Teledyne 100E User Manual 2

Operation Manual

Model 100E

UV Fluorescence SO2 Analyzer

Also supports operation of:	when used in conjunction with:
M100EU Analyzer	M100EU Addendum, PN05831
M100EH Analyzer	M100EH Addendum, PN 04621
M108E Analyzer	M108E Addendum, PN 03940
M108EU Analyzer	M108E Addendum, PN03949 and
	M100EU Addendum, PN 04621

© TELEDYNE ADVANCED POLLUTION INSTRUMENTATION

9480 CARROLL PARK DRIVE

SAN DIEGO, CA 92121-5201

USA

Toll-free Phone: [phone]

Phone: [phone]

Fax: [phone]

Email: [e-mail]

Website: http://www.teledyne-api.com/

Copyright 2008 - 2011	04515F DCN6048
Teledyne Advanced Pollution Instrumentation	06 April 2011

ABOUT THIS MANUAL

This M100E manual, PN 04515, is comprised of the following documents:

Part No.	Rev	Name/Description
04515	F	M100E Operation Manual (main content)
05036	E	Appendix A, Menu Trees and related software documentation, Rev G.4.
05360	Q	Spare Parts List (in Appendix B of this manual)
04526	S	Recommended Spare Parts Stocking Levels (in Appendix B of this manual)
04728	A	AKIT, Spares (in Appendix B of this manual)
04357	A	AKIT, Expendables (in Appendix B of this manual)
01475	A	AKIT, Expendables for IZS option (in Appendix B of this manual)
04796	E	Appendix C, Test Funct & Repair Qstnr
0401101	A	Interconnect List, M100E (in Appendix D of this manual)
04011	A	Interconnect Diagram, M100E (in Appendix D of this manual)
04354	D	PCA, 04003, Pressure Flow Sensor Board (in Appendix D of this manual)
04524	D	Schematic, Relay PCB (in Appendix D of this manual)
05703	A	PCA, 05702, Motherboard, E-Series Gen 4 (in Appendix D of this manual)
04181	H	PCA, 04180, PMT Preamp (in Appendix D of this manual)
04259	A	PCA, 04258, Keyboard Display Interface (in Appendix D of this manual)
05064	C	PCA, 05063, Dual UV Detector (in Appendix D of this manual)
04693	E	PCA, 04692, UV Lamp Driver (in Appendix D of this manual)
04932	C	PCA, Thermo-Electric Cooler Board (in Appendix D of this manual)
04468	B	PCA, 04467, Analog Output Series Res (in Appendix D of this manual)

NOTE

Please read this manual in its entirety before operating the instrument.

04515F DCN6048

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Table of Contents Teledyne API M100E Analyzer Operation Manual

REVISION HISTORY

M100E Operation Manual, PN04515

Document	PN	Rev	DCN	Change Summary
2011 April 06, Rev F, DCN6048
M100E Operation	04515	F	6048	Administrative corrections in Revision History
Manual				section: typos.
2011 March 11, Rev E, DCN6019
M100E Operation	04515	E	6019	Combine with M100E “Text” (PN05138) for single
Manual				document/PN; obsolete 05138.
				Change Disk-on-Module replacement procedure
				from A-Crosser to ICOP CPU (Mntnc section)
				Add MODBUS quick setup to Remote Op section
				Add desiccant bag change to maintenance sched.
2009 Dec 15, M100E Manual, PN045150100 Rev D, DCN5637
Top Assy Manual	045150100	D	5637	Initial development of this manual’s top assy
				construct, which is the fully assembled manual
				comprised of the PDF conversions of all documents
				listed in the About This Manual section. Revision
				starts at “D” to be in step with Rev History of original
				manual.
Title/front matter	04515	D	5637	Show current Rev letter of all documents comprising
				the top assy of this manual (in About This Manual).
				Initiate Revision History
Text	05138	C	5637	Insert new CPU information in place of old, Sections
				11.4.1 11.4.1.1 and 11.4.1.2 and new Fig 11-11.
				Replace all occurrences of disk-on-chip (DOC) with
				disk-on-module (DOM).
				Replace illustrations Fig 5-2, 5-6, 5-7, 5-8, 7-5. 7-12,
				for greater detail and/or clarity.
				Revise RS-485 configuration instructions, Sec. 7.1.4,
				to reflect new CPU.
				Revise Multidrop RS-232 Set-up Instructions, Sec
				7.1.7, to reflect E-series parameters.
				Add desiccant bag replacement to maintenance
				requirements (per DCR 6559)

For the purpose of capturing this manual’s construct with its initial Revision History implementation, the following list documents the current Rev of each part comprising this manual at Rev D; any future changes to these documents will be recorded in the Revision History section and their Rev letters updated in the About This Manual section:

Title	04515	D
Text	05138	C
Relay PCA Addend.	05118	B3
S/W (Rev G.3) (AppxA)	05036	D

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Teledyne API M100E Analyzer Operation Manual Table of Contents

Document	PN	Rev	DCN	Change Summary
SPL	05360	Q
RSSL	04526	S
AKIT, Spares	04728	A
AKIT, Expendables	04357	A
AKIT, Expendables, IZS	01475	A
Repair Request (AppxC)	04796	D
Interconnect List	0401101	A
Interconnect Diagram	04011	A
PCA04003PressFlwSnsr	04354	D
PCB,Relay	04524	D
PCA05702MoBrd	05703	A
PCA04180PMT Preamp	04181	H
PCA04258Kybrd Int	04259	A
PCA05063 UVDetect	05064	C
PCA04692 LmpDrvr	04693	E
PCA ThermCooler	04932	C
PCA Analog Outpt	04468	B

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iv	04515F DCN6048

TABLE OF CONTENTS
SECTION I GENERAL INFORMATION ..................................................................................	13
1. INTRODUCTION ................................................................................................................	15
1.1. Safety Messages...........................................................................................................................................	15
1.2. M100E Overview...........................................................................................................................................	16
1.3. M100E Documentation..................................................................................................................................	16
1.3.1. Using This Manual .................................................................................................................................	17
2. SPECIFICATIONS, APPROVALS AND WARRANTY .......................................................	19
2.1. Specifications ................................................................................................................................................	19
2.2. EPA Equivalency Designation ......................................................................................................................	20
2.3. CE Mark Compliance ....................................................................................................................................	21
2.3.1. Emissions Compliance...........................................................................................................................	21
2.3.2. Safety Compliance.................................................................................................................................	21
2.4. Warranty........................................................................................................................................................	21
3. GETTING STARTED ..........................................................................................................	23
3.1. M100E Analyzer Layout ................................................................................................................................	23
3.2. Unpacking the M100E Analyzer....................................................................................................................	27
3.3. Electrical Connections...................................................................................................................................	28
3.3.1. Power Connection..................................................................................................................................	28
3.3.2. Analog Output Connections..................................................................................................................	29
3.3.3. Connecting the Status Outputs..............................................................................................................	29
3.3.4. Connecting the Control Inputs ...............................................................................................................	31
3.3.5. Connecting the Serial Ports ...................................................................................................................	32
3.3.6. Connecting to a LAN or the Internet ......................................................................................................	32
3.3.7. Connecting to a Multidrop Network........................................................................................................	32
3.4. Pneumatic Connections ................................................................................................................................	32
3.4.1. Calibration Gases ..................................................................................................................................	32
3.5. Initial Operation .............................................................................................................................................	36
3.6. Initial Calibration of the M100E .....................................................................................................................	42
3.6.1. Interferents for Measurements...............................................................................................................	42
3.6.2. Initial Calibration Procedure for M100E Analyzers without Options ......................................................	43
3.6.3. O2 Sensor Calibration Procedure...........................................................................................................	47
3.6.4. CO2 Sensor Calibration Procedure ........................................................................................................	47
4. FREQUENTLY ASKED QUESTIONS & GLOSSARY .......................................................	49
4.1. FAQ’s ............................................................................................................................................................	49
4.2. Glossary ........................................................................................................................................................	51
5. OPTIONAL HARDWARE AND SOFTWARE .....................................................................	53
5.1. Optional Pumps (OPT 10 to OPT 13) ...........................................................................................................	53
5.2. Rack Mount Kits (OPT 20A, OPT 20B, OPT 21, OPT 23)............................................................................	53
5.3. Carrying Strap/Handle (OPT 29)...................................................................................................................	54
5.4. Current Loop Analog Outputs (Option 41) ....................................................................................................	54
5.5. Optional Kits (OPT 42A, OPT 43, OPT 45)...................................................................................................	56
5.6. NO Optical Filter (OPT 47B) .........................................................................................................................	56
5.7. Calibration Valves Options............................................................................................................................	56
5.8. Communication Options................................................................................................................................	60
5.8.1. RS-232 Modem Cable (OPT 60A, OPT 60B, OPT 60C) .......................................................................	60
5.8.2. Concentration Alarm Relay (Option 61).................................................................................................	60
5.8.3. RS-232 Multidrop (Option 62)................................................................................................................	61
5.8.4. Ethernet (Option 63A) ............................................................................................................................	62
5.8.5. Ethernet + Multidrop (OPT 63C) ............................................................................................................	63
5.9. Second Gas Sensors ....................................................................................................................................	63
5.9.1. Oxygen Sensor (Option 65A).................................................................................................................	63
5.9.2. Carbon Dioxide Sensor (Option 67A) ....................................................................................................	65
5.10. Additional Manuals......................................................................................................................................	68
5.11. Extended Warranty (OPT 92B and OPT 93C)............................................................................................	68
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5.12. Special Features .........................................................................................................................................		69
SECTION II OPERATING INSTRUCTIONS............................................................................		71
6. OPERATING INSTRUCTIONS...........................................................................................		73
6.1. Overview of Operating Modes ......................................................................................................................		73
6.2. Sample Mode ................................................................................................................................................		74
6.3. Calibration Mode ...........................................................................................................................................		78
6.4. Setup Mode...................................................................................................................................................		80
6.5. SETUP – CFG: Viewing the Analyzer’s Configuration Information ..............................................................		82
6.6. SETUP – CLK: Setting the Internal Time-of-Day Clock................................................................................		83
6.7. SETUP – RNGE: Analog Output Reporting Range Configuration................................................................		85
6.8. SETUP – VARS: Using the Internal Variables..............................................................................................		93
6.9. SETUP – DIAG: Using the Diagnostics Functions........................................................................................		95
7. REMOTE OPERATION AND ADVANCED FEATURES ..................................................		119
7.1. SETUP – COMM: Setting Up the Analyzer’s Communication Ports..........................................................		119
7.1.3. RS-232 COM Port Cable Connections ...............................................................................................		121
7.1.4. RS-485 Configuration of COM2..........................................................................................................		122
7.1.6. Ethernet Card Configuration ...............................................................................................................		124
7.1.7. MODBUS Setup..................................................................................................................................		131
7.1.8. Multidrop RS-232 Set Up ....................................................................................................................		133
7.2. Using the Internal Data Acquisition System (iDAS) ...................................................................................		139
7.3. Remote Operation......................................................................................................................................		158
8. CALIBRATION PROCEDURES .......................................................................................		175
8.1. Calibration Preparations.............................................................................................................................		175
8.2. Manual Calibration .....................................................................................................................................		177
8.3. Manual Calibration Checks ........................................................................................................................		179
8.4. Manual Calibration with Zero/Span Valves ................................................................................................		180
8.5. Manual Calibration with IZS Option ...........................................................................................................		182
8.6. Manual Calibration Checks with IZS or Zero/Span Valves ........................................................................		183
8.7. Manual Calibration in DUAL or AUTO Reporting Range Modes ...............................................................		185
8.8. Automatic Calibration (AutoCal).................................................................................................................		186
8.9. Calibration Quality......................................................................................................................................		189
8.10. Calibration of Optional Sensors ...............................................................................................................		189
8.10.1. O2 Sensor Calibration Procedure......................................................................................................		189
8.10.2. CO2 Sensor Calibration Procedure...................................................................................................		193
9. EPA PROTOCOL CALIBRATION....................................................................................		197
9.1. Calibration Requirements...........................................................................................................................		197
9.2. Level 1 Calibrations versus Level 2 Checks ..............................................................................................		201
9.3. ZERO and SPAN Checks ..........................................................................................................................		202
9.4. Precisions Calibration Procedures and Checks.........................................................................................		202
9.5. Dynamic Multipoint Span Calibration .........................................................................................................		203
9.6. Special Calibration Requirements for Dual Range or Auto Range............................................................		204
9.7. References.................................................................................................................................................		204
SECTION III TECHNICAL INFORMATION...........................................................................		205
10. INSTRUMENT MAINTENANCE ....................................................................................		207
10.1. Maintenance Schedule.............................................................................................................................		209
10.2. Predictive Diagnostics..............................................................................................................................		211
10.3. Maintenance Procedures .........................................................................................................................		212
10.3.7. Performing a Sample Flow Check ....................................................................................................		216
10.3.8. Hydrocarbon Scrubber (Kicker) ........................................................................................................		216
11. THEORY OF OPERATION ............................................................................................		219
11.1. Measurement Principle ............................................................................................................................		219
11.1.1. SO2 Ultraviolet Fluorescence............................................................................................................		219
11.2. The UV Light Path....................................................................................................................................		222
11.2.1. UV Source Lamp...............................................................................................................................		223
11.2.2. The Reference Detector....................................................................................................................		223
11.2.3. The PMT ...........................................................................................................................................		223

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11.2.4. UV Lamp Shutter & PMT Offset........................................................................................................	223
11.2.5. Optical Filters ....................................................................................................................................	224
11.3. Pneumatic Operation ...............................................................................................................................	228
11.3.4. Hydrocarbon Scrubber (Kicker) ........................................................................................................	231
11.4. Electronic Operation.................................................................................................................................	233
11.5. Power Supply and Circuit Breaker ...........................................................................................................	247
11.6. Communications Interface .......................................................................................................................	248
11.7. Software Operation ..................................................................................................................................	252
12. TROUBLESHOOTING & REPAIR.................................................................................	255
12.1. General Troubleshooting..........................................................................................................................	255
12.1.2. Fault Diagnosis with Test Functions .................................................................................................	258
12.2. Status LEDs .............................................................................................................................................	261
12.2.1. Motherboard Status Indicator (Watchdog)........................................................................................	261
12.2.2. CPU Status Indicators.......................................................................................................................	261
12.2.3. Relay Board Status LEDs .................................................................................................................	262
12.3. Gas Flow Problems..................................................................................................................................	263
12.4. Calibration Problems................................................................................................................................	264
12.5. Other Performance Problems ..................................................................................................................	267
12.6. Subsystem Checkout ...............................................................................................................................	269
12.6.8. RS-232 Communication....................................................................................................................	274
12.7. Repair Procedures ...................................................................................................................................	279
12.7.1. Disk-on-Module (DOM) Replacement...............................................................................................	279
12.8. Technical Assistance ...............................................................................................................................	293
13. A PRIMER ON ELECTRO-STATIC DISCHARGE.........................................................	295
13.1. How Static Charges are Created .............................................................................................................	295
13.2. How Electro-Static Charges Cause Damage...........................................................................................	296
13.3. Common Myths About ESD Damage ......................................................................................................	297
13.4. Basic Principles of Static Control .............................................................................................................	298
13.4.1. General Rules ...................................................................................................................................	298
13.5. Basic anti-ESD Procedures for Analyzer Repair and Maintenance.........................................................	299
13.5.1. Working at the Instrument Rack .......................................................................................................	299
13.5.2. Working at an Anti-ESD Work Bench ...............................................................................................	299
13.5.3. Transferring Components from Rack to Bench and Back ................................................................	300
13.5.4. Opening Shipments from Teledyne API’s Customer Service...........................................................	300
13.5.5. Packing Components for Return to Teledyne API’s Customer Service ...........................................	301
INDEX ................................................................................................................................	303

APPENDIX A – MENU TREES and VERSION SPECIFIC SOFTWARE DOCUMENTATION APPENDIX B - SPARE PARTS, M100E

APPENDIX C - REPAIR QUESTIONNAIRE, M100E

APPENDIX D - ELECTRONIC SCHEMATICS, M100E

LIST OF FIGURES

Figure 3-1:	Front Panel Layout.......................................................................................................................	23
Figure 3-2:	Rear Panel Layout .......................................................................................................................	24
Figure 3-3:	M100E Layout (Basic Unit – No Valve Options)..........................................................................	25
Figure 3-4:	M100E Internal Gas Flow (Basic Configuration) .........................................................................	26
Figure 3-5:	Analog Output Connector ............................................................................................................	29
Figure 3-6:	Status Output Connector .............................................................................................................	30
Figure 3-7:	Control Input Connector...............................................................................................................	31
Figure 3-8:	Pneumatic Connections–Basic Configuration–Using Bottled Span Gas.....................................	34
Figure 3-9:	Pneumatic Connections–Basic Configuration–Using Gas Dilution Calibrator.............................	35
Figure 3-10:	Startup – Front Panel Display......................................................................................................	37
Figure 3-11:	Warning Messages ......................................................................................................................	38
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Figure 3-12:	Functional Check .........................................................................................................................	41
Figure 3-13:	Reporting Range Verification.......................................................................................................	43
Figure 3-14:	Dilution Ratio Setup .....................................................................................................................	44
Figure 3-15:	SO2 Span Gas Setting .................................................................................................................	45
Figure 3-16:	Zero/Span Calibration Procedure ................................................................................................	46
Figure 5-1:	Carrying Strap Handle and Rack Mount Brackets.......................................................................	54
Figure 5-2:	Current Loop Option Installed on the Motherboard .....................................................................	55
Figure 5-3:	Pneumatic Diagram of the M100E with Z/S Option Installed.......................................................	57
Figure 5-4:	Pneumatic Diagram of the M100E with IZS Options Installed.....................................................	58
Figure 5-5:	Concentration Alarm Relay..........................................................................................................	60
Figure 5-6:	Multidrop Card Seated on CPU above Disk on Module ..............................................................	62
Figure 5-7:	Ethernet Card...............................................................................................................................	62
Figure 5-8:	Rear Panel with Ethernet Installed ..............................................................................................	63
Figure 5-9:	Oxygen Sensor - Theory of Operation.........................................................................................	64
Figure 5-10:	Internal Pneumatics with O2 Sensor ............................................................................................	65
Figure 5-11:	CO2 Sensor Theory of Operation.................................................................................................	66
Figure 5-12:	Internal Pneumatics with CO2 ......................................................................................................	67
Figure 5-13:	CO2 Sensor Option PCA Layout and Electronic Connections.....................................................	68
Figure 6-1:	Front Panel Display......................................................................................................................	73
Figure 6-2:	Viewing M100E TEST Functions .................................................................................................	76
Figure 6-3:	Viewing and Clearing M100E WARNING Messages ..................................................................	77
Figure 6-4:	SETUP – Enable Calibration Password Security ........................................................................	79
Figure 6-5:	SETUP – Enter Calibration Mode Using Password.....................................................................	80
Figure 6-6:	SETUP – Configuration Information ............................................................................................	82
Figure 6-7:	SETUP – Clock ............................................................................................................................	83
Figure 6-8:	SETUP – Clock Speed Variable ..................................................................................................	84
Figure 6-9:	SETUP – Analog Output Connector Key .....................................................................................	85
Figure 6-10:	SETUP RNGE – Reporting Range Mode ....................................................................................	87
Figure 6-11:	SETUP RNGE – Single Range Mode..........................................................................................	88
Figure 6-12:	SETUP RNGE – Dual Range Mode ............................................................................................	89
Figure 6-13:	SETUP RNGE – Auto Range Mode ............................................................................................	90
Figure 6-14:	SETUP RNGE – Concentration Units Selection..........................................................................	91
Figure 6-15:	SETUP RNGE – Dilution Ratio ....................................................................................................	92
Figure 6-16:	SETUP – VARS Menu .................................................................................................................	94
Figure 6-17:	DIAG Menu ..................................................................................................................................	96
Figure 6-18:	DIAG – Signal I/O Menu ..............................................................................................................	97
Figure 6-19:	DIAG – Analog Output Menu .......................................................................................................	98
Figure 6-20:	DIAG – Analog I/O Configuration Menu....................................................................................	101
Figure 6-21:	DIAG – Analog Output Calibration Mode..................................................................................	102
Figure 6-22:	DIAG – Analog Output Calibration Mode – Single Analog Channel.........................................	103
Figure 6-23:	DIAG – Analog Output – Auto Cal or Manual Cal Selection for Channels ...............................	104
Figure 6-24:	Setup for Calibrating Analog Outputs .......................................................................................	105
Figure 6-25:	Analog Output – Voltage Adjustment........................................................................................	106
Figure 6-26:	Analog Output – Offset Adjustment ..........................................................................................	107
Figure 6-27:	Setup for Calibrating Current Outputs ......................................................................................	108
Figure 6-28:	Analog Output – Zero and Span Value Adjustment for Current Outputs..................................	109
Figure 6-29:	DIAG – Analog Output – AIN Calibration..................................................................................	110
Figure 6-30:	DIAG – Optic Test.....................................................................................................................	111
Figure 6-31:	DIAG – Electrical Test...............................................................................................................	112
Figure 6-32:	DIAG – Lamp Calibration..........................................................................................................	113
Figure 6-33:	DIAG – Pressure Calibration ....................................................................................................	114
Figure 6-34:	DIAG – Flow Calibration ...........................................................................................................	115
Figure 6-35:	DIAG – Test Channel Output....................................................................................................	116
Figure 7-1:	SETUP – COMM Menu.............................................................................................................	119
Figure 7-2:	COMM – Analyzer ID ...............................................................................................................	120
Figure 7-3:	Back Panel Connector Pin-Outs for RS-232 and COM2 in RS-232 Mode...............................	121
Figure 7-4:	CPU Connector Pin-Outs for RS-232 and COM2 in RS-232 Mode..........................................	122
Figure 7-5:	CPU RS-485 Setup...................................................................................................................	123

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Figure 7-6:	Rear Panel Connector Pin-Outs for COM2 in RS-485 Mode ...................................................			123
Figure 7-7:	CPU Connector Pin-Outs for COM2 in RS-485 Mode..............................................................			124
Figure 7-8:	COMM – LAN / Internet Configuration Properties ....................................................................			127
Figure 7-9:	COMM – Manually Configuring the Network IP Addresses (Step 1)........................................			128
Figure 7-10:	COMM – Manually Configuring the Network IP Addresses (Step 2)........................................			129
Figure 7-11:	COMM – Change Host Name..................................................................................................			130
Figure 7-12:	Location of JP2 on RS232-Multidrop PCA (OPT 62)................................................................			133
Figure 7-13:	RS232-Multidrop PCA Host/Analyzer Interconnect Diagram ...................................................			134
Figure 7-14:	COMM – Enable Hessen Protocol (Example) ..........................................................................			136
Figure 7-15:	COMM – COMM Port Baud Rate .............................................................................................			137
Figure 7-16:	COMM – COMM Port Baud Rate .............................................................................................			138
Figure 7-17:	Default iDAS Channels Setup...................................................................................................			143
Figure 7-18:	iDAS – Data Acquisition Menu.................................................................................................			144
Figure 7-19:	iDAS – Editing iDAS Data Channels........................................................................................			145
Figure 7-20:	iDAS – Editing Data Channel Name ........................................................................................			146
Figure 7-21:	iDAS		– Trigger Events .............................................................................................................	147
Figure 7-22:	iDAS – Editing iDAS Parameters.............................................................................................			148
Figure 7-23:	iDAS		– Configuring Parameters for a Specific Data Parameter ..............................................	149
Figure 7-24:	iDAS		– Define the Report Period .............................................................................................	151
Figure 7-25:	iDAS		– Define the Report Period .............................................................................................	152
Figure 7-26:	iDAS – RS-232 Report Function..............................................................................................			153
Figure 7-27:	iDAS		– Disabling / Enabling Data Channels............................................................................	154
Figure 7-28:	iDAS		– Holdoff Feature............................................................................................................	155
Figure 7-29:	Sample APICOM User Interface for Configuring the iDAS.......................................................			156
Figure 7-30:	iDAS Configuration Through a Terminal Emulation Program...................................................			157
Figure 7-31:	Status Output Connector ..........................................................................................................			158
Figure 7-32:	Control Inputs with Local 5 V Power Supply.............................................................................			160
Figure 7-33:	Control Inputs with External 5 V Power Supply ........................................................................			160
Figure 7-34:	COMM – Remote Access by Modem .......................................................................................			164
Figure 7-35:	COMM – Initialize the Modem ..................................................................................................			165
Figure 7-36:	APICOM Remote Control Program Interface............................................................................			167
Figure 7-37:	COMM – Activating Hessen Protocol .......................................................................................			169
Figure 7-38:	COMM – Select Hessen Protocol Type ....................................................................................			170
Figure 7-39:	COMM – Select Hessen Protocol Response Mode..................................................................			171
Figure 7-40:	COMM – Status Flag Bit Assignment .......................................................................................			173
Figure 8-1:	Setup for Manual Calibration without Z/S Valve or IZS Option (Step 1)...................................			177
Figure 8-2:	Setup for Manual Calibration without Z/S Valve or IZS Option (Step 2)...................................			177
Figure 8-3:	Setup for Manual Calibration without Z/S Valve or IZS Option (Step 3)...................................			178
Figure 8-4:	Setup for Manual Calibration Checks .......................................................................................			179
Figure 8-5:	Setup for Manual Calibration with Z/S Valve Option Installed (Step 1) ....................................			180
Figure 8-6:	Setup for Manual Calibration with Z/S Valve Option Installed (Step 2) ....................................			180
Figure 8-7:	Setup for Manual Calibration with Z/S Valve Option Installed (Step 3) ....................................			181
Figure 8-8:	Manual Calibration with IZS Option ..........................................................................................			182
Figure 8-9:	Setup for Manual Calibration Check with Z/S Valve or IZS Option (Step 1) ............................			183
Figure 8-10:	Setup for Manual Calibration Check with Z/S Valve or IZS Option (Step 2) ............................			184
Figure 8-11:	Manual Calibration in Dual/Auto Reporting Range Modes.......................................................			185
Figure 8-12:	AUTO CAL – User Defined Sequence......................................................................................			188
Figure 8-13:	O2 Sensor Calibration Set Up ...................................................................................................			189
Figure 8-14:	O2 Span Gas Concentration Set Up .........................................................................................			190
Figure 8-15:	Activate O2 Sensor Stability Function .......................................................................................			191
Figure 8-16:	O2 Zero/Span Calibration..........................................................................................................			192
Figure 8-17:	CO2	Sensor Calibration Set Up.................................................................................................		193
Figure 8-18:	CO2	Span Gas Concentration Setup ........................................................................................		193
Figure 8-19:	Activate CO2 Sensor Stability Function ....................................................................................			194
Figure 8-20:	CO2 Zero/Span Calibration .......................................................................................................			195
Figure 9-1:	Dynamic Multipoint Span Calibration........................................................................................			204
Figure 10-1:	Sample Particulate Filter Assembly ..........................................................................................			212
Figure 10-2:	Critical Flow Orifice Assembly ..................................................................................................			214

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Figure 10-3:	Simple Leak Check Fixture.......................................................................................................	217
Figure 10-4:	Hydrocarbon Scrubber Leak Check Setup ...............................................................................	217
Figure 11-1:	UV Absorption...........................................................................................................................	220
Figure 11-2:	UV Light Path............................................................................................................................	222
Figure 11-3:	Source UV Lamp Construction .................................................................................................	223
Figure 11-4:	Excitation Lamp UV Spectrum Before/After Filtration...............................................................	224
Figure 11-5:	PMT Optical Filter Bandwidth ...................................................................................................	225
Figure 11-6:	Effects of Focusing Source UV in Sample Chamber................................................................	226
Figure 11-7:	Gas Flow and Location of Critical Flow Orifice.........................................................................	229
Figure 11-8:	Flow Control Assembly & Critical Flow Orifice..........................................................................	230
Figure 11-9:	M100E Hydrocarbon Scrubber (Kicker)....................................................................................	231
Figure 11-10:	M100E Electronic Block Diagram .............................................................................................	233
Figure 11-11:	CPU Board Annotated ..............................................................................................................	235
Figure 11-12:	M100E Sensor Module .............................................................................................................	236
Figure 11-13:	M100E Sample Chamber..........................................................................................................	237
Figure 11-14:	PMT Housing Assembly............................................................................................................	238
Figure 11-15:	Basic PMT Design ....................................................................................................................	239
Figure 11-16:	PMT Cooling System ................................................................................................................	240
Figure 11-17:	PMT Preamp Block Diagram ....................................................................................................	241
Figure 11-18:	Relay Board Status LED Locations ..........................................................................................	243
Figure 11-19:	Power Distribution Block Diagram ............................................................................................	247
Figure 11-20:	Interface Block Diagram............................................................................................................	248
Figure 11-21:	M100E Front Panel Layout .......................................................................................................	249
Figure 11-22:	Keyboard and Display Interface Block Diagram .......................................................................	250
Figure 11-23:	Basic Software Operation .........................................................................................................	252
Figure 11-24:	Calibration Slope and Offset.....................................................................................................	253
Figure 12-1:	Viewing and Clearing Warning Messages ................................................................................	256
Figure 12-2:	Example of Signal I/O Function ................................................................................................	260
Figure 12-3:	CPU Status Indicator ................................................................................................................	261
Figure 12-4:	Location of Relay Board Power Configuration Jumper.............................................................	270
Figure 12-5:	Manual Activation of the UV Light Shutter ................................................................................	275
Figure 12-6:	Sensor Module Wiring and Pneumatic Fittings.........................................................................	280
Figure 12-7:	Sensor Module Mounting Screws .............................................................................................	281
Figure 12-8:	Sample Chamber Mounting Bracket.........................................................................................	282
Figure 12-9:	Hex Screw Between Lens Housing and Sample chamber .......................................................	283
Figure 12-10:	UV Lens Housing / Filter Housing.............................................................................................	284
Figure 12-11:	PMT UV Filter Housing Disassembled .....................................................................................	284
Figure 12-12:	Disassembling the Shutter Assembly .......................................................................................	286
Figure 12-13:	Shutter Assembly......................................................................................................................	287
Figure 12-14:	Location of UV Reference Detector Potentiometer ..................................................................	288
Figure 12-15:	PMT Assembly - Exploded View...............................................................................................	290
Figure 12-16:	Pre-Amplifier Board Layout.......................................................................................................	292
Figure 13-1:	Triboelectric Charging...............................................................................................................	295
Figure 13-2:	Basic Anti-ESD Work Station....................................................................................................	298
LIST OF TABLES
Table 3-1:	Front Panel Description ...............................................................................................................	23
Table 3-2:	Inlet / Outlet Connector Description.............................................................................................	24
Table 3-3:	Ventilation Clearance...................................................................................................................	28
Table 3-4:	Analog Output Pin-Outs...............................................................................................................	29
Table 3-5:	Status Output Signals ..................................................................................................................	30
Table 3-6:	Control Input Signals....................................................................................................................	31
Table 3-7:	NIST-SRM's Available for Traceability of SO2 Calibration Gases ...............................................	33
Table 3-8:	Front Panel Display during System Warm-Up.............................................................................	38
Table 3-9:	Possible Startup Warning Messages – M100E Analyzers w/o Options ......................................	39
Table 3-10:	Possible Startup Warning Messages – M100E Analyzers with Options .....................................	40
Table 5-1:	Optional Pumps ...........................................................................................................................	53

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Table 5-2:	Optional Pumps ...........................................................................................................................	53
Table 5-3:	Optional Kits.................................................................................................................................	56
Table 5-4:	Zero/Span Valve Operating States ..............................................................................................	57
Table 5-5:	IZS Valve Operating States .........................................................................................................	58
Table 5-6:	IZS Permeation Tubes for SO2 ....................................................................................................	60
Table 5-7:	Modem Cable Options .................................................................................................................	60
Table 5-8:	CO2 Sensor Ranges ....................................................................................................................	65
Table 5-9:	CO2 Sensor Specifications...........................................................................................................	66
Table 5-10:	Extended Warranty Options.........................................................................................................	69
Table 6-1:	Analyzer Operating Modes ..........................................................................................................	74
Table 6-2:	Test Functions Defined................................................................................................................	75
Table 6-3:	List of Warning Messages............................................................................................................	77
Table 6-4:	Primary Setup Mode Features and Functions .............................................................................	80
Table 6-5:	Secondary Setup Mode Features and Functions ........................................................................	81
Table 6-6:	Password Levels..........................................................................................................................	81
Table 6-7:	Variable Names (VARS) ..............................................................................................................	93
Table 6-8:	M100E Diagnostic (DIAG) Functions...........................................................................................	95
Table 6-9:	DIAG - Analog I/O Functions .......................................................................................................	99
Table 6-10:	Analog Output Voltage Ranges ...................................................................................................	99
Table 6-11:	Analog Output Current Loop Range .........................................................................................	100
Table 6-12:	Analog Output Pin Assignments ...............................................................................................	100
Table 6-13:	Voltage Tolerances for Analog Output Calibration ...................................................................	105
Table 6-14:	Current Loop Output Calibration with Resistor .........................................................................	109
Table 6-15:	Test Parameters Available for Analog Output A4.....................................................................	117
Table 7-1:	Ethernet Status Indicators.........................................................................................................	124
Table 7-2:	LAN/Internet Configuration Properties......................................................................................	126
Table 7-3:	Internet Configuration Keypad Functions .................................................................................	130
Table 7-4:	COMM Port Communication modes .........................................................................................	135
Table 7-5:	Front Panel LED Status Indicators for iDAS.............................................................................	139
Table 7-6:	iDAS Data Channel Properties .................................................................................................	140
Table 7-7:	iDAS Data Parameter Functions...............................................................................................	141
Table 7-8:	Status Output Pin Assignments ................................................................................................	159
Table 7-9:	Control Input Pin Assignments .................................................................................................	159
Table 7-10:	Terminal Mode Software Commands .......................................................................................	161
Table 7-11:	Command Types.......................................................................................................................	162
Table 7-12:	Serial Interface Documents.......................................................................................................	167
Table 7-13:	RS-232 Communication Parameters for Hessen Protocol .......................................................	168
Table 7-14:	M100E Hessen Protocol Response Modes..............................................................................	170
Table 7-15:	Default Hessen Status Bit Assignments ...................................................................................	172
Table 8-1:	NIST-SRM's Available for Traceability of SO2 Calibration Gases ............................................	176
Table 8-2:	AutoCal Modes .........................................................................................................................	186
Table 8-3:	AutoCal Attribute Setup Parameters.........................................................................................	186
Table 8-4:	Example Auto-Cal Sequence....................................................................................................	187
Table 8-5:	Calibration Data Quality Evaluation ..........................................................................................	189
Table 9-1:	Activity Matrix for Calibration Equipment & Supplies................................................................	198
Table 9-2:	Activity Matrix for Calibration Procedure...................................................................................	198
Table 9-3:	Activity Matrix for Quality Assurance Checks ...........................................................................	200
Table 9-4:	Definition of Level 1 and Level 2 Zero and Span Checks.........................................................	201
Table 10-1:	M100E Preventive Maintenance Schedule...............................................................................	209
Table 10-2:	Predictive Uses for Test Functions ...........................................................................................	211
Table 11-1:	Relay Board Status LED’s ........................................................................................................	243
Table 11-2:	Front Panel Status LED’s..........................................................................................................	249
Table 12-1:	Warning Messages - Indicated Failures ...................................................................................	257
Table 12-2:	Test Functions - Possible Causes for Out-Of-Range Values ...................................................	259
Table 12-3:	Relay Board Status LEDs .........................................................................................................	262
Table 12-4:	DC Power Test Point and Wiring Color Code...........................................................................	270
Table 12-5:	DC Power Supply Acceptable Levels .......................................................................................	271
Table 12-6:	Relay Board Control Devices....................................................................................................	272

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Table 12-7:	Analog Output Test Function - Nominal Values .......................................................................	273
Table 12-8:	Status Outputs Check Pin Out..................................................................................................	273
Table 12-9:	Example of HVPS Power Supply Outputs ................................................................................	277
Table 12-10:	Example of HVPS Power Supply Outputs ................................................................................	288
Table 13-1:	Static Generation Voltages for Typical Activities ......................................................................	296
Table 13-2:	Sensitivity of Electronic Devices to Damage by ESD ...............................................................	296

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SECTION I

GENERAL INFORMATION

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1. INTRODUCTION

1.1. SAFETY MESSAGES

Your safety and the safety of others are very important. We have provided many important safety messages in this manual. Please read these messages carefully.

A safety message alerts you to potential hazards that could hurt you or others. Each safety message is associated with a safety alert symbol. These symbols are found in the manual and inside the instrument. The definition of these symbols is described below:

General Safety Hazard: Refer to the instructions for details on the specific hazard.

CAUTION: Hot Surface Hazard.

CAUTION: Electrical Shock Hazard.

TECHNICIAN SYMBOL: All operations marked with this symbol are to be performed by qualified maintenance personnel only.

CAUTION

General Safety Hazard

The M100E Analyzer should only be used for the purpose and in the manner described in this manual. If you use the M100E in a manner other than that for which it was intended, unpredictable behavior could ensue with possible hazardous consequences.

Technical Assistance regarding the use and maintenance of the M100E or any other Teledyne API product

can be obtained by contacting Teledyne API’s Customer Service Department by: Phone at 800-324-5190

Sending an email to [e-mail] or

Accessing various service options on our website at http://www.teledyne-api.com/.

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Introduction

Teledyne API M100E Analyzer Operation Manual

1.2. M100E OVERVIEW

The Model 100E (also referred to as M100E) UV Fluorescence SO2 Analyzer is a microprocessor controlled analyzer that determines the concentration of sulfur dioxide (SO2), in a sample gas drawn through the instrument’s sample chamber where it is exposed to ultraviolet light causing any SO2 present to fluoresce. The instrument measures the amount of fluorescence to determine the amount of SO2 present in the sample gas.

The M100E’s exceptional stability is achieved with the use of an optical shutter to compensate for sensor drift and a reference detector to correct for changes in UV lamp intensity. Additionally, an advanced optical design combined with a special scrubber, called a "kicker" that removes hydrocarbons (which fluoresces similarly to SO2) prevents inaccuracies due to interferents.

Calibration of the instrument is performed in software that stores SO2 concentration measurements made when specific, known concentrations of SO2 are supplied to the analyzer. The microprocessor uses these calibration values along with other performance parameters such as the sensor offset, UV lamp intensity, the amount of stray light present, and measurements of the temperature and pressure of the sample gas to compute the final SO2 concentration.

Built-in data acquisition capability, using the analyzer's internal memory, allows the logging of multiple parameters including averaged or instantaneous concentration values, calibration data, and operating parameters such as pressure and flow rate. Stored data are easily retrieved through the serial port or optional Ethernet port via our APICOM software or from the front panel, allowing operators to perform predictive diagnostics and enhanced data analysis by tracking parameter trends. Multiple averaging periods of one minute to 365 days are available for over a period of one year.

Some of the features of your M100E UV Fluorescence Sulfur Dioxide Analyzer are:

Standard two year warranty

Ranges, 0-50 ppb to 0-20,000 ppb, user selectable

Dual ranges and auto ranging

Microprocessor controlled for versatility

Multi-tasking software to allow viewing test variables while operating

Continuous self checking with alarms

Dual bi-directional RS-232 ports for remote operation (optional RS-485 or Ethernet)

Digital status outputs indicate instrument operating condition

Adaptive signal filtering tp optimize response time

Temperature & Pressure compensation

Internal Zero & Span check (optional)

Internal data logging with 1 min to 365 day multiple averages

Critical flow orifices to provide flow stability

1.3. M100E DOCUMENTATION

The documentation (part number 04515) for this instrument is available in several different formats:

Printed format, or;

Electronic format on a CD-ROM.

The electronic manual is in Adobe® Systems Inc. “Portable Document Format”. The Adobe® Acrobat Reader® software, which is necessary to view these files, can be downloaded for free from the internet at http://www.adobe.com/.

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Teledyne API M100E Analyzer Operation Manual	Introduction

Additional documentation for the M100E SO2 Analyzer is available from Teledyne API’s website at http://www.teledyne-api.com/manuals/.

APICOM software manual, part number 03945.

Multidrop manual, part number 01842.

iDAS Manual, part number 02837.

1.3.1. USING THIS MANUAL

NOTE

Throughout this manual, words printed in capital, bold letters, such as SETUP or ENTR represent messages as they appear on the analyzer’s display.

This manual has the following structure:

TABLE OF CONTENTS

Outlines the contents of the manual in the order the information are presented. This is a good overview of the topics covered in the manual. There is also a list of appendices, figures and tables.

SECTION I – GENERAL INFORMATION

INTRODUCTION

A brief description of the M100E analyzer architecture as well as a description of the layout of the manual and what information is located in its various sections and chapters.

SPECIFICATIONS AND WARRANTY

A list of the analyzer’s performance specifications and if applicable a description of the conditions and configuration under which EPA equivalency was approved as well as the Teledyne API’s warranty statement.

GETTING STARTED

Instructions for setting up, installing and running your analyzer for the first time.

GLOSSARY

Answers to the most frequently asked questions about operating the analyzer and a glossary of acronyms and technical terms.

OPTIONAL HARDWARE & SOFTWARE

A description of optional equipment to add functionality to your analyzer.

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Introduction

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SECTION II – OPERATING INSTRUCTIONS

BASIC OPERATION OF THE M100E ANALYZER

Step-by-Step instructions for using the display/keyboard to set up and operate the M100E analyzer.

ADVANCED FEATURES OF THE M100E ANALYZER

Step-by-Step instructions for using the M100E analyzer’s more advanced features such as the iDAS system, the DIAG and VARS menus and the and the TEST channel analog output.

REMOTE OPERATION OF THE M100E Analyzer

Information and instructions for interacting with the M100E analyzer via its several remote interface options (e.g. via RS-232, Ethernet, its built in digital control inputs/outputs, etc.)

M100E VALIDATION AND VERIFICATION

Methods and procedures for verifying the correct operation of your M100E Analyzer as well as step by step instructions for calibrating it

EPA PROTOCOL CALIBRATION

Specific information regarding calibration requirements for analyzers used in EPA monitoring.

SECTION III – TECHNICAL INFORMATION

THEORY OF OPERATION

An in-depth look at the various principals by which your analyzer operates as well as a description of how the various electronic, mechanical and pneumatic components of the analyzer work and interact with each other. A close reading of this section is invaluable for understanding the analyzer’s operation.

MAINTENANCE SCHEDULE AND PROCEDURES

Description of preventative maintenance procedures that should be regularly performed on you analyzer to assure good operating condition.

GENERAL TROUBLESHOOTING & REPAIR OF THE M100E ANALYZER

This section includes pointers and instructions for diagnosing problems with the analyzer in general and the Terminus as well as instructions on performing repairs of on the Terminus.

A PRIMER ON ELECTRO-STATIC DISCHARGE

This section describes how static electricity occurs; why it is a significant concern and; how to avoid it and avoid allowing ESD to affect the reliable and accurate operation of your analyzer.

APPENDICES

For easier access and better updating, some information has been separated out of the manual and placed in a series of appendices at the end of this manual. These include version-specific software menu trees, warning messages, definitions Modbus registers and serial I/O variables as well as spare part listings, repair questionnaires, interconnect drawing, detailed pneumatic and electronic schematics.

NOTE

The flowcharts in this manual contain typical representations of the analyzer’s display during the various operations being described. These representations are not intended to be exact and may differ slightly from the actual display of your instrument.

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2. SPECIFICATIONS, APPROVALS AND WARRANTY

2.1. SPECIFICATIONS

	Table 2-1: M100E Basic Unit Specifications
Min/Max Range		In 1ppb increments from 50 ppb to 20,000 ppb of Full Scale, dual ranges or auto ranging
(Physical Analog Output)
Measurement Units		ppb, ppm, µg/m3, mg/m3 (user selectable)
Zero Noise1		≤ 0.2 ppb RMS
Span Noise1		≤ 0.5% of reading, above 50 ppb
Lower Detectable Limit2		0.4 ppb
Zero Drift (24 hours)		≤ 0.5 ppb
Zero Drift (7 days)		≤ 1 ppb
Span Drift (24 hours)		≤ 0.5% of Full Scale
Span Drift (7 days)		≤ 1% of Full Scale
Linearity		≤ 1% of Full Scale
Precision		≤ 0.5% of reading1 above 50 ppb
Lag Time1		20 seconds
Rise/Fall Time1		95% in <100 sec
Sample Flow Rate		650 cm3/min. ±10%
Temperature Range		5-40 oC
Humidity Range		0 - 95% RH, non-condensing
Dimensions H x W x D		7" x 17" x 23.5" (178 mm x 432 mm x 597 mm)
Weight, Analyzer		41.45 lbs (18.80 kg) with internal pump
(Basic Configuration)		36.45 lbs (16.53 kg) without internal pump
AC Power Rating		100 V, 50/60 Hz, 2.50 A
		115 V, 50/60 Hz, 2.08 A
		220 V, 50/60 Hz, 1.14 A
		240 V, 50/60 Hz, 1.04 A
Environmental		Installation category (over-voltage category) II; Pollution degree 2
Recorder Offset		± 10 %
Analog Outputs (Optional		Select up to 3 channels
4-20 mA)
Analog Output Ranges		10 V, 5 V, 1 V, 0.1 V selectable
Analog Output Resolution		1 part in 4096 of selected full-scale voltage
Status Outputs		8 Status outputs from opto-isolators
Control Inputs		6 Control Inputs, 3 defined, 3 spare
Serial I/O		One (1) RS-232; One (1) RS-485 (2 connecters in parallel)
		Baud Rate : 300 – 115200: Optional Ethernet Interface
Certifications		EN61326 (1997 w/A1: 98) Class A, FCC Part 15 Subpart B Section 15.107 Class A,
		ICES-003 Class A (ANSI C63.4 1992) & AS/NZS 3548 (w/A1 & A2; 97) Class A.
		IEC 61010-1:90 + A1:92 + A2:95,
Approvals		USEPA EQSA-0495-100
		MCERTS certified SIRA MC050067/00
		EN14212, Approved, CE and Others.

1 As defined by the USEPA.

2 Defined as twice the zero noise level by the USEPA.

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2.2. EPA EQUIVALENCY DESIGNATION

The M100E Analyzer is designated as Reference Method Number EQSA-0495-100 as per 40 CFR Part 53 when operated under the following conditions:

Range: Any range from 50 parts per billion (ppb) to 10 parts per million (ppm).

Ambient temperature range of 5 oC to 40 oC.

Line voltage range of 100-120 VAC or 220-240 VAC, at 50 or 60 Hz.

Sample filter: Equipped with PTFE filter element in the internal filter assembly.

Sample flow of 650 +/- 65 cm3/min.

Vacuum pump (internal) capable of 14"Hg Absolute pressure @ 1 slpm or better.

Software settings:

Dynamic span	OFF
Dynamic zero	OFF
Dilution factor	OFF
AutoCal	ON or OFF
Dual range	ON or OFF
Auto-range	ON or OFF
Temp/Pressure compensation	ON

Under the designation, the analyzer may be operated with or without the following optional equipment:

Rack mount with chassis slides.

Rack mount without slides, ears only.

Zero/span valve options.

Internal zero/span (IZS) option with either:

SO2 permeation tube - 0.4ppm at 0.7 liter per minute; certified/uncertified.

SO2 permeation tube - 0.8 ppm at 0.7 liter per minute; certified/uncertified. Under the designation, the IZS option cannot be used as the source of calibration.

4-20mA isolated analog outputs.

Status outputs.

Control inputs.

RS-232 output.

Ethernet output.

Zero air scrubber.

4-20mA, isolated output.

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Teledyne API M100E Analyzer Operation Manual	Specifications, Approvals and Warranty

2.3.CE MARK COMPLIANCE

2.3.1.EMISSIONS COMPLIANCE

The Teledyne-Advanced Pollution Instrumentation UV Fluorescence SO2 Analyzer M100E was tested and found to be fully compliant with:

EN61326 (1997 w/A1: 98) Class A, FCC Part 15 Subpart B Section 15.107 Class A, ICES-003 Class A (ANSI C63.4 1992) & AS/NZS 3548 (w/A1 & A2; 97) Class A.

Tested on 21 February 2003 - 08 March 2003 at CKC Laboratories, Inc., Report Number CE03-021A.

2.3.2. SAFETY COMPLIANCE

The Teledyne-Advanced Pollution Instrumentation UV Fluorescence SO2 Analyzer M100E was tested and found to be fully compliant with:

IEC 61010-1:90 + A1:92 + A2:95,

Issued by CKC Laboratories on 4 April 2003, Report Number WO-80146.

2.4. WARRANTY

WARRANTY POLICY (02024D)

Prior to shipment, Teledyne API equipment is thoroughly inspected and tested. Should equipment failure occur, Teledyne API assures its customers that prompt service and support will be available.

COVERAGE

After the warranty period and throughout the equipment lifetime, Teledyne API stands ready to provide on-site or in-plant service at reasonable rates similar to those of other manufacturers in the industry. All maintenance and the first level of field troubleshooting are to be performed by the customer.

NON-API MANUFACTURED EQUIPMENT

Equipment provided but not manufactured by Teledyne API is warranted and will be repaired to the extent and according to the current terms and conditions of the respective equipment manufacturer’s warranty.

GENERAL

During the warranty period, Teledyne API warrants each Product manufactured by Teledyne API to be free from defects in material and workmanship under normal use and service. Expendable parts are excluded.

If a Product fails to conform to its specifications within the warranty period, Teledyne API shall correct such defect by, at Teledyne API's discretion, repairing or replacing such defective Product or refunding the purchase price of such Product.

The warranties set forth in this section shall be of no force or effect with respect to any Product: (i) that has been altered or subjected to misuse, negligence or accident, or (ii) that has been used in any manner other than in accordance with the instruction provided by Teledyne API, or (iii) not properly maintained.

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Specifications, Approvals and Warranty

Teledyne API M100E Analyzer Operation Manual

THE WARRANTIES SET FORTH IN THIS SECTION AND THE REMEDIES THEREFORE ARE EXCLUSIVE AND IN LIEU OF ANY IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE OR OTHER WARRANTY OF QUALITY, WHETHER EXPRESSED OR IMPLIED. THE REMEDIES SET FORTH IN THIS SECTION ARE THE EXCLUSIVE REMEDIES FOR BREACH OF ANY WARRANTY CONTAINED HEREIN. API SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF OR RELATED TO THIS AGREEMENT OF Teledyne API'S PERFORMANCE HEREUNDER, WHETHER FOR BREACH OF WARRANTY OR OTHERWISE

TERMS AND CONDITIONS

All units or components returned to Teledyne API should be properly packed for handling and returned freight prepaid to the nearest designated Service Center. After the repair, the equipment will be returned, freight prepaid.

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3. GETTING STARTED

3.1. M100E ANALYZER LAYOUT

Figure 3-1: Front Panel Layout

Table 3-1: Front Panel Description

Field

Mode

Message

Concentration

Keypad

Definition

STATUS LED’s

Significance

Displays the name of the analyzer’s current operating mode

Displays a variety of informational messages such as warning messages, operational data, test function values and response messages during interactive tasks.

Displays the actual concentration of the sample gas currently being measured by the analyzer in the currently selected units of measure

Displays dynamic, context sensitive definitions for the row of keys just below the display.

	Name	Color		State		Definition
				Off		Unit is not operating in sample mode, iDAS is disabled.
	SAMPLE	Green		On		Sample Mode active; Front Panel Display being updated; iDAS data being stored.
				Blinking		Unit is operating in sample mode, front panel display being updated, iDAS hold-off mode
						is ON, iDAS disabled
				Off		Auto Cal disabled
	CAL	Yellow		On		Auto Cal enabled
				Blinking		Unit is in calibration mode
	FAULT	Red		Off		No warnings exist
				Blinking		Warnings exist

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Figure 3-2: Rear Panel Layout

	Table 3-2: Inlet / Outlet Connector Description
rear panel Label	Function
SAMPLE	Connect a gas line from the source of sample gas here.
	Calibration gasses are also inlet here on units without zero/span/shutoff valve options
	installed.
EXHAUST	Connect an exhaust gas line of not more than 10 meters long here that leads outside
	the shelter or immediate area surrounding the instrument.
SPAN	On units with zero/span/shutoff valve options installed, connect a gas line to the source
	of calibrated span gas here.
ZERO AIR	Internal Zero Air: On units with zero/span/shutoff valve options installed but no internal
	zero air scrubber attach a gas line to the source of zero air here.

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Teledyne API M100E Analyzer Operation Manual	Getting Started

Figure 3-3: M100E Layout (Basic Unit – No Valve Options)

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Getting Started

Teledyne API M100E Analyzer Operation Manual

(Kicker)

Figure 3-4: M100E Internal Gas Flow (Basic Configuration)

NOTE

For pneumatic diagrams of M100E SO2 Analyzer’s with various calibration valve options refer to Section 5.7.

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Teledyne API M100E Analyzer Operation Manual	Getting Started

3.2. UNPACKING THE M100E ANALYZER

CAUTION

GENERAL SAFETY HAZARD

To avoid personal injury, always use two persons to lift and carry the M100E.

1.Verify that there is no apparent external shipping damage. If damage has occurred, please advise the shipper first, then Teledyne API.

2.Included with your analyzer is a printed record of the final performance characterization performed on your instrument at the factory. It is titled Final Test and Validation Data Sheet (P/N 04551). This record is an important quality assurance and calibration record for this instrument. It should be placed in the quality records file for this instrument.

3.Carefully remove the top cover of the analyzer and check for internal shipping damage by:

Removing the locking screw located in the top, center of the Front panel;

Removing the two flat head, Phillips screws on the sides of the instrument;

Sliding the cover backwards until it clears the analyzer’s front bezel, and;

Lifting the cover straight up.

4.Inspect the interior of the instrument to ensure that all circuit boards and other components are in good shape and properly seated.

5.Check the connectors of the various internal wiring harnesses and pneumatic hoses to ensure that they are firmly and properly seated.

6.Verify that all of the optional hardware ordered with the unit has been installed. These are listed on the paperwork accompanying the analyzer.

NOTE

Printed Circuit Assemblies (PCAs) are sensitive to electro-static discharges too small to be felt by the human nervous system. Failure to use ESD protection when working with electronic assemblies will void the instrument warranty.

Refer to Chapter 13 for more information on preventing ESD damage.

CAUTION

ELECTRICAL SHOCK HAZARD

Never disconnect PCAs, wiring harnesses or electronic subassemblies while under power.

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Getting Started

Teledyne API M100E Analyzer Operation Manual

3.2.1. VENTILATION CLEARANCE

Whether the analyzer is set up on a bench or installed into an instrument rack, be sure to leave sufficient ventilation clearance.

Table 3-3: Ventilation Clearance

	AREA	MINIMUM REQUIRED
		CLEARANCE
	Back of the instrument	4 in.
	Sides of the instrument	1 in.
	Above and below the	1 in.
	instrument

Various rack mount kits are available for this analyzer. Refer to Section 5.2 of this manual for more information.

3.3.ELECTRICAL CONNECTIONS

3.3.1.POWER CONNECTION

Attach the power cord to the analyzer and plug it into a power outlet capable of carrying at least 10 Amps of current at your AC voltage and that it is equipped with a functioning earth ground.

CAUTION

ELECTRICAL SHOCK HAZARD

High Voltages are present inside the analyzers case. Power connection must have functioning ground connection.

Do not defeat the ground wire on power plug.

Turn off analyzer power before disconnecting or connecting electrical subassemblies.

Do not operate instrument with the cover off.

CAUTION

GENERAL SAFETY HAZARD

The M100E analyzer can be configured for both 100-120 V and 220-240 V at either 50 or 60 Hz.

To avoid damage to your analyzer, ensure that the AC power voltage matches the voltage indicated on the Analyzer’s serial number label tag (refer to Figure 3-2) before plugging the M100E into line power.

28	04515F DCN6048