photo Paper Plus Glossy in borderless printing, with the default settings in the Windows XP driver, using Windows XP Photo Printing Wizard.
The print yield in the table above is an average value measured in continuous printing, using the ink tank
1-3
immediately after it is unsealed, until the ink is out. Ink yield may vary depending on texts and photos printed, application software, print mode, and type of paper used.
1-4. Special Tools
Name |
Tool No. |
Application |
Remarks |
Grease FLOIL |
QY9-0057-000 |
To be applied to the sliding |
In common with |
KG-107A |
|
portions of the carriage shaft and |
the S500 and |
|
|
lift cam shaft. |
S520. |
1-5. Serial Number Location
On the carriage flexible cable holder (visible on the right of the carriage after the printer is turned on, the access cover is opened, and the carriage moves to the center).
To the top
<Part 1: 1. MAINTENANCE> 
1-4
2. LIST OF ERROR DISPLAY / INDICATION
Errors are indicated by the LED, and warnings are displayed on the monitor of the computer connected to the printer.
2-1. Operator Call Errors (by Alarm LED Blinking in Orange)
Alarm |
|
|
LED |
Error [Error code] |
|
blinking |
||
|
||
in orange |
|
2 times No paper. (ASF) [1000]
No CD / DVD tray. [1001]*1
No paper in the cassette. [1003]
(No paper in the front paper feed cassette.)
No CD / DVD disc. [1002]*1
Solution |
Remarks |
Set the paper in the ASF, and press the
Resume/Cancel button.
Set the CD / DVD tray, and press the
Resume/Cancel button.
Set the paper in the cassette, and press the Resume/Cancel button.
Set a CD or DVD in the CD / DVD tray (which is ejected at error occurrence), and insert the CD / DVD tray in the proper position. Then, press the Resume/Cancel button.
3 times Paper jam. [1300] |
Remove the jammed paper, and press |
|
the Resume/Cancel button. |
Paper jam in the rear guide. |
|
[1303] |
|
Paper jam in the under guide. |
|
[1304] |
|
Front door close error. [1250] |
Open the paper output tray. |
4 times No ink. [1600] |
Replace the empty ink tank(s), or press |
|
the Resume/Cancel button. |
Ink tank not installed. [1660] |
Install the applicable ink tank(s) |
|
properly, and confirm that the LED's of |
|
all the ink tanks light red. |
5 times The print head is not installed , |
Install the print head properly. |
or it is not properly installed. |
|
|
1-5 |
Error in paper feeding from the ASF.
Error in the duplex printing unit.
Error in paper feeding from the cassette.
The error is indicated if the paper output tray is closed at start of a print job, or while a print job is being performed.
Pressing the Resume/Cancel button will exit the error without ink tank replacement, however, ink may run out during printing.
|
[1401] |
|
Print head temperature sensor |
|
error [1403] |
|
Faulty EEPROM data of the |
|
print head [1405] |
6 times |
Inner cover open. [1841]*2 |
|
Inner cover open during |
|
printing on paper. [1846]*2 |
|
Inner cover open (print |
|
continuable). [1851]*1 |
|
Inner cover open during |
|
printing on paper (print NOT |
|
continuable). [1856]*1 |
|
Inner cover closed during CD / |
|
DVD printing (print |
|
continuable). [1850]*1 |
|
Inner cover closed during CD / |
|
DVD printing (print NOT |
|
continuable). [1855]*1 |
7 times |
Multiple ink tanks of the same |
|
color installed. [1681] |
|
Ink tank in a wrong position. |
|
[1680] |
8 times |
Warning: The waste ink |
|
absorber becomes almost full. |
|
[1700] |
9 times |
The connected digital camera |
|
or digital video camera does |
|
not support Camera Direct |
|
Printing. [2001] |
10 times |
Automatic duplex printing |
|
cannot be performed. [1310] |
Close the inner cover, and press the Resume/Cancel button.
Close the inner cover, and press the Resume/Cancel button to clear the error. The paper being printed at error occurrence will be ejected without printing the remaining data for the ejected paper, then printing will resume from the next page.
Close the inner cover, and press the Resume/Cancel button.
Close the inner cover, and press the Resume/Cancel button to clear the error. The paper being printed at error occurrence will be ejected without printing the remaining data for the ejected paper, then printing will resume from the next page.
Open the inner cover which functions as the CD / DVD tray feeder, set the CD / DVD tray in the feeder, and press the Resume/Cancel button.
Open the inner cover, and press the Resume/Cancel button to clear the error. The CD or DVD being printed at error occurrence will be ejected without printing the remaining data for the ejected CD or DVD, then the next print
job will be done.
Replace the wrong ink tank(s) with the correct one(s).
Install the ink tank(s) in the correct position.
Pressing the Resume/Cancel button will exit the error, and enable printing.
Remove the cable between the camera and the printer.
The size of paper may not be compatible with automatic duplex printing. Press the Resume/Cancel
The service call error, indicating the waste ink absorber is full, is likely to occur soon.
Data which was to be printed on the back side of
1-6
11 times
13 times
14times
15times
|
button to eject the paper being used at |
paper at error |
|
error occurrence. Printing will resume |
occurrence is |
|
from on the front side of the next page. |
skipped (not |
|
|
printed). |
Failed in automatic print head |
Press the Resume/Cancel button. |
The error is |
alignment. [2500] |
- If paper is being fed at error |
indicated when |
|
occurrence, the error is indicated after |
the pattern is not |
|
the paper is ejected. |
printed due to no |
|
- If the error occurs, the print head |
ink or non- |
|
alignment values are not changed. |
ejection of ink, or |
|
- After exit from the error by the |
when the |
|
Resume/Cancel button, the automatic |
sensor's AD |
|
print head alignment will not be re- |
value is |
|
done. |
incorrect. |
The remaining ink amount |
An ink tank which has once been empty |
Printing with a |
unknown. [1683] |
is installed. Replace the applicable ink |
once-empty or |
|
tank with a new one. |
refilled ink tank |
|
|
can damage the |
|
|
print head. |
|
|
If printing is |
|
|
continued without |
|
|
replacing the "no- |
|
|
good" ink tank, |
|
|
press the |
|
|
Resume/Cancel |
|
|
button for 5 sec. |
|
|
or longer to |
|
|
record the use of |
|
|
a refilled ink tank. |
|
|
Note: |
|
|
After the above |
|
|
operation, the |
|
|
function to detect |
|
|
the remaining ink |
|
|
amount is |
|
|
disabled. |
Ink tank not recognized. [1684] |
A non-supported ink tank is installed |
|
|
(the ink tank LED is turned off). Install |
|
|
the supported ink tanks. |
|
Ink tank not recognized. [1410 |
An error occurred in an ink tank (the ink |
|
to 1419] |
tank LED is turned off). Replace the ink |
|
|
tank(s). |
|
No |
Access cover open. [1200] |
Close the access cover. |
blinking |
|
|
*1: Only for models supporting CD / DVD printing *2: Only for models not supporting CD / DVD printing
2-2. Service Call Errors (by Cyclic Blinking in Orange (Alarm LED) and Green (Power LED), or Alarm LED Lit in Orange)
Cycles of |
|
Solution |
|
blinking in |
Error [Error code] |
||
orange (Alarm |
(Replacement of listed parts, which are likely to be faulty) |
||
|
|||
LED) and |
|
|
|
green (Power |
|
|
|
|
|
1-7 |
LED) |
|
|
2 times |
Carriage error [5100] |
- Carriage unit (QM2-2251) |
-Timing slit strip film (QC1-6526)
-Logic board ass'y (QM2-2733)*1
-Carriage motor (QK1-1500)
3 times |
Line feed error [6000] |
- Timing sensor unit (QM2-2683) |
|
|
- Timing slit disk film (QC1-6229) |
|
|
- Feed roller ass'y (QL2-0950) |
|
|
- Platen unit (QM2-2248) |
|
|
- Logic board ass'y (QM2-2733)*1 |
|
|
- PAPER FEED MOTOR (QK1-1502) |
4 times |
Purge cam sensor error |
- Purge unit (QM2-2252) |
|
[5C00] |
- Logic board ass'y (QM2-2733)*1 |
5 times |
ASF (cam) sensor error |
- Sheet feed unit (QM2-2278) |
|
[5700] |
|
6 times |
Internal temperature error |
- Logic board ass'y (QM2-2733)*1 |
|
[5400] |
|
7 times |
Waste ink absorber full |
- Ink absorber kit (QY5-0152) |
|
[5B00] |
|
8 times |
Print head temperature rise |
- Print head (QY6-0059) |
|
error [5200] |
- Logic board ass'y (QM2-2733)*1 |
9 times |
EEPROM error [6800] |
- Logic board ass'y (QM2-2733)*1 |
11 times |
Carriage lift mechanism |
- PR lift shaft ass'y (QL2-0936) |
|
error [5110] |
- Sheet feed unit (QM2-2278) |
|
|
- Logic board ass'y (QM2-2733)*1 |
|
|
- Carriage lift sensor unit (QM2-2678) |
12 times |
AP position error [6A00] |
- Sheet feed unit (QM2-2278) |
|
|
- Logic board ass'y (QM2-2733)*1 |
|
|
- Purge unit (QM2-2252) |
13 times |
Paper feed position error |
- Sheet feed unit (QM2-2278) |
|
[6B00] |
- Logic board ass'y (QM2-2733)*1 |
14 times |
Paper feed cam sensor |
- Sheet feed unit (QM2-2278) |
|
error [6B10] |
- Logic board ass'y (QM2-2733)*1 |
15 times |
USB Host Vbus over |
- Logic board ass'y (QM2-2733)*1 |
|
current [9000] |
|
16 times |
Valve sensor error [6C00] |
- Logic board ass'y (QM2-2733)*1 |
|
|
- Purge unit (QM2-2252) |
17 times |
Motor driver error [6D00] |
- Logic board ass'y (QM2-2733)*1 |
19 times |
Ink tank position sensor |
- Platen unit (QM2-2248) |
|
error [6502] |
- Logic board ass'y (QM2-2733)*1 |
20 times |
Other hardware error |
- Logic board ass'y (QM2-2733)*1 |
|
|
1-8 |
|
[6500] |
|
Continuous |
ROM error |
- Logic board ass'y (QM2-2733)*1 |
alternate |
|
|
blinking |
|
|
Alarm LED lit |
RAM error |
- Logic board ass'y (QM2-2733)*1 |
*1: Before replacement of the logic board ass'y, check the waste ink amount (by service test print or EEPROM information print). If the waste ink amount is 7% or more, also replace the ink absorber kit (QY5-0152) when replacing the logic board ass'y.
[See Section 3-3. Adjustment / Settings, (5) Service mode, for details.]
2-3. Warnings
Printer (no LED indications):
Displayed warning |
Remarks |
Low ink |
- Status monitor indication. |
- The ink tank lamp flashes slowly (at about a second interval).
Print head temperature rise |
If the print head temperature is high when the access cover is |
|
opened, the warning is displayed*1. |
|
When the print head temperature falls, the warning is released. |
Protection of excess rise of the print |
If the print head temperature exceeds the specified limit, a Wait |
head temperature |
is inserted during printing, |
*1: If the warning is displayed, the carriage does not move to the ink tank replacement position when the access cover is opened.
2-4. Troubleshooting by Symptom
Faulty operation
Paper feed problems
Symptom |
Solution |
Remarks |
The power does not turn on. |
Replace the |
|
The power turns off |
- AC adapter, or |
|
immediately after power-on. |
- logic board ass'y*1. |
|
A strange noise occurs. |
Remove foreign material, or attach a |
|
|
removed part if any. |
|
Printing stops mid-way. |
Replace the logic board ass'y*1. |
|
Multiple sheets feed. |
Replace the |
|
-sheet feed unit, or
-cassette.
Paper does not feed. |
Remove foreign material, or replace |
|
the |
|
- sheet feed unit, or |
|
- cassette. |
Paper feeds at an angle. |
Remove foreign material, adjust the |
|
paper guide, or replace the |
1-9
No printing, or no color ejected.
Printing is faint, or white lines appear on printouts even after print head cleaning.
Line(s) not included in the print data appears on printouts.
Paper gets smeared.
A part of a line is missing on printouts.
Unsatisfactory Color hue is incorrect. print quality
Printing is incorrect.
No ejection of black ink.
Graphic or text is enlarged on printouts.
-sheet feed unit, or
-cassette.
Replace the
-ink tank,
-print head*2, or
-logic board ass'y*1,
remove foreign material from the purge unit caps, if any, or
replace the purge unit.
Remove and re-install the print head, or replace the
-ink tank,
-print head*2,
-purge unit, or
-logic board ass'y*1.
Feed several sheets of paper, perform bottom plate cleaning,
clean the paper path with cotton swab or cloth, or
clean the ASF sub-rollers. Replace the
-ink tank, or
-print head*2.
Replace the
-ink tank, or
-print head*2, or
perform print head alignment.
Replace the logic board ass'y*1.
Replace the
-ink tank, or
-print head*2, or
remove foreign material from the purge unit caps, if any, or
replace the purge unit.
When enlarged in the carriage movement direction, clean grease or oil off the timing slit strip film, or replace the
-timing slit strip film,
-carriage unit, or
-logic board ass'y*1.
When enlarged in the paper feed direction, clean grease or oil off the timing slit disk film, or replace the
1-10
-timing slit disk film,
-timing sensor unit, or
-logic board ass'y*1.
Uneven printing due to line |
Perform LF correction adjustment. |
feeding |
|
*1: Before replacement of the logic board ass'y, check the waste ink amount (by service test print or EEPROM information print). If the waste ink amount is 7% or more, also replace the ink absorber kit (QY5-0152) when replacing the logic board ass'y.
[See Section 3-3. Adjustment / Settings, (5) Service mode, for details.]
*2: Replace the print head only after the print head deep cleaning is performed 2 times, and when the problem persists.
To the top
<Part 1: 2. LIST OF ERROR DISPLAY / INDICATION> 
1-11
3. REPAIR
3-1. Notes on Service Part Replacement (and Disassembling / Reassembling)
Service part
Logic board ass'y QM2-2733
Ink absorber kit QY5-0152
Carriage unit
QM2-2251
Paper feed motor QK1-1502
Notes on replacement*1
-Before removal of the logic board ass'y, remove the power cord, and allow for approx. 1 minute (for discharge of capacitor's accumulated charges), to prevent damages to the logic board ass'y.
-Before replacement, check the waste ink amount (by service test print or EEPROM information print). If the waste ink amount is 7% or more, also replace the ink absorber kit when replacing the logic board ass'y.
[See 3-3. Adjustment / Settings, (5) Service mode, for details.]
-The red screws securing the paper feed motor are allowed to be loosened. (DO NOT loosen any
Adjustment / settings
After replacement:
1.Initialize the EEPROM.
2.Reset the waste ink counter.
3.Set the destination in the EEPROM.
4.Correct the CD / DVD and automatic print head alignment sensors.
5.Check the ink system function.
[See 3-3. Adjustment / Settings, (5) Service mode, for details of 1 to 5]
6.Perform the print head alignment in the user mode.
After replacement:
1.Reset the waste ink counter.
[See 3.3. Adjustment / Settings, (5) Service mode.]
At replacement:
1.Apply grease to the sliding portions.
[See 3-3. Adjustment / Settings, (2) Grease application.]
After replacement:
1.Correct the CD / DVD and automatic print head alignment sensors.
[See 3.3. Adjustment / Settings, (5) Service mode.]
2.Check the ink system function.
[See 3.3. Adjustment / Settings, (5) Service
mode.]
3.Perform the print head alignment in the user mode.
At replacement:
1.Adjust the paper feed motor.
Operation check
-EEPROM information print
-Service test print
-Printing via USB connection
-Direct printing from a digital camera
-Service test print
-EEPROM information print
-Service test print (Confirm CD / DVD and automatic print head alignment sensor correction, and ink
system function.)
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Platen unit: QM22248
Purge unit: QM22252
Waste ink tube: QC1-6458
Waste ink tube holder: QC1-6460
other red screws.)
-By attaching the tape at the specified 2 locations, secure the waste ink tube to the waste ink tube holder.
[See 3-3. Adjustment / Settings, (1) Paper feed motor adjustment.]
At replacement:
1.To protect the waste ink tube from being pinched when reassembling the printer unit chassis into the bottom case unit, tape the tube (at 2 locations).
[See 3-2. Special Notes on Repair Servicing, (3) Printer unit and bottom case unit assembly.]
After the printer unit is assembled in the bottom case unit, the tube conditions are not visible. For confirmation of the tube conditions, perform the manual purging 3 or 4 times, and confirm that no strange noise is heard.
Platen unit
QM2-2248
PR lift shaft ass'y QL2-0936
CL INPUT GEAR QC1-6213
Timing slit strip film QC1-6526
Timing slit disk film QC1-6229
-Upon contact with the film, wipe the film with ethanol.
-Confirm no grease is on the film. (Wipe off any grease thoroughly with ethanol.)
-Do not bend the film
After replacement: |
- Service test print |
1.Check the ink system function.
[See 3-3. Adjustment / Settings, (5) Service mode.]
At replacement: |
- Service test print |
1.Apply grease to the sliding portions.
[See 3.3. Adjustment / Settings, (2) Grease application.]
After replacement: |
- Service test print |
1.Perform the print head alignment in the user mode.
Print head |
After replacement: |
- Service test print |
QY6-0061 |
1. Perform the print head |
|
|
alignment in the user |
|
|
mode. |
|
*1: General notes:
- Make sure that the flexible cables and wires in the harness are in the proper position and connected correctly.
[See 3-2. Special Notes on Repair Servicing, (2) Flexible cable and harness wiring, connection, for details.]
-Protect the waste ink tube from being pinched when assembling the printer unit chassis into the bottom case unit.
Since the tube conditions after assembly are not visible, perform the manual purging 3 or 4 times to confirm that no strange noise is heard.
[See 3-2. Special Notes on Repair Servicing, (3) Printer unit and bottom case unit assembly, for details.]
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-Do not drop the ferrite core, which may cause damage.
-Protect electrical parts from damage due to static electricity.
-Before removing a unit, after removing the power cord, allow the printer to sit for approx. 1 minute (for capacitor discharging to protect the logic board ass'y from damages).
-Do not touch the timing slit strip film and timing slit disk film. No grease or abrasion is allowed.
-Protect the units from soiled with ink.
-Protect the housing from scratches.
-Exercise caution with the red screws, as follows:
i.The red screws of the paper feed motor may be loosened only at replacement of the paper feed motor unit (DO NOT loosen them in other cases).
ii.DO NOT loosen the red screws on both sides of the main chassis, securing the carriage shaft positioning (they are not adjustable in servicing).
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<Part 1: 3. REPAIR, 3-1> 
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3-2. Special Notes on Repair Servicing
(1)External cover removal
(I)With your fingers at the points indicated by the blue circle, raise and slide the left and right side covers to remove them.
(II) Release the 2 hooks on the rear side of the printer (indicated by the blue circles).
(III) Slide the left and right panel cover units.
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