Xylem IM103 User Manual [en, es, fr]

INSTRUCTION MANUAL

IM103

5" and Larger Submersible Pump

INSTALLATION AND OPERATION INSTRUCTIONS

TABLE OF CONTENTS

SUBJECT PAGE

Safety Instructions .................................................................................................................................................................... 3

1.0 Preparing for Installation .................................................................................................................................................... 4

2.0 Mechanical Installation.......................................................................................................................................................4

3.0 Electrical Instructions ........................................................................................................................................................ 5

4.0 Operate Pump .................................................................................................................................................................... 7

5.0 Literature and IOM ............................................................................................................................................................ 7

6.0 Accessories .........................................................................................................................................................................7

Single Phase Wiring ..................................................................................................................................................................8

Three Phase Wiring ..................................................................................................................................................................9

Technical Data ........................................................................................................................................................................10

Three Phase, 4" Motor - Electrical Data ..................................................................................................................................12

Generation II - 3-Wire, Single Phase, 4" Motors - Electrical Data ............................................................................................12

6" Single Phase Motors and Required Control Boxes ..............................................................................................................13

6-10" Three Phase Motors ...................................................................................................................................................... 13

6" Single Phase Motors ........................................................................................................................................................... 14

6-10" Three Phase Motors ...................................................................................................................................................... 14

Three Phase Power Unbalance ................................................................................................................................................15

Troubleshooting .....................................................................................................................................................................16

Limited Warranty ...................................................................................................................................................................17

Owner’s Information

Pump Model Number:

Pump Serial Number:

Motor Model Number:

Motor Serial Number:

Dealer:

Dealer Telephone:

Purchase Date:

Installation Date:

Dole® is a Registered Trademark of Eaton Corporation. Cla-Val™ is a Trademark of Griswold Ind.

WARNING

SAFETY INSTRUCTIONS

WARNING

CAUTION

WARNING

DANGER

WARNING

CAUTION

DANGER

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY INSTRUCTIONS IN MANUAL AND ON PUMP.

THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH THE PUMP.

This is a SAFETY ALERT SYMBOL. When you see this symbol on the pump or in the manual, look for one of the following signal words and be alert to the potential for personal injury or property damage.

DANGER

WARNING

CAUTION

Warns of hazards that WILL cause serious personal injury, death or major property damage.

Warns of hazards that CAN cause serious personal injury, death or major property damage.

Warns of hazards that CAN cause personal injury or property damage.

NOTICE: INDICATES SPECIAL INSTRUCTIONS WHICH ARE VERY IMPORTANT AND MUST BE FOLLOWED. THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR TO PERFORMING ANY WORK ON THIS PUMP. MAINTAIN ALL SAFETY DECALS.

Important notice: Read safety instructions before proceeding with any wiring

All electrical work must be performed by a qualiﬁed technician. Always follow the National Electrical Code

(NEC), or the Canadian Electrical Code, as well as all local, state and provincial codes. Code questions should be directed to your local electrical inspector. Failure to follow electrical codes and OSHA safety standards may result in personal injury or equipment damage. Failure to follow manufacturer’s installation instructions may result in electrical shock, ﬁre hazard, personal injury or death, damaged equipment, provide unsatisfactory performance, and may void manufacturer’s warranty.

Standard units are designed to pump potable water from wells and storage tanks. They are not designed for use

in swimming pools, open bodies of water, hazardous liquids, or where ﬂammable gases exist. Well must be vented

per local codes. Only pumps speciﬁcally Listed for Class 1, Division 1 are allowable in hazardous liquids and where ﬂammable gases may exist.

See speciﬁc pump catalog bulletins or pump nameplate for all agency Listings.

Disconnect and lockout electrical power before installing or servicing any electrical equipment. Many pumps are

equipped with automatic thermal overload protection which may allow an overheated pump to restart

unexpectedly.

Do not lift, carry or hang pump by the electrical cables. Damage to the Electrical Cables can cause shock,

burns or death.

Use only stranded copper wire to pump/motor and ground. The ground wire must be at least as large as the power

supply wires. Wires should be color coded for ease of maintenance and troubleshooting.

Install wire and ground according to the National Electrical Code (NEC), or the Canadian Electrical Code, as well as all local, state and provincial codes.

Install an all leg disconnect switch where required by code.

The electrical supply voltage and phase must match all equipment requirements. Incorrect voltage or phase can

cause ﬁre, motor and control damage, and voids the warranty.

All three phase (3Ø) controls for submersible pumps must provide Class 10, quick-trip, overload protection.

All splices must be waterproof. If using splice kits follow manufacturer’s instructions.

Select the correct type and NEMA grade junction box for the application and location. The junction box must

insure dry, safe wiring connections.

Failure to permanently ground the pump, motor and controls before connecting to power can cause shock, burns

or death.

Insure proper motor cooling, see Table 3, minimum ﬂow rates chart in Technical Section.

This pump has been evaluated for use with Water Only.

Never over pressurize a storage tank to a pressure higher than the tank's maximum pressure rating. This will damage the tank, voids the warranty and may create a serious hazard.

1.0 PREPARING FOR INSTALLATION

The well should be developed (cleaned) and disinfected before the pump is installed.

Write the pump model number, pump serial number and motor serial number in the space provided in this Installation and Operation Manual (IOM). Leave the completed IOM attached to the tank or control box in a dry area or give it to the owner. Attach your business card.

Verify that motor voltage, control voltage, coil voltage (3 phase starters) and power supply voltage match. Electrical installation must be performed by qualiﬁed personnel.

Inspect all components for shipping damage and insure that you have all the components that are required: Pump Water End, Motor, 1Ø Motor Control Box or 3Ø Starter with Overloads, Pressure Tank, Pressure Switch, Copper Wire, Pressure Relief Valve (if required), Torque Arrestor (if required), Pipe and Fittings.

2.0 MECHANICAL ASSEMBLY – Pump and Piping

2.1 Typical Systems

Pump in “Can”

Figure 3

Figure 1

Pump with Flow Sleeve in Tank

Figure 4

Pump with Flow Sleeve in Large Diameter Well

Figure 5

Horizontal Pump in “Can”

Figure 6

Figure 2

2.2 Assemble Pump End to Motor

Under no circumstance should the pump be run dry. Doing so may damage internal parts. We suggest you check the rotation on a three phase motor before assembling it to the water end (pump). All 4" and 6" single phase motors should rotate counterclockwise when viewed from the shaft end. Rotation on three phase motors should match pump speciﬁcations. Due to the high-starting torque the motor should be secured in such a way as not to damage the motor but to hold the motor from spinning.

Lower the pump into the well. Set the pump at least 10' off the bottom but above the screens. Protect the wires from chaﬁng on the well casing. Install a pitless adapter or similar device at the wellhead. Consult the ﬁtting manufacturer or pitless supplier for speciﬁc installation instructions.

Using waterproof electrical tape, or wire ties, fasten the wires to the drop pipe at 10' intervals. Make sure that the tape does not loosen as it will block the pump suction if it falls down the well.

Remove the cable guard from the pump (water end). Install the motor shaft sand slinger if included with the water end in the motor mounting hardware package. Attach the water end to the motor. Align the wires in the cable guard and reinstall it to the water end.

2.3 Install Check Valve(s)

Discharge heads are threaded with NPT pipe threads. All models, without built-in check valves, require a spring loaded check valve within 25' (7.5m) of the pump discharge and below the drawdown level of the water supply. Motor manufacturers recommend additional check valves every 200' to 250' (70m) in the vertical discharge line. Check valves are used to hold pressure in the system and to prevent backspin, water hammer and upthrust.

Backspin is allowing water to ﬂow back through the pump to drain the system. It causes the impellers and motor rotor to rotate in a reverse direction. This can cause premature thrust bearing wear and if the motor starts during backspin the shaft can be twisted or broken.

Water Hammer occurs when the lowest check valve is more than 30' above the standing water level or the lower check valve leaks and the check valve above holds. This creates a partial vacuum (void) in the discharge piping. On the next start, water moving at a very high velocity ﬁlls the void and strikes the closed check valve and the stationary water in the pipe above it, causing a hydraulic shock. This shock (water hammer) can split pipes, break joints, and damage the pump and motor. Water hammer is an easily detected noise. When discovered the pump should be immediately shut down and the installer contacted to resolve the problem.

2.5 Pressure Relief Valve

Pressure relief valves are mandatory (required) on any system that is capable of producing over 100 psi or 230' TDH. In an area where a water leak or blow-off may damage property connect a drain line to the pressure relief valve. Run it to a suitable drain or an area where the water will not damage property.

2.6 Pressure Tank and Pressure Switch (when used)

The pressure switch should be located at the tank cross tee on a single tank and as close to the center as possible on multiple tank installations. Multiple tank installations should have a manifold pipe 1½ to 2 times the size of the supply pipe from the pump. This is to reduce the friction head loss or pressure differential in the manifold. Excessive losses could cause switch chatter. There should be no ﬁlters, or high loss ﬁttings between the switch and the tank(s). Wide open gate valves are allowed between the tank and switch.

2.7 Adjusting Tank Pre-Charge (when used)

Insure that the tank is empty of water. Use a high quality pressure gauge to check the tank pre-charge pressure. The pressure should be 2 psi below the pump cut-in (turn on) pressure. As an example, a 30-50 psi system would use a tank pre-charge of 28 psi.

Select an area where the temperature is above 34° F in which to install the tank, pressure switch, and pressure relief valve. The tank should be located in an area where a leak will not damage property.

3.0 ELECTRICAL INSTRUCTIONS

Upthrust is an upward movement of the impellers and motor

shaft. It is caused by starting the pump at zero head due to no check valve or a leaking check valve; or very low system head due to a high static water level. Repeated upthrust can cause premature failure of either or both the pump and the motor. See 4.2

2.4 Installing Pump in Well

If you are using a torque arrestor, install it per the manufacturer’s installation instructions. On top feeding wells or large diameter wells where water velocity will not cool the motor properly install a ﬂow sleeve over the pump. See Table 3

– Required Cooling Flow.

Connect the discharge pipe to the pump discharge head. Submersible pumps are capable of very high discharge pressures, consult with your pipe supplier to determine the best pipe material and schedule for each installation.

3.1 General

Note: Do not power the unit or run the pump until all

electrical and plumbing connections are completed and the pump is ﬁlled with water.

Always follow the National Electric Code (N.E.C.) in the U.S., or the Canadian Electrical Code in Canada, as well as all state, provincial, or local codes.

All electrical work must be performed by qualiﬁed personnel. Some local laws require installation by only “licensed installers”.

We suggest using only copper wire. Size wire from the charts found in our ITT MAID, Motor Application & Installation Manual, or an N.E.C.( National Electric Code) manual. If discrepancies exist the N.E.C. in the U.S., and in Canada the Canadian Electrical Code prevails.

3.2 Splice Drop Cable to Motor Leads

When the drop cable must be spliced or connected to the motor leads it is necessary that the splice be watertight. The splice can be done with heat shrink kits, compression ﬁttings, or waterproof tape. Match motor leads and drop cable by color codes or identify drop cable wires to insure a proper connection at the control box.

A. Heat Shrink Splice Instructions

To use a typical heat shrink kit: strip ½" from the motor wires and drop cable wires, it is best to stagger the splices. Place the heat shrink tubes on the wires. Place the crimps on the wires and crimp the ends. Slide the heat shrink tubes over the crimps and heat from the center outward. The sealant and adhesive will ooze out the ends when the tube shrinks. The tube, crimps, sealant, and adhesive create a very strong, watertight seal. Overheating may burn the heat shrink tubes.

B. Taped Splice Instructions

1) Strip individual conductor of insulation only as far as necessary to provide room for a stake type connector. Tubular connectors of the staked type are preferred. If connector O.D. is not as large as cable insulation, build-up with rubber electrical tape.

2) Tape individual joints with rubber electrical tape, using two layers; the ﬁrst extending two inches beyond each end of the conductor insulation end, the second layer two inches beyond the ends of the ﬁrst layer. Wrap tightly, eliminating air spaces as much as possible.

3) Tape over the rubber electrical tape with #33 Scotch electrical tape, or equivalent, using two layers as in step “B” and making each layer overlap the end of the preceding layer by at least two inches.

C. Compression Splice Kits

Consult instructions supplied with compression splice kits or consult your local supplier.

3.3 Mounting the Motor Control Box

Single phase 3-wire control boxes are suitable for vertical mounting in indoor or outdoor locations. They will operate at temperatures between 14ºF ( -10º C) and 122º F (50º C). Select a shaded, dry place to mount the box. Insure that there is enough clearance for the cover to be removed.

3.6 Make Connection to Single Phase (1Ø) Control Box or Three Phase (3Ø) Starter

DANGER

Do not power the unit or run the pump until all electrical and plumbing connections are completed. Exception – to verify 3 phase motor rotation, it is acceptable to power the motor before it is attached to the water end to verify correct rotation. After checking rotation lock-out disconnect or circuit breaker in OFF position!

Verify that the disconnect or breaker is OFF before making any connections to the power supply. Always follow the National Electric Code (N.E.C.) in the U.S., or the Canadian Electrical Code in Canada, as well as all state, provincial, or local codes.

A. Single Phase (1Ø) Three-Wire Control Box Wiring

CAUTION

Connect the color coded motor leads to the motor control box terminals – Y (yellow), R (red), and B (black); and the Green or bare wire to the green ground screw.

Connect wires between the Load terminals on the pressure switch and control box terminals L1 and L2. Run a ground wire between the switch ground and the control box ground. See Fig. 7 or 8

B. Three Phase (3Ø) Starter Wiring

CAUTION

Connect the motor leads to T1, T2, and T3 on the 3 phase starter. Connect the ground wire to the ground screw in the starter box. Follow starter manufacturers instructions for connecting pressure switch (where used) to starter. See Fig. 9 or 10

3.7 Make Power Supply Connection

CAUTION

Provide a separate fused or circuit breaker protected branch circuit for the pump. Install a main disconnect switch in full view and easily accessible from the pressure switch and tank location.

3.4 Verify Voltage

Insure that motor nameplate voltage and power supply voltage are the same. Three-phase starter coils are very voltage sensitive, always verify actual supply voltage with a voltmeter. High or low voltage will damage motors and controls and is not covered under warranty.

3.5 Turn Supply Power Off

Use a disconnect switch where required by code. Turn the circuit breaker OFF and lock-out the disconnect switch in the OFF position to prevent accidentally starting the pump before you are ready.

Single phase:

With pressure switch – make the connection from the pressure switch Line terminals to the disconnect switch (where used) and then to the circuit breaker panel.

Without pressure switch – make the connection from the control box L1 and L2 terminals to the disconnect switch (where used) and then to the circuit breaker panel.

Three phase - make the connections between L1, L2, L3, and ground on the starter to the disconnect switch and then to the circuit breaker panel.

Three phase submersible motors require Class 10 Quick-Trip overload protection. Use Furnas Class 14 NEMA starters with ESP100 adjustable Class 10 overloads. You can also use Furnas Class 16 starters with ambient compensated “K” heaters (overloads) which you install in the starter. “K” heaters must be purchased separately. Consult the ITT MAID or F.E. AIM manual for other acceptable overload protection devices.

Note: when replacing a line shaft turbine or other above ground pump with a submersible you must change the Class 20 overloads in the starter to Class 10 quick-trip’s for proper motor overload protection. Use of Class 20 overloads voids the submersible motor warranty.

Three phase installations must be checked for motor rotation and phase unbalance. To reverse motor rotation switch (reverse) any two power leads. See the instructions for checking three phase unbalance in the Technical Section of this manual. Failure to check and correct three phase unbalance can cause premature motor failure and nuisance overload tripping.

4.0 OPERATE PUMP

Check amps and insure they are within nameplate amp range from motor data sheet or motor nameplate. Amps should be between Rated Input and Service Factor Amps. High amps may be caused by low or high voltage. Enter the amp readings in this manual along with the pump and motor model numbers and serial numbers. On all three phase systems a three phase unbalance test must be performed to insure a balanced power supply. Leave a copy of the 3Ø unbalance worksheet with this IOM at the job site for future reference.

On pressure tank/switch systems only – close the valve when the water clears and allow the pressure to build. If properly adjusted the switch should turn the pump off at the preset pressure. Open a few outlets and allow the pump to run through a few cycles. Check switch operation and verify that pressure settings are correct. Check all ﬁttings for leaks.

On manual systems, turn the pump off.

5.0 PAPERWORK AND IOM

Please give this IOM and your business card to the owner. A sticker with your name and phone number on the tank or control box is a great sales tool for future business!

4.1 Throttling Discharge on Start-Up

If the pump will be started or operated with an “open” discharge you must throttle the discharge before start-up. Install a ball, globe, or Cla-valve® in the discharge line. Open the valve to approximately 1⁄3 open on system start-up. This will prevent upthrust damage to the pump and motor bearings. You can open the valve when you get a good steady stream of water. Do not exceed the maximum operating range in gpm shown on the pump curve. If you do not know the maximum gpm for the pump, call the distributor who sold you the pump. Starting or running a pump with little or no head is a major cause of premature failure.

4.2 Throttling a High Static Level Well to Prevent Upthrust

A high static water level well may allow a pump to operate off the right side of the curve or outside the “Recommended Range” shown on the pump curve. We recommend using a “Dole®” ﬂow restrictor or throttling the discharge with a ball valve to prevent upthrust damage to the pump and motor. The maximum ﬂow must be within the pumps recommended operating range. If you use a ball valve, set it and remove the handle, tape the handle to the pipe. Tag the valve with a note saying, “Do not open this valve or pump may be damaged”. You can set the valve by installing a pressure gauge between the well and the valve and throttling the ﬂow/head to a value within the recommended range. You can also throttle by determining the actual ﬂow rate, see “Determining Flow Rates” in your catalog Technical Section.

Congratulations on completing a professional installation of a submersible pump.

6.0 ACCESSORIES

Pressure Tanks

Tanks should be sized to allow pumps over two (2) hp to run at least 2 minutes. If the pump averages 80 GPM it requires tanks to provide a 160 gallon “drawdown”. See your Water Products catalog for pressure tank data.

Low Water Protection

A low yield well should have low water protection added to the system. Contact your distributor for information on SymCom low water protection devices.

Electrical Panels

Customer Service will quote custom pump control panels. Please send written panel speciﬁcations to your authorized distributor. They will forward it to the Customer Service Group that supports their product line. Written speciﬁcations should include pump HP, Voltage, Phase, desired NEMA enclosure type, sequence of operation, special options needed, and a brief statement describing any special logic for alarms, timers, or duplexing features. The name and number of a contact person to answer questions is also appreciated and will speed your quote.

4.3 Start the Pump

Partially open a valve (boiler drain or faucet) in the system and turn the breaker to the ON position. Allow the pump to run until the water is clear. On three phase systems verify rotation, correct rotation will yield the highest ﬂow and pressure.

Single Phase Wiring — Cableado monofásico — Montage monophasé

Incoming Supply from Fuse Box or Circuit Breaker (1)

1. Suministro de entrada de la caja de fusibles o del cortacircuitos

L1 L2

R Y Blk

Red

(8)

(9) (10)

L1 L2

Disconnect Switch (2)

(4)

L1 L2

Black

Yellow

(3)

Three Wire Control Box

Three Wire – Direct Connected to Pressure Switch

Triﬁlar – conectado directamente al interruptor

Line

Load

Line

NOTE: SymCom PumpSaver (6)

(7)

por caída de presión

Moteur à trois ﬁls – relié au prossostat

Figure (Figura) 7

Incoming Supply from Fuse Box or Circuit Breaker

Pressure Switch

(5)

(1)

2. Interruptor de desconexión

3. Línea

4. Carga

5. Interruptor por caída de presión

6. NOTA: PumpSaver

7. Caja de control triﬁlar

8. Rojo

9. Amarillo

10. Negro

11. Contactador magnético

1. Courant d’entrée provenant de la boîte à fusibles ou du disjoncteur

2. Sectionneur

3. Ligne

4. Charge

5. Pressostat

6. Protection PumpSaver

7. Boîte de commande à trois ﬁls

8. Rouge

9. Jaune

L1 L2

R Y Blk

Red

(8)

(9)

T1 T2

L1 L2

Black

Yellow

(10)

Disconnect Switch (2)

(3)

Magnetic Contactor (11)

Three Wire Control Box (7)

Three Wire – Connected through Magnetic Contactor

Triﬁlar – conectado a través del contactador magnético

Moteur à trois ﬁls – relié par

contacteur magnétique

Line

(4)

Load

Line

Pressure Switch (5)

10. Noir

11. Contacteur magnétique

Figure (Figura) 8

Three Phase Wiring — Cableado trifásico — Montage triphasé

Incoming Supply from Fuse Box or Circuit Breaker (1)

1. Suministro de entrada de la caja de fusibles o del cortacircuitos

L1 L2 L3

T1 T2 T3

Incoming Supply from Fuse Box or Circuit Breaker (1)

(4)

(3)

Disconnect Switch (2)

Pressure Switch

Heaters (6)

Ambient Compensated Magnetic Starter with Quick-Trip Heaters

Three Phase Starter and Pressure Switch

Tres conexiones de fase

Pressostat et démarreur triphasé

(7)

Line

Load

(5)

Load

Line

Figure (Figura) 9

2. Interruptor de desconexión

3. Línea

4. Carga

5. Interruptor por caída de presión

6. Calentadores

7. Arrancador magnético con compensación ambiental con calentadores de disparo rápido

8. Interruptor por caída de presión u otros interruptores pilotos

9. Tierra

10. Puesta a tierra opcional del motor

11. Conexión de campo

12. Transformador de control (Las derivaciones deben coincidir con la tensión de suministro)

1. Courant d‘entrée provenant de la boîte à fusibles ou du disjoncteur

2. Sectionneur

3. Ligne

4. Charge

5. Pressostat

6. Dispositifs de protection contre la surcharge (DPS)

L1 L2

T1 T2 T3

Disconnect Switch (2)

Field Connected (11)

L1 L2

2 3

Ambient

Compensated

Magnetic Starter

with Quick-Trip

Heaters (7)

Optional Motor Grounding (10)

Three Phase Starter with Control Voltage Transformer

Arrancador trifásico con transformador de tensión de control

Démarreur triphasé avec transformateur de tension de commande

(9) GND

(3)

Control Transformer (Shunts must be matched to the Supply Voltage) (12)

(4)

Line

Load

Line

Pressure Switch or other Pilot Switches (8)

Figure (Figura) 10

7. Démarreur magnétique compensé (température ambiante) avec DPS à déclenchement rapide

8. Pressostat ou autre contacteur de commande

9. Terre

10. Mise à la terre optionnelle pour le moteur

11. Connexion sur place

12. Transformateur de commande (les circuits dérivés [ convenir à la tension d’alimentation)

shunts

] doivent

Technical Data

CAUTION

Technical Data

MOTOR INSULATION RESISTANCE READINGS

Normal Ohm/Megohm readings, ALL motors, between all leads and ground

To perform insulation resistance test, open breaker and disconnect all leads from QD control box or pressure switch. Connect one ohmmeter lead to any motor lead and one to metal drop pipe or a good ground. R x 100K Scale

Condition of Motor and Leads OHM Value Megohm Value

New motor, without power cable 20,000,000 (or more) 20.0 Used motor, which can be reinstalled in well 10,000,000 (or more) 10.0

Motor in well – Readings are power cable plus motor

New motor 2,000,000 (or more) 2.0 Motor in reasonably good condition 500,000 to 2,000,000 0.5 – 2.0 Motor which may be damaged or have damaged power cable

Do not pull motor for these reasons Motor deﬁnitely damaged or with damaged power cable

Pull motor and repair Failed motor or power cable

Pull motor and repair

Generator Sizing

Note: Always consult the generator manufacturer when questions arise.

These sizing charts are recommendations based on motor service factor loading for typical continuous duty generators. If you need to call the generator manufacturer, be prepared to tell them the motor KVA code, the service factor amperage, locked rotor amperage, phase, hertz, motor type, etc.

You must know which type generator you have before using the charts as the required generator size varies by type. Internally regulated generators are also called self-excited. Externally regulated generators are the most common. In addition to the Kw/KVA rating, the generator frequency (Hertz, typically

Less than 10,000 0 – 0.01

60 HZ in USA) is very important when operating pumping equipment because frequency variations affect pump output in direct relation to the pump Afﬁnity Laws. Operating under 60 hertz will reduce ﬂow and head while operating over 60 hertz will increase ﬂow, head, HP and amp draw and could overload the motor.

The generator should always be started before the pump/ motor is started and always stop the pump/motor before shutting down the generator. Operating generators at higher elevations or using natural gas as fuel can affect performance, consult the generator manufacturer for their recommendations in these instances.

20,000 to 500,000 0.02 – 0.5

10,000 to 20,000 0.01 – 0.02

Generator Recommendations

Externally Regulated Internally Regulated Motor HP KW KVA KW KVA Minimum Generator Rating

.5 2 2.5 1.5 1.9 .75 3 3.8 2 2.5 1 4 5 2.5 3.2

1.5 5 6.3 3 3.8 2 7.5 9.4 4 5 3 10 12.5 5 6.3 5 15 18.8 7.5 9.4

7.5 20 25 10 12.5

40 100 125 50 62.5 50 150 188 60 75 60 175 220 75 94 75 250 313 100 125 100 300 375 150 188 125 375 469 175 219 150 450 563 200 250 175 525 656 250 313 200 600 750 275 344

10 30 37.5 15 18.8

3-Wire

15 40 50 20 25

1Ø

20 60 75 25 31

and

25 75 94 30 37.5

3Ø

30 100 125 40 50

Motors

Technical Data (Continued)

Technical Data

Transformer Capacity Required for Submersible Motors – Single or Three Phase

Distribution transformers must be adequately sized to satisfy the KVA requirements of the submersible motor. When transformers are too small to supply the load, there is a reduction in voltage to the motor.

Table 1 references the motor horsepower rating, single phase and three phase, total effective KVA required, and the smallest transformer required for open or closed three phase systems. Open systems require larger transformers since only two transformers are used.

Other loads would add directly to the KVA sizing requirements of the transformer bank.

Table 1 – Transformer Capacity

Smallest KVA Rating – Each Transformers

Motor HP Open WYE Closed Total Effective or DELTA WYE or DELTA KVA Required 2 Transformers 3 Transformers

1½ 3 2 1 2 4 2 1.5 3 5 3 2 5 7.5 5 3 7½ 10 7.5 5 10 15 10 5 15 20 15 7.5 20 25 15 10 25 30 20 10 30 40 25 15 40 50 30 20 50 60 35 20 60 75 40 25 75 90 50 30 100 120 65 40 125 150 85 50 150 175 100 60 175 200 115 70 200 230 130 75

NOTE: Transformers shown are standard nominal KVA ratings. If power company experience and practice allows transformer loading higher than nominal rating under the speciﬁc operating conditions and maintains correct voltage and balance, such higher loading values may be used for transformer(s) to meet total effective KVA required.

Mounting Position

Motors are suitable for operation in mounting positions from vertical shaft up to horizontal. If 4 inch motors through 2 HP are started more than 10 times per day, it is recommended the shaft be tilted up at 15° from horizontal to minimize coast-down wear of the upthrust washer.

Frequency of Starts

The average number of starts per day over a period of months or years inﬂuences the life of a submersible pumping system. Excessive cycling affects the life of control components such as pressure switches, starters, relays and capacitors, plus splines and bearings. Rapid cycling can also cause motor overheating and winding failures.

The pump size, tank size and other controls should be selected to keep the starts per day as low as practical for longest life, based upon the maximum number of starts per 24 hour day, as shown in Table 2.

Motors over 2 HP should be allowed to run a minimum of 2 minutes to dissipate heat build up from starting current.

Table 2 – Number of Starts

Maximum Starts per 24 hour day

Motor Rating

½ HP through 5 HP 100 300 7½ HP through 30 HP 50 100 40 HP and over — 100

Single Phase Three Phase

Motor Cooling, Temperature and Time Ratings

All 4 inch CentriPro motors may be operated continuously in water up to 86º F. Optimum service life will be attained by maintaining a minimum ﬂow rate past the motor of .25 feet per second. Use a Flow Sleeve if velocity is below the .25'/sec, if the well is top feeding or when the pump is used in a large body of water or large tank.

Six (6) inch canned design motors from 5 – 40 HP will operate in water up to 95º F (35º C), without any de-rating of horsepower, with a minimum ﬂow rate of .5 ft./sec. past the motor. 6" – 50 HP and all 8" – 10" motors can operate in 77º F (25º C) water with .5'/sec velocity past the motor.

Table 3 – Minimum Flow Rates For Proper Motor Cooling

Diameter

4 1.2 – – 5 7 – – 6 13 7 – 7 20 23 – 8 30 41 9 10 50 85 53 12 80 139 107 14 110 198 170 16 150 276 313

Multiply gpm by .2271 for m3/Hr. Multiply gpm by 3.785 for l/min.

3.75" Diameter CP = 5.5" Dia. CP = 7.52" Dia.

Well or

4" CP or FE Motor 6" CP Motor 8" CP Motor

Sleeve

(inches)

.25'/sec .5'/sec. .5'/sec.

GPM Required

Three Phase, 4" Motor - Electrical Data, 60 Hertz, 3450 RPM

Full Load Service Factor

CentriPro # HP kW Volts SF Amps Watts Amps Watts

M30430 3 2.2 M50430 5 3.7 1.15 18.3 4850 20.2 5515 113 0.4-0.8

200

1.15 10.9 2890 12.0 3290 71 0.9-1.3

Locked Rotor

Amps

Line - Line

Resistance

M75430 7.5 5.5 1.15 27.0 7600 30.0 8800 165 0.5-0.6 M30432 3 2.2 M50432 5 3.7 1.15 15.7 4925 17.5 5650 93 .85-1.25

230

1.15 9.2 2880 10.1 3280 58.9 1.3-1.7

M75432 7.5 5.5 1.15 24 7480 26.4 8570 140 .55-.85 M30434 3 2.2 M50434 5 3.7 1.15 7.6 4810 8.5 5530 48 3.58-4.00 M75434 7.5 5.5 1.15 12.2 7400 13.5 8560 87 1.9-2.3

460

1.15 4.8 2920 5.3 3320 30 5.9-6.5

M100434 10 7.5 1.15 15.6 9600 17.2 11000 110 1.8-2.2

M30437 3 2.2 M50437 5 3.7 1.15 7.0 5080 7.6 5750 55 3.6-4.2

575

1.15 3.7 2850 4.1 3240 21.1 9.4-9.7

M75437 7.5 5.5 1.15 9.1 7260 10.0 8310 55 3.6-4.2

Generation II - 3-Wire, Single Phase 4" Motors - Electrical data, 60 Hertz, 3450 RPM

Full Load Service Factor

Type

3-Wire

with CSCR

(CR) or

Magnetic

Contactor

(MC)

Control

Box

¹ A CSCR control box with a CR sufﬁx can be replaced by a Magnetic Contactor model ending in MC.

Order

No.

M30412 3 2.2

M50412 5 3.7

HP kW Volts SF Amps Watts Amps Watts

230 1.15

Y – 14.3 B – 12.0 R – 5.7

Y – 24.0 B – 19.1 R – 10.2

3170

5300

Y – 16.5 B – 13.9 R – 5.6

Y – 27.0 B – 22.0 R – 10.0

Locked

Rotor Amps

3620 76

6030 101

Winding

Resistance

Main

(B-Y)

1.1 -

1.4

.62 -

.76

Start (R-Y)

2.0 -

2.5

1.36 -

1.66

Required

Control Box

CB30412CR or

CB30412MC

CB50412CR or

CB50412MC

6" SINGLE PHASE MOTORS AND REQUIRED CONTROL BOXES

Order No.

6M051 5 3.7 24 4987 27.5 5735 124 CB05MC (3R) 6M071 7.5 5.5 6M101 10 7.5 50 10135 58 11830 202 CB10MC (3R) 6M151 15 11 72 15180 85 18050 275 CB15MC (3R)

➀ NEMA 3R control boxes will be replacing the current models.

Motor

HP kW Volts Phase

230 1 6” x 6” 1.15

Motor Dia.

vs Flange Dia.

Rated Input Service Factor

S.F.

Amps Watts Amps Watts

36 7675 41 8950 167 CB07MC (3R)

L.R. Control Box

Amps Order No.

6-10" THREE PHASE MOTORS

Motor

Order No.

6M058 5 3.7 200 17.5 4910 19.5 5610 124 6M052 5 3.7 230 15.0 4857 17.0 5520 110 6M054 5 3.7 460 7.5 4857 8.5 5520 55 6M078 7.5 5.5 200 25.4 7180 28.5 8230 158 6M072 7.5 5.5 230 22.0 7127 26.0 8140 144 6M074 7.5 5.5 460 11.0 7127 13.0 8140 72 6M108 10 7.5 200 33.3 9360 37.2 10700 236 6M102 10 7.5 230 29.0 9407 33.0 10730 208 6M104 10 7.5 460 14.5 9407 16.5 10730 104 6M158 15 11 200 47.4 13700 53.5 15710 347 6M152 15 11 230 3 6" x 6" 1.15 42.0 13700 46.0 15800 320 6M154 15 11 460 21.0 13700 23.0 15800 160 6M208 20 15 200 61.2 18040 69.5 20820 431 6M202 20 15 230 54.0 17930 60.0 20650 392 6M204 20 15 460 27.0 17930 30.0 20650 196 6M258 25 18.5 200 77.3 22740 87.5 26190 578 6M252 25 18.5 230 68.0 22470 76.0 25800 530 6M254 25 18.5 460 34.0 22470 37.0 25800 265 6M308 30 22 200 91.8 27000 104.0 31120 674 6M302 30 22 230 82.0 27130 94.0 31160 610 6M304 30 22 460 41.0 27130 47.0 31160 305 6M404 40 30 460 66M504 50 37 460 70.0 45210 79.0 52380 465 86M504 50 37 460 86M604 60 45 460 80.0 52850 90.0 60900 510 8M754 75 55 460 3 1.15 96.0 65900 109.0 76100 650 8M1004 100 75 460 8M1254 125 90 460 160.0 110800 180.0 126000 980 8M1504 150 110 460 195.0 130700 220.0 152000 1060 10M2004 200 150 460 10 "x 10" 235.0 171100 270.0 198600 1260

5-30 HP, 3 Phase 230 and 460 Motors have adjustable voltage feature, change voltage plugs to convert from 230V to 460V operation. Spare Change Plug Order No's are: PLUG-230V or PLUG-460V.

HP kW Volts Phase

Motor Dia.

vs Flange Dia.

6" x 6"

8" x 6"

8" x 8"

Amps Watts Amps Watts

53.0 35530 60.0 41100 340

65.0 44360 73.0 51000 435

127.0 87600 145.0 101300 795

Rated Input Service Factor

S.F.

L.R.

Amps

➀

6" SINGLE PHASE MOTORS

Motor

Order No.

6M051 5 3.7 74.8 G 2.172 0.512 2.627 6M071 7.5 5.5 6M101 10 7.5 73.6 E 1.052 0.316 1.310 6M151 15 11 73.7 D 0.678 0.230 0.850

HP kW Volts Phase

230 1

Efﬁciency %

F.L.

72.9 F 1.401 0.400 1.774

Resistance - Ohms

KVA

Code

R - Y B - Y R - B

6-10" THREE PHASE MOTORS

Order No.

6M058 5 3.7 200 75.9 K 0.618 50 25 6M052 5 3.7 230 76.8 K 0.806 45 20 6M054 5 3.7 460 76.8 K 3.050 25 10 6M078 7.5 5.5 200 77.9 J 0.504 80 40 6M072 7.5 5.5 230 78.5 J 0.651 70 30 6M074 7.5 5.5 460 78.5 J 2.430 35 15 6M108 10 7.5 200 79.7 K 0.315 100 50 6M102 10 7.5 230 79.3 K 0.448 90 40 6M104 10 7.5 460 79.3 K 1.619 45 20 6M158 15 11 200 81.7 K 0.213 175 70 6M152 15 11 230 81.7 K 0.312 150 60 6M154 15 11 460 81.7 K 1.074 70 30 6M208 20 15 200 82.7 J 0.189 200 90 6M202 20 15 230 83.2 J 0.258 175 70 6M204 20 15 460 6M258 25 18.5 200 82.0 K 0.146 250 110 6M252 25 18.5 230 83.0 K 0.210 225 90 6M254 25 18.5 460 83.0 K 0.666 110 45 6M308 30 22 200 82.9 J 0.119 300 125 6M302 30 22 230 82.5 K 0.166 250 100 6M304 30 22 460 82.5 K 0.554 125 50 6M404 40 30 460 84.0 H 0.446 175 70 66M504 50 37 460 82.5 J 0.388 225 90 86M504 50 37 460 84.1 H 0.331 200 90 86M604 60 45 460 84.7 H 0.278 250 110 8M754 75 55 460 84.9 H 0.218 300 125 8M1004 100 75 460 85.2 H 0.164 400 175 8M1254 125 90 460 84.2 G 0.132 500 225 8M1504 150 110 460 85.6 G 0.115 600 250 10M2004 200 150 460 87.2 F 0.0929 800 350

Motor

HP kW Volts Phase

F.L. KVA Line - Line

Efﬁciency % Code Resistance

83.2 J 0.861 90 35

Time Delay Fuse

Standard Dual Element

THREE PHASE POWER UNBALANCE

A full three phase supply consisting of three individual transformers or one three phase transformer is recommended. “Open” delta or wye connections using only two transformers can be used, but are more likely to cause poor performance, overload tripping or early motor failure due to current unbalance.

Check the current in each of the three motor leads and calculate the current unbalance as explained below.

If the current unbalance is 2% or less, leave the leads as connected.

If the current unbalance is more than 2%, current readings should be checked on each leg using each of the three possible hook-ups. Roll the motor leads across the starter in the same direction to prevent motor reversal.

Hookup 1 Hookup 2 Hookup 3 Starter Terminals L1 L2 L3 L1 L2 L3 L1 L2 L3

Motor Leads R B Y Y R B B Y R T3 T1 T2 T2 T3 T1 T1 T2 T3

To calculate percent of current unbalance:

A. Add the three line amp values together. B. Divide the sum by three, yielding average current. C. Pick the amp value which is furthest from the average

current (either high or low).

D. Determine the difference between this amp value

(furthest from average) and the average.

E. Divide the difference by the average.

Multiply the result by 100 to determine percent of unbalance.

Current unbalance should not exceed 5% at service factor load or 10% at rated input load. If the unbalance cannot be corrected by rolling leads, the source of the unbalance must be located and corrected. If, on the three possible hookups, the leg farthest from the average stays on the same power lead, most of the unbalance is coming from the power source.

Contact your local power company to resolve the imbalance.

Example: T3-R = 51 amps T2-Y = 50 amps T1-B = 50 amps T1-B = 46 amps T3-R = 48 amps T2-Y = 49 amps T2-Y = 53 amps T1-B = 52 amps T3-R = 51 amps Total = 150 amps Total = 150 amps Total = 150 amps ÷ 3 = 50 amps ÷ 3 = 50 amps ÷ 3 = 50 amps — 46 = 4 amps — 48 = 2 amps — 49 = 1 amps 4 ÷ 50 = .08 or 8% 2 ÷ 50 = .04 or 4% 1 ÷ 50 = .02 or 2%

+ 33 hidden pages