Xylem IM116 User Manual [en, es, fr]

INSTRUCTION MANUAL

IM116R04

4" Submersible Pumps

INSTALLATION, OPERATION AND MAINTENANCE MANUAL

Owner’s Information

Table of Contents

Pump Model #:

Pump Serial #:

Motor Model #:

Motor Serial #:

Dealer:

Dealer Telephone:

Purchase Date:

Installation Date:

Volts:

Amps:

SUBJECT PAGE

Safety Instructions ................... 3 & 4

Pump Protection Devices .................4

Installation Checklist ....................... 5

1.0 Typical Installations ................... 6

2.0 Piping and Tank ......................... 7

3.0 Wire Sizing, Splicing and

Power Supply ............................... 9

4.0 Wiring the Controls and

Switch ......................................... 9

5.0 Starting the Pump ....................12

6.0 Paperwork and IOM ...............12

CentriPro 4" 1 Ph Motor Data ......13

Single Phase Wire Sizing Charts ....14

PumpSaver Schematics ..................14

Three Phase Motor Data ............... 15

Three Phase Motor

Electrical Data ...........................16

Three Phase Motor

Wire Chart ................................17

Resistance and Generator Data .....18

Wiring Diagrams ................. 19 & 20

Three Phase Starters ...................... 21

Troubleshooting ............................. 22

Limited Warranty .......................... 66

WARNING

SAFETY INSTRUCTIONS

WARNING

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY INSTRUCTIONS IN MANUAL AND ON PUMP.

THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH THE PUMP.

This is a SAFETY ALERT SYMBOL. When you see this symbol on the pump or in the manual, look for one of the following signal words and be alert to the potential for personal injury or property damage.

DANGER

WARNING

CAUTION

Warns of hazards that WILL cause serious personal injury, death or major property damage.

Warns of hazards that CAN cause serious personal injury, death or major property damage.

Warns of hazards that CAN cause personal injury or property damage.

NOTICE: INDICATES SPECIAL INSTRUCTIONS WHICH ARE VERY IMPORTANT AND MUST BE FOLLOWED.

THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR TO PERFORMING ANY WORK ON THIS PUMP.

MAINTAIN ALL SAFETY DECALS.

Important notice: Read safety instructions before proceeding with any wiring

All electrical work must be performed by a qualiﬁed

technician. Always follow the National Electrical Code (NEC), or the Canadian Electrical Code, as well as all local, state and provincial codes. Code questions should be directed to your local electrical inspector. Failure to follow electrical codes and OSHA safety standards may result in personal injury or equipment damage. Failure to follow manufacturer’s installation instructions may result in electrical shock, ﬁre hazard, personal injury or death, damaged equipment, provide unsatisfactory performance, and may void manufacturer’s warranty.

Standard units are not designed for use in swimming pools,

open bodies of water, hazardous liquids, or where ﬂammable gases exist. Well must be vented per local codes. See speciﬁc pump catalog bulletins or pump nameplate for all agency Listings.

Disconnect and lockout electrical power before installing or

servicing any electrical equipment. Many pumps are equipped with automatic thermal overload protection which may allow an overheated pump to restart unexpectedly.

Never over pressurize the tank, piping or system to a pressure

higher than the tank's maximum pressure rating. This will damage the tank, voids the warranty and may create a serious hazard.

Protect tanks from excessive moisture and spray as it will cause

the tank to rust and may create a hazard. See tank warning labels and IOM for more information.

CAUTION

WARNING

DANGER

WARNING

CAUTION

SAFETY INSTRUCTIONS (continued)

CAUTION

Do not lift, carry or hang pump by the electrical cables. Damage to the electrical cables can cause shock, burns or death.

Use only stranded copper wire to pump/motor and ground. The ground wire must be at least as large as the power supply wires. Wires should be color coded for ease of maintenance and troubleshooting.

Install wire and ground according to the National Electrical Code (NEC), or the Canadian Electrical Code, as well as all local, state and provincial codes.

Install an all leg disconnect switch where required by code.

The electrical supply voltage and phase must match all equipment requirements. Incorrect voltage or phase can cause ﬁre, motor and control damage, and voids the warranty.

All splices must be waterproof. If using splice kits follow manufacturer’s instructions.

Select the correct type and NEMA grade junction box for the application and location. The junction box must insure dry, safe wiring connections.

All motors require a minimum 5' submergence for proper reﬁll check valve operation.

Failure to permanently ground the pump, motor and controls before connecting to power can cause shock, burns or death.

All three phase (3Ø) controls for submersible pumps must provide Class 10, quick-trip, overload protection.

4" motors ≥ 2 HP require a minimum ﬂow rate of .25 ft/sec. or 7.62 cm/sec. past the motor for proper motor cooling. The following are the minimum ﬂows in GPM per well diameter required for cooling: 1.2 GPM/4", 7 GPM/5", 13 GPM/6", 20 GPM/7", 30 GPM/8" or 50 GPM in a 10" well.

Pumps ≥ 2 HP installed in large tanks should be installed in a ﬂow inducer sleeve to create the needed cooling ﬂow or velocity past the motor.

This pump has been evaluated for use with Water Only.

PUMP PROTECTION

We recommend using SymCom’s PumpSaver to protect the system from low water, rapid cycling, high/low voltage, dead heading/ﬂow restriction and overcurrent.

INSTALLATION CHECK LIST

• Enter the pump and motor information and other requested data on the front

of this manual.

• Inspect all components for shipping damage, report damage to the distributor

immediately.

• Verify that motor HP and pump HP match.

• Match power supply voltage and phase to motor and control specications.

• Select a dry, shaded location in which to mount the controls.

• Make all underwater and underground splices with waterproof splice

connections.

• Hold the pump at the discharge head when installing threaded pipe or an

adapter ﬁtting as most pumps have left hand threads which will be loosened if you hold the pump anyplace except the discharge head.

• Check all plumbing connections to insure they are tight and sealed with

Teﬂon tape.

• Verify that the pipe pressure rating is higher than pump shut-off pressure.

• Install a pressure relief valve on any system capable of creating over 75 PSI.

The system pressure cannot exceed the tank's maximum pressure rating.

• Locating the tank and controls in an area protected from rain, spray and

other environmental factors may prolong their useful life. Especially in areas with acid rain and saline water.

• Locate the pressure switch within 4' of the pressure tank to prevent switch

chatter.

• Adjust tank pre-charge to 2 PSI below the system cut-in pressure setting, ex.

28 on a 30/50 system.

• Set the pump 10' above the well bottom to keep above sediment and debris.

• Insure that main power is disconnected, turned OFF, before wiring any com-

ponents.

• Wiring should be performed only by qualied technicians.

• Wiring and Grounding must be in compliance with national and local codes.

• Restrict the ow with a ball or globe valve, 1/3 open, before starting pump

for ﬁrst time.

• Open a faucet or discharge valve on start-up to keep dirty water from entering the tank.

• Turn main breaker or disconnect ON.

• Run through several on/off cycles to verify proper switch operation.

• Check amps and enter the data on the front of this manual.

• Leave the manual with the owner or at the job site.

1.0 TYPICAL INSTALLATIONS

CAPTIVE AIR TANK INSTALLATION

NOTICE: TANK PRE-CHARGE PRESSURE CHANGES MUST BE MADE USING THE AIR VALVE ON TOP OF THE TANK.

To House Piping

Disconnect Switch

Shut-off Valve

Union

Pressure Switch

Pressure Relief Valve

Drain Tap

Tank Tee

Check Valve ②

Pitless Adapter ①

Check Valve ①

Protected Power Supply

Frost Level

① On installations with a pitless adapter the top check valve should be below the pitless, not at the tank, as the discharge line should be pressurized back to the pitless.

② On installations with well seals or well pits it is allowable to locate the top check valve near the tank.

Figure 1

GALVANIZED TANK INSTALLATION

Disconnect Switch

Control Box

Protected Power Supply

Pressure Gauge

To House Piping

Shut-off Valve

Union

Drain Tap

Pressure Relief Valve

Air Escape Control

Pressure Switch

Pitless Adapter

Drain and Y Fitting

Line Check Valve with Snifter

Approximate Drain Fitting Setting

Union

Distance Drain and “Y” Tank Capacity Fitting Below the Line Check

42 gallon (159 L) 7 feet (2.1m) 82 gallon (310 L) 10 feet (3m) 120 gallon (454 L) 15 feet (4.6m) 220 gallon (833 L) 15 feet (4.6m) 315 gallon (1192 L) 20 feet (6.1m)

Figure 2

525 gallon (1981 L) 20 feet (6.1m)

DANGER

2.0 PIPING

Notice: Most 4" submersibles have left-hand discharge head threads, hold the pump only at the “discharge head” when installing ﬁttings or threaded pipe.

CAUTION

2.1 General

The pump discharge piping should be sized for

Hazardous pressure can cause personal injury or property damage.

efﬁcient pump operation. Use the Friction Loss

Tables to calculate total dynamic head using different pipe sizes. As a rule of thumb, use 1" for up to 10 gpm, 1¼" for up to 30 gpm, 1½" for up to 45 gpm, and 2" for up to 80 gpm. In the case of long pipe runs it is best to increase pipe size.

Some pumps are capable of very high discharge pressures, please select pipe accordingly. Consult with your pipe supplier to determine the best type of pipe for each installation.

2.2 Pressure Tank, Pressure Switch and Pressure Relief Valve

Do not install tank where it will be subjected to spray from irrigation systems. Exposure to such spray could result in corrosion of the tank, eventually leading to an explosion which can cause property damage, serious personal injury or death.

and pressure relief valve. The tank should be located in an area where a leak will not damage property.

The pressure switch should be located at the tank cross tee and never more than 4' from the tank. Locating the switch more than 4' from the tank will cause switch chatter.

Do not install valves, ﬁlters, or high loss ﬁttings between the switch and the tank(s) as switch chatter may result. As an example, a 1¼" spring check valve has friction loss equal to 12' of pipe, placing the valve between

Select a dry location in which the ambient temperature is always above 34º F (1º C) in which to install the tank, pressure switch,

the pressure switch and the pressure tank is the same as moving the pressure switch 12' away from the tank. It will create switch chatter.

On multiple tank installations the switch should be as close to the center of the tanks as possible. Multiple tank installations should have a manifold pipe at least 1½ times the size of the supply pipe from the pump. This will reduce the Friction Head in the manifold and reduce the possibility of switch chatter.

Pressure relief valves are required on any system that is capable of producing 100 psi or 230' TDH. If blow-off may damage property, connect a drain line to the pressure relief valve and run it to a suitable drain.

2.3 Adjusting Tank Pre-Charge

Insure that the tank is empty of water. Use a high quality pressure gauge to check the tank pre-charge pressure. The pressure should be 2 psi below the pump cut-in pressure. As an example, a 30-50 psi system would use a tank pre-charge of 28 psi.

2.4 Discharge Pipe

Note: Most discharge heads are

threaded into the casing with lefthand threads. Hold the pump only at the discharge head when installing ﬁttings. Failure to hold the discharge head will loosen it and pump damage will result on start-up.

If your pipe requires an adapter we strongly recommend using stainless steel. Galvanized ﬁttings or pipe should never be connected directly to a stainless steel discharge head as galvanic corrosion may occur. Plastic or brass pumps can use any material for this connection. Barb type connectors should always be double clamped.

The pump discharge head has a loop for attaching a safety cable. The use of a safety cable is recommended when using poly pipe as the pipe stretches when under pressure and ﬁlled with water.

2.5 Installing Pump in Well

If using a torque arrestor, install it per the manufacturer’s installation instructions. Consult the seller for information on torque arrestors and for installation instructions.

Connect the discharge pipe to the discharge head or adapter. Barb style connectors should be double clamped. Install the pump into the well using a pitless adapter or similar device at the wellhead. Consult the ﬁtting manufacturer or pitless supplier for speciﬁc installation instructions.

Using waterproof electrical tape, fasten the wires to the drop pipe at 10' intervals. Pump suppliers also sell clip-on style wire connectors that attach to the drop pipe.

2.6 Special Piping For Galvanized Tank

Systems

When using a galvanized tank install an AV11 Drain & Y ﬁtting in the well and a check valve with snifter valve at the tank. This will add air to the tank and prevent water logging the tank. Use an AA4 Air Escape on the tank to allow excess air to escape. The distance between the AV11 and check valve with snifter valve determines the amount of air introduced on each cycle. See the table for recommended settings. See Figure 2 in Sec 1.0.

Gaseous wells should use galvanized or glass lined steel tanks with AA4 air escapes to vent off excess air and prevent “spurting” at the faucets.

Methane and other explosive or dangerous gases require special water treatment for safe removal. Consult a water treatment specialist to address these issues.

Installations with top feeding wells should use ﬂow sleeves on the pump.

2.7 Check Valves

Our pumps use four different styles of check valves. We recommend check valves as they prevent back-spinning the pump and motor which will cause premature bearing wear. Check valves also prevent water hammer and upthrust damage. Check valves should be installed every 200' in the vertical discharge pipe. See notes 1 & 2 on Figure 1 for other check valve placement recommendations.

If you wish to disable a check valve for a drain back system, you should use other means to prevent water hammer and upthrust damage:

• Built-in stainless steel valves have a

ﬂat which is easily drilled through using an electric drill and a ¼" or

⁄8" drill bit to disable the valve.

• Poppet style check valves which are threaded in from the top of

the discharge head can be easily removed using a ½" nut driver or deep socket. The hex hub is visible and accessible from the top.

• Internal Flomatic™ design plastic poppet style valves must be

removed from inside which requires pump disassembly.

• Built-in plastic poppet style valves with a stem through the top may

be removed from discharge head by pulling on the stem with pliers.

WARNING

Hazardous voltage can shock, burn or cause death.

3.0 WIRE

SIZING,

SPLICING and

POWER SUPPLY

Always follow the National Electric Code (N.E.C.), Canadian Electrical Code, and any state, provincial, or local codes. We suggest using only copper wire. Size wire from the charts found in the Technical Data section of this manual, MAID manual, or an N.E.C. (National Electric Code) code book. If discrepancies exist the N.E.C. book takes precedence over a manufacturer’s recommendations.

3.1 Splicing Wire to Motor Leads

When the drop cable must be spliced or connected to the motor lead, it is necessary that the splice be watertight. The splice can be done with heat shrink kits or waterproof tape.

A. Heat Shrink Splice Instructions

To use a typical heat shrink kit: strip ½" from the motor wires and drop cable wires; it is best to stagger the splices. Place the heat shrink tubes on the wires. Place the crimps on the wires and crimp the ends. Slide the heat shrink tubes over the crimps and heat from the center outward. The sealant and adhesive will ooze out the ends when the tube shrinks. The tube, crimps, sealant, and adhesive create a very strong, watertight seal.

B. Taped Splice Instructions

A) Strip individual conductor of insulation only as far as necessary to provide room for a stake type connector. Tubular

connectors of the staked type are preferred. If connector O.D. is not as large as cable insulation, build-up with rubber electrical tape.

B) Tape individual joints with rubber electrical tape, using two layers; the ﬁrst extending two inches beyond each end of the conductor insulation end, the second layer two inches beyond the ends of the ﬁrst layer. Wrap tightly, eliminating air spaces as much as possible.

C) Tape over the rubber electrical tape with #33 Scotch electrical tape, or equivalent, using two layers as in step "B" and making each layer overlap the end of the preceding layer by at least two inches.

In the case of a cable with three conductors encased in a single outer sheath, tape individual conductors as described, staggering joints.

Total thickness of tape should be no less than the thickness of the conductor insulation.

WARNING

Hazardous voltage can shock, burn or cause death.

4.0 WIRING

THE

CONTROLS and

SWITCH

4.1 Mounting the Motor Control Box

Single phase 3-wire control boxes meet U.L. requirements for Type 3R enclosures. They are suitable for vertical mounting in indoor and outdoor locations. They will operate at temperatures between 14ºF (-10ºC) and 122ºF (50ºC). Select a shaded, dry place to mount the box. Insure that there is enough clearance for the cover to be removed.

4.2 Verify Voltage and Turn Supply Power Off

Insure that your motor voltage and power supply voltage are the same.

Place the circuit breaker or disconnect switch in the OFF position to prevent accidentally starting the pump before you are ready.

Three-phase starter coils are very voltage sensitive; always verify actual supply voltage with a voltmeter.

High or low voltage, greater than ±10%, will damage motors and controls and is not covered under warranty.

4.3 Connecting Motor Leads to Motor Control Box, Pressure Switch or Starter

WARNING

Hazardous voltage can shock, burn or cause death.

connecting the pressure switch line leads to the power supply. Follow all local and national codes. Use a disconnect where required by code.

A. Three-Wire Single Phase Motor

Connect the color coded motor leads to the motor control box terminals

- Y (yellow), R (red), and B (black); and the Green or bare wire to the green ground screw.

Connect wires between the Load terminals on the pressure switch and control box terminals L1 and L2. Run a ground wire between the switch ground and the control box ground. See Figure 4 or 5.

B. Two-Wire Single Phase Motor

Connect the black motor leads to the Load terminals on the pressure switch and the green or bare ground wire to the green ground screw. CentriPro

Caution Do not power the unit or run the pump until all electrical and plumbing connections are completed. Verify that the disconnect or breaker is OFF before

2-wire motors will not work with Franklin Electric PumpTec. Use a PumpSaver. See Figure 3.

C. Three phase motors

Connect the motor leads to T1, T2, and T3 on the 3 phase starter. Connect the ground wire to the ground screw in the starter box. Follow starter manufacturers instructions for connecting pressure switch or see Figure 6.

4.4 Connect To

WARNING

Hazardous voltage can shock, burn or cause death.

or disconnect where used. Three phase - make the connections

between L1, L2, L3, and ground on the starter to the disconnect switch and then to the circuit breaker panel.

Three phase installations must be checked for motor rotation and phase unbalance. To reverse motor rotation, switch (reverse) any two leads. See the instructions for checking three phase unbalance in section

4.6. Failure to check phase unbalance

can cause premature motor failure and nuisance overload tripping. If using a generator, see Technical Data for generators.

Power Supply

Complete the wiring by making the connection from the single phase pressure switch Line terminals to the circuit breaker panel

4.5 Three Phase Overload

Protection

Use only Class 10, quick-trip overload protection on three-phase submersible motors. See Deﬁnite Purpose Starters in this manual.

Call the pump manufacturer’s Customer Service group for selection assistance.

4.6 Three Phase Power Unbalance

A full three phase supply consisting of three individual transformers or one three phase transformer is recommended. “Open” delta or wye connections using only two transformers can be used, but are more likely to cause poor performance, overload tripping or early motor failure due to current unbalance.

Check the current in each of the three motor leads and calculate the current unbalance as explained below.

If the current unbalance is 2% or less, leave the leads as connected.

If the current unbalance is more than 2%, current readings should be checked on each leg using each of the three possible hook-ups. Roll the motor leads across the starter in the same direction to prevent motor reversal.

To calculate percent of current unbalance:

A. Add the three line amp values

together.

B. Divide the sum by three, yield-

ing average current.

C. Pick the amp value which is

furthest from the average current (either high or low).

D. Determine the difference

between this amp value (furthest from average) and the average.

E. Divide the difference by the

average. Multiply the result by 100 to determine percent of unbalance.

Current unbalance should not exceed 5%. If the unbalance cannot be corrected by rolling leads, the source of the unbalance must be located and corrected. If, on the three possible hookups, the leg farthest from the average stays on the same power lead, most of the unbalance is coming from the power source.

Contact your local power company to resolve the imbalance.

Hookup 1 Hookup 2 Hookup 3 Starter Terminals L1 L2 L3 L1 L2 L3 L1 L2 L3

Motor Leads R B Y Y R B B Y R T3 T1 T2 T2 T3 T1 T1 T2 T3

Example:

T3-R = 51 amps T2-Y = 50 amps T1-B = 50 amps T1-B = 46 amps T3-R = 48 amps T2-Y = 49 amps T2-Y = 53 amps T1-B = 52 amps T3-R = 51 amps Total = 150 amps Total = 150 amps Total = 150 amps ÷ 3 = 50 amps ÷ 3 = 50 amps ÷ 3 = 50 amps – 46 = 4 amps – 48 = 2 amps – 49 = 1 amps 4 ÷ 50 = .08 or 8% 2 ÷ 50 = .04 or 4% 1 ÷ 50 = .02 or 2%

5.0 STARTING

THE PUMP

CAUTION

5.1 Install a Valve and Run the Pump To Clear the Water

Hazardous pressure can cause personal injury or property damage.

with the valve 1⁄3 open, pump the well until the water begins to run clear. Open the valve slowly to check ﬂow and when the water runs clear turn the pump Power Off.

Remove the ball or globe valve and connect the pump discharge to the house plumbing, pressure tank and switch. Turn Power On. Run a few cycles through the tank to rinse it out and to verify proper pump and switch operation. Use this time to check all ﬁttings for leaks.

CAUTION: If the well has a high static level, please see next section for important pump protection information.

CAUTION

On a new well - Install a ball or globe valve on the pump discharge line and

5.2 Throttling A High Static

Level Well To

Hazardous pressure can cause personal injury or property damage.

pump to operate off the curve to the right or outside the “Recommended Range” shown on the pump curve. We recommend using a “Dole” ﬂow restrictor or throttling with a ball valve to prevent upthrust damage to

Prevent Upthrust

Any well with a high static water level may allow the

the pump and motor. The maximum ﬂow must be restricted to be within the pumps recommended operating range. If you use a ball valve, set it, remove the handle, tape the handle to the pipe, and tag the valve with a note saying, “Do not open this valve or pump may be damaged”. The easiest way to “set” the ﬂow is to ﬁll a 5 gallon bucket and time how long it takes to produce 5 gallons. Calculate the ﬂow in gpm based on this value. As the water level drops in the well the ﬂow will be reduced due to increased head and the valve will not interfere with performance.

6.0 PAPERWORK

and IOM

Please give this ﬁlled-in IOM and your business card to the owner. A sticker with your name and phone number on the tank or control box is a great sales tool for future business!

We now provide an extra pump label which you can afﬁx to the IOM, put on a 3-wire control box or locate near the tank and pressure switch for future pump identiﬁcation.

GENERATION II – 2-WIRE, 4" SINGLE PHASE ELECTRICAL DATA, 60 HERTZ, 3450 RPM

Full Load Service Factor

CentriPro

Type

Order No.

M05421 0.5 0.37 115 1.6 7.9 910 9.8 1120 28 1.4-2.0 H

M05422 0.5 0.37 230 1.6 4.0 845 4.7 1050 16 6.1-7.2 J

Wire

M07422 0.75 0.55 230 1.5 5.0 1130 6.2 1400 18 5.9-6.9 F

(PSC)

M10422 1.0 0.75 230 1.4 6.7 1500 8.1 1800 24 4.2-5.2 F

M15422 1.5 1.1 230 1.3 9.0 2000 10.4 2350 43 1.8-2.4 H

HP KW Volts SF Amps Watts Amps Watts

Locked

Rotor Amps

Winding

Resis-

tance

GENERATION II – 3-WIRE, 4" SINGLE PHASE ELECTRICAL DATA, 60 HERTZ, 3450 RPM

Rotor Amps

Winding

Resistance

Main

Start

(B-Y)

(R-Y)

1.0-

2.5-

1.4

3.1

5.1-

12.4-

6.1

13.7

2.6-

10.4-

3.3

11.7

2.0-

9.3-

2.6

10.4

1.0-

2.5-

1.4

3.1

5.1-

12.4-

6.1

13.7

2.6-

10.4-

3.3

11.7

2.0-

9.3-

2.6

10.4

1.6-

10.8-

2.2

12.0

1.1-

2.0-

1.4

2.5

.62-

1.36-

.76

1.66

Full Load Service Factor

Order

Type

Wire

with Q.D. Cap.

Start

Box

Wire

with

CSCR

(CR)

Mag-

netic

Contac-

tor

(MC)

Control

Box

¹ A CSCR control box with a CR sufﬁx can be replaced by a Magnetic Contactor model ending in MC.

HP KW Volts SF Amps Watts Amps Watts

No.

1.6

Y – 8.8 B – 8.8 R – 0

Y – 5.3 B – 5.3 R – 0

Y – 6.6 B – 6.6 R – 0

Y – 8.1 B – 8.1 R – 0

Y – 4.2 B – 4.1 R – 1.8

Y – 4.8 B – 4.4 R – 2.5

Y – 6.1 B – 5.2 R – 2.7

Y – 9.1 B – 8.2 R – 1.2

Y – 9.9 B – 9.1 R – 2.6

Y – 14.3 B – 12.0 R – 5.7

Y – 24.0 B – 19.1 R – 10.2

M05411 0.5 0.37 115 1.6

M05412 0.5 0.37

M07412 0.75 0.55 1.5

M10412 1.0 0.75 1.4

M05412 0.5 0.37 1.6

M07412 0.75 0.55 1.5

230

M10412 1.0 0.75 1.4

M15412 1.5 1.1 1.3

M20412 2 1.5 1.25

M30412 3 2.2 1.15

M50412 5 3.7 1.15

675

740

970

1215

715

940

1165

1660

2170

3170

5300

Y – 10.9 B – 10.9 R – 0

Y – 6.1 B – 6.1 R – 0

Y – 7.8 B – 7.8 R – 0

Y – 9.4 B – 9.4 R – 0

Y – 4.8 B – 4.3 R – 1.8

Y – 6.0 B – 4.9 R – 2.3

Y – 7.3 B – 5.8 R – 2.6

Y – 10.9 B – 9.4 R – 1.1

Y – 12.2 B – 11.7 R – 2.6

Y – 16.5 B – 13.9 R – 5.6

Y – 27.0 B – 22.0 R – 10.0

Locked

980 44

1050 21

1350 32

1620 41

960 21

1270 32

1540 41

2130 49

2660 49

3620 76

6030 101

KVA

Code

Required

Control

Box

CB05411

CB05412

CB07412

CB10412

CB05412CR

CB07412CR

CB10412CR

CB15412CR

CB15412MC

CB20412CR

CB20412MC

CB30412CR

CB30412MC

CB50412CR

CB50412MC

GENERATION II, 2-WIRE MOTORS, RECOMMENDED LEAD LENGTHS

Released for Sale in November/December 2011

CentriPro Motor Lead Lengths - 2 Wire Motors, 1Ø, 4" Motors

Based on Service Factor Amps, 30º C Ambient and 5% Voltage Drop

Motor Rating 60º C and 75º C Insulation - AWG Copper Wire Size

Volts HP kW FLA S FA 14 12 10 8 6 4 2 1/0 2/0 3/0 4/0

115 ½ 0.37 7.9 9.8 112 178 284 449 699 1114 1769 2814 3550 4481 5646

½ 0.37 4.0 4.7 466 742 1183 1874 2915 4648 7379 11733

¾ 0.55 5.0 6.2 353 562 897 1420 2210 3523 5594 8895 11222

230

1 0.75 6.7 8.1 271 430 686 1087 1692 2697 4281 6808 8590 10843

1½ 1.1 9.0 10.4 211 335 535 847 1318 2100 3335 5303 6690 8445

GENERATION II, 3-WIRE, 4" 1Ø, RECOMMENDED WIRE LENGTHS

CentriPro 3-Wire Motors – Recommended Motor Lead Lengths

Based on Service Factor Amps, 30º C Ambient and 5% Voltage Drop

Motor Rating 60º C and 75º C Insulation - AWG Copper Wire Size

Volts HP kW FLA SFA 14 12 10 8 6 4 2 1/0 2/0 3/0 4/0

115 ½ 0.37 8.8 10.9 101 160 255 404 629 1002 1591 2530 3192 4029 5076

½ 0.37 5.3 6.1 359 571 912 1444 2246 3581 5685 9040 - - -

¾ 0.55 6.6 7.8 281 447 713 1129 1757 2800 4446 7070 8920 - -

1 0.75 8.1 9.4 233 371 592 937 1458 2324 3689 5867 7402 - -

230

1½ 1.1 9.1 10.9 201 320 510 808 1257 2004 3182 5059 6383 - -

2 1.5 9.9 12.2 180 286 456 722 1123 1790 2843 4520 5703 - -

3 2.2 14.3 16.5 133 211 337 534 830 1324 2102 3342 4217 5323 -

5 3.7 24 27 - - 206 326 507 809 1284 2042 2577 3253 -

PUMPSAVER 235

GND L2 L1

FUSED DISCONNECT OR CIRCUIT BREAKER

PRESSURE SWITCH

OTHER CONTROL

L1 CT1 CT2 L2 IN L2 OUT

L1SW L2 YEL BLK RED

DELUXE CONTROL BOX

TO PUMP

PUMP

MOTOR

PUMPSAVER 111 / 233

L1 L2

GND

FUSED DISCONNECT OR CIRCUIT BREAKER

PRESSURE SWITCH OR OTHER

GND

PRESSURE SWITCH MAY BE INSTALLED AHEAD OF THE PUMPSAVER WHEN RAPID CYCLE PROTECTION IS NOT REQUIRED

CONTROL

PUMPSAVER

L1INL1

GND

TO MOTOR OR CONTROL BOX

111 / 233

OUTL2IN OUT

PRESSURE SWITCH OR OTHER CONTROL

GND

CENTRIPRO THREE PHASE, 4", MOTOR DATA

EFFICIENCY, THRUST RATING, FUSE/CIRCUIT BREAKER, KVA CODES

Efﬁciency %

Thrust

Model

M05430 0.5 M07430 0.75 69 74 R 15 15 10 15 10 15 M10430 1 66 70 M 15 20 10 10 10 15 M15430 1.5 72 74 L 20 25 10 15 15 20 M20430 2 74 75 M30430 3 77 77 K 35 40 20 25 30 35 M50430 5 76 76 M75430 7.5 74 74 J 80 90 50 60 70 80 M05432 0.5 M07432 0.75 66 71 R 6 15 6 10 6 10 M10432 1 69 72 M 10 15 6 10 10 15 M15432 1.5 75 76 K 15 20 10 15 15 20 M20432 2 75 75 M30432 3 77 77 J 25 35 15 20 25 30 M50432 5 76 76 M75432 7.5 75 75 J 70 80 45 50 60 70 M05434 0.5 M07434 0.75 69 73 R 3 10 6 6 3 6 M10434 1 65 69 M 6 10 3 6 6 10 M15434 1.5 72 73 K 10 10 6 6 6 10 M20434 2 74 75 M30434 3 76 77 J 15 20 10 10 15 15 M50434 5 77 77 M75434 7.5 76 76 L 40 50 25 30 30 35

M100434 10 79 80 K 45 60 25 35 35 45

M15437 1.5 M20437 2 78 78 M30437 3 78 78 J 10 15 10 10 10 15 M50437 5 74 75 M75437 7.5 77 77 J 25 35 20 20 25 30

HP Volts F.L. S.F.

200

230

460

575

62 68

61 68

73 74 700 # J 6 10 3 6 6 10

Rat-

ing

700 #

900 #

1500 #

700 #

900 #

1500 #

700 #

900 #

1500 #

900 #

1500 #

Standard

Fuse

KVA

Meets

Code

NEC

Value

based

FLA

R 10 15 6 10 10 10

K 25 30 15 20 20 25

J 60 70 35 40 50 60

R 6 10 6 6 6 10

K 15 25 15 15 20 20

J 45 60 30 35 40 45

R 3 6 3 3 3 6

L 15 15 6 10 10 10

J 25 30 15 20 15 25

M 10 10 6 6 10 10

M 20 25 15 15 20 20

Max.

SFA

DE-TD Fuse

Meets

NEC

based

FLA

Max.

Value

based

SFA

Circuit

Breaker

Meets

NEC

based

FLA

Max. Value based

SFA

THREE PHASE, 4" MOTOR DATA

THREE PHASE 4" MOTOR DATA

Electrical Data, 60 Hz, 3450 RPM

Full Load Service Factor Model # HP kW Volts SF Amps Watts Amps Watts

M05430 0.5 0.37 1.6 2.9 600 3.4 870 22 4.1-5.2 M07430 0.75 0.55 1.5 3.8 812 4.5 1140 32 2.6-3.0 M10430 1 0.75 1.4 4.6 1150 5.5 1500 29 3.4-3.9 M15430 1.5 1.1 M20430 2 1.5 1.25 7.5 2015 8.8 2490 51 1.4-2.0 M30430 3 2.2 1.15 10.9 2890 12.0 3290 71 0.9-1.3 M50430 5 3.7 1.15 18.3 4850 20.2 5515 113 0.4-0.8 M75430 7.5 5.5 1.15 27.0 7600 30.0 8800 165 0.5-0.6 M05432 0.5 0.37 1.6 2.4 610 2.9 880 17.3 5.7-7.2 M07432 0.75 0.55 1.5 3.3 850 3.9 1185 27 3.3-4.3 M10432 1 0.75 1.4 4.0 1090 4.7 1450 26.1 4.1-5.1 M15432 1.5 1.1 M20432 2 1.5 1.25 6.5 1990 7.6 2450 44 1.8-2.4 M30432 3 2.2 1.15 9.2 2880 10.1 3280 58.9 1.3-1.7 M50432 5 3.7 1.15 15.7 4925 17.5 5650 93 .85-1.25 M75432 7.5 5.5 1.15 24 7480 26.4 8570 140 .55-.85 M05434 0.5 0.37 1.6 1.3 610 1.5 875 9 23.6-26.1 M07434 0.75 0.55 1.5 1.7 820 2.0 1140 14 14.4-16.2 M10434 1 0.75 1.4 2.2 1145 2.5 1505 13 17.8-18.8 M15434 1.5 1.1 1.3 2.8 1560 3.2 1980 16.3 12.3-13.1 M20434 2 1.5 460 1.25 3.3 2018 3.8 2470 23 8.0-8.67 M30434 3 2.2 1.15 4.8 2920 5.3 3320 30 5.9-6.5 M50434 5 3.7 1.15 7.6 4810 8.5 5530 48 3.58-4.00 M75434 7.5 5.5 1.15 12.2 7400 13.5 8560 87 1.9-2.3 M100434 10 7.5 1.15 15.6 9600 17.2 11000 110 1.8-2.2 M15437 1.5 1.1 1.3 2.0 1520 2.4 1950 11.5 19.8-20.6 M20437 2 1.5 1.25 2.7 1610 3.3 2400 21 9.4-9.7 M30437 3 2.2 575 1.15 3.7 2850 4.1 3240 21.1 9.4-9.7 M50437 5 3.7 1.15 7.0 5080 7.6 5750 55 3.6-4.2

M75437 7.5 5.5 1.15 9.1 7260 10.0 8310 55 3.6-4.2

1.3 6.3 1560 7.2 1950 40 1.9-2.5

200

1.3 5.2 1490 6.1 1930 32.4 2.8-3.4

230

Locked

Rotor Amps Resistance

Line - Line

THREE PHASE, 4" MOTOR WIRE CHART

THREE PHASE 4" MOTOR WIRE CHART

Motor Lead Lengths – 3-Phase Motors –

Based on Service Factor Amps, 30º C Ambient and 5% Voltage Drop

Motor Rating 60º C and 75º C Insulation - AWG Copper Wire Size Volts HP kW FLA SFA 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0

.5 .37 3.8 2.9 657 1045 1667 2641 4109 .75 .55 3.8 4.5 423 674 1074 1702 2648 1 .75 4.6 5.5 346 551 879 1392 2166 3454 4342

1.5 1.1 6.3 7.2 265 421 672 1064 1655 2638 3317

200

2 1.5 7.5 8.8 217 344 549 870 1354 2158 2714 3427 4317 5449 3 2.2 10.9 12.0 159 253 403 638 993 1583 1990 2513 3166 3996 5 3.7 18.3 20.2 94 150 239 379 590 940 1182 1493 1881 2374 2995 3781 4764

7.5 5.5 27.0 30.0 64 101 161 255 397 633 796 1005 1266 1598 2017 2546 3207 .5 .37 2.4 2.9 756 1202 1917 3037 4725 7532 9469 .75 .55 3.3 3.9 562 894 1426 2258 3513 5601 7041 8892 1 .75 4 4.7 466 742 1183 1874 2915 4648 5843 7379

1.5 1.1 5.2 6.1 359 571 912 1444 2246 3581 4502 5685 7162 9040

230

2 1.5 6.5 7.6 288 459 732 1159 1803 2874 3613 4563 5748 7256 9155 3 2.2 9.2 10.1 217 345 551 872 1357 2163 2719 3434 4326 5460 6889 8696 10956 5 3.7 15.7 17.5 318 503 783 1248 1569 1982 2496 3151 3976 5019 6323

7.5 5.5 24 26.4 334 519 827 1040 1314 1655 2089 2635 3327 4192 .5 .37 1.3 1.5 2922 4648 7414 .75 .55 1.7 2.0 2191 3486 5560 8806 1 .75 2.2 2.5 1753 2789 4448 7045

1.5 1.1 2.8 3.2 1370 2179 3475 5504 460 2 1.5 3.3 3.8 1153 1835 2926 4635 7212 3 2.2 4.8 5.3 827 1315 2098 3323 5171 5 3.7 7.6 8.5 516 820 1308 2072 3224 5140

7.5 5.5 12.2 13.5 325 516 824 1305 2030 3236 4068 5138 6472 10 7.5

1.5 1.1 2.0 2.4 2283 3631 5792 2 1.5 2.7 3.3 1660 2641 4212 6671 575 3 2.2 3.7 4.1 1336 2126 3390 5370 5 3.7 7.0 7.6 721 1147 1829 2897 4507

7.5 5.5 9.1 10.0 548 871 1390 2202 3426

Technical Data

CAUTION

Technical Data

MOTOR INSULATION RESISTANCE READINGS

Normal Ohm/Megohm readings, ALL motors, between all leads and ground

To perform insulation resistance test, open breaker and disconnect all leads from QD control box or pressure switch.

Connect one ohmmeter lead to any motor lead and one to metal drop pipe or a good ground. R x 100K Scale

Condition of Motor and Leads OHM Value Megohm Value

New motor, without power cable 20,000,000 (or more) 20.0 Used motor, which can be reinstalled in well 10,000,000 (or more) 10.0

Motor in well – Readings are power cable plus motor

New motor 2,000,000 (or more) 2.0 Motor in reasonably good condition 500,000 to 2,000,000 0.5 – 2.0 Motor which may be damaged or have

damaged power cable 20,000 to 500,000 0.02 – 0.5 Do not pull motor for these reasons

Motor deﬁnitely damaged or with damaged power cable 10,000 to 20,000 0.01 – 0.02 Pull motor and repair

Failed motor or power cable Pull motor and repair

Generator Operation

WARNING

FAILURE TO USE A MANUAL OR AUTOMATIC

Less than 10,000 0 – 0.01

TRANSFER SWITCH WHEN GENERATOR IS USED AS STANDBY OR BACKUP CAN CAUSE SHOCK, BURNS OR DEATH. FOLLOW THE GENERATOR MANUFACTURER’S

Hazardous voltage can shock, burn or cause death.

INSTRUCTIONS CAREFULLY. TWO WIRE DATA IS ONLY FOR PSC TYPE MOTORS, SPLIT PHASE 2 WIRE SHOULD BE 50% LARGER THAN 3 WIRE GENERATOR RATING.

Minimum Generator Rating Externally Regulated Internally Regulated Motor HP KW KVA KW KVA

.5 2.5 3.1 1.8 2.2

2 Wire

.75 3.5 4.4 2.5 3.1

1Ø

1 5 6.3 3.2 4

PSC Only

1.5 6 7.5 4 5 .5 2 2.5 1.5 1.9 .75 3 3.8 2 2.5 1 4 5 2.5 3.2

1.5 5 6.3 3 3.8 3 Wire

2 7.5 9.4 4 5

1Ø or 3Ø

3 10 12.5 5 6.3 5 15 18.8 7.5 9.4

7.5 20 25 10 12.5

10 30 37.5 15 18.8

Wiring Diagrams — Esquemas de conexión —

Schémas de câblage

Incoming Supply from Fuse Box or

L1 L2

Circuit Breaker (1)

Disconnect Switch (2)

(4)

1. Suministro de entrada de la caja de fusibles o del cortacircuitos

2. Interruptor de desconexión

3. Línea

4. Carga

(3)

NOTE: PumpSaver

Two Wire – Direct Connected to

Biﬁlar – conectado directamente al

interruptor por caída de presión

Moteur à deux ﬁls – connecté

directement au pressostat

Figure (Figura) 3

Incoming Supply from Fuse Box or

L1 L2

R Y Blk

Red

(8)

(9)

L1 L2

Circuit Breaker (1)

Disconnect Switch (2)

(3)

Three Wire Control Box

Black

Yellow

(10)

Three Wire – Direct Connected to Pressure

Triﬁlar – conectado directamente al interruptor

Moteur à trois ﬁls – connecté directement

por caída de presión

Line

Load

Line

Pressure Switch

(4)

Line

Load

Line

NOTE: PumpSaver (6)

(7)

Switch

au prossostat

Pressure Switch (5)

(6)

Pressure Switch

5. Interruptor por caída de presión

6. NOTA: PumpSaver

7. Caja de control triﬁlar

8. Rojo

9. Amarillo

10. Negro

1. Courant d’entrée provenant de la boîte à fusibles ou du disjoncteur

Sectionneur

Ligne

Charge

Pressostat

Protection PumpSaver

(5)

Boîte de commande à trois ﬁls

Rouge

Jaune

10.

Noir

Figure (Figura) 4

Wiring Diagrams — Esquemas de conexión —

Schémas de câblage

Incoming Supply from Fuse Box or

L1 L2

T1 T2

L1 L2

Circuit Breaker (1)

Disconnect Switch (2)

(3)

Magnetic Contactor (6)

Three Wire Control Box (7)

L1 L2

R Y Blk

(4)

Line

Load

Line

Pressure Switch (5)

1. Suministro de entrada de la caja de fusibles o del cortacircuitos

2. Interruptor de desconexión

3. Línea

4. Carga

5. Interruptor por caída de presión

6. Contactador magnético

7. Caja de control triﬁlar

8. Rojo

Red

Yellow

(8)

(9)

(10)

Incoming Supply from Fuse Box or

L1 L2 L3

T1 T2 T3

Black

Three Wire – Connected through

Magnetic Contactor

Triﬁlar – conectado a través del

contactador magnético

Moteur à trois ﬁls – relié au pressostat par un

contacteur magnétique

Figure (Figura) 5

Circuit Breaker (1)

(3)

Disconnect Switch (2)

Heaters (11)

Ambient Compensated Magnetic Starter with Quick-Trip Heaters (12) or ESP100 Class 10 overloads

Three Phase Connections

Tres conexiones de fase

Circuit triphasé

Line

Pressure Switch

Figure (Figura) 6

(4)

Load

Line

(5)

9. Amarillo

10. Negro

11. Calentadores

12. Arrancador magnético con compensación ambiental con calentadores de disparo rápido

1. Courant d’entrée provenant de la boîte à fusibles ou du disjoncteur

2. Sectionneur

3. Ligne

4. Charge

5. Pressostat

6. Contacteur magnétique

7. Boîte de commande à trois ﬁls

8. Rouge

9. Jaune

10. Noir

11. Dispositifs de protection contre la surcharge (DPS)

12. Démarreur magnétique compensé (température ambiante) avec DPS à déclenchement rapide rapide ou limiteurs de surcharge ESP100 de classe 10

DEFINITE PURPOSE THREE PHASE STARTERS WITH ADJUSTABLE OVERLOADS

CentriPro Order No.

DP25D2 A27CGC25BA2P4 DP25E2 A27CGC25BA004 E 2.4-4 DP25F2 A27CGC25BA006 F 4-6 DP25G2 A27CGC25BA010 G 6-10 DP25H2 A27CGC25BA016 H 10-16 DP25J2 A27CGC25BA024 J 16-24 DP25C4 A27CGC25CA1P6 DP25D4 A27CGC25CA2P4 D 1.6-2.4 DP25E4 A27CGC25CA004 E 2.4-4 DP25F4 A27CGC25CA006 F 4-6 DP25G4 A27CGC25CA010 G 6-10 DP25H4 A27CGC25CA016 H 10-16 DP25J4 A27CGC25CA024 J 16-24 DP25E5 A27CGC25DA004 DP25F5 A27CGC25DA006 F 4-6 DP25G5 A27CGC25DA010 G 6-10 DP25H5 A27CGC25DA016 H 10-16 DP30L2 A27CGE30BA010

DP30M2 A27CGE30BA016 M 10-16

DP30N2 A27CGE30BA024 N 16-24 DP30P2 A27CGE30BA040 P 24-40 DP30L4 A27CGE30CA010

DP30M4 A27CGE30CA016 M 10-16

DP30N4 A27CGE30CA024 N 16-24 DP30P4 A27CGE30CA040 P 24-40 DP30L5 A27CGE30DA010

DP30M5 A27CGE30DA016 M 10-16

DP30N5 A27CGE30DA024 N 16-24 DP30P5 A27CGE30DA040 P 24-40 DP30R5 A27CGE30DA057 R 40-57 DP40L2 A27CGE40BA010

DP40M2 A27CGE40BA016 M 10-16

DP40N2 A27CGE40BA024 N 16-24 DP40P2 A27CGE40BA040 P 24-40 DP40L4 A27CGE40CA010

DP40M4 A27CGE40CA016 M 10-16

DP40N4 A27CGE40CA024 N 16-24 DP40P4 A27CGE40CA040 P 24-40 DP40L5 A27CGE40DA010

DP40M5 A27CGE40DA016 M 10-16

DP40N5 A27CGE40DA024 N 16-24 DP40P5 A27CGE40DA040 P 24-40

Eaton Reference

Number

Maximum

Amps

25 208-230

25 460

25 575

30 208-230

30 460

30 575

40 208-230

40 460

40 575

Supply

Voltage

O.L.

Overload

Relay

D 1.6-2.4

C 1-1.6

E 2.4-4

L 6-10

Range

Maximum

LRA

150 .5 - 5

125 .5 - 10

100 1.5 - 10

180 1.5 - 7.5

150 5 - 20

120 5 - 15

240 1.5 - 10

200 5 - 20

160 5 - 20

Typical HP

Range

+ 47 hidden pages