Aprilia Pegaso 650 2004 Owner's manual
PEGASO I.E.650
use maintenance+ book
aprilia part# 8104312
© 2001 aprilia s.p.a. - Noale (VE)
H
SAFETY WARNINGS
TECHNICAL INFORMATION
First edition: January 2001
Reprint: January 2002, November 2002,
May 2003, February 2004
Produced and printed by:
DECA s.r.l.
Via Risorgimento, 23/1 - Lugo (RA) - Italia
Tel. +39 - 0545 35235
Fax +39 - 0545 32844
E-mail: deca@decaweb.it
www.decaweb.it
on behalf of:
aprilia s.p.a.
via G. Galilei, 1 - 30033 Noale (VE) - Italia
Tel. +39 - 041 58 29 111
Fax +39 - 041 44 10 54
www.aprilia.com
The following precautionary warnings are
used throughout this manual in order to
convey the following messages:
Safety warning. When you find this
symbol on the vehicle or in the
manual, be careful to the potential risk
of personal injury. Non-compliance with
the indications given in the messages
preceded by this symbol may result in
grave risks for your and other people’s
safety and for the vehicle!
WARNING
Indicates a potential hazard which may
result in serious injury or even death.
CAUTION
Indicates a potential hazard which may
result in minor personal injury or
damage to the vehicle.
NOTE
precedes important information or
instructions.
The word “NOTE” in this manual
The operations preceded by this
symbol must be repeated also on
the opposite side of the vehicle.
If not expressly indicated otherwise, for the
reassembly of the units repeat the
disassembly operations in reverse order.
The terms “right” and “left” are referred to
the rider seated on the vehicle in the
normal riding position.
WARNINGS - PRECAUTIONS GENERAL ADVICE
Before starting the engine, carefully read
this manual and in particular the section
“SAFE DRIVE”.
Your and other people’s safety depends
not only on your quickness of reflexes and
on your agility, but also on what you know
about the vehicle, on its efficiency and on
your knowledge of the basic information for
“SAFE DRIVE”. Therefore, get a thorough
knowledge of the vehicle, in such a way as
to be able to drive in the traffic safely.
NOTE
Keep a stock of one bulb per type
with the vehicle (see technical data).
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NOTE
This manual must be considered
as an integral part of the vehicle and must
always accompany it, even in case of
resale.
aprilia has carried out this manual with
the maximum attention, in order to supply
the user with correct and updated
information. However, since aprilia
constantly improves the design of its
products, there may be slight
discrepancies between the characteristics
of your vehicle and those described in this
manual. For any clarification concerning
the information contained in this manual,
do not hesitate to contact your aprilia
Official Dealer.
For control and repair operations not
expressly described in this publication, for
the purchase of aprilia genuine spare
parts, accessories and other products, as
well as for specific advice, contact
exclusively aprilia Official Dealers and
Service Centers, which guarantee prompt
and accurate assistance.
Thank you for choosing aprilia. We wish
you a nice ride.
All rights as to electronic storage,
reproduction and total or partial adaptation,
with any means, are reserved for all
Countries.
NOTE
In some countries the
antipollution and noise regulations in force
require periodical inspections.
The user of the vehicle in these countries
must:
– contact an aprilia Official Dealer to
have the non-homologated components
replaced with others homologated for
use in the country in question;
– carry out the required periodical
inspections.
NOTE
Soon after purchasing the
vehicle, write down the identification data
indicated on the SPARE PARTS
IDENTIFICATION LABEL in the table here
below. This label is positioned on the left
side of the saddle support; to read it, it is
necessary to remove the saddle, see p. 18
(UNLOCKING/LOCKING THE SADDLE).
These data indicate:
– YEAR = year of manufacture (Y, 1, 2, ...);
– I.M. = modification code (A, B, C, ...);
– COUNTRY CODES = homologation
country (I, UK, A, ...).
and are to be supplied to the aprilia Official
Dealer as reference data for the purchase of
spare parts or specific accessories of the
model you have acquired.
In this manual the various versions are
indicated by the following symbols:
optional
J
TIBET version
coolant expansion tank variant
catalytic version
L
VERSION:
+
4
>
M
(
$
A
C
'
)
/
6
&
,
Italy
United
Kingdom
Austria
Portugal
Finland
Belgium
Germany
France
Spain
Greece
Holland
Switzerland
Denmark
Japan
Singapore
2
Slovenia
P
Israel
F
South Korea
e
Malaysia
-
Chile
@
Croatia
*
Australia
#
United States of
R
America
Brazil
g
South Africa
1
New Zealand
K
Canada
%
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TABLE OF CONTENTS
SAFETY WARNINGS................................................. 2
TECHNICAL INFORMATION..................................... 2
WARNINGS - PRECAUTIONS - GENERAL ADVICE 2
SAFE DRIVE .............................................................. 5
BASIC SAFETY RULES ....................................... 6
CLOTHING ........................................................... 8
ACCESSORIES .................................................... 8
LOAD .................................................................... 9
ARRANGEMENT OF THE MAIN ELEMENTS ........ 10
ARRANGEMENT OF THE
INSTRUMENTS/CONTROLS................................... 12
INSTRUMENTS AND INDICATORS........................ 13
INSTRUMENTS AND INDICATORS TABLE......... 14
MAIN INDEPENDENT CONTROLS......................... 16
CONTROLS ON THE LEFT PART OF THE
HANDLEBAR...................................................... 16
CONTROLS ON THE RIGHT PART OF THE
HANDLEBAR...................................................... 16
IGNITION SWITCH............................................. 17
STEERING LOCK............................................... 18
AUXILIARY EQUIPMENT ........................................ 18
UNLOCKING/LOCKING THE SADDLE.............. 18
GLOVE/TOOL KIT COMPARTMENT ................. 19
ANTI-THEFT HOOK ........................................... 19
REAR LUGGAGE RACK .................................... 19
SPECIAL TOOLS
ACCESSORIES .................................................. 20
SIDE BAGS
the countries where required) ............................. 21
REAR CASE
equipment in the countries where required)........ 23
MAIN COMPONENTS.............................................. 24
FUEL................................................................... 24
BRAKE FLUID - recommendations..................... 26
DISC BRAKES.................................................... 27
FRONT BRAKE .................................................. 28
REAR BRAKE..................................................... 30
COOLANT........................................................... 31
TYRES ................................................................ 33
ENGINE OIL ....................................................... 34
CLUTCH ............................................................. 35
ADJUSTING THE REAR BRAKE CONTROL
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J ......................................... 20
J (supplied as standard equipment in
J (supplied as standard
LEVER CLEARANCE ........................................ 36
CATALYTIC EXHAUST SILENCERS
EXHAUST SILENCERS..................................... 37
INSTRUCTIONS FOR USE ..................................... 37
GETTING ON AND OFF THE VEHICLE ........... 37
PRELIMINARY CHECKING OPERATIONS ...... 39
PRELIMINARY CHECKING OPERATIONS ...... 40
STARTING ......................................................... 41
DEPARTURE AND DRIVE ................................ 44
RUNNING-IN...................................................... 47
STOPPING......................................................... 48
PARKING ........................................................... 48
POSITIONING THE VEHICLE ON THE STAND 49
SUGGESTIONS TO PREVENT THEFT ............ 50
MAINTENANCE ...................................................... 51
REGULAR SERVICE INTERVALS CHART....... 52
IDENTIFICATION DATA .................................... 54
JOINTS WITH CLICK CLAMPS AND WITH
SCREW CLAMPS .............................................. 54
CHECKING THE ENGINE OIL LEVEL AND
TOPPING UP ..................................................... 55
FRONT WHEEL ................................................. 56
REAR WHEEL ................................................... 58
POSITIONING THE VEHICLE ON THE REAR
SUPPORT STAND
POSITIONING THE VEHICLE ON THE FRONT
SUPPORT STAND
DRIVE CHAIN .................................................... 62
REMOVAL OF THE FUEL TANK....................... 64
REMOVING THE OIL SUMP GUARD ............... 65
REMOVING THE RIGHT AND LEFT SIDES ..... 65
REMOVING THE DRIVE CHAIN GUARDS....... 66
INSTALLING THE SIDE BAG SUPPORTS
(supplied as standard equipment in the countries
where required) .................................................. 66
INSTALLING THE REAR CASE SUPPORTS
(supplied as standard equipment in the countries
where required) .................................................. 68
REAR SUSPENSION......................................... 69
REAR SUSPENSION WITH HYDRAULIC
PRELOAD ADJUSTMENT
CHECKING THE BRAKE PAD WEAR............... 71
IDLING ADJUSTMENT ...................................... 72
ADJUSTING THE ACCELERATOR CONTROL 73
ADJUSTING THE COLD START CONTROL .... 73
SPARK PLUG .................................................... 74
J ...................................... 61
J ...................................... 61
J .......................... 70
L.......... 36
J
J
BATTERY........................................................... 76
CHECKING THE ELECTROLYTE LEVEL......... 77
CHECKING AND CLEANING THE
TERMINALS....................................................... 77
REMOVING THE BATTERY .............................. 78
RECHARGING THE BATTERY ......................... 79
INSTALLING THE BATTERY............................. 79
LONG INACTIVITY OF THE BATTERY............. 80
CHECKING THE SWITCHES ............................ 80
CHANGING THE FUSES................................... 81
ADJUSTING THE VERTICAL HEADLIGHT
BEAM ................................................................. 82
DASHBOARD LIGHTING................................... 82
BULBS................................................................ 83
CHANGING THE HEADLIGHT BULBS ............. 83
CHANGING THE FRONT DIRECTION
INDICATOR BULBS........................................... 85
CHANGING THE REAR DIRECTION
INDICATOR BULBS........................................... 85
CHANGING THE REAR LIGHT BULB............... 86
CHANGING THE NUMBER PLATE BULB ........ 86
TRANSPORT........................................................... 87
CLEANING .............................................................. 87
LONG PERIODS OF INACTIVITY ..................... 89
TECHNICAL DATA ................................................. 90
LUBRICANT CHART.......................................... 93
WIRING DIAGRAM - Pegaso 650 I.E. ............... 94
WIRING DIAGRAM KEY - Pegaso 650 I.E. ....... 95
Official Dealers and Service Centres ................. 96
SAFE DRIVE
safe drive
BASIC SAFETY RULES
To drive the vehicle it is necessary to be in
possession of all the requirements
prescribed by law (driving licence,
minimum age, psychophysical ability,
insurance, state taxes, vehicle registration,
number plate, etc.).
Gradually get to know the vehicle by
driving it first in areas with low traffic and/or
private areas.
The use of medicins, alcohol and drugs or
psychotropic substances notably increases
the risk of accidents.
Be sure that you are in good
psychophysical conditions and fit for
driving and pay particular attention to
physical weariness and drowsiness.
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Most road accidents are caused by the
driver’s lack of experience.
NEVER lend the vehicle to beginners and,
in any case, make sure that the driver has
all the requirements for driving.
Rigorously observe all road signs and
national and local road regulations.
Avoid abrupt movements that can be
dangerous for yourself and other people
(for example: rearing up on the back
wheel, speeding, etc.), and give due
consideration to the road surface, visibility
and other driving conditions.
Avoid obstacles that could damage the
vehicle or make you lose control.
Avoid riding in the slipstream created by
preceding vehicles in order to increase
your speed.
WARNING
Always drive with both hands on the
handlebars and both feet on the
footrests (or on the rider’s footboards),
in the correct driving posture.
Avoid standing up or stretching your limbs
while driving.
ONLY ORIGINALS
The driver should pay attention and avoid
distractions caused by people, things and
movements (never smoke, eat, drink, read,
etc.) while driving.
Use only the vehicle’s specific fuels and
lubricants indicated in the “LUBRICANT
CHART”; check all oil, fuel and coolant
levels regularly.
If the vehicle has been involved in an
accident, make sure that no damage has
occurred to the control levers, pipes, wires,
braking system and vital parts.
If necessary, have the vehicle inspected by
an aprilia Official Dealer who should
carefully check the frame, handlebars,
suspensions, safety parts and all the
devices that you cannot check by yourself.
Always remember to report any
malfunction to the technicians to help them
in their work.
Never use the vehicle when the amount of
damage it has suffered endangers your
safety.
Never change the position, inclination or
colour of: number plate, direction
indicators, lights and horns.
Any modification of the vehicle will result in
the invalidity of the guarantee.
Any modification of the vehicle and/or the
removal of original components can
compromise vehicle performance levels
and safety or even make it illegal.
We recommend respecting all regulations
and national and local provisions regarding
the equipment of the vehicle.
In particular, avoid all modifications that
increase the vehicle’s performance levels
or alter its original characteristics.
Never race with other vehicles.
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CLOTHING
Before starting, always wear a correctly
fastened crash helmet. Make sure that it is
homologated, in good shape, of the right
size and that the visor is clean.
Wear protective clothing, preferably in light
and/or reflecting colours. In this way you
will make yourself more visible to the other
drivers, thus notably reducing the risk of
being knocked down, and you will be more
protected in case of fall.
This clothing should be very tight-fitting
and fastened at the wrists and ankles;
strings, belts and ties should not be
hanging loose; prevent these and other
objects from interfering with driving by
getting entangled with moving parts or
driving mechanisms.
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Do not keep objects that can be dangerous
in case of fall, for example pointed objects
like keys, pens, glass vials etc. in your
pockets (the same recommendations also
apply to passengers).
ACCESSORIES
The owner of the vehicle is responsible for
the choice, installation and use of any
accessory.
Avoid installing accessories that cover
horns or lights or that could impair their
functions, limit the suspension stroke and
the steering angle, hamper the operation of
the controls and reduce the distance from
the ground and the angle of inclination in
turns.
Avoid using accessories that hamper
access to the controls, since this can
prolong reaction times during an
emergency.
Big fairings and windshields installed on
the vehicle may produce aerodynamic
forces that affect the stability of the vehicle,
especially when riding at high speed.
Make sure that the equipment is well
fastened to the vehicle and not dangerous
during driving.
Do not install electrical devices and do not
modify those already existing to avoid
electrical overloads, because the vehicle
could suddenly stop or there could be a
dangerous current shortage in the horn
and in the lights.
aprilia recommends the use of genuine
accessories (aprilia genuine
accessories).
LOAD
Be careful and moderate when loading
your luggage. Keep any luggage loaded as
close as possible to the center of gravity of
the vehicle and distribute the load
uniformly on both sides, in order to reduce
umbalance to the minimum. Furthermore,
make sure that the load is firmly secured to
the vehicle, especially during long trips.
Avoid hanging bulky, heavy and/or
dangerous objects on the handlebars,
mudguards and forks, because the vehicle
might respond more slowly in turns and its
manoeuvrability could be unavoidably
impaired.
Do not place bags that are too bulky on the
vehicle sides and do not ride with the crash
helmet, because they could hit people or
obstacles, making you lose control of the
vehicle.
Do not carry any bag if it is not tightly
secured to the vehicle.
Do not carry bags which protrude too much
from the luggage-rack or which cover the
lights, horn or indicators.
Do not carry animals or children on the
glove compartment or on the luggage rack.
Do not exceed the maximum load allowed
for each side-bag.
When the vehicle is overloaded, its stability
and its manoeuvrability can be
compromised.
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ARRANGEMENT OF THE MAIN ELEMENTS
KEY
1) Headlight
2) Ignition switch/steering lock
3) Left rear-view mirror
4) Fuel tank filler cap
5) Fuel tank
6) Coolant expansion tank cap
7) Battery
9) Fuse carrier
10) Passenger grab rail
11) Glove/tool kit compartment
12) Rear luggage rack
13) Rear fork
14) Passenger left footrest
(snapping, closed/open)
8) Electronic unit
15) Centre stand J (*)
16) Side stand
17) Rider left footrest
18) Shifting lever
19) Not present .
Coolant expansion tank
19A) . Coolant expan-
sion tank
20) Rear luggage rack J (*)
21) Left side bag J (*)
(*) = Supplied as standard
equipment in the countries
where required)
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KEY
1) Rear light
2) Passenger grab rail
3) Saddle lock
4) Saddle
5) Rear brake fluid tank
6) Air cleaner
7) Rear shock absorber
8) Engine oil level plugdipstick
9) Front brake fluid tank
10) Right rear-view mirror
11) Horn
12) Engine oil tank
13) Idle speed adjusting knob
14) Engine oil filter
15) Rear brake control lever
16) Rider right footrest
17) Anti-theft hook (for shielded
cable “Body-Guard”
aprilia J)
18) Rear brake pump
19) Passenger right footrest
(snapping, closed/open)
20) Drive chain
21) Right side bag J (supplied
as standard equipment in
the countries where
required)
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ARRANGEMENT OF THE INSTRUMENTS/CONTROLS
KEY
1) Clutch lever
2) Instruments and indicators
3) Ignition switch/steering lock ( - - )
4) Front brake lever
5) Throttle grip
6) Engine stop switch ( - )
7) Start push button ()
8) Direction indicator switch ()
9) Horn push button ()
10) Dimmer switch ( - )
11) High beam signalling push button ()
12) Cold start lever ()
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INSTRUMENTS AND INDICATORS
KEY
1) Revolution counter
2) Speedometer
3) Total kilometres odometer
4) Coolant temperature indicator ()
5) Partial kilometres odometer
6) Trip meter resetting knob
7) Red engine oil pressure warning light ()
8) Blue high beam warning light ()
9) Red diagnostic warning light (c)
10) Amber low fuel warning light ()
11) Green direction indicator warning light ()
12) Green neutral indicator warning light ()
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INSTRUMENTS AND INDICATORS TABLE
Description Function
Direction indicator warning light
High beam warning light
Revolution counter rpm
Low fuel warning light
Blinks when the direction indicators are on.
Comes on when the high beam bulbs are on or when the headlight signaller is operated.
Indicates the number of revolutions of the engine per minute.
It comes on when the quantity of fuel still available in the fuel tank is less than 5 b.
In this case, top up as soon as possible, see p. 24 (FUEL).
Comes on whenever the ignition switch is in position “” and the engine is not running, thus
checking the functionality of the bulb.
If the light does not come on in this phase, contact an aprilia Official Dealer.
Engine oil pressure Warning light
means that the engine oil pressure in the circuit is insufficient.
In this case, stop the engine immediately and contact an aprilia Official Dealer.
Neutral indicator warning light
Comes on when the gear is in neutral.
It comes on whenever the ignition switch is positioned on “” and goes out a few seconds after
the engine start.
With the engine stop switch in position “”, it comes on whenever the ignition switch is
Diagnostic warning light
positioned on “” and remains on, with low light intensity, thus checking the correct
c
operation of the injection circuit.
If the light does not come on in this phase, contact an aprilia Official Dealer.
means that the electronic unit has detected an anomaly. In many cases the engine keeps
running with limited functions; contact an aprilia Official Dealer immediately.
CAUTION
CAUTION
CAUTION
CAUTION
Never exceed the engine max. speed rate, see p. 47 (RUNNING-IN).
If the engine oil pressure warning light “” remains on after the
start or comes on during the normal operation of the engine, this
Do not carry out any operation on the components of the vehicle
with the ignition switch in position “”.
If the diagnostic warning light “c” remains on after the engine
start or comes on during the normal operation of the engine, this
Follow
¾
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Follow
¾
Description Function
Speedometer (km/h) It indicates the driving speed.
Total kilometres odometer It indicates the total number of kilometres covered.
It indicates the approximate temperature of the coolant in the engine.
When the pointer starts moving beyond the “40” level, the temperature is sufficient for driving
the vehicle.
The normal operating temperature appears on the graduated area of the scale.
CAUTION
The switching on and off of the cooling fan does not depend on the
position of the ignition switch. To lower the coolant temperature,
the cooling fan works even when the engine is off and it is disconnected automatically.
Coolant temperature indicator
CAUTION
If the maximum allowed temperature is exceeded (red area of the
scale), the engine may be seriously damaged.
If the pointer gets near the red area, stop the engine, wait until the cooling fan is disconnected
and check the coolant level, see p. 31 (COOLANT).
If the pointer reaches the red area, stop the vehicle and let the engine idle for approximately two
minutes, thus permitting the regular circulation of the coolant in the system; then, position the
engine stop switch on “” and check the coolant level, see p. 31 (COOLANT). If the situation on
the dashboard remains the same after the coolant level has been checked, do not start the
vehicle and contact an aprilia Official Dealer.
Partial kilometres odometer
It indicates the partial number of kilometres covered. To set it to zero, use the trip meter
resetting knob.
Trip meter resetting knob Rotate it anticlockwise to set the partial kilometres odometer to zero.
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MAIN INDEPENDENT CONTROLS
CONTROLS ON THE LEFT PART OF THE HANDLEBAR
NOTE
when the ignition switch is in position “”.
1) HORN PUSH BUTTON ()
2) DIRECTION INDICATOR SWITCH ()
3) DIMMER SWITCH ( - )
16
The electrical parts work only
The horn is activated when the push
button is pressed.
To indicate the turn to the left, move the
switch to the left; to indicate the turn to
the right, move the switch to the right.
To turn off the direction indicator, press
the switch.
When it is in position “” the parking
lights, the dashboard light and the low
beam are always on.
When it is in position “”, the high
beam comes on.
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4) HIGH BEAM SIGNALLING PUSH
BUTTON ()
It makes it possible to use the high
beam for signalling to forthcoming
vehicles while overtaking and in case of
peril and/or emergency.
Press the push button to operate the
high beam blinking
NOTE
blinking, release the push button.
5) COLD START LEVER ()
CONTROLS ON THE RIGHT PART OF THE HANDLEBAR
NOTE
when the ignition switch is in position “”.
6) ENGINE STOP SWITCH ( - )
To disconnect the high beam
The starter for the cold start of the
engine is operated by rotating the lever
“” downwards.
To disconnect the starter, move the
lever “” to its initial position.
The electrical parts work only
WARNING
Do not operate the engine stop switch
“ - ” in running conditions.
This is a safety or emergency switch.
With the switch pressed in position “”,
it is possible to start the engine; when
the switch is pressed to position “”,
the engine stops.
CAUTION
With stopped engine and ignition
switch in position “”, the battery may
discharge.
When the vehicle has come to rest, after
stopping the engine, move the ignition
switch to position “”.
7) START PUSH BUTTON ()
When the start push button “” is
pressed, the starter makes the engine
run. For the starting, see p. 41
(STARTING).
IGNITION SWITCH
The ignition switch (1) is positioned on the
upper plate of the steering column.
NOTE
switch/steering lock, the fuel tank lock (2)
and the saddle lock (3).
Two keys are supplied together with the
vehicle (one spare key).
NOTE
vehicle.
The key operates the ignition
Do not keep the spare key on the
Position Function Key removal
It is possible
to remove the
key.
It is possible
to remove the
key.
It is not
possible to
remove the
key.
Steering
lock
The steering
is locked. It
is not
possible to
start the
engine.
The engine
cannot be
started.
The engine
can be
started.
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STEERING LOCK
AUXILIARY EQUIPMENT
WARNING
Never turn the key to position “” in
running conditions, in order to avoid
losing control of the vehicle.
OPERATION
To lock the steering:
u
Turn the handlebar completely leftwards.
u
Turn the key (1) to position “”.
u
Press the key (1) and rotate it to position
“”.
u
Withdraw the key (1).
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UNLOCKING/LOCKING THE SADDLE
u
Position the vehicle on the stand, see p.
49 (POSITIONING THE VEHICLE ON
THE STAND).
u
Insert the key (1) in the saddle lock (2).
u
Turn the key (1) clockwise and raise and
remove the saddle.
NOTE
Before lowering and locking the
saddle, make sure that you have not left
the key in the glove/tool kit compartment.
To lock the saddle:
u
Position the tangs (3) in the seat, lower
and press the saddle, making the lock
snap.
WARNING
Before leaving, make sure that the
saddle is properly locked.
GLOVE/TOOL KIT COMPARTMENT
To reach the glove/tool kit
compartment, proceed as follows:
u
Remove the saddle, see p. 18
(UNLOCKING/LOCKING THE
SADDLE).
The tool kit (1) includes:
– 3, 4, 5, 6, 8 mm bent hexagon spanners
(2);
– 5. 5 – 7 mm double fork spanner (3);
– 8 – 11 mm double fork spanner (4);
– 10 – 13 mm double fork spanner (5);
– 19 mm simple fork spanner (6);
– 24 mm simple fork spanner (7);
– 18 mm socket spanner for spark plug
(8);
– socket spanner rod (9);
– double-ended, cross-/cut-headed
screwdriver (10);
– tool case (11);
Maximum allowed weight: 1.5 kg.
ANTI-THEFT HOOK
The anti-theft hook (12) is positioned on
the right side of the vehicle, near the rider
footboard.
To prevent the vehicle from being stolen, it
is advisable to secure it with the shielded
cable “Body-Guard” aprilia J (13),
available at the aprilia Official Dealers .
WARNING
Do not use the hook to lift the vehicle or
for other purposes, since it has been
designed exclusively to secure the
vehicle once it has been parked.
REAR LUGGAGE RACK
Maximum weight allowed for the rear
luggage rack (14): 9 kg
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SPECIAL TOOLS J
To perform some specific operations, it is
advisable to use the following special tools
(to be requested to an aprilia Official
Dealer):
Tool Operations
Support pins (1) for the rear
support stand, see p. 61
(POSITIONING THE
VEHICLE ON THE REAR
SUPPORT STAND J).
Rear support stand (2), see p.
61 (POSITIONING THE
VEHICLE ON THE REAR
SUPPORT STAND J).
Front support stand (3), see p.
61 (POSITIONING THE
VEHICLE ON THE FRONT
SUPPORT STAND J).
Washer (4) for front support
stand, see p. 61
(POSITIONING THE
VEHICLE ON THE FRONT
SUPPORT STAND J).
Click clamp (5) installation
pliers, see p. 54 (CLICK
CLAMPS).
Positioning of
the vehicle on
the rear stand.
Rear wheel
disassembly.
Drive chain
adjustment.
Front wheel
disassembly.
Front wheel
disassembly.
Click clamp
installation.
ACCESSORIES
The vehicle may be equipped with the
following accessories (to be requested to
the aprilia Official Dealer):
– side bags J, see p. 21 [SIDE BAGS
J (supplied as standard equipment in
the countries where required)];
– rear case J, see p. 23 [REAR CASE
J (supplied as standard equipment in
the countries where required)];
– centre stand J (supplied as standard
equipment in the countries where
required).
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SIDE BAGS J (supplied as
standard equipment in the
countries where required)
Thanks to the use of the side bags it is
possible to transport clothes or other
objects even in bad weather, so that they
are protected and do not constitute a
hindrance or a risk for the rider.
NOTE
on the vehicle, before using them it is
necessary to install the appropriate
supports, see p. 66 [INSTALLING THE
SIDE BAG SUPPORTS J (supplied as
standard equipment in the countries where
required)].
Clean and lubricate the coupling lock on
the bag every 6000 km (3750 mi) or 12
months.
NOTE
to one unit only, but is valid for both.
If the side bags are not installed
The following information refers
To open the side bag, proceed as
follows:
u
Position the vehicle on the stand, see p.
49 (POSITIONING THE VEHICLE ON
THE STAND).
u
Introduce the key (1) in the lock.
u
Turn the key (1) anticlockwise.
u
Extract the key (1) and insert it in the
other lock.
u
Turn the key (1) anticlockwise.
u
Lift the two parts of the lock (2).
u
Open the case (3).
Two keys are supplied together with the
vehicle (one spare key).
NOTE
vehicle.
Do not keep the spare key on the
WARNING
If it is necessary to transport more than
one object, distribute the load uniformly
on the side bags.
Secure the luggage by means of the
appropriate elastic belts, in such a way
as to avoid dangerous movements of
the same during the trip.
It is not advisable to use the vehicle
with only one side bag installed.
Do not load the side bags excessively.
Maximum allowed weight: 5 kg (for each
bag).
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To remove the side bag, proceed as
follows:
u
Introduce the key (4) in the lock.
u
Turn the key (4) clockwise and at the
same time move the lower part of the
bag slightly towards the outside (A).
u
Grasp the bag firmly with both hands, as
indicated in the figure.
u
Lift the bag (B) slightly and release it (C)
from the appropriate coupling seats (5)
on the bag support.
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Two keys are supplied together with the
vehicle (one spare key).
NOTE
vehicle.
Do not keep the spare key on the
CAUTION
Handle the plastic and painted
components with care to avoid scraping
or damaging them.
WARNING
Upon reassembly, make sure that the
bag is properly anchored to its support.
Upper part: perfect fitting of the bag
coupling pins in the coupling seats
provided on the support;
Lower part: perfect fitting of the support
coupling pin in the relevant lock
provided on the bag; when the lock
snaps, the coupling is correct.
REAR CASE J (supplied as
standard equipment in the
countries where required)
Thanks to the use of the rear case, you no
longer have to carry the crash helmet or
other bulky objects with you every time you
park the vehicle.
NOTE
on the appropriate plate positioned on the
lock.
Clean and lubricate the coupling lock on
the lower part of the case every 6000 km
(3750 mi) or 12 months.
NOTE
the vehicle, before using it, it is necessary
to install the appropriate supports, see p.
68 (INSTALLING THE REAR CASE
SUPPORTS J (supplied as standard
equipment in the countries where
required)).
Write down your personal data
If the rear case is not installed on
To open the rear case, proceed as
follows:
u
Position the vehicle on the stand, see p.
49 (POSITIONING THE VEHICLE ON
THE STAND).
u
Introduce the key (1) in the lock.
u
Rotate the key (1) clockwise.
u
Remove the handle (2).
u
Lift the lock (3).
u
Release the upper part (4) of the lock (3)
from the case (5).
u
Lift the upper part of the case to open it (5).
NOTE
FACE” helmets.
Two keys are supplied together with the
vehicle (one spare key).
NOTE
vehicle.
The case can contain two “FULL-
Do not keep the spare key on the
WARNING
Do not load the rear case excessively.
Maximum allowed weight: 5 kg.
To remove the rear case, proceed as
follows:
u
Introduce the key (1) in the lock.
u
Rotate the key (1) clockwise.
u
Extract the handle (2) and grasp it firmly
with one hand.
u
Press the appropriate push button (6).
u
Lift the case (7) and withdraw it from the
relevant front couplings.
CAUTION
Handle the plastic and painted
components with care to avoid scraping
or damaging them.
WARNING
Upon reassembly, make sure that the
case is properly anchored to its
support.
Front part: perfect fitting of the support
coupling elements into the seats
provided on the case;
Rear part: perfect fitting of the support
coupling pin in the relevant lock on the
case; when the lock snaps, the coupling
is correct.
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MAIN COMPONENTS
FUEL
WARNING
The fuel used for internal combustion
engines is extremely inflammable and
in particular conditions it can become
explosive.
It is important to carry out the refuelling
and the maintenance operations in a
well-ventilated area, with the engine off.
Do not smoke while refuelling or near
fuel vapours, in any case avoid any
contact with naked flames, sparks and
any other heat source to prevent the
fuel from catching fire or from
exploding.
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WARNING
Further, prevent fuel from flowing out of
the fuel filler, as it could catch fire when
getting in contact with the red-hot
surfaces of the engine.
In case some fuel has accidentally been
spilt, make sure that the area has
completely dried and before starting the
vehicle verify that there is no fuel inside
the fuel filler neck.
Since petrol expands under the heat of
the sun and due to the effects of sun
radiation, never fill the tank to the brim.
WARNING
Screw the plug up carefully after
refuelling. Avoid any contact of the fuel
with the skin and the inhalation of
vapours; do not swallow fuel or pour it
from a receptacle into another by
means of a tube.
DO NOT DISPOSE OF FUEL IN THE
ENVIRONMENT.
KEEP AWAY FROM CHILDREN.
Use only unleaded petrol, in conformity
with the DIN 51 607 standard, min. O.N. 95
(N.O.R.M.) and 85 (N.O.M.M.)
To refuel, proceed as follows:
u
Raise the flap (1).
u
Insert the key (2) in the tank plug lock
(3).
u
Turn the key clockwise, pull and open
the fuel flap.
FUEL TANK CAPACITY
(reserve included): 21
TANK RESERVE: 5 b
b
CAUTION
Do not put additives or other
substances into the fuel.
If you use a funnel or other similar
items, make sure that they are perfectly
clean.
WARNING
Do not fill the tank completely; the
maximum fuel level must remain below
the lower edge of the filler neck (see
figure).
CAUTION
During the refilling operations, be
careful to avoid damaging the inner
parts of the tank with the fuel pump.
u
Refuel.
After refuelling:
NOTE
the key (2) is inserted.
u
The cap can be closed only when
With inserted key (2), close the cap by
pressing it.
WARNING
Make sure that the cap is properly
closed.
u
Withdraw the key (2).
u
Close the flap (1).
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BRAKE FLUID - recommendations
NOTE
and rear disc brakes, with separate
hydraulic circuits.
The following information refers to a single
braking system, but is valid for both.
This vehicle is provided with front
WARNING
Sudden resistance or clearance
problems on the brake lever may be due
to troubles in the hydraulic system.
For any doubt regarding the perfect
functioning of the braking system and
in case you are not able to carry out the
usual checking operations, contact
your aprilia Official Dealer.
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WARNING
Make sure that the brake discs are
neither oily nor greasy, especially after
maintenance or checking operations.
Check that the brake cables are neither
twisted nor worn out.
Prevent water or dust from accidentally
getting into the circuit.
In case maintenance operations are to
be performed on the hydraulic circuit, it
is advisable to use latex gloves.
If the brake fluid gets in contact with the
skin or the eyes, it can cause serious
irritations.
WARNING
Carefully wash the parts of your body
that get in contact with the liquid.
Consult a doctor or an oculist if the
liquid gets in contact with your eyes.
DO NOT DISPOSE OF THE FLUID IN
THE ENVIRONMENT.
KEEP AWAY FROM CHILDREN.
CAUTION
When using the brake fluid, take care
not to spill it on the plastic or painted
parts, since it can damage them.
DISC BRAKES
WARNING
The brakes are the parts that most
ensure your safety and for this reason
they must always be perfectly working;
check them before every trip.
A dirty disc soils the pads, with
consequent reduction of the braking
efficiency.
Dirty pads must be replaced, while dirty
discs must be cleaned with a highquality degreaser.
The brake fluid must be changed every
two years by an aprilia Official Dealer.
Use brake fluid of the type specified in
the lubricant chart, see p. 93
(LUBRICANT CHART).
NOTE
brakes with two, front and rear braking
systems having separate hydraulic circuits.
The front braking system is with single disc
(left side).
The rear braking system is with single disc
(left side).
The following information refers to a single
braking system, but is valid for both.
When the disc pads wear out, the level of
the fluid decreases to automatically
compensate for their wear.
The front brake fluid tank is positioned on
the right part of the handlebar, near the
front brake lever coupling.
The rear brake reservoir is positioned on
the right side of the vehicle, near the rear
brake control lever.
This vehicle is provided with disc
NOTE
operations halving the intervals indicated, if
the vehicle is used in rainy or dusty areas
or on uneven surfaces.
Have the brake discs checked by an
aprilia Official Dealer after the first 1000
km (625mi) and successively every 6000
km (3750 mi).
Before departure, check the brake fluid
level in the reservoirs, see p. 28 (FRONT
BRAKE), p. 30 (REAR BRAKE), and the
wear of the pads, see p. 71 (CHECKING
THE BRAKE PAD WEAR).
Have the brake fluid changed every two
years by an aprilia Official Dealer.
Carry out the maintenance
WARNING
Do not use the vehicle if the braking
system leaks fluid.
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FRONT BRAKE
CHECK
u
Keep the vehicle in vertical position and
turn the handlebar, so that the fluid
contained in the tank is parallel to the
brake fluid tank cover.
u
Make sure that the fluid level exceeds
the “MIN” mark.
MIN= minimum level
If the fluid does not reach at least the “MIN”
mark:
CAUTION
When the disc pads wear out, the level
of the fluid decreases progressively to
compensate for their wear.
u
Check the brake pad wear, see p. 71
(CHECKING THE BRAKE PAD WEAR)
and the disc wear.
If the pads and/or the disc do not need
replacing, provide for topping up.
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TOPPING UP
Carefully read p. 26 (BRAKE FLUID -
recommendations).
CAUTION
The brake fluid may flow out of the tank.
Do not operate the front brake lever if
the screws (1) and (2) are loose or, most
important, if the brake fluid tank cover
has been removed.
CAUTION
Position a cloth under the brake
reservoir, in case some fluid should be
spilled.
u
Keep the vehicle in vertical position and
turn the handlebar, so that the fluid
contained in the tank is parallel to the
brake fluid tank cover.
u
Unscrew the screw (1), using a short,
cross-tip screwdriver.
u
Unscrew the screw (2).
WARNING
Avoid any prolonged exposure of the
brake fluid to the air.
The brake fluid is hygroscopic and
when in contact with the air it absorbs
its humidity.
Leave the brake fluid tank open ONLY
for the time necessary for topping up.
u
Raise and remove the cover (3) together
with the screws (1) and (2).
u
Remove the gasket (4).
CAUTION
In order not to spill the brake fluid while
topping up, do not shake the vehicle.
Do not put additives or other subtances
into the fluid.
If you use a funnel or other similar
items, make sure that they are perfectly
clean.
NOTE
top up until covering the glass (5)
completely, with the brake fluid reservoir
rim parallel to the ground.
u
Top up the reservoir (6) by adding brake
fluid, see p. 93 (LUBRICANT CHART),
until reaching the correct level.
In order to reach the “MAX” level,
CAUTION
Do not exceed the “MAX” level while
topping up.
It is advisable to top up until reaching
the “MAX” level only with new pads.
Do not reach the “MAX” level with worn
out pads, since this will cause a fluid
outflow when the pads are changed.
u
Put back the gasket (4) in its seat
correctly.
u
Put back the cover (3).
u
Screw and tighten the screw (2).
u
Screw and tighten the screw (1).
WARNING
Check the braking efficiency.
In case of excessive stroke of the brake
lever or reduced efficiency of the
braking system, contact an aprilia
Official Dealer, since it may be
necessary to bleed the system.
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