Toshiba RAS-18SAV-E2, RAS-22SKV2-E, RAS-18SAV2-E, RAS-22SAV2-E, RAS-22SAV-E2 SERVICE MANUAL

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FILE NO. SVM-10050-1

SERVICE MANUAL

AIR-CONDITIONER

SPLIT TYPE

Indoor Unit

<High Wall, Heat Pump Type>

RAS-18, 22SKV-E RAS-18, 22SKVR-E RAS-18, 22SKV2-E

RAS-18, 22SKV-A

RAS-18, 22SKVR-A

RAS-18, 22SKV-ND

Outdoor Unit

<Heat Pump Type>

RAS-18, 22SAV-E2 RAS-18, 22SAV2-E RAS-18, 22SAV2-A

R410A

Revised on May, 2010

FILE NO. SVM-10050

CONTENTS

1.

SAFETY PRECAUTIONS ..........................................................................

3

2.

SPECIFICATIONS......................................................................................

5

3.

REFRIGERANT R410A ...........................................................................

12

4.

CONSTRUCTION VIEWS ........................................................................

20

5.

WIRING DIAGRAM ..................................................................................

23

6.

SPECIFICATIONS OF ELECTRICAL PARTS .........................................

24

7.

REFRIGERANT CYCLE DIAGRAM ........................................................

25

8.

CONTROL BLOCK DIAGRAM ................................................................

28

9.

OPERATION DESCRIPTION ...................................................................

31

10.

INSTALLATION PROCEDURE ................................................................

56

11.

HOW TO DIAGNOSE THE TROUBLE ......................................................

69

12. HOW TO REPLACE THE MAIN PARTS ...................................................

93

13.

EXPLODED VIEWS AND PARTS LIST .................................................

110

– 2 –

FILE NO. SVM-10050

1. SAFETY PRECAUTIONS

For general public use

Power supply cord of outdoor unit shall be more than 1.5 mm ² (H07RN-F or 60245IEC66) polychloroprene sheathed flexible cord.

Read this “SAFETY PRECAUTIONS” carefully before servicing.

The precautions described below include the important items regarding safety. Observe them without fail.

After the servicing work, perform a trial operation to check for any problem.

Turn off the main power supply switch (or breaker) before the unit maintenance.

CAUTION

New Refrigerant Air Conditioner Installation

THIS AIR CONDITIONER ADOPTS THE NEW HFC REFRIGERANT (R410A) WHICH DOES NOT DESTROY OZONE LAYER.

R410A refrigerant is apt to be affected by impurities such as water, oxidizing membrane, and oils because the working pressure of R410A refrigerant is approx. 1.6 times of refrigerant R22. Accompanied with the adoption of the new refrigerant, the refrigeration machine oil has also been changed. Therefore, during installation work, be sure that water, dust, former refrigerant, or refrigeration machine oil does not enter into the new type refrigerant R410A air conditioner circuit.

To prevent mixing of refrigerant or refrigerating machine oil, the sizes of connecting sections of charging port on main unit and installation tools are different from those used for the conventional refrigerant units.

Accordingly, special tools are required for the new refrigerant (R410A) units. For connecting pipes, use new and clean piping materials with high pressure fittings made for R410A only, so that water and/or dust does not enter. Moreover, do not use the existing piping because there are some problems with pressure fittings and possible impurities in existing piping.

CAUTION

TO DISCONNECT THE APPLIANCE FROM THE MAIN POWER SUPPLY

This appliance must be connected to the main power supply by a circuit breaker or a switch with a contact separation of at least 3 mm.

DANGER

ASK AN AUTHORIZED DEALER OR QUALIFIED INSTALLATION PROFESSIONAL TO INSTALL/ MAINTAIN THE AIR CONDITIONER.

INAPPROPRIATE SERVICING MAY RESULT IN WATER LEAKAGE, ELECTRIC SHOCK OR FIRE.

TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.

DANGER: HIGH VOLTAGE

The high voltage circuit is incorporated.

Be careful to do the check service, as the electric shock may be caused in case of touching parts on the P.C. board by hand.

CORRECTLY CONNECT THE CONNECTING CABLE. IF THE CONNECTING CABLE IS INCORRECTLY CONNECTED, ELECTRIC PARTS MAY BE DAMAGED.

CHECK THAT THE EARTH WIRE IS NOT BROKEN OR DISCONNECTED BEFORE SERVICE AND INSTALLATION. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.

3 –

FILE NO. SVM-10050

DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS. FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.

TO PREVENT THE INDOOR UNIT FROM OVERHEATING AND CAUSING A FIRE HAZARD, PLACE THE UNIT WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEAT REGISTERS, FURNACE, STOVES, ETC.

WHEN MOVING THE AIR CONDITIONER FOR INSTALLATION IN ANOTHER PLACE, BE VERY CAREFUL NOT TO ALLOW THE SPECIFIED REFRIGERANT (R410A) TO BECOME MIXED WITH ANY OTHER GASEOUS BODY INTO THE REFRIGERATION CIRCUIT. IF AIR OR ANY OTHER GAS IS MIXED IN THE REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CIRCUIT WILL BECOME ABNORMALLY HIGH AND IT MAY RESULT IN THE PIPE BURSTING AND POSSIBLE PERSONNEL INJURIES.

IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE SERVICE WORK AND THE INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM.

IF THE REFRIGERANT GAS IS HEATED, SUCH AS BY FIRE, GENERATION OF POISONOUS GAS MAY RESULT.

WARNING

Never modify this unit by removing any of the safety guards or bypass any of the safety interlock switches.

Do not install in a place which cannot bear the weight of the unit. Personal injury and property damage can result if the unit falls.

After the installation work, confirm that refrigerant gas does not leak.

If refrigerant gas leaks into the room and flows near a fire source, such as a cooking range, noxious gas may generate.

The electrical work must be performed by a qualified electrician in accordance with the Installation Manual. Make sure the air conditioner uses an exclusive circuit.

An insufficient circuit capacity or inappropriate installation may cause fire.

When wiring, use the specified cables and connect the terminals securely to prevent external forces applied to the cable from affecting the terminals.

Be sure to provide grounding.

Do not connect ground wires to gas pipes, water pipes, lightning rods or ground wires for telephone cables.

Conform to the regulations of the local electric company when wiring the power supply.

Inappropriate grounding may cause electric shock.

CAUTION

Exposure of unit to water or other moisture before installation may result in an electrical short. Do not store in a wet basement or expose to rain or water.

Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify the noise level of the unit or where noise or discharged air might disturb neighbors.

To avoid personal injury, be careful when handling parts with sharp edges.

Perform the specified installation work to guard against an earthquake.

If the air conditioner is not installed appropriately, accidents may occur due to the falling unit.

For Reference:

If a heating operation would be continuously performed for a long time under the condition that the outdoor temperature is 0°C or lower, drainage of defrosted water may be difficult due to freezing of the bottom plate, resulting in a trouble of the cabinet or fan.

It is recommended to procure an antifreeze heater locally for a safe installation of the air conditioner.

For details, contact the dealer.

– 4 –

FILE NO. SVM-10050

2. SPECIFICATIONS

2-1. Specifications

RAS-18SKV-E / RAS-18SAV-E2

RAS-22SKV-E / RAS-22SAV-E2

Unit model

Indoor

 

 

RAS-18SKV-E

RAS-22SKV-E

Outdoor

 

 

RAS-18SAV-E2

RAS-22SAV-E2

 

 

 

Cooling capacity

 

 

(kW)

 

5.0

6.0

 

Cooling capacity range

 

(kW)

1.1 – 6.0

1.2 – 6.7

Heating capacity

 

 

(kW)

 

5.8

7.0

 

Heating capacity range

 

(kW)

0.8 – 6.3

1.0 – 7.5

Power supply

 

 

 

1 Ph / 50Hz / 220 – 240V, 1 Ph / 60Hz / 220 – 230V

 

 

Operation mode

 

Cooling

 

Heating

Cooling

 

Heating

 

Indoor

Running current

(A)

0.30 – 0.28

 

0.30 – 0.28

0.38 – 0.35

 

0.38 – 0.35

 

Power consumption

(W)

40

 

40

50

 

50

 

 

 

 

Electric

 

Power factor

(%)

60

 

60

60

 

60

 

Operation mode

 

Cooling

 

Heating

Cooling

 

Heating

characteristic

 

 

 

 

 

Running current

(A)

6.40 – 5.87

 

6.98 – 6.40

8.93 – 8.19

 

9.18 – 8.42

 

 

 

 

 

Outdoor

Power consumption

(W)

1380

 

1520

1945

 

2000

 

 

Power factor

(%)

98

 

99

99

 

99

 

 

Starting current

(A)

7.28-6.68

9.56-8.77

COP

 

 

 

3.52

 

3.72

3.01

 

3.41

Sound pressure

Indoor

H / M+ / M / L+ / L

(dB-A)

44/41/38/35/32

44/41/39/35/32

47/44/41/38/35

47/44/42/38/35

level

Outdoor

H

(dB-A)

49

 

50

53

 

52

Sound power

Indoor

H / M+ / M / L+ / L

(dB-A)

59/56/53/50/47

59/56/54/50/47

62/59/56/53/50

62/59/57/53/50

level

Outdoor

H

(dB-A)

64

 

65

68

 

67

 

Unit model

 

 

RAS-18SKV-E

RAS-22SKV-E

 

 

Height

(mm)

 

320

320

 

 

Dimension

Width

(mm)

1050

1050

Indoor unit

 

Depth

(mm)

 

228

228

 

 

Net weight

 

(kg)

 

13

13

 

 

Fan motor output

(W)

 

30

30

 

 

Air flow rate

(Cooling/Heating)

(m³/min)

15.9 / 16.5

17.7 / 18.0

 

Unit model

 

 

RAS-18SAV-E2

RAS-22SAV-E2

 

 

Height

(mm)

 

550

550

 

 

Dimension

Width

(mm)

 

780

780

 

 

 

Depth

(mm)

 

290

290

 

Outdoor unit

Net weight

 

(kg)

 

41

41

 

 

Motor output

(W)

1100

1100

 

 

 

Compressor

Type

 

Twin rotary type with DC-inverter variable speed control

 

 

Model

 

DA130A1F-27F

DA150A1F-20F

 

Fan motor output

(W)

 

43

43

 

 

Air flow rate

(Cooling/Heating)

(m³/min)

36.3 / 31.9

38.6 / 37.2

 

Type

 

 

Flare connection

Flare connection

 

Indoor unit

Liquid side

(mm)

Ø6.35

Ø6.35

 

Gas side

(mm)

Ø12.70

Ø12.70

 

 

Piping

Outdoor unit

Liquid side

(mm)

Ø6.35

Ø6.35

connection

Gas side

(mm)

Ø12.70

Ø12.70

 

 

Maximum length

(m)

 

20

20

 

 

Maximum chargeless length

(m)

 

15

15

 

 

Maximum height difference

(m)

 

10

10

 

Refrigerant

Name of refrigerant

 

R410A

R410A

Weight

 

(kg)

 

1.40

1.40

 

 

 

 

 

Wiring connection

 

Power supply

 

 

3 Wires: includes earth (Outdoor)

 

 

Interconnection

 

 

 

4 Wires: includes earth

 

 

 

 

 

 

 

Usable temperature range

Indoor (Cooling/Heating)

(°C)

21 ~ 32 / ~ 28

21 ~ 32 / ~ 28

Outdoor (Cooling/Heating)

(°C)

–10 ~ 46 / –15 ~ 24

–10 ~ 46 /–15 ~ 24

 

 

 

 

Installation plate

 

 

1

1

 

 

 

Wireless remote controller

 

 

1

1

 

 

 

Batteries

 

 

2

2

 

 

 

Remote controller holder

 

 

1

1

 

 

 

Toshiba New IAQ filter

 

 

4

4

 

Accessory

Indoor unit

Mounting screw

 

6 (Ø4 × 25L)

6 (Ø4 × 25L)

 

Remote controller holder

 

2 (Ø3.1L × 16L)

2 (Ø3.1L × 16L)

 

 

 

 

 

Pan head wood screw

 

 

 

 

 

 

 

 

 

 

 

 

Plasma air purifier

 

 

 

 

 

Installation manual

 

 

1

1

 

 

 

Owner’s manual

 

 

1

1

 

 

Outdoor unit

Drain nipple

 

 

1

1

 

 

Water-proof rubber cap

 

 

2

2

 

 

 

 

 

 

The specifications may be subject to change without notice for purpose of improvement.

5 –

FILE NO. SVM-10050

RAS-18SKVR-E / RAS-18SAV-E2

RAS-22SKVR-E / RAS-22SAV-E2

Unit model

Indoor

 

 

RAS-18SKVR-E

RAS-22SKVR-E

Outdoor

 

 

RAS-18SAV-E2

RAS-22SAV-E2

 

 

 

Cooling capacity

 

 

(kW)

 

5.0

6.0

 

Cooling capacity range

 

(kW)

1.1 – 6.0

1.2 – 6.7

Heating capacity

 

 

(kW)

 

5.8

7.0

 

Heating capacity range

 

(kW)

0.8 – 6.3

1.0 – 7.5

Power supply

 

 

 

1 Ph / 50Hz / 220 – 240V, 1 Ph / 60Hz / 220 – 230V

 

 

Operation mode

 

Cooling

 

Heating

Cooling

 

Heating

 

Indoor

Running current

(A)

0.30 – 0.28

 

0.30 – 0.28

0.38 – 0.35

 

0.38 – 0.35

 

Power consumption

(W)

40

 

40

50

 

50

 

 

 

 

Electric

 

Power factor

(%)

60

 

60

60

 

60

 

Operation mode

 

Cooling

 

Heating

Cooling

 

Heating

characteristic

 

 

 

 

 

Running current

(A)

6.40 – 5.87

 

6.98 – 6.40

8.93 – 8.19

 

9.18 – 8.42

 

 

 

 

 

Outdoor

Power consumption

(W)

1380

 

1520

1945

 

2000

 

 

Power factor

(%)

98

 

99

99

 

99

 

 

Starting current

(A)

7.28-6.68

9.56-8.77

COP

 

 

 

3.52

 

3.72

3.01

 

3.41

Sound pressure

Indoor

H / M+ / M / L+ / L

(dB-A)

44/41/38/35/32

44/41/39/35/32

47/44/41/38/35

47/44/42/38/35

level

Outdoor

H

(dB-A)

49

 

50

53

 

52

Sound power

Indoor

H / M+ / M / L+ / L

(dB-A)

59/56/53/50/47

59/56/54/50/47

62/59/56/53/50

62/59/57/53/50

level

Outdoor

H

(dB-A)

64

 

65

68

 

67

 

Unit model

 

 

RAS-18SKVR-E

RAS-22SKVR-E

 

 

Height

(mm)

 

320

320

 

 

Dimension

Width

(mm)

1050

1050

Indoor unit

 

Depth

(mm)

 

228

228

 

 

Net weight

 

(kg)

 

13

13

 

 

Fan motor output

(W)

 

30

30

 

 

Air flow rate

(Cooling/Heating)

(m³/min)

15.9 / 16.5

17.7 / 18.0

 

Unit model

 

 

RAS-18SAV-E2

RAS-22SAV-E2

 

 

Height

(mm)

 

550

550

 

 

Dimension

Width

(mm)

 

780

780

 

 

 

Depth

(mm)

 

290

290

 

Outdoor unit

Net weight

 

(kg)

 

41

41

 

 

Motor output

(W)

1100

1100

 

 

 

Compressor

Type

 

Twin rotary type with DC-inverter variable speed control

 

 

Model

 

DA130A1F-27F

DA150A1F-20F

 

Fan motor output

(W)

 

43

43

 

 

Air flow rate

(Cooling/Heating)

(m³/min)

36.3 / 31.9

38.6 / 37.2

 

Type

 

 

Flare connection

Flare connection

 

Indoor unit

Liquid side

(mm)

Ø6.35

Ø6.35

 

Gas side

(mm)

Ø12.70

Ø12.70

 

 

Piping

Outdoor unit

Liquid side

(mm)

Ø6.35

Ø6.35

connection

Gas side

(mm)

Ø12.70

Ø12.70

 

 

Maximum length

(m)

 

20

20

 

 

Maximum chargeless length

(m)

 

15

15

 

 

Maximum height difference

(m)

 

10

10

 

Refrigerant

Name of refrigerant

 

R410A

R410A

Weight

 

(kg)

 

1.40

1.40

 

 

 

 

 

Wiring connection

 

Power supply

 

 

3 Wires: includes earth (Outdoor)

 

 

Interconnection

 

 

 

4 Wires: includes earth

 

 

 

 

 

 

 

Usable temperature range

Indoor (Cooling/Heating)

(°C)

21 ~ 32 / ~ 28

21 ~ 32 / ~ 28

Outdoor (Cooling/Heating)

(°C)

–10 ~ 46 / –15 ~ 24

–10 ~ 46 /–15 ~ 24

 

 

 

 

Installation plate

 

 

1

1

 

 

 

Wireless remote controller

 

 

1

1

 

 

 

Batteries

 

 

2

2

 

 

 

Remote controller holder

 

 

1

1

 

 

 

Toshiba New IAQ filter

 

 

2

2

 

Accessory

Indoor unit

Mounting screw

 

6 (Ø4 × 25L)

6 (Ø4 × 25L)

 

Remote controller holder

 

2 (Ø3.1L × 16L)

2 (Ø3.1L × 16L)

 

 

 

 

 

Pan head wood screw

 

 

 

 

 

 

 

 

 

 

 

 

Plasma air purifier

 

 

1

1

 

 

 

Installation manual

 

 

1

1

 

 

 

Owner’s manual

 

 

1

1

 

 

Outdoor unit

Drain nipple

 

 

1

1

 

 

Water-proof rubber cap

 

 

2

2

 

 

 

 

 

 

The specifications may be subject to change without notice for purpose of improvement.

6 –

FILE NO. SVM-10050

RAS-18SKV2-E / RAS-18SAV2-E

RAS-22SKV2-E / RAS-22SAV2-E

Unit model

Indoor

 

 

RAS-18SKV2-E

RAS-22SKV2-E

Outdoor

 

 

RAS-18SAV2-E

RAS-22SAV2-E

 

 

 

Cooling capacity

 

 

(kW)

 

5.0

6.0

 

Cooling capacity range

 

(kW)

1.1 – 6.0

1.2 – 6.7

Heating capacity

 

 

(kW)

 

5.8

7.0

 

Heating capacity range

 

(kW)

0.8 – 6.3

1.0 – 7.5

Power supply

 

 

 

1 Ph / 50Hz / 220 – 240V, 1 Ph / 60Hz / 220 – 230V

 

 

Operation mode

 

Cooling

 

Heating

Cooling

 

Heating

 

Indoor

Running current

(A)

0.30 – 0.28

 

0.30 – 0.28

0.38 – 0.35

 

0.38 – 0.35

 

Power consumption

(W)

40

 

40

50

 

50

 

 

 

 

Electric

 

Power factor

(%)

60

 

60

60

 

60

 

Operation mode

 

Cooling

 

Heating

Cooling

 

Heating

characteristic

 

 

 

 

 

Running current

(A)

6.40 – 5.87

 

6.98 – 6.40

8.93 – 8.19

 

9.18 – 8.42

 

 

 

 

 

Outdoor

Power consumption

(W)

1380

 

1520

1945

 

2000

 

 

Power factor

(%)

98

 

99

99

 

99

 

 

Starting current

(A)

7.28-6.68

9.56-8.77

COP

 

 

 

3.52

 

3.72

3.01

 

3.41

Sound pressure

Indoor

H / M+ / M / L+ / L

(dB-A)

44/41/38/35/32

44/41/39/35/32

47/44/41/38/35

47/44/42/38/35

level

Outdoor

H

(dB-A)

49

 

50

53

 

52

Sound power

Indoor

H / M+ / M / L+ / L

(dB-A)

59/56/53/50/47

59/56/54/50/47

62/59/56/53/50

62/59/57/53/50

level

Outdoor

H

(dB-A)

64

 

65

68

 

67

 

Unit model

 

 

RAS-18SKV2-E

RAS-22SKV2-E

 

 

Height

(mm)

 

320

320

 

 

Dimension

Width

(mm)

1050

1050

Indoor unit

 

Depth

(mm)

 

228

228

 

 

Net weight

 

(kg)

 

13

13

 

 

Fan motor output

(W)

 

30

30

 

 

Air flow rate

(Cooling/Heating)

(m³/min)

15.9 / 16.5

17.7 / 18.0

 

Unit model

 

 

RAS-18SAV2-E

RAS-22SAV2-E

 

 

Height

(mm)

 

550

550

 

 

Dimension

Width

(mm)

 

780

780

 

 

 

Depth

(mm)

 

290

290

 

Outdoor unit

Net weight

 

(kg)

 

41

41

 

 

Motor output

(W)

1100

1100

 

 

 

Compressor

Type

 

Twin rotary type with DC-inverter variable speed control

 

 

Model

 

DA130A1F-27F

DA150A1F-20F

 

Fan motor output

(W)

 

43

43

 

 

Air flow rate

(Cooling/Heating)

(m³/min)

36.3 / 31.9

38.6 / 37.2

 

Type

 

 

Flare connection

Flare connection

 

Indoor unit

Liquid side

(mm)

Ø6.35

Ø6.35

 

Gas side

(mm)

Ø12.70

Ø12.70

 

 

Piping

Outdoor unit

Liquid side

(mm)

Ø6.35

Ø6.35

connection

Gas side

(mm)

Ø12.70

Ø12.70

 

 

Maximum length

(m)

 

20

20

 

 

Maximum chargeless length

(m)

 

15

15

 

 

Maximum height difference

(m)

 

10

10

 

Refrigerant

Name of refrigerant

 

R410A

R410A

Weight

 

(kg)

 

1.40

1.40

 

 

 

 

 

Wiring connection

 

Power supply

 

 

3 Wires: includes earth (Outdoor)

 

 

Interconnection

 

 

 

4 Wires: includes earth

 

 

 

 

 

 

 

Usable temperature range

Indoor (Cooling/Heating)

(°C)

21 ~ 32 / ~ 28

21 ~ 32 / ~ 28

Outdoor (Cooling/Heating)

(°C)

–10 ~ 46 / –15 ~ 24

–10 ~ 46 /–15 ~ 24

 

 

 

 

Installation plate

 

 

1

1

 

 

 

Wireless remote controller

 

 

1

1

 

 

 

Batteries

 

 

2

2

 

 

 

Remote controller holder

 

 

1

1

 

 

 

Toshiba New IAQ filter

 

 

4

4

 

Accessory

Indoor unit

Mounting screw

 

6 (Ø4 × 25L)

6 (Ø4 × 25L)

 

Remote controller holder

 

2 (Ø3.1L × 16L)

2 (Ø3.1L × 16L)

 

 

 

 

 

Pan head wood screw

 

 

 

 

 

 

 

 

 

 

 

 

Plasma air purifier

 

 

 

 

 

Installation manual

 

 

1

1

 

 

 

Owner’s manual

 

 

1

1

 

 

Outdoor unit

Drain nipple

 

 

1

1

 

 

Water-proof rubber cap

 

 

2

2

 

 

 

 

 

 

The specifications may be subject to change without notice for purpose of improvement.

7 –

FILE NO. SVM-10050-1

RAS-18SKV-A / RAS-18SAV2-A

RAS-22SKV-A / RAS-22SAV2-A

Unit model

Indoor

 

 

RAS-18SKV-A

RAS-22SKV-A

Outdoor

 

 

RAS-18SAV2-A

RAS-22SAV2-A

 

 

 

Cooling capacity

 

 

(kW)

 

5.0

6.0

 

Cooling capacity range

 

(kW)

1.1 – 6.0

1.2 – 6.7

Heating capacity

 

 

(kW)

 

5.8

7.0

 

Heating capacity range

 

(kW)

0.8 – 6.3

1.0 – 7.5

Power supply

 

 

 

 

 

1 Ph / 50Hz / 220 – 240V

 

 

 

Operation mode

 

Cooling

 

Heating

Cooling

 

Heating

 

Indoor

Running current

(A)

0.30 – 0.28

 

0.30 – 0.28

0.38 – 0.35

 

0.38 – 0.35

 

Power consumption

(W)

40

 

40

50

 

50

 

 

 

 

Electric

 

Power factor

(%)

60

 

60

60

 

60

 

Operation mode

 

Cooling

 

Heating

Cooling

 

Heating

characteristic

 

 

 

 

 

Running current

(A)

6.40 – 5.87

 

6.98 – 6.40

8.93 – 8.19

 

9.18 – 8.42

 

 

 

 

 

Outdoor

Power consumption

(W)

1380

 

1520

1945

 

2000

 

 

Power factor

(%)

98

 

99

99

 

99

 

 

Starting current

(A)

7.28-6.68

9.56-8.77

COP

 

 

 

3.52

 

3.72

3.01

 

3.41

Sound pressure

Indoor

H / M+ / M / L+ / L

(dB-A)

44/41/38/35/32

44/41/39/35/32

47/44/41/38/35

47/44/42/38/35

level

Outdoor

H

(dB-A)

49

 

50

53

 

52

Sound power

Indoor

H / M+ / M / L+ / L

(dB-A)

59/56/53/50/47

59/56/54/50/47

62/59/56/53/50

62/59/57/53/50

level

Outdoor

H

(dB-A)

64

 

65

68

 

67

 

Unit model

 

 

RAS-18SKV-A

RAS-22SKV-A

 

 

Height

(mm)

 

320

320

 

 

Dimension

Width

(mm)

1050

1050

Indoor unit

 

Depth

(mm)

 

228

228

 

 

Net weight

 

(kg)

 

13

13

 

 

Fan motor output

(W)

 

30

30

 

 

Air flow rate

(Cooling/Heating)

(m³/min)

15.9 / 16.5

17.7 / 18.0

 

Unit model

 

 

RAS-18SAV2-A

RAS-22SAV2-A

 

 

Height

(mm)

 

550

550

 

 

Dimension

Width

(mm)

 

780

780

 

 

 

Depth

(mm)

 

290

290

 

Outdoor unit

Net weight

 

(kg)

 

41

41

 

 

Motor output

(W)

1100

1100

 

 

 

Compressor

Type

 

Twin rotary type with DC-inverter variable speed control

 

 

Model

 

DA130A1F-27F

DA150A1F-20F

 

Fan motor output

(W)

 

43

43

 

 

Air flow rate

(Cooling/Heating)

(m³/min)

36.3 / 31.9

38.6 / 37.2

 

Type

 

 

Flare connection

Flare connection

 

Indoor unit

Liquid side

(mm)

Ø6.35

Ø6.35

 

Gas side

(mm)

Ø12.70

Ø12.70

 

 

Piping

Outdoor unit

Liquid side

(mm)

Ø6.35

Ø6.35

connection

Gas side

(mm)

Ø12.70

Ø12.70

 

 

Maximum length

(m)

 

20

20

 

 

Maximum chargeless length

(m)

 

15

15

 

 

Maximum height difference

(m)

 

10

10

 

Refrigerant

Name of refrigerant

 

R410A

R410A

Weight

 

(kg)

 

1.40

1.40

 

 

 

 

 

Wiring connection

 

Power supply

 

 

3 Wires: includes earth (Outdoor)

 

 

Interconnection

 

 

 

4 Wires: includes earth

 

 

 

 

 

 

 

Usable temperature range

Indoor (Cooling/Heating)

(°C)

21 ~ 32 / ~ 28

21 ~ 32 / ~ 28

Outdoor (Cooling/Heating)

(°C)

–10 ~ 46 / –15 ~ 24

–10 ~ 46 /–15 ~ 24

 

 

 

 

Installation plate

 

 

1

1

 

 

 

Wireless remote controller

 

 

1

1

 

 

 

Batteries

 

 

2

2

 

 

 

Remote controller holder

 

 

1

1

 

 

 

Toshiba New IAQ filter

 

 

4

4

 

Accessory

Indoor unit

Mounting screw

 

6 (Ø4 × 25L)

6 (Ø4 × 25L)

 

Remote controller holder

 

2 (Ø3.1L × 16L)

2 (Ø3.1L × 16L)

 

 

 

 

 

Pan head wood screw

 

 

 

 

 

 

 

 

 

 

 

 

Plasma air purifier

 

 

 

 

 

Installation manual

 

 

1

1

 

 

 

Owner’s manual

 

 

1

1

 

 

Outdoor unit

Drain nipple

 

 

1

1

 

 

Water-proof rubber cap

 

 

2

2

 

 

 

 

 

 

The specifications may be subject to change without notice for purpose of improvement.

8 –

FILE NO. SVM-10050-1

RAS-18SKVR-A / RAS-18SAV2-A

RAS-22SKVR-A / RAS-22SAV2-A

Unit model

Indoor

 

 

RAS-18SKVR-A

RAS-22SKVR-A

Outdoor

 

 

RAS-18SAV2-A

RAS-22SAV2-A

 

 

 

Cooling capacity

 

 

(kW)

 

5.0

6.0

 

Cooling capacity range

 

(kW)

1.1 – 6.0

1.2 – 6.7

Heating capacity

 

 

(kW)

 

5.8

7.0

 

Heating capacity range

 

(kW)

0.8 – 6.3

1.0 – 7.5

Power supply

 

 

 

 

 

1 Ph / 50Hz / 220 – 240V

 

 

 

Operation mode

 

Cooling

 

Heating

Cooling

 

Heating

 

Indoor

Running current

(A)

0.30 – 0.28

 

0.30 – 0.28

0.38 – 0.35

 

0.38 – 0.35

 

Power consumption

(W)

40

 

40

50

 

50

 

 

 

 

Electric

 

Power factor

(%)

60

 

60

60

 

60

 

Operation mode

 

Cooling

 

Heating

Cooling

 

Heating

characteristic

 

 

 

 

 

Running current

(A)

6.40 – 5.87

 

6.98 – 6.40

8.93 – 8.19

 

9.18 – 8.42

 

 

 

 

 

Outdoor

Power consumption

(W)

1380

 

1520

1945

 

2000

 

 

Power factor

(%)

98

 

99

99

 

99

 

 

Starting current

(A)

7.28-6.68

9.56-8.77

COP

 

 

 

3.52

 

3.72

3.01

 

3.41

Sound pressure

Indoor

H / M+ / M / L+ / L

(dB-A)

44/41/38/35/32

44/41/39/35/32

47/44/41/38/35

47/44/42/38/35

level

Outdoor

H

(dB-A)

49

 

50

53

 

52

Sound power

Indoor

H / M+ / M / L+ / L

(dB-A)

59/56/53/50/47

59/56/54/50/47

62/59/56/53/50

62/59/57/53/50

level

Outdoor

H

(dB-A)

64

 

65

68

 

67

 

Unit model

 

 

RAS-18SKVR-A

RAS-22SKVR-A

 

 

Height

(mm)

 

320

320

 

 

Dimension

Width

(mm)

1050

1050

Indoor unit

 

Depth

(mm)

 

228

228

 

 

Net weight

 

(kg)

 

13

13

 

 

Fan motor output

(W)

 

30

30

 

 

Air flow rate

(Cooling/Heating)

(m³/min)

15.9 / 16.5

17.7 / 18.0

 

Unit model

 

 

RAS-18SAV2-A

RAS-22SAV2-A

 

 

Height

(mm)

 

550

550

 

 

Dimension

Width

(mm)

 

780

780

 

 

 

Depth

(mm)

 

290

290

 

Outdoor unit

Net weight

 

(kg)

 

41

41

 

 

Motor output

(W)

1100

1100

 

 

 

Compressor

Type

 

Twin rotary type with DC-inverter variable speed control

 

 

Model

 

DA130A1F-27F

DA150A1F-20F

 

Fan motor output

(W)

 

43

43

 

 

Air flow rate

(Cooling/Heating)

(m³/min)

36.3 / 31.9

38.6 / 37.2

 

Type

 

 

Flare connection

Flare connection

 

Indoor unit

Liquid side

(mm)

Ø6.35

Ø6.35

 

Gas side

(mm)

Ø12.70

Ø12.70

 

 

Piping

Outdoor unit

Liquid side

(mm)

Ø6.35

Ø6.35

connection

Gas side

(mm)

Ø12.70

Ø12.70

 

 

Maximum length

(m)

 

20

20

 

 

Maximum chargeless length

(m)

 

15

15

 

 

Maximum height difference

(m)

 

10

10

 

Refrigerant

Name of refrigerant

 

R410A

R410A

Weight

 

(kg)

 

1.40

1.40

 

 

 

 

 

Wiring connection

 

Power supply

 

 

3 Wires: includes earth (Outdoor)

 

 

Interconnection

 

 

 

4 Wires: includes earth

 

 

 

 

 

 

 

Usable temperature range

Indoor (Cooling/Heating)

(°C)

21 ~ 32 / ~ 28

21 ~ 32 / ~ 28

Outdoor (Cooling/Heating)

(°C)

–10 ~ 46 / –15 ~ 24

–10 ~ 46 /–15 ~ 24

 

 

 

 

Installation plate

 

 

1

1

 

 

 

Wireless remote controller

 

 

1

1

 

 

 

Batteries

 

 

2

2

 

 

 

Remote controller holder

 

 

1

1

 

 

 

Toshiba New IAQ filter

 

 

2

2

 

Accessory

Indoor unit

Mounting screw

 

6 (Ø4 × 25L)

6 (Ø4 × 25L)

 

Remote controller holder

 

2 (Ø3.1L × 16L)

2 (Ø3.1L × 16L)

 

 

 

 

 

Pan head wood screw

 

 

 

 

 

 

 

 

 

 

 

 

Plasma air purifier

 

 

1

1

 

 

 

Installation manual

 

 

1

1

 

 

 

Owner’s manual

 

 

1

1

 

 

Outdoor unit

Drain nipple

 

 

1

1

 

 

Water-proof rubber cap

 

 

2

2

 

 

 

 

 

 

The specifications may be subject to change without notice for purpose of improvement.

9 –

FILE NO. SVM-10050

RAS-18SKV-ND / RAS-18SAV2-E

RAS-22SKV-ND / RAS-22SAV2-E

Unit model

Indoor

 

 

RAS-18SKV-ND

RAS-22SKV-ND

Outdoor

 

 

RAS-18SAV2-E

RAS-22SAV2-E

 

 

 

Cooling capacity

 

 

(kW)

 

5.0

6.0

 

Cooling capacity range

 

(kW)

1.1 – 6.0

1.2 – 6.7

Heating capacity

 

 

(kW)

 

5.8

7.0

 

Heating capacity range

 

(kW)

0.8 – 6.3

1.0 – 7.5

Power supply

 

 

 

1 Ph / 50Hz / 220 – 240V, 1 Ph / 60Hz / 220 – 230V

 

 

Operation mode

 

Cooling

 

Heating

Cooling

 

Heating

 

Indoor

Running current

(A)

0.30 – 0.28

 

0.30 – 0.28

0.38 – 0.35

 

0.38 – 0.35

 

Power consumption

(W)

40

 

40

50

 

50

 

 

 

 

Electric

 

Power factor

(%)

60

 

60

60

 

60

 

Operation mode

 

Cooling

 

Heating

Cooling

 

Heating

characteristic

 

 

 

 

 

Running current

(A)

6.40 – 5.87

 

6.98 – 6.40

8.93 – 8.19

 

9.18 – 8.42

 

 

 

 

 

Outdoor

Power consumption

(W)

1380

 

1520

1945

 

2000

 

 

Power factor

(%)

98

 

99

99

 

99

 

 

Starting current

(A)

7.28-6.68

9.56-8.77

COP

 

 

 

3.52

 

3.72

3.01

 

3.41

Sound pressure

Indoor

H / M+ / M / L+ / L

(dB-A)

44/41/38/35/32

44/41/39/35/32

47/44/41/38/35

47/44/42/38/35

level

Outdoor

H

(dB-A)

49

 

50

53

 

52

Sound power

Indoor

H / M+ / M / L+ / L

(dB-A)

59/56/53/50/47

59/56/54/50/47

62/59/56/53/50

62/59/57/53/50

level

Outdoor

H

(dB-A)

64

 

65

68

 

67

 

Unit model

 

 

RAS-18SKV-ND

RAS-22SKV-ND

 

 

Height

(mm)

 

320

320

 

 

Dimension

Width

(mm)

1050

1050

Indoor unit

 

Depth

(mm)

 

228

228

 

 

Net weight

 

(kg)

 

13

13

 

 

Fan motor output

(W)

 

30

30

 

 

Air flow rate

(Cooling/Heating)

(m³/min)

15.9 / 16.5

17.7 / 18.0

 

Unit model

 

 

RAS-18SAV2-E

RAS-22SAV2-E

 

 

Height

(mm)

 

550

550

 

 

Dimension

Width

(mm)

 

780

780

 

 

 

Depth

(mm)

 

290

290

 

Outdoor unit

Net weight

 

(kg)

 

41

41

 

 

Motor output

(W)

1100

1100

 

 

 

Compressor

Type

 

Twin rotary type with DC-inverter variable speed control

 

 

Model

 

DA130A1F-27F

DA150A1F-20F

 

Fan motor output

(W)

 

43

43

 

 

Air flow rate

(Cooling/Heating)

(m³/min)

36.3 / 31.9

38.6 / 37.2

 

Type

 

 

Flare connection

Flare connection

 

Indoor unit

Liquid side

(mm)

Ø6.35

Ø6.35

 

Gas side

(mm)

Ø12.70

Ø12.70

 

 

Piping

Outdoor unit

Liquid side

(mm)

Ø6.35

Ø6.35

connection

Gas side

(mm)

Ø12.70

Ø12.70

 

 

Maximum length

(m)

 

20

20

 

 

Maximum chargeless length

(m)

 

15

15

 

 

Maximum height difference

(m)

 

10

10

 

Refrigerant

Name of refrigerant

 

R410A

R410A

Weight

 

(kg)

 

1.40

1.40

 

 

 

 

 

Wiring connection

 

Power supply

 

 

3 Wires: includes earth (Outdoor)

 

 

Interconnection

 

 

 

4 Wires: includes earth

 

 

 

 

 

 

 

Usable temperature range

Indoor (Cooling/Heating)

(°C)

21 ~ 32 / ~ 28

21 ~ 32 / ~ 28

Outdoor (Cooling/Heating)

(°C)

–10 ~ 46 / –15 ~ 24

–10 ~ 46 /–15 ~ 24

 

 

 

 

Installation plate

 

 

1

1

 

 

 

Wireless remote controller

 

 

1

1

 

 

 

Batteries

 

 

2

2

 

 

 

Remote controller holder

 

 

1

1

 

 

 

Toshiba New IAQ filter

 

 

4

4

 

Accessory

Indoor unit

Mounting screw

 

6 (Ø4 × 25L)

6 (Ø4 × 25L)

 

Remote controller holder

 

2 (Ø3.1L × 16L)

2 (Ø3.1L × 16L)

 

 

 

 

 

Pan head wood screw

 

 

 

 

 

 

 

 

 

 

 

 

Plasma air purifier

 

 

 

 

 

Installation manual

 

 

1

1

 

 

 

Owner’s manual

 

 

1

1

 

 

Outdoor unit

Drain nipple

 

 

1

1

 

 

Water-proof rubber cap

 

 

2

2

 

 

 

 

 

 

The specifications may be subject to change without notice for purpose of improvement.

10 –

2-2. Operation Characteristic Curve

<Cooling>

 

10.00

 

 

9.00

RAS-22SKV-E

 

RAS-22SKVR-E

 

 

RAS-22SKV2-E

 

8.00

RAS-22SKV-A

 

RAS-22SKVR-A

 

 

 

 

RAS-22SKV-ND

 

7.00

 

(A)

6.00

RAS-18SKV-E

 

Current

5.00

RAS-18SKVR-E

RAS-18SKV2-E

 

 

RAS-18SKV-A

 

4.00

RAS-18SKVR-A

 

RAS-18SKV-ND

 

3.00

 

2.00

1.00

0.00 0 10 20 30 40 50 60 70 80 90 100 110 120

Compressor Speed (RPS)

FILE NO. SVM-10050

<Heating>

10.00

9.00RAS-22SKV-E RAS-22SKVR-E RAS-22SKV2-E

8.00RAS-22SKV-A RAS-22SKVR-A RAS-22SKV-ND

 

7.00

 

(A)

6.00

 

 

 

Current

5.00

RAS-18SKV-E

 

 

 

 

4.00

RAS-18SKVR-E

 

RAS-18SKV2-E

 

 

RAS-18SKV-A

 

3.00

RAS-18SKVR-A

 

RAS-18SKV-ND

 

2.00

 

1.00

0.00

0 10 20 30 40 50 60 70 80 90 100 110 120

Compressor Speed (RPS)

2-3. Capacity Variation Ratio According to Temperature

<Cooling>

 

105

 

 

100

 

 

95

 

 

90

 

 

 

RAS-18SKV-E

(%)

85

RAS-18SKVR-E

RAS-18SKV2-E

 

 

RAS-18SKV-A

Ratio

 

80

RAS-18SKVR-A

RAS-18SKV-ND

 

RAS-22SKV-E

Capacity

 

75

RAS-22SKVR-E

RAS-22SKV2-E

 

 

RAS-22SKV-A

70

RAS-22SKVR-A

 

 

RAS-22SKV-ND

 

65

Condition

 

 

Indoor: DB27°C/WB19°C

 

 

Indoor Air-Flow Volume: High

 

60

Pipe Length: 7.5m

 

 

 

 

Capacity Ratio: 100% =

 

55

5.0kW (RAS-18SKV-E, RAS-18SKVR-E, RAS-18SKV2-E,

 

RAS-18SKV-A, RAS-18SKVR-A, RAS-18SKV-ND)

 

 

6.0kW (RAS-22SKV-E, RAS-22SKVR-E, RAS-22SKV2-E,

 

 

RAS-22SKV-A, RAS-22SKVR-A, RAS-22SKV-ND)

 

50

32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

 

 

Outdoor Temperature (°C)

<Heating>

 

 

 

 

 

120

 

RAS-18SKV-E

 

 

 

 

 

 

 

 

 

 

RAS-18SKVR-E

 

 

 

 

 

RAS-18SKV2-E

 

 

 

 

 

RAS-18SKV-A

 

 

 

100

 

RAS-18SKVR-A

 

 

 

 

RAS-18SKV-ND

 

 

 

 

 

 

 

 

 

 

RAS-22SKV-E

 

 

 

 

 

RAS-22SKVR-E

 

 

 

 

 

RAS-22SKV2-E

 

 

 

80

 

RAS-22SKV-A

 

 

 

 

RAS-22SKVR-A

 

 

 

Ratio (%)

 

 

 

 

 

RAS-22SKV-ND

 

 

 

 

 

 

 

 

 

60

 

 

 

 

 

 

Capacity

 

 

 

 

 

 

40

 

 

 

 

 

 

 

 

Condition

 

 

 

 

 

 

Indoor: DB20°C

 

 

 

 

 

 

Indoor Air-Flow Volume: High

 

 

 

 

 

Pipe Length: 7.5m

 

 

 

 

20

Capacity Ratio: 100% =

 

 

 

 

 

 

 

 

5.8kW (RAS-18SKV-E, RAS-18SKVR-E, RAS-18SKV2-E,

 

 

RAS-18SKV-A, RAS-18SKVR-A, RAS-18SKV-ND)

 

 

7.0kW (RAS-22SKV-E, RAS-22SKVR-E, RAS-22SKV2-E,

 

 

RAS-22SKV-A, RAS-22SKVR-A, RAS-22SKV-ND)

 

0

 

 

 

 

 

 

–15

–10

–5

0

5

10

Outdoor Temperature (°C)

– 11 –

FILE NO. SVM-10050

3. REFRIGERANT R410A

This air conditioner adopts the new refrigerant HFC (R410A) which does not damage the ozone layer.

The working pressure of the new refrigerant R410A is 1.6 times higher than conventional refrigerant (R22). The refrigerating oil is also changed in accordance with change of refrigerant, so be careful that water, dust, and existing refrigerant or refrigerating oil are not entered in the refrigerant cycle of the air conditioner using the new refrigerant during installation work or servicing time.

The next section describes the precautions for air conditioner using the new refrigerant. Conforming to contents of the next section together with the general cautions included in this manual, perform the correct and safe work.

3-1. Safety During Installation/Servicing

As R410A’s pressure is about 1.6 times higher than that of R22, improper installation/servicing may cause a serious trouble. By using tools and materials exclusive for R410A, it is necessary to carry out installation/servicing safely while taking the following precautions into consideration.

1.Never use refrigerant other than R410A in an air conditioner which is designed to operate with R410A.

If other refrigerant than R410A is mixed, pressure in the refrigeration cycle becomes abnormally high, and it may cause personal injury, etc. by a rupture.

2.Confirm the used refrigerant name, and use tools and materials exclusive for the refrigerant R410A.

The refrigerant name R410A is indicated on the visible place of the outdoor unit of the air conditioner using R410A as refrigerant. To prevent mischarging, the diameter of the service port differs from that of R22.

3.If a refrigeration gas leakage occurs during installation/servicing, be sure to ventilate fully.

If the refrigerant gas comes into contact with fire, a poisonous gas may occur.

4.When installing or removing an air conditioner, do not allow air or moisture to remain in the refrigeration cycle. Otherwise, pressure in the refrigeration cycle may become abnormally high so that a rupture or personal injury may be caused.

5.After completion of installation work, check to make sure that there is no refrigeration gas leakage.

If the refrigerant gas leaks into the room, coming into contact with fire in the fan-driven heater, space heater, etc., a poisonous gas may occur.

6.When an air conditioning system charged with a large volume of refrigerant is installed in a small room, it is necessary to exercise care so that, even when refrigerant leaks, its concentration does not exceed the marginal level.

If the refrigerant gas leakage occurs and its concentration exceeds the marginal level, an oxygen starvation accident may result.

7.Be sure to carry out installation or removal according to the installation manual.

Improper installation may cause refrigeration trouble, water leakage, electric shock, fire, etc.

8.Unauthorized modifications to the air conditioner may be dangerous.

If a breakdown occurs please call a qualified air conditioner technician or electrician.

Improper repair may result in water leakage, electric shock and fire, etc.

3-2. Refrigerant Piping Installation

3-2-1. Piping Materials and Joints Used

For the refrigerant piping installation, copper pipes and joints are mainly used.

Copper pipes and joints suitable for the refrigerant must be chosen and installed.

Furthermore, it is necessary to use clean copper pipes and joints whose interior surfaces are less affected by contaminants.

1.Copper Pipes

It is necessary to use seamless copper pipes which are made of either copper or copper alloy and it is desirable that the amount of residual oil is less than 40 mg/10 m.

Do not use copper pipes having a collapsed, deformed or discolored portion

(especially on the interior surface).

Otherwise, the expansion valve or capillary tube may become blocked with contaminants.

As an air conditioner using R410A incurs pressure higher than when using R22, it is necessary to choose adequate materials.

Thicknesses of copper pipes used with R410A are as shown in Table 3-2-1.

Never use copper pipes thinner than 0.8 mm even when it is available on the market.

– 12 –

 

 

 

 

FILE NO. SVM-10050

 

Table 3-2-1 Thicknesses of annealed copper pipes

 

 

 

 

 

 

 

 

 

 

Thickness (mm)

 

 

 

 

 

 

 

Nominal diameter

 

Outer diameter (mm)

R410A

R22

 

 

 

 

 

 

 

1/4

6.35

0.80

0.80

 

 

 

 

 

 

 

3/8

9.52

0.80

0.80

 

 

 

 

 

 

 

1/2

12.70

0.80

0.80

 

 

 

 

 

 

 

5/8

15.88

1.00

1.00

 

 

 

 

 

 

 

2.Joints

For copper pipes, flare joints or socket joints are used. Prior to use, be sure to remove all contaminants.

a)Flare Joints

Flare joints used to connect the copper pipes cannot be used for pipings whose outer diameter exceeds 20 mm. In such a case, socket joints can be used.

Sizes of flare pipe ends, flare joint ends and flare nuts are as shown in Tables 3-2-3 to 3-2-6 below.

b)Socket Joints

Socket joints are such that they are brazed for connections, and used mainly for thick pipings whose diameter is larger than 20 mm.

Thicknesses of socket joints are as shown in Table 3-2-2.

Table 3-2-2 Minimum thicknesses of socket joints

Nominal diameter

Reference outer diameter of

Minimum joint thickness

copper pipe jointed (mm)

(mm)

 

 

 

 

1/4

6.35

0.50

 

 

 

3/8

9.52

0.60

 

 

 

1/2

12.70

0.70

 

 

 

5/8

15.88

0.80

 

 

 

3-2-2. Processing of Piping Materials

When performing the refrigerant piping installation, care should be taken to ensure that water or dust does not enter the pipe interior, that no other oil than lubricating oils used in the installed air-water heat pump is used, and that refrigerant does not leak.

When using lubricating oils in the piping processing, use such lubricating oils whose water content has been removed. When stored, be sure to seal the container with an airtight cap or any other cover.

1.Flare processing procedures and precautions

a)Cutting the Pipe

By means of a pipe cutter, slowly cut the pipe so that it is not deformed.

b)Removing Burrs and Chips

If the flared section has chips or burrs, refrigerant leakage may occur. Carefully remove all burrs and clean the cut surface before installation.

c)Insertion of Flare Nut

– 13 –

FILE NO. SVM-10050

d) Flare Processing

Make certain that a clamp bar and copper pipe have been cleaned.

By means of the clamp bar, perform the flare processing correctly.

Use either a flare tool for R410A or conventional flare tool.

Flare processing dimensions differ according to the type of flare tool.

When using a conventional flare tool, be sure to secure “dimension A” by using a gauge for size adjustment.

ØD

A

Fig. 3-2-1 Flare processing dimensions

Table 3-2-3 Dimensions related to flare processing for R410A

 

Outer

 

 

 

A (mm)

 

 

 

 

 

 

 

Nominal

Thickness

 

 

 

diameter

Flare tool for R410A

Conventional flare tool

diameter

(mm)

(mm)

clutch type

 

 

 

 

 

Clutch type

Wing nut type

 

 

 

 

 

 

 

 

 

 

 

1/4

6.35

0.8

 

0 to 0.5

1.0 to 1.5

1.5 to 2.0

 

 

 

 

 

 

 

3/8

9.52

0.8

 

0 to 0.5

1.0 to 1.5

1.5 to 2.0

 

 

 

 

 

 

 

1/2

12.70

0.8

 

0 to 0.5

1.0 to 1.5

2.0 to 2.5

 

 

 

 

 

 

 

5/8

15.88

1.0

 

0 to 0.5

1.0 to 1.5

2.0 to 2.5

 

 

 

 

 

 

 

Table 3-2-4 Dimensions related to flare processing for R22

 

 

 

 

 

 

 

 

 

Outer

 

 

 

A (mm)

 

 

 

 

 

 

 

Nominal

Thickness

 

 

 

diameter

Flare tool for R22

Conventional flare tool

diameter

(mm)

(mm)

clutch type

 

 

 

 

 

Clutch type

Wing nut type

 

 

 

 

 

 

 

 

 

 

 

1/4

6.35

0.8

 

0 to 0.5

0.5 to 1.0

1.0 to 1.5

 

 

 

 

 

 

 

3/8

9.52

0.8

 

0 to 0.5

0.5 to 1.0

1.0 to 1.5

 

 

 

 

 

 

 

1/2

12.70

0.8

 

0 to 0.5

0.5 to 1.0

1.5 to 2.0

 

 

 

 

 

 

 

5/8

15.88

1.0

 

0 to 0.5

0.5 to 1.0

1.5 to 2.0

 

 

 

 

 

 

 

 

Table 3-2-5

Flare and flare nut dimensions for R410A

 

 

 

 

 

 

 

 

 

 

 

 

 

Nominal

Outer diameter

 

Thickness

 

Dimension (mm)

 

Flare nut width

diameter

(mm)

 

(mm)

 

 

 

 

 

 

(mm)

 

A

 

B

C

 

D

 

 

 

 

 

 

 

 

 

 

 

1/4

6.35

 

0.8

9.1

 

9.2

6.5

 

13

17

 

 

 

 

 

 

 

 

 

 

 

3/8

9.52

 

0.8

13.2

 

13.5

9.7

 

20

22

 

 

 

 

 

 

 

 

 

 

 

1/2

12.70

 

0.8

16.0

 

16.6

12.9

 

23

26

 

 

 

 

 

 

 

 

 

 

 

5/8

15.88

 

1.0

19.0

 

19.7

16.0

 

25

29

 

 

 

 

 

 

 

 

 

 

 

– 14 –

FILE NO. SVM-10050

 

 

Table 3-2-6

Flare and flare nut dimensions for R22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Nominal

Outer diameter

 

 

 

Thickness

 

 

Dimension (mm)

 

 

 

 

 

Flare nut width

diameter

 

(mm)

 

 

 

 

 

 

 

 

(mm)

 

A

 

B

C

 

 

D

(mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/4

6.35

 

 

 

 

0.8

 

9.0

 

9.2

6.5

 

 

 

13

 

 

17

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3/8

9.52

 

 

 

 

0.8

 

13.0

 

13.5

9.7

 

 

 

20

 

 

22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/2

12.70

 

 

 

 

0.8

 

16.0

 

16.2

12.9

 

 

 

20

 

 

24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5/8

15.88

 

 

 

 

1.0

 

19.0

 

19.7

16.0

 

 

 

23

 

 

27

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3/4

19.05

 

 

 

 

1.0

 

23.3

 

24.0

19.2

 

 

 

34

 

 

36

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to

46˚

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

45˚

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

A

 

 

 

 

 

 

 

 

 

 

 

C

 

 

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

43˚

to

 

 

 

 

 

 

 

45˚

Fig. 3-2-2 Relations between flare nut and flare seal surface

2.Flare Connecting Procedures and Precautions

a)Make sure that the flare and union portions do not have any scar or dust, etc.

b)Correctly align the processed flare surface with the union axis.

c)Tighten the flare with designated torque by means of a torque wrench.

The tightening torque for R410A is the same as that for conventional R22. Incidentally, when the torque is weak, the gas leakage may occur.

When it is strong, the flare nut may crack and may be made non-removable.

When choosing the tightening torque, comply with values designated by manufacturers. Table 3-2-7 shows reference values.

NOTE :

When applying oil to the flare surface, be sure to use oil designated by the manufacturer.

If any other oil is used, the lubricating oils may deteriorate and cause the compressor to burn out.

Table 3-2-7 Tightening torque of flare for R410A [Reference values]

Nominal

Outer

Tightening torque

Tightening torque of

diameter

torque wrenches available on the market

diameter

N•m (kgf•cm)

(mm)

N•m (kgf•cm)

 

 

 

 

 

 

1/4

6.35

14 to 18 (140 to 180)

16 (160), 18 (180)

 

 

 

 

3/8

9.52

33 to 42 (330 to 420)

42 (420)

 

 

 

 

1/2

12.70

50 to 62 (500 to 620)

55 (550)

 

 

 

 

5/8

15.88

63 to 77 (630 to 770)

65 (650)

 

 

 

 

– 15 –

FILE NO. SVM-10050

3-3. Tools

3-3-1. Required Tools

The service port diameter of packed valve of the outdoor unit in the air-water heat pump using R410A is changed to prevent mixing of other refrigerant.

To reinforce the pressure-resisting strength, flare processing dimensions and opposite side dimension of flare nut (For Ø12.7 copper pipe) of the refrigerant piping are lengthened.

The used refrigerating oil is changed, and mixing of oil may cause a trouble such as generation of sludge, clogging of capillary, etc. Accordingly, the tools to be used are classified into the following three types.

1.Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22))

2.Tools exclusive for R410A, but can be also used for conventional refrigerant (R22)

3.Tools commonly used for R410A and for conventional refrigerant (R22)

The table below shows the tools exclusive for R410A and their interchangeability.

Tools exclusive for R410A (The following tools for R410A are required.)

Tools whose specifications are changed for R410A and their interchangeability

 

 

 

 

R410A

Conventional air-water

 

 

 

air-water heat pump installation

heat pump installation

No.

Used tool

Usage

 

 

 

Existence of

Whether conventional

Whether new equipment

 

 

 

new equipment

equipment can be

can be used with

 

 

 

for R410A

used

conventional refrigerant

 

 

 

 

 

 

1

Flare tool

Pipe flaring

Yes

(Note 1)

Yes

 

Copper pipe gauge

Flaring by

 

(Note 1)

(Note 1)

2

for adjusting

Yes

conventional flare tool

 

projection margin

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

Torque wrench

Connection of flare nut

Yes

No

No

(For Ø12.7)

 

 

 

 

 

 

 

 

 

 

 

4

Gauge manifold

Evacuating, refrigerant

Yes

No

No

 

 

5

Charge hose

charge, run check, etc.

 

 

 

 

 

 

 

 

 

 

 

 

 

6

Vacuum pump

Vacuum evacuating

Yes

No

Yes

adapter

 

 

 

 

 

 

 

 

 

 

 

7

Electronic balance for

Refrigerant charge

Yes

No

Yes

refrigerant charging

 

 

 

 

 

 

 

 

 

 

 

8

Refrigerant cylinder

Refrigerant charge

Yes

No

No

 

 

 

 

 

 

9

Leakage detector

Gas leakage check

Yes

No

Yes

 

 

 

 

 

 

10

Charging cylinder

Refrigerant charge

(Note 2)

No

No

(Note 1) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.

(Note 2) Charging cylinder for R410A is being currently developed.

General tools (Conventional tools can be used.)

In addition to the above exclusive tools, the following equipments which serve also for R22 are necessary as the general tools.

1.Vacuum pump

Use vacuum pump by attaching vacuum pump adapter.

2.Torque wrench (For Ø6.35, Ø9.52)

3.Pipe cutter

4.

Reamer

9.

Hole core drill (Ø65)

5.

Pipe bender

10.

Hexagon wrench

6.

Level vial

 

(Opposite side 4mm)

 

 

7.

Screwdriver (+, –)

11.

Tape measure

 

 

8.

Spanner or Monkey wrench

12.

Metal saw

 

 

Also prepare the following equipments for other installation method and run check.

1.

Clamp meter

3.

Insulation resistance tester

2.

Thermometer

4.

Electroscope

– 16 –

FILE NO. SVM-10050

3-4. Recharging of Refrigerant

When it is necessary to recharge refrigerant, charge the specified amount of new refrigerant according to the following steps.

Recover the refrigerant, and check no refrigerant remains in the equipment.

Connect the charge hose to packed valve service port at the outdoor unit’s gas side.

Connect the charge hose to the vacuum pump adapter.

Open fully both packed valves at liquid and gas sides.

Place the handle of the gauge manifold Low in the fully opened position, and turn on the vacuum pump’s power switch. Then, evacuating the refrigerant in the cycle.

When the compound gauge’s pointer has indicated –0.1 Mpa (–76 cmHg), place the handle Low in the fully closed position, and turn off the vacuum pump’s power switch.

Keep the status as it is for 1 to 2 minutes, and ensure that the compound gauge’s pointer does not return.

Set the refrigerant cylinder to the electronic balance, connect the connecting hose to the cylinder and the connecting port of the electronic balance, and charge liquid refrigerant.

(For refrigerant charging, see the figure below.)

1.Never charge refrigerant exceeding the specified amount.

2.If the specified amount of refrigerant cannot be charged, charge refrigerant bit by bit in COOL mode.

3.Do not carry out additional charging.

When additional charging is carried out if refrigerant leaks, the refrigerant composition changes in the refrigeration cycle, that is characteristics of the air conditioner changes, refrigerant exceeding the specified amount is charged, and working pressure in the refrigeration cycle becomes abnormally high pressure, and may cause a rupture or personal injury.

(Indoor unit)

(Outdoor unit)

 

 

Opened

Refrigerant cylinder

 

(with siphon)

 

Check valve

Opened

 

Opened

 

Open/close

Closed

valve for charging

 

 

Service port

Electronic balance for refrigerant charging

 

Fig. 3-4-1 Configuration of refrigerant charging

– 17 –

FILE NO. SVM-10050

1.Be sure to make setting so that liquid can be charged.

2.When using a cylinder equipped with a siphon, liquid can be charged without turning it upside down.

It is necessary for charging refrigerant under condition of liquid because R410A is mixed type of refrigerant. Accordingly, when charging refrigerant from the refrigerant cylinder to the equipment, charge it turning the cylinder upside down if cylinder is not equipped with siphon.

[ Cylinder with siphon ]

[ Cylinder without siphon ]

Gauge manifold

Gauge manifold

OUTDOOR unit

OUTDOOR unit

Refrigerant

cylinder

Electronic

balance

R410A refrigerant is HFC mixed refrigerant. Therefore, if it is charged with gas, the composition of the charged refrigerant changes and the characteristics of the equipment varies.

cylinder Refrigerant

Electronic

balance

Siphon

Fig. 3-4-2

3-5. Brazing of Pipes

3-5-1. Materials for Brazing

1.Silver brazing filler

Silver brazing filler is an alloy mainly composed of silver and copper. It is used to join iron, copper or copper alloy, and is relatively expensive though it excels in solderability.

2.Phosphor bronze brazing filler

Phosphor bronze brazing filler is generally used to join copper or copper alloy.

3.Low temperature brazing filler

Low temperature brazing filler is generally called solder, and is an alloy of tin and lead.

Since it is weak in adhesive strength, do not use it for refrigerant pipes.

1.Phosphor bronze brazing filler tends to react with sulfur and produce a fragile compound water solution, which may cause a gas leakage. Therefore, use any other type of brazing filler at a hot spring resort, etc., and coat the surface with a paint.

2.When performing brazing again at time of servicing, use the same type of brazing filler.

3-5-2. Flux

1.Reason why flux is necessary

By removing the oxide film and any foreign matter on the metal surface, it assists the flow of brazing filler.

In the brazing process, it prevents the metal surface from being oxidized.

By reducing the brazing filler’s surface tension, the brazing filler adheres better to the treated metal.

– 18 –

2.Characteristics required for flux

Activated temperature of flux coincides with the brazing temperature.

Due to a wide effective temperature range, flux is hard to carbonize.

It is easy to remove slag after brazing.

The corrosive action to the treated metal and brazing filler is minimum.

It excels in coating performance and is harmless to the human body.

As the flux works in a complicated manner as described above, it is necessary to select an adequate type of flux according to the type and shape of treated metal, type of brazing filler and brazing method, etc.

3.Types of flux

Noncorrosive flux

Generally, it is a compound of borax and boric acid.

It is effective in case where the brazing temperature is higher than 800°C.

Activated flux

Most of fluxes generally used for silver brazing are this type.

It features an increased oxide film removing capability due to the addition of compounds such as potassium fluoride, potassium chloride and sodium fluoride to the borax-boric acid compound.

4.Piping materials for brazing and used brazing filler/flux

Piping material

Used brazing filler

Used flux

 

 

 

Copper - Copper

Phosphor copper

Do not use

 

 

 

Copper - Iron

Silver

Paste flux

 

 

 

Iron - Iron

Silver

Vapor flux

 

 

 

1.Do not enter flux into the refrigeration cycle.

2.When chlorine contained in the flux remains within the pipe, the lubricating oil deteriorates. Therefore, use a flux which does not contain chlorine.

3.When adding water to the flux, use water which does not contain chlorine

(e.g. distilled water or ion-exchange water).

4.Remove the flux after brazing.

FILE NO. SVM-10050

3-5-3. Brazing

As brazing work requires sophisticated techniques, experiences based upon a theoretical knowledge, it must be performed by a person qualified.

In order to prevent the oxide film from occurring in the pipe interior during brazing, it is effective to proceed with brazing while letting dry Nitrogen gas (N2) flow.

Never use gas other than Nitrogen gas.

1.Brazing method to prevent oxidation

1)Attach a reducing valve and a flow-meter to the Nitrogen gas cylinder.

2)Use a copper pipe to direct the piping material, and attach a flow-meter to the cylinder.

3)Apply a seal onto the clearance between the piping material and inserted copper pipe for Nitrogen in order to prevent backflow of the Nitrogen gas.

4)When the Nitrogen gas is flowing, be sure to keep the piping end open.

5)Adjust the flow rate of Nitrogen gas so that it is lower than 0.05 m3/Hr or 0.02 MPa (0.2kgf/cm2) by means of the reducing valve.

6)After performing the steps above, keep the Nitrogen gas flowing until the pipe cools down to a certain extent (temperature at which pipes are touchable with hands).

7)Remove the flux completely after brazing.

M Flow meter

Stop valve

Nitrogen gas cylinder

From Nitrogen cylinder

Pipe

Nitrogen gas

Rubber plug

Fig. 3-5-1

Prevention of oxidation during brazing

– 19 –

4. CONSTRUCTION VIEWS

4-1. Indoor Unit

RAS-18SKVR-E, RAS-22SKVR-E

RAS-18SKVR-A, RAS-22SKVR-A

1050

Air filter

Air inlet

Plasma air purifier

Front panel

320

73.5

 

 

7

50

Heat exchanger

 

 

 

Knock out system

Air ionizer

FILE NO. SVM-10050

228

73.5

50

7

 

Knock out system

50

72 78

Installation plate hanger

132

568

200

150

157

56 19

Wireless remote controller

 

Installation plate hanger

 

 

 

Connecting plate (0.39m)

Drain hose

Connecting pipe (0.49m)

(For 18, 22 series; Flare Ø12.70mm)

(0.5mm)

(Flare Ø6.35mm)

132

 

786

 

 

132

 

 

235

235

 

 

 

 

215

215

 

 

85

 

Hanger

 

 

23

 

 

 

 

320

 

 

 

 

 

40

 

 

 

 

40

 

 

Hanger

Hanger

 

 

47

215.5

262.5

262.5

153.5

109

125

63

26

Remote controller holder

Center line

 

Instrallation plate outline

– 20 –

RAS-18SKV-E, RAS-22SKV-E

RAS-18SKV-A, RAS-22SKV-A

RAS-18SKV-ND, RAS-22SKV-ND

RAS-18SKV2-E, RAS-22SKV2-E

1050

Front panel

Air filter

 

Air inlet

 

 

 

 

 

 

 

 

320

73.5

 

7

50

 

 

Heat exchanger

Knock out system

Installation plate hanger

132

 

568

 

 

 

 

 

 

 

 

Installation plate hanger

 

 

 

 

Connecting plate (0.39m)

 

Drain hose

 

(For 18, 22 series; Flare Ø12.70mm)

 

(0.5mm)

FILE NO. SVM-10050

228

 

73.5

50

7

 

Knock out system

 

 

 

50

 

 

72

78

 

157

 

 

 

 

200

150

56

19

 

 

 

Wireless remote controller

 

 

 

 

125

63

26

Remote controller holder

Connecting pipe (0.49m) (Flare Ø6.35mm)

132

 

786

 

 

132

 

 

235

235

 

 

 

 

215

215

 

 

85

 

Hanger

 

 

23

 

 

 

 

320

 

 

 

 

 

40

 

 

 

 

40

 

 

Hanger

Hanger

 

 

47

215.5

262.5

262.5

153.5

109

 

Center line

Instrallation plate outline

– 21 –

FILE NO. SVM-10050

4-2. Outdoor Unit

 

 

 

 

A

 

 

 

 

 

 

 

 

28

108

125

 

 

 

 

 

600

 

 

 

80

 

 

 

50

R15

 

 

 

 

 

 

 

36

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

320

86

 

 

 

 

320

306

 

Ø6 hole

 

 

 

 

 

 

R5.5

 

 

 

 

 

 

 

 

 

 

 

 

 

A detail Drawing (Back leg)

Ø25 Drain outlet

2- Ø11 x 14

Hole

 

 

 

 

 

 

 

 

 

 

FAN-GUARD

(For Ø8 -Ø10 anchor bolt)

 

 

 

 

 

 

 

 

 

 

 

 

 

Ø 436

 

 

 

 

 

 

 

550

 

 

 

 

 

 

 

 

 

275

 

 

 

 

 

 

290

 

90

600

 

90

69

 

 

 

 

 

320

306

 

 

Ø6 hole

 

36

R15

Ø11x14 hole

50

 

B Detail Drawing (Front leg)

320

342

COVER-PV

Z

 

 

Electrical part cover

 

 

Liquid side

 

 

(Flare Ø6.35)

 

 

Gas side

 

 

(Flare 12.7)

137

92

5

4

 

Z View

 

 

Service port

 

600

2 - R5-5 x 17L Ushape

 

(For

8 - 10 anchor bolt)

 

 

 

100 or more

 

Air intlel

 

 

 

 

 

600 or more

 

320

 

 

 

 

100 or more

Air outlel

600 or more

 

 

 

 

 

 

 

 

 

2 - 11 x 14 Long holes (For 8 - 10 anchor bolt)

Installation dimension

– 22 –

Toshiba RAS-18SAV-E2, RAS-22SKV2-E, RAS-18SAV2-E, RAS-22SAV2-E, RAS-22SAV-E2 SERVICE MANUAL

FILE NO. SVM-10050-1

5. WIRING DIAGRAM

5-1. Indoor Unit / Outdoor Unit

Compressor

 

 

RED

P04

 

 

 

 

1

1

 

 

 

CM

2

2

WHI

P05

Q200 ~ 205

Q300 ~ 305

 

 

3

3

BLK

P06

IGBT

MOS-FET

CN300

 

 

 

 

 

 

 

 

 

 

 

 

P25

R221

 

R321

 

 

 

 

 

YEL

P24

 

R320

CN700

P23

R220

 

 

 

 

 

YEL

P22

 

R319

 

P21

R219

 

 

 

 

 

 

BRW

P20

 

 

CN603

 

 

 

P35

L03

C13

P. C. Board

 

YEL

P34

 

 

 

MCC-5009

 

 

 

 

 

P19

+

+ +

F03 Fuse

CN602

ORN

 

 

 

 

250V ~, T3.15A

 

 

 

 

 

Reactor

P18

DB01

 

 

C12

C14

 

 

 

 

P11

Power Relay

 

 

 

 

1 1

L01

 

 

 

 

 

 

 

 

 

2 2

 

 

 

 

 

 

 

 

 

P08

 

DB02

 

 

 

 

Varistor

 

CN601

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CT

 

Varistor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Q404

 

 

Relay

 

Surge

F01 Fuse

 

CN600

 

 

 

 

 

 

Absorber

250V ~, T25A

 

 

 

 

 

 

 

 

 

 

 

 

CN701

 

P07

P03

P10

P02

 

P33

P32

P31

P30

1 2 3

BLK

ORN BLK

WHI

 

 

 

 

1 2

 

1 2 3

 

 

 

 

 

 

PUR

 

 

 

 

 

 

 

 

 

 

1 2

 

 

 

 

 

 

 

Fuse, T6.3A

1 2 3 L N

Reactor

AC 250V

SKVR-E only

 

 

 

3

3

BLK

 

2

2

REDWHI

FM

1

1

 

 

6

6

 

Fan Motor

 

 

5

5

 

 

4

4

 

PMV

3

3

 

2

2

 

 

1

1

 

 

Pulse Motor Valve

3

3

2

2

1

1

 

(TS)

 

Suction pipe

 

Temp. Sensor

2

2

1

1

 

(TO)

 

Outdoor

 

Temp. Sensor

3

3

2

2

1

1

 

(TD)

 

Discharge pipe

 

Temp. Sensor

2

2

1

1

 

(TE)

 

Condenser pipe

 

Temp. Sensor

 

 

 

 

Coil for

 

 

 

 

 

4-way Valve

Power Supply

Ion

Air Purifier

Micro

 

 

220-240V~, 50Hz / 220-230V~, 60Hz

Electrode

Electrode

SW

 

220-240V~, 50Hz (RAS-18,22SKV-A, 18,22SKVR-A)

 

 

 

 

 

 

 

 

Sheet

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Metal

Indoor Terminal Block

1 2 3

 

 

 

 

High-voltage

 

 

BLU

BRW

BLK

Heat Exchanger

 

 

 

BLK

RED

Power Supply

 

 

 

 

GRN & YEL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4 3 2 1

 

 

 

 

2 1

 

 

WHI

 

 

 

 

 

4 3 2 1

 

 

 

 

2 1

3 1 1

 

 

 

 

 

 

 

 

1 1

RED

1

1

CN42

CN02

CN01

 

CN51

 

 

 

 

 

 

BRW

(WHI)

F01 Fuse

 

 

 

 

 

 

 

 

 

2 2

BRW

2

2

 

 

 

 

 

 

 

 

 

 

 

3 3

3

3

 

 

T3.15A

 

 

 

 

 

 

 

 

 

4 4

BRW

4

4

 

 

AC 250V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Heat Exchanger Sensor (TC)

 

 

 

 

 

 

 

1

1

 

Fan Motor

 

 

 

 

1

1

CN62

 

 

 

 

 

 

 

 

 

2

2

(BLU)

 

 

 

 

2

2

 

 

Thermo Sensor (TA)

1

1

 

 

Varistor

 

 

 

3

3

 

DC Motor

 

 

 

 

CN61

 

 

CN31

4

4

 

 

 

 

 

2

2

(WHI)

 

 

 

5

5

 

 

 

1

1

BLU

1

1

 

 

 

 

 

(WHI)

6

6

 

 

 

 

 

 

 

 

 

 

 

 

 

UnitWirelessAssembly MCC-5044

BLU

 

 

 

 

 

 

 

 

WHI

 

2

2

2

2

 

MCC-5045

 

 

SupplyPower Circuit

1

1

1 1

10 10

WHI

10 10

 

 

 

3

(WHI)

2 2

 

3

3

BLU

3

3

 

 

Line Filter

 

 

CN32

2

2

YEL

 

4

4

BLU

4

4

 

 

 

 

(WHI)

3

3

YEL

3 3

 

5

5

BLU

5

5

 

 

 

 

 

 

4

4

YEL

4 4

 

6

6

BLU

6

6

 

 

 

~

DC5V

5

5

YEL

5 5

 

7

7

BLU

7

7

 

 

 

DC12V

 

 

 

Louver Motor

 

BLU

 

 

 

 

+

 

 

 

 

 

8

8

8

8

Main P. C. Board

 

 

1

 

 

 

 

BLU

~

+

 

CN22

 

 

9

9

BLU

9

9

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11 11

 

11 11

 

 

 

 

 

 

4

 

 

 

 

CN10

 

CN21

 

 

 

 

 

 

 

 

 

 

 

(WHI)

 

(WHI)

 

 

 

 

 

 

 

 

 

 

– 23 –

FILE NO. SVM-10050

6. SPECIFICATIONS OF ELECTRICAL PARTS

6-1.

Indoor Unit

 

 

 

 

 

 

 

No.

 

Parts name

Type

Specifications

 

 

 

 

 

1

 

Fan motor (for indoor)

ICF-340-30-2Β

DC340V, 30W

 

 

 

 

 

2

 

Room temp. sensor (TA-sensor)

( — )

10kΩ at 25°C

 

 

 

 

 

3

 

Heat exchanger temp. sensor (TC-sensor)

( — )

10kΩ at 25°C

 

 

 

 

 

4

 

Louver motor

MP24Z3T

Output (Rated) 1W, 16 poles, DC12V

 

 

 

 

 

6-2. Outdoor Unit

No.

 

Parts name

Model name

Rating

 

 

 

 

 

1

Reactor

CH-57

L = 10mH, 16A

 

 

 

 

 

2

Outdoor fan motor

ICF-140-43-4R

DC140V, 43W

 

 

 

 

 

3

Suction temp. sensor (TS sensor)

(Inverter attached)

10kΩ (25°C)

 

 

 

 

 

4

Discharge temp. sensor (TD sensor)

(Inverter attached)

62kΩ (20°C)

 

 

 

 

 

5

Outside air temp. sensor (TO sensor)

(Inverter attached)

10kΩ (25°C)

 

 

 

 

 

6

Heat exchanger temp. sensor (TE sensor)

(Inverter attached)

10kΩ (25°C)

 

 

 

 

 

7

Terminal block (5P)

——

20A, AC250V

 

 

 

 

 

 

 

18SAV-E2, 18SAV2-E,

DA130A1F-27F

 

 

 

18SAV2-A

 

8

Compressor

 

3-phases 4-poles 1100W

 

 

22SAV-E2, 22SAV2-E,

DA150A1F-20F

 

 

 

 

 

22SAV2-A

 

 

 

 

 

 

 

 

 

 

9

Coil for PMV

CAM-MD12TCTH-2

DC12V

 

 

 

 

 

10

Coil for 4-way valve

STF

AC220–240V

 

 

 

 

 

– 24 –

FILE NO. SVM-10050

7. REFRIGERANT CYCLE DIAGRAM

7-1. Refrigerant Cycle Diagram

RAS-18SKV-E / RAS-18SAV-E2

RAS-18SKVR-E / RAS-18SAV-E2

RAS-18SKV2-E / RAS-18SAV2-E

RAS-18SKV-A / RAS-18SAV2-A

RAS-18SKVR-A / RAS-18SAV2-A

RAS-18SKV-ND / RAS-18SAV2-E

 

INDOOR UNIT

T1

 

 

 

Indoor heat

 

 

exchanger

 

 

 

TC

 

Cross flow fan

TA

P Pressure measurement

Deoxidized copper pipe

 

Gauge attaching port

Outer dia. : 6.35mm

 

Vacuum pump connecting port

Thickness : 0.8mm

 

Deoxidized copper pipe

Sectional shape

 

of heat insulator

 

 

 

Outer dia. : 12.7mm

Thickness : 0.8mm

4-way valve

Muffler

(STF-0108Z)

Muffler

TD

Accumulater tank

Compressor DA130A1F-27F

TS

TO

Temp. measurement

heightAllowable 10mdifference:

pipeAllowablelength

Max.

: 20m

 

 

 

 

 

 

Min.

: 2m

 

 

 

Chargeless

: 15m

 

 

 

Charge

: 20g/m

 

 

 

(16 to 20m)

 

 

 

 

 

Strainer

 

 

Pulse Modulating valve at liquid side (CAM-B22YGTF-3)

Outdoor heat

Split capillary

 

 

exchanger

2-dia. 1.2 × 80

 

 

 

Distributor

 

 

Propeller fan

TE

 

Refrigerant amount: 1.40kg

 

 

OUTDOOR UNIT

NOTE:

Gas leak check position

Refrigerant flow (Cooling)

Refrigerant flow (Heating)

NOTE :

The maximum pipe length of this air conditioner is 20m. When the pipe length exceeds 15m, the additional charging of refrigerant, 20g per 1m for the part of pipe exceeded 15m is required. (Max. 100g)

25 –

FILE NO. SVM-10050

RAS-22SKV-E / RAS-22SAV-E2

RAS-22SKVR-E / RAS-22SAV-E2

RAS-22SKV2-E / RAS-22SAV2-E

RAS-22SKV-A / RAS-22SAV2-A

RAS-22SKVR-A / RAS-22SAV2-A

RAS-22SKV-ND / RAS-22SAV2-E

P Pressure measurement

Gauge attaching port

Vacuum pump connecting port

Deoxidized copper pipe

Outer dia. : 12.7mm

Thickness : 0.8mm

4-way valve (STF-0213Z)

Accumulater tank

NOTE :

T1 Temp. measurement

INDOOR UNIT

Indoor heat exchanger

 

TC

Cross flow fan

TA

Deoxidized copper pipe

Outer dia. : 6.35mm

Thickness : 0.8mm

Sectional shape of heat insulator

Muffler

Muffler

TD

Compressor

DA150A1F-20F

TS

 

 

 

TO

Split capillary

 

 

Outdoor heat

 

1 -dia. 2 × 100

exchanger

1

2 - 4 -dia. 2 × 66

 

 

 

2

 

 

3

 

 

4

 

Distributor

TE

Propeller fan

OUTDOOR UNIT

heightAllowable 10mdifference:

pipeAllowablelength

Max.

: 20m

 

 

 

 

Min.

: 2m

 

 

Chargeless

: 15m

 

 

Charge

: 20g/m

 

 

(16 to 20m)

 

Strainer

Pulse Modulating valve at liquid side (CAM-B22YGTF-3)

NOTE: Gas leak check position

Refrigerant flow (Cooling) Refrigerant flow (Heating)

The maximum pipe length of this air conditioner is 15m. When the pipe length exceeds 15m, the additional charging of refrigerant, 20g per 1m for the part of pipe exceeded 15m is required. (Max. 100g)

26 –

 

 

 

 

 

 

 

FILE NO. SVM-10050

7-2. Operation Data

 

 

 

 

 

 

 

 

<Cooling>

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Temperature

Model name

Standard

Heat exchanger

Indoor

Outdoor

Compressor

 

 

condition (°C)

pipe temp.

 

pressure

revolution

 

 

 

 

RAS-

 

 

fan mode

fan mode

 

Indoor

Outdoor

P (MPa)

T1 (°C)

T2 (°C)

(rps)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

18SKV-E

 

 

 

 

 

 

 

 

 

 

18SKV2-E

0.9 to 1.1

11 to 13

40 to 42

High

High

67

 

 

 

 

18SKV-A

 

 

 

 

18SKV-ND

 

 

 

 

 

 

 

 

 

 

18SKVR-E

0.9 to 1.1

11 to 13

40 to 42

High

High

67

 

 

27/19

35/24

18SKVR-A

 

 

 

 

 

 

 

 

 

 

22SKV-E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

22SKV2-E

0.9 to 1.1

11 to 13

41 to 43

High

High

77

 

 

 

 

22SKV-A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

22SKV-ND

 

 

 

 

 

 

 

 

 

 

22SKVR-E

0.9 to 1.1

11 to 13

41 to 43

High

High

77

 

 

 

 

22SKVR-A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<Heating>

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Temperature

Model name

Standard

Heat exchanger

Indoor

Outdoor

Compressor

 

 

condition (°C)

pipe temp.

 

pressure

revolution

 

 

 

 

RAS-

 

 

fan mode

fan mode

 

Indoor

Outdoor

P (MPa)

T1 (°C)

T2 (°C)

(rps)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

18SKV-E

 

 

 

 

 

 

 

 

 

 

18SKV2-E

2.5 to 2.6

40 to 42

1 to 3

High

High

79

 

 

 

 

18SKV-A

 

 

 

 

18SKV-ND

 

 

 

 

 

 

 

 

 

 

18SKVR-E

2.5 to 2.6

40 to 42

1 to 3

High

High

79

 

 

20/15

7/6

18SKVR-A

 

 

 

 

 

 

 

 

 

 

 

 

22SKV-E

 

 

 

 

 

 

 

 

 

 

22SKV2-E

2.6 to 2.8

42 to 44

0 to 2

High

High

84

 

 

 

 

22SKV-A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

22SKV-ND

 

 

 

 

 

 

 

 

 

 

22SKVR-E

2.6 to 2.8

42 to 44

0 to 2

High

High

84

 

 

 

 

22SKVR-A

 

 

 

 

 

 

 

 

 

 

 

 

NOTES :

1.Measure surface temperature of heat exchanger pipe around center of heat exchanger path U bent. (Thermistor themometer)

2.Connecting piping condition : 7.5 m

– 27 –

FILE NO. SVM-10050-1

8. CONTROL BLOCK DIAGRAM

8-1. Indoor Unit

RAS-18SKV-E, RAS-18SKV2-E, RAS-18SKV-A, RAS-18SKV-ND

RAS-22SKV-E, RAS-22SKV2-E, RAS-22SKV-A, RAS-22SKV-ND

M.C.U.

Indoor Unit Control Unit

Heat Exchanger Sensor (Tc)

Room Temperature Sensor (Ta)

Infrared Rays Signal Receiver

and Indication

Initializing Circuit

Clock Frequency

Oscillator Circuit

Power Supply Circuit

Functions

Cold draft preventing Function

3-minute Delay at Restart for Compressor

Fan Motor Starting Control

Processing

(Temperature Processing)

Timer

Serial Signal Communication

Clean Function

Louver

Motor

Louver Motor

Drive Control

Indoor Fan

Motor Control

Indoor

Fan Motor

Converter (D.C circuit)

Noise Filter

Serial Signal Transmitter/Receiver

From Outdoor Unit 220-240V ~50Hz 220-230V ~60Hz

220-240V~, 50Hz (RAS-18,22SKV-A)

REMOTE CONTROLLER

Serial Signal Communication

(Operation Command and Information)

Remote Controller Infrared Rays, 36.7kHz

Operation (START/STOP)

Operation Mode Selection

AUTO, COOL, DRY, HEAT, FAN

Thermo. Setting

Fan Speed Selection

ON TIMER Setting

OFF TIMER Setting

Louver AUTO Swing

Louver Direction Setting

ECO

Hi-POWER

COMFORT SLEEP

QUIET

QUIET

SLEEP (1, 3, 5, 9 OFF TIMER)

– 28 –

FILE NO. SVM-10050-1

RAS-18SKVR-E, RAS-18SKVR-A, RAS-22SKVR-E, RAS-22SKVR-A

M.C.U.

Indoor Unit Control Unit

Heat Exchanger Sensor (Tc)

Room Temperature Sensor (Ta)

Infrared Rays Signal Receiver

and Indication

Initializing Circuit

Clock Frequency

Oscillator Circuit

Functions

Cold draft preventing Function

3-minute Delay at Restart for Compressor

Fan Motor Starting Control

Processing

(Temperature Processing)

Timer

Serial Signal Communication

Clean Function

Louver Motor

Louver

Drive Control

Motor

Indoor Fan

 

Motor Control

 

 

Indoor

 

Fan Motor

 

Air purifier

 

unit

Power Supply Circuit

Converter (D.C circuit)

Noise Filter

From Outdoor Unit 220-240V~, 50Hz 220-230V~, 60Hz

220-240V~, 50Hz (RAS-18,22SKVR-A)

REMOTE CONTROLLER

Micro Switch

Serial Signal Transmitter/Receiver

Serial Signal Communication

(Operation Command and Information)

Remote Controller Infrared Rays, 36.7kHz

Operation (START/STOP)

Operation Mode Selection

AUTO, COOL, DRY, HEAT, FAN

Thermo. Setting

Fan Speed Selection

ON TIMER Setting

OFF TIMER Setting

Louver AUTO Swing

Louver Direction Setting

ECO

Hi-POWER

COMFORT SLEEP

QUIET

QUIET

SLEEP (1, 3, 5, 9 OFF TIMER)

PURE (Air purifier)

– 29 –

– 30 –

For INDOOR UNIT

MICRO-COMPUTER BLOCK DIAGRAM

 

 

220-240V~, 50Hz

220-230V~, 60Hz 220-240V~, 50Hz (RAS-18,22SAV2-A)

MCC5009 (P.C.B)

 

OUTDOOR UNIT

Indoor unit

 

 

 

Current

 

send/receive

 

M.C.U.

 

detect

 

circuit

 

 

 

 

 

 

• PWM synthesis function

 

 

 

Discharge

• Input current release control

 

Gate drive

 

• IGBT over-current detect control

 

 

temp. sensor

 

circuit

 

• Outdoor fan control

 

 

 

 

 

 

Outdoor air

• High power factor correction control

 

 

• Inverter output frequency control

 

 

 

temp. sensor

 

 

 

• A/D converter function

 

Current

 

 

 

 

Suction

• PMV control

 

detect

 

• Discharge temp. control

 

 

 

temp. sensor

 

 

 

 

• 4-way valve control

 

 

 

Heat exchanger

• Signal communication to indoor unit

Gate drive

 

temp.sensor

 

 

 

circuit

 

 

High Power

Clock

 

Inverter

Outdoor

 

factor Correction

frequency

 

 

 

(DC → AC)

Fan motor

 

circuit

4MHz

 

 

 

Noise

Input current

Converter

 

Inverter

Compressor

Filter

sensor

(AC → DC)

 

(DC → AC)

 

Driver circuit

Relay

 

 

 

 

of PMV

circuit

 

 

PMV : Pulse Motor Valve

M.C.U.: Micro Control Unit

PMV

4-way

valve

 

Assembly) (Inverter Unit Outdoor .2-8

1-10050-SVM .NO FILE

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