Teledyne 3000TA User Manual

OPERATING INSTRUCTIONS FOR

MODEL 3000TA

Trace Oxygen Analyzer

P/N M66316

3/09/11

DANGER

Toxic gases and or flammable liquids may be present in this monitoring system.

Personal protective equipment may be required when servicing this instrument.

Hazardous voltages exist on certain components internally which may persist for a time even after the power is turned off and disconnected.

Only authorized personnel should conduct maintenance and/or servicing. Before conducting any maintenance or servicing, consult with authorized supervisor/manager.

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Copyright © 2011 Teledyne Analytical Instruments

All Rights Reserved. No part of this manual may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any other language or computer language in whole or in part, in any form or by any means, whether it be electronic, mechanical, magnetic, optical, manual, or otherwise, without the prior written consent of Teledyne Analytical Instruments, 16830 Chestnut Street, City of Industry, CA 91749-1580.

Warranty

This equipment is sold subject to the mutual agreement that it is warranted by us free from defects of material and of construction, and that our liability shall be limited to replacing or repairing at our factory (without charge, except for transportation), or at customer plant at our option, any material or construction in which defects become apparent within one year from the date of shipment, except in cases where quotations or acknowledgements provide for a shorter period. Components manufactured by others bear the warranty of their manufacturer. This warranty does not cover defects caused by wear, accident, misuse, neglect or repairs other than those performed by Teledyne or an authorized service center. We assume no liability for direct or indirect damages of any kind and the purchaser by the acceptance of the equipment will assume all liability for any damage which may result from its use or misuse.

We reserve the right to employ any suitable material in the manufacture of our apparatus, and to make any alterations in the dimensions, shape or weight of any parts, in so far as such alterations do not adversely affect our warranty.

Important Notice

This instrument provides measurement readings to its user, and serves as a tool by which valuable data can be gathered. The information provided by the instrument may assist the user in eliminating potential hazards caused by his process; however, it is essential that all personnel involved in the use of the instrument or its interface, with the process being measured, be properly trained in the process itself, as well as all instrumentation related to it.

The safety of personnel is ultimately the responsibility of those who control process conditions. While this instrument may be able to provide early warning of imminent danger, it has no control over process conditions, and it can be misused. In particular, any alarm or control systems installed must be tested and understood, both as to how they operate and as to how they can be defeated. Any safeguards required such as locks, labels, or redundancy, must be provided by the user or specifically requested of Teledyne at the time the order is placed.

Therefore, the purchaser must be aware of the hazardous process conditions. The purchaser is responsible for the training of personnel, for providing hazard warning methods and instrumentation per the appropriate standards, and for ensuring that hazard warning devices and instrumentation are maintained and operated properly.

Teledyne Analytical Instruments, the manufacturer of this instrument, cannot accept responsibility for conditions beyond its knowledge and control. No statement expressed or implied by this document or any information disseminated by the manufacturer or its agents, is to be construed as a warranty of adequate safety control under the user’s process conditions.

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The 19" Relay Rack Mount units are available with either one or two 3000 series analyzers installed in a standard 19" panel and ready to mount in a standard instrument rack.

In addition to all standard features, this model also has separate ports for zero and span gases, and built-in control valves. The internal valves are entirely under the control of the 3000TA electronics to automatically switch between gases in synchronization with the analyzer’s operations

Trace Oxygen Analyzer

Specific Model Information

The instrument for which this manual was supplied may incorporate one or more options not supplied in the standard instrument. Commonly available options are listed below, with check boxes. Any that are incorporated in the instrument for which this manual is supplied are indicated by a check mark in the box.

Instrument Serial Number: _______________________

Options Included in the Instrument with the Above Serial Number:  3000TA-C:

 19" Rack Mnt:

Sensor Options Available for the Instrument with the Above Serial Number:

Insta-Trace B2C (Default)

A2C

L2C

L2CL

Insta-Trace A2C

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Important Notice

Model 3000TA-EU complies with all of the requirements of the Commonwealth of Europe (CE) for Radio Frequency Interference, Electromagnetic Interference (RFI/EMI), and Low Voltage Directive (LVD).

The following International Symbols are used throughout the Instruction Manual. These symbols are visual indicators of important and immediate warnings and when you must exercise CAUTION while operating the instrument. See also the Safety Information on the next page.

STAND-BY: Instrument is on Stand-by, but circuit is active

GROUND: Protective Earth

CAUTION: The operator needs to refer to the manual for further information. Failure to do so may compromise the safe operation of the equipment.

CAUTION: Risk of Electrical Shock

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Safety Messages

Your safety and the safety of others is very important. We have provided many important safety messages in this manual. Please read these messages carefully.

A safety message alerts you to potential hazards that could hurt you or others. Each safety message is associated with a safety alert symbol. These symbols are found in the manual and inside the instrument. The definition of these symbols is described below:

	GENERAL WARNING/CAUTION: Refer to the
	instructions for details on the specific danger. These cautions
	warn of specific procedures which if not followed could
	cause bodily Injury and/or damage the instrument.
	CAUTION: HOT SURFACE WARNING: This warning is
	specific to heated components within the instrument. Failure
	to heed the warning could result in serious burns to skin and
	underlying tissue.
	WARNING: ELECTRICAL SHOCK HAZARD: Dangerous
	voltages appear within this instrument. This warning is
	specific to an electrical hazard existing at or nearby the
	component or procedure under discussion. Failure to heed
	this warning could result in injury and/or death from
	electrocution.
	Technician Symbol: All operations marked with this
	symbol are to be performed by qualified maintenance
	personnel only.
No	NOTE: Additional information and comments regarding a
Symbol	specific component or procedure are highlighted in the form
	of a note.

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CAUTION: THE ANALYZER SHOULD ONLY BE USED FOR THE PURPOSE AND IN THE MANNER DESCRIBED IN THIS MANUAL.

IF YOU USE THE ANALYZER IN A MANNER OTHER THAN THAT FOR WHICH IT WAS INTENDED, UNPREDICTABLE BEHAVIOR COULD RESULT POSSIBLY ACCOMPANIED WITH HAZARDOUS CONSEQUENCES.

This manual provides information designed to guide you through the installation, calibration and operation of your new analyzer. Please read this manual and keep it available.

Occasionally, some instruments are customized for a particular application or features and/or options added per customer requests. Please check the front of this manual for any additional information in the form of an Addendum which discusses specific information, procedures, cautions and warnings that may be peculiar to your instrument.

Manuals do get lost. Additional manuals can be obtained from Teledyne at the address given in the Appendix. Some of our manuals are available in electronic form via the internet. Please visit our website at: www.teledyne-ai.com.

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This is a general purpose instrument designed for use in a nonhazardous area. It is the customer's responsibility to ensure safety especially when combustible gases are being analyzed since the potential of gas leaks always exist.

The customer should ensure that the principles of operation of this equipment are well understood by the user. Misuse of this product in any manner, tampering with its components, or unauthorized substitution of any component may adversely affect the safety of this instrument.

Since the use of this instrument is beyond the control of Teledyne, no responsibility by Teledyne, its affiliates, and agents for damage or injury from misuse or neglect of this equipment is implied or assumed.

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Table of Contents

Safety Messages ...........................................................................		v
Introduction ...................................................................................		1
1.1	Overview	1
1.2	Typical Applications	1
1.3	Main Features of the Analyzer	1
1.4	Model Designations	2
1.5	Front Panel (Operator Interface)	3
1.6	Recognizing Difference Between LCD & VFD	4
1.7	Rear Panel (Equipment Interface)	5
Operational Theory .......................................................................		7
2.1	Introduction	7
2.2	Micro-Fuel Cell Sensor	7
2.2.1 Principles of Operation		7
2.2.2 Anatomy of a Micro-Fuel Cell		8
2.2.3 Electrochemical Reactions		9
2.2.4 The Effect of Pressure		10
2.2.5 Calibration Characteristics		10
2.3	Sample System	11
2.4	Electronics and Signal Processing	13
Installation ...................................................................................		17
3.1	Unpacking the Analyzer	17
3.2	Mounting the Analyzer	17
3.3	Rear Panel Connections	19
3.3.1 Gas Connections		19
3.3.2 Electrical Connections		21
	3.3.2.1 Primary Input Power	21
	3.3.2.2 50-Pin Equipment Interface Connector	22
	3.3.2.3 RS-232 Port	27
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3.4	Installing the Micro-Fuel Cell	29
3.5	Testing the System	29
Operation .....................................................................................		31
4.1	Introduction	31
4.2	Using the Data Entry and Function Buttons	31
4.3	The System Function	33
4.3.1 Tracking Oxygen Readings During Calibration and
	Alarm Delay	34
4.3.2 Setting up an Auto-Cal		36
4.3.3 Password Protection		37
	4.3.3.1 Entering the Password	37
	4.3.3.2 Installing or Changing the Password	38
4.3.4 Logout		40
4.3.5 System Self-Diagnostic Test		41
4.3.6 Version Screen		42
4.3.7 Showing Negative Oxygen Readings		42
4.4	The Zero and Span Functions	43
4.4.1 Zero Cal		44
	4.4.1.1 Auto Mode Zeroing	44
	4.4.1.2 Manual Mode Zeroing	45
	4.4.1.3 Cell Failure	45
4.4.2 Span Cal		46
	4.4.2.1 Auto Mode Spanning	46
	4.4.2.2 Manual Mode Spanning	47
4.4.3 Span Failure		49
4.5	The Alarms Function	49
4.6	The Range Function	51
4.6.1 Setting the Analog Output Ranges		52
4.6.2 Fixed Range Analysis		53
4.7	The Analyze Function	54
4.8	Signal Output	54
Maintenance.................................................................................		57
5.1	Routine Maintenance	57
5.2.1 Storing and Handling Replacement Cells		57
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5.2.2 When to Replace a Cell		58
5.2.3 Removing the Micro-Fuel Cell		58
5.2.4 Installing a New Micro-Fuel Cell		59
5.2.5 Cell Warranty		61
5.3	Fuse Replacement	61
5.4	System Self Diagnostic Test	62
5.5	Major Internal Components	63
5.6	Cleaning	64
5.7	Troubleshooting	64
Appendix......................................................................................		67
A-1 Model 3000TA Specifications		67
A-2 Recommended 2-Year Spare Parts List		68
A-3 Drawing List		70
A-4 19-inch Relay Rack Panel Mount		70
A.5 Application notes		71
A-5 Material Safety Data Sheet		75

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List of Figures

Figure 1-1: Model 3000TA Front Panel ...........................................	3
Figure 1-2: Model 3000 TA Rear Panel...........................................	5
Figure 2-1: Micro-Fuel Cell ..............................................................	8
Figure 2-2. Cross Section of a Micro-Fuel Cell (not to scale) ..........	8
Figure 2-3. Characteristic Input/Output Curve for a Micro-Fuel
Cell .............................................................................	11
Figure 2-4: Piping Layout and Flow Diagram for Standard Model . 12
Figure 2-5: Flow Diagram..............................................................	13
Figure 2-6: 3000TA Internal Electronic Component Location ........	14
Figure 2-7: Block Diagram of the Model 3000TA-EU Electronics . 15
Figure 3-1: Front Panel of the Model 3000TA ...............................	18
Figure 3-2: Required Front Door Clearance ..................................	18
Figure 3-3: Rear Panel of the Model 3000TA................................	19
Figure 3-4: Equipment Interface Connector Pin Arrangement.......	22
Figure 3-5: Remote Probe Connections ........................................	27
Figure 3-6: FET Series Resistance ...............................................	27
Figure 5-1: Removing the Micro-Fuel ............................................	59
Figure 5-2: Removing Fuse Block from Housing ...........................	61
Figure 5-3: Installing Fuses ...........................................................	62
Figure 5-4: Rear-Panel Screws .....................................................	64
Figure A-1: Single and Dual 19" Rack Mounts ..............................	70

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List of Tables

Table 3-1: Analog Output Connections Pin Function ....................	23
Table 3-2: Alarm Relay Contact Pins ............................................	24
Table 3-3: Remote Calibration Connections..................................	25
Table 3-4: Range ID Relay Connections.......................................	26
Table 3-5: Commands via RS-232 Input .......................................	28
Table 5-1: Self Test Failure Codes................................................	62

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Trace Oxygen Analyzer	Introduction

Introduction

1.1 Overview

The Teledyne Analytical Instruments Model 3000TA Trace Oxygen Analyzer is a versatile microprocessor-based instrument for detecting oxygen at the parts-per-million (ppm) level in a variety of gases. This manual covers the Model 3000TA General Purpose flushpanel and/or rack-mount units only. These units are for indoor use in a nonhazardous environment.

1.2 Typical Applications

A few typical applications of the Model 3000TA are:

Monitoring inert gas blanketing

Air separation and liquefaction

Chemical reaction monitoring

Semiconductor manufacturing

Petrochemical process control

Quality assurance

Gas analysis certification.

1.3Main Features of the Analyzer

The Model 3000TA Trace Oxygen Analyzer is sophisticated yet simple to use. The main features of the analyzer include:

A 2-line alphanumeric display screen, driven by microprocessor electronics, that continuously prompts and informs the operator.

High resolution, accurate readings of oxygen content from low ppm levels through 25%. Large, bright, meter readout.

Nylon cell block. (Stainless steel optional)

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Advanced Micro-Fuel Cell, designed for trace analysis, has a one year warranty and an expected lifetime of two years.

Versatile analysis over a wide range of applications.

Microprocessor based electronics: 8-bit CMOS microprocessor with 32 kB RAM and 128 kB ROM.

Three user definable output ranges (from 0-10 ppm through 0- 250,000 ppm) allow best match to users process and equipment.

Air-calibration range for convenient spanning at 20.9 %.

Auto Ranging allows analyzer to automatically select the proper preset range for a given measurement. Manual override allows the user to lock onto a specific range of interest.

Two adjustable concentration alarms and a system failure alarm.

Extensive self-diagnostic testing, at startup and on demand, with continuous power-supply monitoring.

CE Compliance.

RS-232 serial digital port for use with a computer or other digital communication device.

Four analog outputs: two for measurement (0–1 VDC and Isolated 4–20 mA DC) and two for range identification.

Convenient and versatile, steel, flush-panel or rackmountable case with slide-out electronics drawer.

1.4Model Designations

3000TA:	Standard model.
3000TA-C:	In addition to all standard features, this model
	also has separate ports for zero and span gases,
	and built-in control valves. The internal valves are
	entirely under the control of the 3000TA
	electronics, to automatically switch between gases
	in synchronization with the analyzer’s operations.

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1.5 Front Panel (Operator Interface)

The standard 3000TA is housed in a rugged metal case with all controls and displays accessible from the front panel. See Figure 1-1. The front panel has thirteen buttons for operating the analyzer, a digital meter, an alphanumeric display, and a window for viewing the sample flowmeter.

Figure 1-1: Model 3000TA Front Panel

Function Keys: Six touch-sensitive membrane switches are used to change the specific function performed by the analyzer:

Analyze Perform analysis for oxygen content of a sample

gas.

System Perform system-related tasks (described in detail

in chapter 4, Operation.).

Span Span calibrate the analyzer.

Zero Zero calibrate the analyzer.

Alarms Set the alarm setpoints and attributes.

Range Set up the 3 user definable ranges for the

instrument.

Data Entry Keys: Six touch-sensitive membrane switches are used to input data to the instrument via the alphanumeric VFD display:

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Left & Right Arrows Select between functions currently displayed on the VFD screen.

Up & Down Arrows Increment or decrement values of functions currently displayed.

Enter Moves VFD display on to the next screen in a series. If none remains, returns to the Analyze screen.

Escape Moves VFD display back to the previous screen in a series. If none remains, returns to the Analyze screen.

Digital Meter Display: The meter display is a LED device that produces large, bright, 7-segment numbers that are legible in any lighting. It produces a continuous readout from 0-10,000 ppm and then switches to a continuous percent readout from 1-25%. It is accurate across all analysis ranges without the discontinuity inherent in analog range switching.

Alphanumeric Interface Screen: The VFD screen is an easy-to-use interface from operator to analyzer. It displays values, options, and messages that give the operator immediate feedback.

Flowmeter: Monitors the flow of gas past the sensor. Readout is 0.2 to 2.4 standard liters per minute (SLPM).

Standby Button: The Standby button turns off the display and outputs, but circuitry is still operating.

CAUTION: THE POWER CABLE MUST BE UNPLUGGED TO FULLY DISCONNECT POWER FROM THE INSTRUMENT. WHEN CHASSIS IS EXPOSED OR WHEN ACCESS DOOR IS OPEN AND POWER CABLE IS CONNECTED, USE EXTRA CARE TO AVOID CONTACT WITH LIVE ELECTRICAL CIRCUITS.

Access Door: For access to the Micro-Fuel Cell, the front panel swings open when the latch in the upper right corner of the panel is pressed all the way in with a narrow gauge tool. Accessing the main circuit board requires unfastening rear panel screws and sliding the unit out of the case.

1.6 Recognizing Difference Between LCD & VFD

LCD has GREEN background with BLACK characters. VFD has DARK background with GREEN characters. In the case of VFD - NO CONTRAST ADJUSTMENT IS NEEDED.

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1.7 Rear Panel (Equipment Interface)

The rear panel, shown in Figure 1-2, contains the gas and electrical connectors for external inlets and outlets. Those that are optional are shown shaded in the figure. The connectors are described briefly here and in detail in the Installation chapter of this manual.

Figure 1-2: Model 3000 TA Rear Panel

Power Connection Universal AC power source.

Gas Inlet and Outlet One inlet (must be externally valved) and one exhaust out. Three inlet when “C” option ordered.

RS-232 Port Serial digital concentration signal output and control input.

Remote Valves Used in the 3000TA for controlling external solenoid valves only.

50-Pin Equipment Interface Port:

Analog Outputs 0–1 VDC concentration plus 0-1 VDC range ID, and isolated 4–20 mA DC plus 4-20 mA DC range ID.

Alarm Connections 2 concentration alarms and 1 system alarm.

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Remote Span/Zero Digital inputs allow external control of analyzer calibration.

Calibration Contact To notify external equipment that instrument is being calibrated and readings are not monitoring sample.

Range ID Contacts Four separate, dedicated, range relay contacts. Low, Medium, High, Cal.

Network I/O Serial digital communications for local network access. For future expansion. Not implemented at this printing.

Optional:

Calibration Gas Ports (Auto Cal Option) Separate fittings for zero, span and sample gas input, and internal valves for automatically switching the gases.

Note: If you require highly accurate Auto-Cal timing, use external Auto-Cal control where possible. The internal clock in the Model 3000TA is accurate to 2-3 %. Accordingly, internally scheduled calibrations can vary 2-3 % per day.

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Operational Theory

2.1 Introduction

The analyzer is composed of three subsystems:

1.Micro-Fuel Cell Sensor

2.Sample System

3.Electronic Signal Processing, Display and Control

The sample system is designed to accept the sample gas and transport it through the analyzer without contaminating or altering the sample prior to analysis. The Micro-Fuel Cell is an electrochemical galvanic device that translates the amount of oxygen present in the sample into an electrical current. The electronic signal processing, display and control subsystem simplifies operation of the analyzer and accurately processes the sampled data. The microprocessor controls all signal processing, input/output and display functions for the analyzer.

2.2 Micro-Fuel Cell Sensor

2.2.1 Principles of Operation

The oxygen sensor used in the Model 3000T series is a Micro-Fuel Cell designed and manufactured by Analytical Instruments. It is a sealed plastic disposable electrochemical transducer.

The active components of the Micro-Fuel Cell are a cathode, an anode, and the 15% aqueous KOH electrolyte in which they are immersed. The cell converts the energy from a chemical reaction into an electrical current in an external electrical circuit. Its action is similar to that of a battery.

There is, however, an important difference in the operation of a battery as compared to the Micro-Fuel Cell: In the battery, all reactants are stored within the cell, whereas in the Micro-Fuel Cell, one of the reactants (oxygen) comes from outside the device as a constituent of the sample gas being analyzed. The Micro-Fuel Cell is therefore a hybrid between a battery and a true fuel cell. (All of the reactants are stored externally in a true fuel cell.)

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2.2.2 Anatomy of a Micro-Fuel Cell

The Micro-Fuel Cell is a cylinder only 11/4 inches in diameter and 11/4 inches thick. It is made of an extremely inert plastic, which can be placed confidently in practically any environment or sample stream. It is effectively sealed, although one end is permeable to oxygen in the sample gas. The other end of the cell is a contact plate consisting of two concentric foil rings. The rings mate with spring-loaded contacts in the sensor block assembly and provide the electrical connection to the rest of the analyzer. Figure 2-1 illustrates the external features.

Figure 2-1: Micro-Fuel Cell

Refer to Figure 2-2, Cross Section of a Micro-Fuel Cell, which illustrates the following internal description.

Figure 2-2. Cross Section of a Micro-Fuel Cell (not to scale)

At the top end of the cell is a diffusion membrane of Teflon®, whose thickness is very accurately controlled. Beneath the diffusion membrane lies the oxygen sensing element—the cathode—with a surface area almost 4 cm2. The cathode has many perforations to ensure

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sufficient wetting of the upper surface with electrolyte, and it is plated with an inert metal.

The anode structure is below the cathode. It is made of lead and has a proprietary design which is meant to maximize the amount of metal available for chemical reaction.

At the rear of the cell, just below the anode structure, is a flexible membrane designed to accommodate the internal volume changes that occur throughout the life of the cell. This flexibility assures that the sensing membrane remains in its proper position, keeping the electrical output constant.

The entire space between the diffusion membrane, above the cathode, and the flexible rear membrane, beneath the anode, is filled with electrolyte. Cathode and anode are submerged in this common pool. They each have a conductor connecting them to one of the external contact rings on the contact plate, which is on the bottom of the cell.

2.2.3 Electrochemical Reactions

The sample gas diffuses through the Teflon membrane. Any oxygen in the sample gas is reduced on the surface of the cathode by the following HALF REACTION:

O2 + 2H2O + 4e– → 4OH–

(cathode)

(Four electrons combine with one oxygen molecule—in the presence of water from the electrolyte—to produce four hydroxyl ions.)

When the oxygen is reduced at the cathode, lead is simultaneously oxidized at the anode by the following HALF REACTION:

Pb + 2OH– → Pb+2 + H2O + 2e–

(anode)

(Two electrons are transferred for each atom of lead that is oxidized. Therefore it takes two of the above anode reactions to balance one cathode reaction and transfer four electrons.)

The electrons released at the surface of the anode flow to the cathode surface when an external electrical path is provided. The current is proportional to the amount of oxygen reaching the cathode. It is

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measured and used to determine the oxygen concentration in the gas mixture.

The overall reaction for the fuel cell is the SUM of the half reactions above, or:

2Pb + O2→2PbO

(These reactions will hold as long as no gaseous components capable of oxidizing lead—such as iodine, bromine, chlorine and fluorine—are present in the sample.)

The output of the fuel cell is limited by (1) the amount of oxygen in the cell at the time and (2) the amount of stored anode material.

In the absence of oxygen, no current is generated.

2.2.4 The Effect of Pressure

In order to state the amount of oxygen present in the sample in parts-per-million or a percentage of the gas mixture, it is necessary that the sample diffuse into the cell under constant pressure.

If the total pressure increases, the rate that oxygen reaches the cathode through the diffusing membrane will also increase. The electron transfer, and therefore the external current, will increase, even though the oxygen concentration of the sample has not changed. It is therefore important that the sample pressure at the fuel cell (usually vent pressure) remain relatively constant between calibrations.

2.2.5 Calibration Characteristics

Given that the total pressure of the sample gas on the surface of the Micro-Fuel Cell input is constant, a convenient characteristic of the cell is that the current produced in an external circuit is directly proportional to the rate at which oxygen molecules reach the cathode, and this rate is directly proportional to the concentration of oxygen in the gaseous mixture. In other words it has a linear characteristic curve, as shown in Figure 2-3. Measuring circuits do not have to compensate for nonlinearities.

In addition, since there is zero output in the absence oxygen, the characteristic curve has close to an absolute zero (within ± 1 ppm oxygen). In practical application, zeroing may still used to compensate for the combined zero offsets of the cell and the electronics. (The

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electronics is zeroed automatically when the instrument power is turned on.)

Figure 2-3. Characteristic Input/Output Curve for a Micro-Fuel Cell

2.3 Sample System

The sample system delivers gases to the Micro-Fuel Cell sensor from the analyzer rear panel inlet. Depending on the mode of operation either sample or calibration gas is delivered.

The Model 3000TA sample system is designed and fabricated to ensure that the oxygen concentration of the gas is not altered as it travels through the sample system. The sample encounters almost no dead space. This minimizes residual gas pockets that can interfere with trace analysis.

The sample system for the standard instrument incorporates 1/4 inch tube fittings for sample inlet and outlet connections at the rear panel. For metric system installations, 6 mm adapters are supplied with each instrument to be used if needed. The sample or calibration gas flows through the system is monitored by a flowmeter downstream from

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the cell. Figure 2-4 shows the piping layout and flow diagram for the standard model.

Figure 2-4: Piping Layout and Flow Diagram for Standard Model

Figure 2-5 is the flow diagram for the sampling system. In the standard instrument, calibration gases (zero and span) can be connected directly to the Sample In port by teeing to the port with appropriate valves. The shaded portion of the diagram shows the components added when the –C option is ordered. The valving is installed inside the 3000TA-C enclosure and is regulated by the instruments internal electronics.

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Figure 2-5: Flow Diagram

2.4 Electronics and Signal Processing

The Model 3000TA Trace Oxygen Analyzer uses an 8031 microcontroller with 32 kB of RAM and 128 kB of ROM to control all signal processing, input/output, and display functions for the analyzer. System power is supplied from a universal power supply module designed to be compatible with any international power source. Figure 2-6 shows the location of the power supply and the main electronic PC boards.

The signal processing electronics including the microprocessor, analog to digital, and digital to analog converters are located on the motherboard at the bottom of the case. The preamplifier board is mounted on top of the motherboard as shown in the figure. These boards are accessible after removing the back panel. Figure 2-7 is a block diagram of the Analyzer electronics.

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Figure 2-6: 3000TA Internal Electronic Component Location

In the presence of oxygen the cell generates a current. A current to voltage amplifier converts this current to a voltage, which is amplified in the second stage amplifier.

The second stage amplifier also supplies temperature compensation for the oxygen sensor output. This amplifier circuit incorporates a thermistor, which is physically located in the cell block. The thermistor is a temperature dependent resistance that changes the gain of the amplifier in proportion to the temperature changes in the block. This change is inversely proportional to the change in the cell output due to the same temperature changes. The result is a signal that is temperature independent. The output from the second stage amplifier is sent to an 18 bit analog to digital converter controlled by the microprocessor.

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Figure 2-7: Block Diagram of the Model 3000TA-EU Electronics

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