INSTRUCTION MANUAL
IM224R03
®
Hydrovar
Variable Speed Control HV, 2 HP – 15 HP VERSION 0307
SERVICE MANUAL
Commercial Water
Section A
Troubleshooting the Control Card (using a Multimeter).
Power Supply disconnected!!!
Xylem Inc.
GND Connection to Power Unit
(attached via the screws)
The following tests have to be made without connected cables.
1) Internal Resistance – Digital Inputs:
Low Water
X3/1 (GND) – X3/11
=> 90k Ω / 2.5M Ω
External ON/OFF (release)
X3/1 (GND) – X3/7 => 14k Ω
Configurable Digital Input (Digi 1):
X3/1 (GND) – X3/9 => 14k Ω
Digital Inputs (Dig 2 /Dig 3 /Dig 4):
X3/1 (GND) – X3/5 / 6 / 15
=> 20k Ω
2) Internal Resistance of the Analogue
Current Inputs:
(Sensor 1/2 - Req. Val 1/2)
X3/1 (GND) – X3/2 / 4 / 18 / 23 =>50 Ω
3) Capacity of Electronic Ground to Earth:
X3/1 (GND) – earth => 60nF
Important to bleed off Hf- Disturbances!
X3X3
24 +24V
23
22
21
20
19 +10V
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3 +24V
2
1
Additional power supply ** max. 100 mA
Current signal input (required val. 2)
0-20mA / 4-20mA [Ri=50Ω]
Analog output 2 4-20mA [Ri=500Ω]
Analog output 1 0-10 VDC
Current signal input (required val. 1)
0-20mA / 4-20mA [Ri=50Ω]
Voltage signal input (required value 2)
0-10 VDC *DIG 4
Voltage signal input (required value 1)
0-10 VDC
Low water
Configurable digital input 1 DIG 1
External ON/OFF (release)
Actual-value-voltage input sensor 1 *DIG 2
Actual-value-voltage input sensor 2 *DIG 3
Actual-value-current input sensor 2
Sensor supply ** max. 100 mA
Actual value current input sensor 1
Ground
PAGE 2
Commercial Water
Section A (continued)
Troubleshooting the Control Card (using a Multimeter).
Power Supply disconnected!!!
Note
When the HYDROVAR is connected to power supply, the components of
the power unit as well as certain Components of the Control Card remain
under voltage.
Touching these components seriously endangers life!
All work, carried out at opened HYDROVAR, must be performed by qualified and
authorized technicians.
The following tests have to be made without connected cables.
Xylem Inc.
1) Sensor Power Supply:
X3/1 (GND) – X3/3 => 24 VDC
X3/1 (GND) – X3/24 => 24 VDC
2) Internal Ref. for Analog Output:
X3/1 (GND) – X3/19 => 10 VDC
3) Digital Inputs:
External On/Off X3/ 7 – X3/8 (GND) => 5 VDC
Conf. Digital Input 1 X3/ 9 – X3/10 (GND) => 5 VDC
Low Water X3/ 11 – X3/12 (GND) => 5 VDC
PAGE 3