Teledyne T700 User Manual

Operation Manual

Model T700

Dynamic Dilution Calibrator

Also supports operation of

Model T700U

(when used in conjunction with T700U addendum, PN 06876)

© TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI)

9480 CARROLL PARK DRIVE

SAN DIEGO, CA 92121-5201

USA

Toll-free Phone: [phone]

Phone: [phone]

Fax: [phone]

Email: [e-mail]

Website: http://www.teledyne-api.com/

Copyright 2010-2012	06873B DCN6388
Teledyne Advanced Pollution Instrumentation	08 May 2012

ABOUT TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI)

Teledyne Advanced Pollution Instrumentation (TAPI), a business unit of Teledyne Instruments, Inc., is a worldwide market leader in the design and manufacture of precision analytical instrumentation used for air quality monitoring, continuous emissions monitoring, and specialty process monitoring applications. Founded in San Diego, California, in 1988, TAPI introduced a complete line of Air Quality Monitoring (AQM) instrumentation, which comply with the United States Environmental Protection Administration (EPA) and international requirements for the measurement of criteria pollutants, including CO, SO2, NOX and Ozone.

Since 1988 TAPI has combined state-of-the-art technology, proven measuring principles, stringent quality assurance systems and world class after-sales support to deliver the best products and customer satisfaction in the business.

For further information on our company, our complete range of products, and the applications that they serve, please visit www.teledyne-api.com or contact [e-mail].

NOTICE OF COPYRIGHT

© 2010-2012 Teledyne Advanced Pollution Instrumentation. All rights reserved.

TRADEMARKS

All trademarks, registered trademarks, brand names or product names appearing in this document are the property of their respective owners and are used herein for identification purposes only.

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IMPORTANT SAFETY INFORMATION

Important safety messages are provided throughout this manual for the purpose of avoiding personal injury or instrument damage. Please read these messages carefully. Each safety message is associated with a safety alert symbol, and are placed throughout this manual and inside the instrument. The symbols with messages are defined as follows:

WARNING: Electrical Shock Hazard

HAZARD: Strong oxidizer

GENERAL WARNING/CAUTION: Read the accompanying message for specific information.

CAUTION: Hot Surface Warning

Do Not Touch: Touching some parts of the instrument without protection or proper tools could result in damage to the part(s) and/or the instrument.

Technician Symbol: All operations marked with this symbol are to be performed by qualified maintenance personnel only.

Electrical Ground: This symbol inside the instrument marks the central safety grounding point for the instrument.

		CAUTION
		This instrument should only be used for the purpose and in the
		manner described in this manual. If you use this instrument in a
		manner other than that for which it was intended, unpredictable
		behavior could ensue with possible hazardous consequences.
		NEVER use any gas analyzer to sample combustible gas(es)!
	Note	For Technical Assistance regarding the use and maintenance of this
		instrument or any other Teledyne API product, please contact Teledyne
		API’s Customer Service Department:

Telephone: [phone] Email: [e-mail]

or by accessing various service options on our website: http://www.teledyne-api.com/.

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CONSIGNES DE SÉCURITÉ

Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter des blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes. Chaque consigne de sécurité est représentée par un pictogramme d’alerte de sécurité; ces pictogrammes se retrouvent dans ce manuel et à l’intérieur des instruments. Les symboles correspondent aux consignes suivantes :

AVERTISSEMENT : Risque de choc électrique

DANGER : Oxydant puissant

AVERTISSEMENT GÉNÉRAL / MISE EN GARDE : Lire la consigne complémentaire pour des renseignements spécifiques

MISE EN GARDE : Surface chaude

Ne pas toucher : Toucher à certaines parties de l’instrument sans protection ou sans les outils appropriés pourrait entraîner des dommages aux pièces ou à l’instrument.

Pictogramme « technicien » : Toutes les opérations portant ce symbole doivent être effectuées uniquement par du personnel de maintenance qualifié.

Mise à la terre : Ce symbole à l’intérieur de l’instrument détermine le point central de la mise à la terre sécuritaire de l’instrument.

MISE EN GARDE

Cet instrument doit être utilisé aux fins décrites et de la manière décrite dans ce manuel. Si vous utilisez cet instrument d’une autre manière que celle pour laquelle il a été prévu, l’instrument pourrait se comporter de façon imprévisible et entraîner des conséquences dangereuses.

NE JAMAIS utiliser un analyseur de gaz pour échantillonner des gaz combustibles!

iv	06873B DCN6388

WARRANTY

WARRANTY POLICY (02024F)

Teledyne Advanced Pollution Instrumentation (TAPI), a business unit of Teledyne Instruments, Inc., provides that:

Prior to shipment, TAPI equipment is thoroughly inspected and tested. Should equipment failure occur, TAPI assures its customers that prompt service and support will be available.

COVERAGE

After the warranty period and throughout the equipment lifetime, TAPI stands ready to provide on-site or in-plant service at reasonable rates similar to those of other manufacturers in the industry. All maintenance and the first level of field troubleshooting are to be performed by the customer.

NON-TAPI MANUFACTURED EQUIPMENT

Equipment provided but not manufactured by TAPI is warranted and will be repaired to the extent and according to the current terms and conditions of the respective equipment manufacturer’s warranty.

PRODUCT RETURN

All units or components returned to Teledyne API should be properly packed for handling and returned freight prepaid to the nearest designated Service Center. After the repair, the equipment will be returned, freight prepaid.

The complete Terms and Conditions of Sale can be reviewed at http://www.teledyneapi.com/terms_and_conditions.asp

CAUTION – Avoid Warranty Invalidation

Failure to comply with proper anti-Electro-Static Discharge (ESD) handling and packing instructions and Return Merchandise Authorization (RMA) procedures when returning parts for repair or calibration may void your warranty. For anti-ESD handling and packing instructions please refer to “Packing Components for Return to Teledyne API’s Customer Service” in the Primer on Electro-Static Discharge section of this manual, and for RMA procedures please refer to our Website at http://www.teledyneapi.com under Customer Support > Return Authorization.

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ABOUT THIS MANUAL

			Presented here is information regarding the documents that are included with this
			manual (Structure) and how the content is organized (Organization).
			STRUCTURE
			This T700 manual, PN 06873, is comprised of multiple documents, assembled in PDF
			format, as listed below.
	Part No.	Rev	Name/Description
	06873	B	Operation Manual, T700 Dynamic Dilution Calibrator
	05623	D	Appendix A, Menu Trees and related software documentation
	06852	B	Spare Parts List (in Appendix B of this manual)
	07565	A	Recommended Spares Stocking Levels (in Appendix B of this manual)
	05625	B	Appendix C, Repair Form
	069140100	A	Interconnect List (in Appendix D of this manual)
			Appendix D, Schematics:
	06914	A	Interconnect Diagram
	04420	B	SCH, PCA 04120, UV DETECTOR
	04422	A	SCH, PCA 04144, DC HEATER/TEMP SENSOR
	04421	A	SCH, PCA 04166, UV LAMP POWER SUPPLY
	04354	D	SCH, PCA 04003, Pressure/Flow Transducer Interface
	04524	E	SCH, PCA 04523, RELAY CARD
	05698	B	SCH, PCA 05697 ADPTR, EXT VALVE DRIVER
	05803	B	SCH, PCA 05802, MOTHERBOARD, GEN-5
	06698	D	SCH, PCA 06670, INTRFC, LCD TCH SCRN,
	06882	B	SCH, LVDS TRANSMITTER BOARD
	06731	B	SCH, AUX-I/O BOARD
	Note		We recommend that this manual be read in its entirety before any attempt is
			made to operate the instrument.
			ORGANIZATION
			This manual is divided among three main parts and a collection of appendices at the end.
			Part I contains introductory information that includes an overview of the calibrator,
			descriptions of the available options, specifications, installation and connection
			instructions, and the initial calibration and functional checks..
			Part II comprises the operating instructions, which include basic, advanced and remote
			operation, calibration, diagnostics, testing, validating and verifying.
			Part III provides detailed technical information, such as principles of operation,
			maintenance, and troubleshooting and repair. It includes Frequently Asked Questions
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and a Glossary, and also has a section that provides important information about electrostatic discharge and avoiding its consequences.

The appendices at the end of this manual provide support information such as, versionspecific software documentation, lists of spare parts and schematics.

viii	06873B DCN6388

REVISION HISTORY

This section provides information regarding the initial release and subsequent changes to this manual.

T700 Manual, PN 06873 Rev B, DCN 6388

	Date	Rev	DCN	Change Summary
2012	May 08	B	6388	Administrative changes: restructure/reformat
				Technical changes: various
2010	October 06	A	5839	Initial Release

Document part numbers and revision letters included in the initial release are as follows:

PN	Rev	Document
06873	B	Operation Manual, T700 Dynamic Dilution Calibrator
05623	D	Appendix A, Menu Trees w/ related software documentation
06852	B	Spare Parts List (in Appendix B of this manual)
05625	B	Appendix C, Repair Form
069140100	A	Interconnect List (in Appendix D of this manual)
06914	A	Interconnect Diagram
04420	B	SCH, PCA 04120, UV DETECTOR
04422	A	SCH, PCA 04144, DC HEATER/TEMP SENSOR
04421	A	SCH, PCA 04166, UV LAMP POWER SUPPLY
04354	D	SCH, PCA 04003, Pressure/Flow Transducer Interface
04524	E	SCH, PCA 04523, RELAY CARD
05698	B	SCH, PCA 05697 ADPTR, EXT VALVE DRIVER
05803	B	SCH, PCA 05802, MOTHERBOARD, GEN-5
06698	D	SCH, PCA 06670, INTRFC, LCD TCH SCRN,
06882	B	SCH, LVDS TRANSMITTER BOARD
06731	B	SCH, AUX-I/O BOARD

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TABLE OF CONTENTS
PART I – GENERAL INFORMATION ....................................................................................	21
1. INTRODUCTION .................................................................................................................	23
1.1. T700 Calibrator Overview ............................................................................................................................	23
1.2. Features .......................................................................................................................................................	23
1.3. Options.........................................................................................................................................................	24
2. SPECIFICATIONS AND APPROVALS...............................................................................	27
2.1. Specifications...............................................................................................................................................	27
2.2. Approvals and Certifications ........................................................................................................................	28
2.2.1. Safety.....................................................................................................................................................	28
2.2.2. EMC .......................................................................................................................................................	29
2.2.3. Other Type Certifications .......................................................................................................................	29
3. GETTING STARTED...........................................................................................................	31
3.1. Unpacking and Initial Setup .........................................................................................................................	31
3.1.1. VENTILATION CLEARANCE ................................................................................................................	32
3.2. Calibrator Layout..........................................................................................................................................	32
3.2.1. Front Panel ............................................................................................................................................	33
3.2.2. Rear Panel .............................................................................................................................................	36
3.2.3. Internal Layout .......................................................................................................................................	38
3.3. Connections and Setup................................................................................................................................	40
3.3.1. Electrical Connections ...........................................................................................................................	40
3.3.1.1. Connecting Power ..........................................................................................................................	40
3.3.1.2. Connecting Analog Outputs ...........................................................................................................	41
3.3.1.3. Connecting the Status Outputs ......................................................................................................	41
3.3.1.4. Connecting the Control Inputs........................................................................................................	43
3.3.1.5. Connecting the Control Outputs .....................................................................................................	45
3.3.1.6. Connecting the External Valve Driver Option.................................................................................	46
3.3.1.7. Connecting the Communications Interfaces ..................................................................................	47
3.3.2. Pneumatic Connections.........................................................................................................................	54
3.3.2.1. About Diluent Gas (Zero Air) ..........................................................................................................	54
3.3.2.2. About Calibration Gas ....................................................................................................................	54
3.3.2.3. Connecting Diluent Gas to the Calibrator.......................................................................................	58
3.3.2.4. Connecting Calibration Source Gas to the T700 Calibrator...........................................................	58
3.3.2.5. Connecting Gas Outputs from the Calibrator .................................................................................	59
3.3.2.6. Other Pneumatic Connections .......................................................................................................	63
3.3.3. Permeation Tube Setup for the T700 ....................................................................................................	74
3.3.4. Permeation Tube Calculation ................................................................................................................	75
3.4. Startup, Functional Checks, and Initial calibration.......................................................................................	77
3.4.1. Start Up..................................................................................................................................................	77
3.4.2. Warning Messages ................................................................................................................................	77
3.4.3. Functional Checks .................................................................................................................................	80
3.4.4. Setting Up the Calibration Gas Inlet Ports.............................................................................................	81
3.4.5. Default Gas Types .................................................................................................................................	81
3.4.6. User Defined Gas Types .......................................................................................................................	81
3.4.6.1. User Defined Gas Types – General ...............................................................................................	81
3.4.6.2. User Defined Gas Types – Defining the Gas Name ......................................................................	83
3.4.6.3. User Defined Gas Types – Setting the MOLAR MASS..................................................................	84
3.4.6.4. Enabling and Disabling Gas Types ................................................................................................	86
3.4.7. Defining Calibration Source Gas Cylinders ...........................................................................................	87
3.4.7.1. Setting Up the Ports with Single Gas Cylinders .............................................................................	87
3.4.7.2. Setting Up the Ports with Multiple Gas Cylinders...........................................................................	89
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3.4.8. Selecting an Operating Mode for the O3 Generator..............................................................................	90
3.4.8.1. CNST (CONSTANT).......................................................................................................................	90
3.4.8.2. REF (REFERENCE).......................................................................................................................	90
3.4.8.3. BNCH (BENCH) .............................................................................................................................	90
3.4.9. Setting the T700’s Total Gas Flow Rate................................................................................................	91
PART II – OPERATING INSTRUCTIONS..............................................................................	93
4. OVERVIEW OF OPERATING MODES AND BASIC OPERATION ....................................	95
4.1. STANDBY MODE ........................................................................................................................................	98
4.1.1. Test Functions .......................................................................................................................................	99
4.2. GENERATE MODE...................................................................................................................................	102
4.2.1. GENERATE  AUTO: Basic Generation of Calibration Mixtures......................................................	104
4.2.2. GENERATE  MAN: Generating Calibration Mixtures Manually ......................................................	106
4.2.2.1. Determining the Source Gas Flow Rate......................................................................................	106
4.2.2.2. Determining the Diluent Gas Flow Rate......................................................................................	107
4.2.2.3. Determining the Diluent Gas Flow Rate with the Optional O3 Generator Installed .....................	107
4.2.2.4. Setting the Source Gas and Diluent Flow Rates Using the GENERATE  MAN Menu............	108
4.2.3. GENERATE  GPT: Performing a Gas Phase Titration Calibration .................................................	109
4.2.3.1. GPT Theory .................................................................................................................................	109
4.2.3.2. Choosing an Input Concentration for the NO ..............................................................................	109
4.2.3.3. Determining the TOTAL FLOW for GPT Calibration Mixtures ....................................................	110
4.2.3.4. T700 Calibrator GPT Operation ..................................................................................................	111
4.2.3.5. Initiating a GPT Calibration Gas Generation...............................................................................	112
4.2.4. GENERATE  GPTPS: Performing a Gas Phase Titration Pre-Set .................................................	113
4.2.4.1. T700 Calibrator GPTPS Operation..............................................................................................	113
4.2.4.2. Initiating a GPT Pre-Set...............................................................................................................	115
4.2.5. GENERATE  PURGE: Activating the T700’s Purge Feature..........................................................	116
4.2.6. GENERATE ACT>: VIEWING CONCENTRATIONS Generated from Multi-Gas Cylinders...........	118
4.2.6.1. Using the T700 Calibrator as an O3 Photometer.........................................................................	118
4.3. AUTOMATIC CALIBRATION SEQUENCES ............................................................................................	119
4.3.1. SETUP  SEQ: Programming Calibration Sequences......................................................................	119
4.3.1.1. Activating a Sequence from the T700 Front Panel .....................................................................	121
4.3.1.2. Naming a Sequence....................................................................................................................	122
4.3.1.3. Setting the Repeat Count for a Sequence ..................................................................................	123
4.3.1.4. Using the T700’s Internal Clock to Trigger Sequences...............................................................	124
4.3.1.5. Setting Up Control Inputs for a Sequence...................................................................................	127
4.3.1.6. Setting Up Control Outputs for a Sequence................................................................................	128
4.3.1.7. Setting the PROGRESS Reporting Mode for the Sequences.....................................................	130
4.3.2. Adding Sequence Steps .....................................................................................................................	131
4.3.2.1. The GENERATE Step .................................................................................................................	132
4.3.2.2. The GPT Step..............................................................................................................................	133
4.3.2.3. The GPTPS Step.........................................................................................................................	134
4.3.2.4. The PURGE Step ........................................................................................................................	135
4.3.2.5. The STANDBY Step....................................................................................................................	135
4.3.2.6. The DURATION Step ..................................................................................................................	136
4.3.2.7. The EXECSEQ Step....................................................................................................................	136
4.3.2.8. The CC OUTPUT Step................................................................................................................	138
4.3.2.9. The MANUAL Gas Generation Step ...........................................................................................	139
4.3.2.10. Deleting or Editing an Individual Step in a Sequence ...............................................................	140
4.3.3. Deleting a Sequence ..........................................................................................................................	141
4.4. SETUP  CFG .........................................................................................................................................	142
4.5. SETUP  CLK: Setting the Internal Time-of-Day Clock and Adjusting Speed........................................	143
4.5.1. Setting the Internal Clock’s Time and Day .........................................................................................	143
4.5.2. Adjusting the Internal Clock’s Speed..................................................................................................	144
4.6. SETUP  PASS .......................................................................................................................................	145
4.7. SETUP  COMM: Communications Ports...............................................................................................	147
4.7.1. ID (Machine Identification) ..................................................................................................................	147

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4.7.2. INET (Ethernet)...................................................................................................................................	148
4.7.3. COM1 and COM2 (Mode, Baud Rate and Test Port).........................................................................	148
4.8. SETUP  MORE  FLOW......................................................................................................................	148
4.9. SETUP  MORE  VARS: Internal Variables (VARS)...........................................................................	148
4.10. SETUP  MORE  DIAG: dIAGNOSTICS fUNCTIONS......................................................................	151
4.10.1.  TEST CHAN OUTPUT: Using the TEST Channel Analog Output...............................................	151
4.10.1.1. Configuring the Test Channel Analog Output ...........................................................................	151
4.10.1.2. Selecting a Test Channel Function to Output ...........................................................................	154
4.10.1.3. Test Channel Voltage Range Configuration..............................................................................	156
4.10.1.4. Turning the Test Channel Over-Range Feature ON/OFF.........................................................	157
4.10.1.5. Adding a Recorder Offset to the Test Channel .........................................................................	158
4.10.1.6. Test Channel Calibration...........................................................................................................	160
4.10.1.7. AIN Calibration ..........................................................................................................................	165
4.11. SETUP  LVL: Setting up and using LEADS (Dasibi) Operating Levels ..............................................	166
4.11.1. General Information about LEADS LEVELS ....................................................................................	166
4.11.2. Dot commands..................................................................................................................................	166
4.11.3. Levels................................................................................................................................................	167
4.11.4. Activating an existing LEVEL............................................................................................................	167
4.11.5. Programming New LEVELS .............................................................................................................	168
4.11.5.1. Creating a GENERATE LEVEL.................................................................................................	169
4.11.5.2. Creating a GPT LEVEL .............................................................................................................	170
4.11.5.3. Creating a GPTPS LEVEL ........................................................................................................	171
4.11.5.4. Creating a MANUAL LEVEL......................................................................................................	172
4.11.5.5. Editing or Deleting a LEVEL......................................................................................................	173
4.11.6. CONFIGURING LEVEL Status Blocks .............................................................................................	174
5. COMMUNICATIONS SETUP AND REMOTE OPERATION .............................................	175
5.1. Data Terminal/Communication Equipment (DTE DCE)............................................................................	175
5.2. Communication Modes, Baud Rate and Port Testing ...................................................................................	176
5.2.1. Communication Modes .......................................................................................................................	176
5.2.2. COM Port Baud Rate..........................................................................................................................	179
5.2.3. COM Port Testing ...............................................................................................................................	180
5.3. RS-485 (Option)........................................................................................................................................	181
5.4. Remote Access via the Ethernet...............................................................................................................	181
5.4.1. Configuring the Ethernet Interface using DHCP.................................................................................	181
5.4.1.1. Manually Configuring the Network IP Addresses........................................................................	184
5.4.2. Changing the Calibrator’s HOSTNAME..............................................................................................	186
5.4.3. USB PORT (Option) for Remote Access............................................................................................	187
6. REMOTE OPERATION .....................................................................................................	189
6.1. Computer Mode ........................................................................................................................................	189
6.1.1. Remote Control via APICOM..............................................................................................................	189
6.2. Interactive Mode........................................................................................................................................	190
6.2.1. Remote Control via a Terminal Emulation Program ...........................................................................	190
6.2.1.1. Help Commands in Interactive Mode ..........................................................................................	190
6.2.1.2. Command Syntax ........................................................................................................................	191
6.2.1.3. Data Types ..................................................................................................................................	192
6.2.1.4. Status Reporting..........................................................................................................................	192
6.2.1.5. General Message Format............................................................................................................	193
6.3. Remote Access by Modem .......................................................................................................................	193
6.4. Password Security for Serial Remote communications............................................................................	196
7. CALIBRATION AND VERIFICATION ...............................................................................	197
7.1. Viewing the Performance Statistics for the T700’s MFC’s.......................................................................	197
7.2. Calibrating the Output of the T700’s MFC’s..............................................................................................	199
7.2.1. Setup for Verification and Calibration of the T700’s MFC’s................................................................	200
7.2.2. Verifying and Calibrating the T700’s MFC’s .......................................................................................	201
7.3. Verifying and Calibrating the T700’s Optional O3 Photometer..................................................................	202
7.3.1. Setup for Verifying O3 Photometer Performance ...............................................................................	202
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7.3.2. Verifying O3 Photometer Performance...............................................................................................	203
7.3.3. Setup for Calibration of the O3 Photometer .......................................................................................	204
7.3.3.1. Setup Using Direct Connections .................................................................................................	204
7.3.3.2. Setup Using a Calibration Manifold .............................................................................................	205
7.3.3.3. Calibration Manifold Exhaust/Vent Line ......................................................................................	205
7.3.4. Performing an O3 Photometer External Calibration............................................................................	205
7.3.4.1. Photometer Zero Calibration .......................................................................................................	206
7.3.4.2. Photometer Span Calibration ......................................................................................................	207
7.3.5. O3 Photometer Dark Calibration.........................................................................................................	208
7.3.6. O3 Photometer Gas Flow Calibration.................................................................................................	209
7.3.7. O3 Photometer BackPressure Compensation Calibration .................................................................	210
7.4. Calibrating the O3 Generator ....................................................................................................................	211
7.4.1. Setup for Verification and Calibration the O3 Generator.....................................................................	211
7.4.1.1. Setup Using Direct Connections .................................................................................................	211
7.4.2. O3 Generator Calibration Procedure..................................................................................................	213
7.4.2.1. Viewing O3 Generator Calibration Points ....................................................................................	213
7.4.2.2. Adding or Editing O3 Generator Calibration Points .....................................................................	214
7.4.2.3. Deleting O3 Generator Calibration Points....................................................................................	215
7.4.2.4. Turning O3 Generator Calibration Points ON / OFF....................................................................	216
7.4.2.5. Performing an Automatic Calibration of the Optional O3 Generator............................................	217
7.5. T700 Gas Pressure Sensor Calibration ....................................................................................................	218
7.5.1.1. Calibrating the Diluent, Cal Gas Optional O3 Generator Pressure Sensors ...............................	220
7.5.1.2. Calibrating the Optional O3 Photometer Sample Gas Pressure Sensors ...................................	221
PART III – MAINTENANCE AND SERVICE ........................................................................	223
8. MAINTENANCE ................................................................................................................	225
8.1. Maintenance Schedule .............................................................................................................................	225
8.2. Maintenance Procedures ..........................................................................................................................	227
8.2.1. Auto Leak Check.................................................................................................................................	227
8.2.1.1. Equipment Required....................................................................................................................	227
8.2.1.2. Setup Auto Leak Check...............................................................................................................	227
8.2.1.3. Performing the Auto Leak Check Procedure...............................................................................	230
8.2.1.4. Returning the T700 to Service after Performing an Auto Leak Check ........................................	230
8.2.2. Cleaning or Replacing the Absorption Tube.......................................................................................	231
8.2.3. UV Source Lamp Adjustment .............................................................................................................	232
8.2.4. UV Source Lamp Replacement ..........................................................................................................	233
8.2.5. Ozone Generator UV Lamp Adjustment or Replacement ..................................................................	234
9. TROUBLESHOOTING AND SERVICE.............................................................................	239
9.1. General Troubleshooting ..........................................................................................................................	239
9.1.1. Fault Diagnosis with WARNING Messages........................................................................................	240
9.1.2. Fault Diagnosis With Test Functions ..................................................................................................	244
9.1.3. Using the Diagnostic Signal I/O Function ...........................................................................................	246
9.2. Using the Analog Output Test Channel ....................................................................................................	248
9.3. Using the Internal Electronic Status LEDs................................................................................................	249
9.3.1. CPU Status Indicator ..........................................................................................................................	249
9.3.2. Relay PCA Status LEDs .....................................................................................................................	249
9.3.2.1. I2C Bus Watchdog Status LEDs ..................................................................................................	249
9.3.2.2. O3 Option Status LEDs................................................................................................................	250
9.3.3. Valve Driver PCA STATUS LEDs.......................................................................................................	251
9.4. Subsystem Checkout ................................................................................................................................	252
9.4.1. Verify Subsystem Calibration..............................................................................................................	252
9.4.2. AC Main Power ...................................................................................................................................	252
9.4.3. DC Power Supply................................................................................................................................	253
9.4.4. I2C Bus ................................................................................................................................................	254
9.4.5. Touchscreen Interface ........................................................................................................................	254
9.4.6. LCD Display Module ...........................................................................................................................	255
9.4.7. Relay PCA ..........................................................................................................................................	255
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Teledyne API – Model T700 Dynamic Dilution Calibrator
9.4.8. Valve Driver PCA ................................................................................................................................	255
9.4.9. Input Gas Pressure / Flow Sensor Assembly .....................................................................................	256
9.4.10. PHOTOMETER O3 Generator Pressure/FLOW SENSOR Assembly .............................................	257
9.4.11. Motherboard......................................................................................................................................	258
9.4.11.1. A/D Functions ............................................................................................................................	258
9.4.11.2. Test Channel / Analog Outputs Voltage....................................................................................	258
9.4.11.3. Status Outputs...........................................................................................................................	260
9.4.11.4. Control Inputs ............................................................................................................................	261
9.4.11.5. Control Outputs .........................................................................................................................	261
9.4.12. CPU ..................................................................................................................................................	262
9.4.13. The Calibrator Doesn’t Appear on the Lan or Internet......................................................................	262
9.4.14. RS-232 Communications..................................................................................................................	263
9.4.14.1. General RS-232 Troubleshooting..............................................................................................	263
9.4.14.2. Troubleshooting Calibrator/Modem or Terminal Operation.......................................................	263
9.4.15. Temperature Problems .....................................................................................................................	264
9.4.15.1. Box / Chassis Temperature.......................................................................................................	264
9.4.15.2. Photometer Sample Chamber Temperature .............................................................................	264
9.4.15.3. UV Lamp Temperature..............................................................................................................	264
9.4.15.4. Ozone Generator Temperature .................................................................................................	265
9.5. TroubleShooting the Optional O3 Photometer ..........................................................................................	265
9.5.1. Dynamic Problems with the Optional O3 Photometer ........................................................................	265
9.5.1.1. Noisy or Unstable O3 Readings at Zero ......................................................................................	265
9.5.1.2. Noisy, Unstable, or Non-Linear Span O3 Readings ....................................................................	266
9.5.1.3. Slow Response to Changes in Concentration.............................................................................	266
9.5.1.4. The Analog Output Signal Level Does Not Agree With Front Panel Readings...........................	266
9.5.1.5. Cannot Zero.................................................................................................................................	266
9.5.1.6. Cannot Span................................................................................................................................	266
9.5.2. Checking Measure / Reference Valve ................................................................................................	267
9.5.3. Checking The UV Lamp Power Supply ..............................................................................................	268
9.6. TroubleShooting the Optional O3 generator..............................................................................................	269
9.6.1. Checking The UV Source Lamp Power Supply..................................................................................	269
9.7. Service Procedures...................................................................................................................................	270
9.7.1. Disk-On-Module Replacement Procedure..........................................................................................	270
9.8. Technical Assistance ................................................................................................................................	270
9.9. Frequently Asked Questions (FAQs) ........................................................................................................	271
10. PRINCIPLES OF OPERATION .......................................................................................	273
10.1. Basic Principles of Dynamic Dilution Calibration....................................................................................	273
10.1.1. Gas Phase Titration Mixtures for O3 and NO2.................................................................................	275
10.2. Pneumatic Operation ..............................................................................................................................	276
10.2.1. Gas Flow Control ..............................................................................................................................	277
10.2.1.1. Diluent and Source Gas Flow Control .......................................................................................	277
10.2.1.2. Flow Control Assemblies for Optional O3 Components ............................................................	278
10.2.1.3. Critical Flow Orifices..................................................................................................................	279
10.2.2. Internal Gas Pressure Sensors.........................................................................................................	280
10.3. Electronic Operation ...............................................................................................................................	281
10.3.1. Overview ...........................................................................................................................................	281
10.3.2. CPU ..................................................................................................................................................	282
10.3.2.1. Disk-on-Module (DOM)..............................................................................................................	283
10.3.2.2. Flash Chip .................................................................................................................................	283
10.3.3. Relay PCA ........................................................................................................................................	284
10.3.3.1. Valve Control .............................................................................................................................	285
10.3.3.2. Heater Control ...........................................................................................................................	285
10.3.3.3. Relay PCA Status LEDs & Watch Dog Circuitry .......................................................................	285
10.3.3.4. Relay PCA Watchdog Indicator (D1).........................................................................................	286
10.3.4. Valve Driver PCA..............................................................................................................................	287
10.3.4.1. Valve Driver PCA Watchdog Indicator ......................................................................................	287
10.3.5. Motherboard......................................................................................................................................	288
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Teledyne API – Model T700 Dynamic Dilution Calibrator
10.3.5.1. A to D Conversion .....................................................................................................................	288
10.3.5.2. Sensor Inputs ............................................................................................................................	288
10.3.5.3. Thermistor Interface ..................................................................................................................	288
10.3.5.4. Analog Outputs..........................................................................................................................	288
10.3.5.5. External Digital I/O.....................................................................................................................	289
10.3.5.6. I2C Data Bus..............................................................................................................................	289
10.3.5.7. Power-up Circuit ........................................................................................................................	289
10.3.6. Input Gas Pressure Sensor PCA ......................................................................................................	289
10.3.7. Power Supply and Circuit Breaker....................................................................................................	290
10.4. Front Panel Touchscreen/Display Interface ...........................................................................................	291
10.4.1.1. Front Panel Interface PCA ........................................................................................................	291
10.5. Software Operation.................................................................................................................................	292
10.6. O3 Generator Operation..........................................................................................................................	293
10.6.1. Principle of Photolytic O3 Generation ...............................................................................................	293
10.6.2. O3 Generator – Pneumatic Operation..............................................................................................	294
10.6.3. O3 Generator – Electronic Operation ...............................................................................................	295
10.6.3.1. O3 Generator Temperature Control...........................................................................................	296
10.6.3.2. Pneumatic Sensor for the O3 Generator....................................................................................	297
10.7. Photometer Operation ............................................................................................................................	297
10.7.1. Measurement Method.......................................................................................................................	298
10.7.1.1. Calculating O3 Concentration ....................................................................................................	298
10.7.1.2. The Measurement / Reference Cycle........................................................................................	299
10.7.1.3. The Absorption Path..................................................................................................................	301
10.7.1.4. Interferent Rejection ..................................................................................................................	301
10.7.2. Photometer Layout............................................................................................................................	302
10.7.3. Photometer Pneumatic Operation ....................................................................................................	302
10.7.4. Photometer Electronic Operation......................................................................................................	303
10.7.4.1. O3 Photometer Temperature Control ........................................................................................	304
10.7.4.2. Pneumatic Sensors for the O3 Photometer ...............................................................................	304
11. A PRIMER ON ELECTRO-STATIC DISCHARGE ..........................................................	305
11.1. How Static Charges are Created............................................................................................................	305
11.2. How Electro-Static Charges Cause Damage .........................................................................................	306
11.3. Common Myths About ESD Damage .....................................................................................................	307
11.4. Basic Principles of Static Control............................................................................................................	308
11.4.1. General Rules ...................................................................................................................................	308
11.4.2. Basic anti-ESD Procedures for Analyzer Repair and Maintenance .................................................	310
11.4.2.1. Working at the Instrument Rack ................................................................................................	310
11.4.2.2. Working at an Anti-ESD Work Bench........................................................................................	310
11.4.2.3. Transferring Components from Rack to Bench and Back.........................................................	311
11.4.2.4. Opening Shipments from Teledyne API’s Customer Service....................................................	311
11.4.2.5. Packing Components for Return to Teledyne API’s Customer Service ....................................	312

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Teledyne API – Model T700 Dynamic Dilution Calibrator

LIST OF FIGURES
Figure 3-1:	T700 Front Panel Layout ......................................................................................................................		33
Figure 3-3: Display/Touch Control Screen Mapped to Menu Charts ......................................................................			35
Figure 3-4: T700 Rear Panel Layout .......................................................................................................................			36
Figure 3-5:	T700 Internal Layout – Top View – Base Unit ......................................................................................		38
Figure 3-6:	T700 Internal Layout – Top View – with Optional O3 Generator and Photometer................................		39
Figure 3-7: T700 Analog Output Connector ............................................................................................................			41
Figure 3-8: Status Output Connector ......................................................................................................................			42
Figure 3-9:	T700 Digital Control Input Connectors..................................................................................................		44
Figure 3-10:	T700 Digital Control Output Connector...............................................................................................		45
Figure 3-11:	T700 Rear Panel Valve Driver Installed..............................................................................................		46
Figure 3-12: Valve Driver PCA Layout ....................................................................................................................			47
Figure 3-13: Rear Panel Connector Pin-Outs for RS-232 Mode.............................................................................			49
Figure 3-14: Default Pin Assignments for CPU COMM Port Connector (RS-232). ................................................			50
Figure 3-15: Jumper and Cables for Multidrop Mode..............................................................................................			52
Figure 3-16: RS-232-Multidrop PCA Host/Analyzer Interconnect Diagram ............................................................			53
Figure 3-17: Set up for T700 – Connecting the Basic T700 to a Sample Manifold.................................................			59
Figure 3-18: Set up for T700 – Connecting the T700 to a Sample Manifold...........................................................			60
Figure 3-19: Set up for T700 – Connecting the T700 to a Calibration Manifold......................................................			61
Figure 3-20: Set up for T700 – Connecting the T700 to a Dual Span Gas / Zero Air Manifold ..............................			62
Figure 3-21: T700 Pneumatic Diagram – Base Unit................................................................................................			63
Figure 3-22: Internal Pneumatics for T700 Calibrator with Optional O3 Generator and GPT Chamber. ................			64
Figure 3-23: Internal Pneumatics for T700 Calibrator with Optional O3 Generator and Photometer......................			66
Figure 3-24: Basic T700 with Multiple Calibration Gas MFCs.................................................................................			68
Figure 3-25:	T700 with Multiple Calibration Gas MFCs and O3 Options 1A and 2A Installed ................................		69
Figure 3-26: Permeation Tube Gas Generator Option............................................................................................			70
Figure 3-27: Pneumatic Diagram of T700 with Permeation Generator...................................................................			71
Figure 3-28. Rear Panel with Dual Output Option....................................................................................................			76
Figure 3-29: Internal Pneumatics for T700 Calibrator with Optional Dual Gas Output (NOy – Special) .................			77
Figure 4-1: Front Panel Display...............................................................................................................................			96
Figure 4-2: Gas Flow through T700 with O3 Generator and Photometer Options during STANDBY .....................			99
Figure 4-3: Viewing T700 Test Functions.............................................................................................................			100
Figure 4-4: Gas Flow through Basic T700 in GENERATE Mode.........................................................................			102
Figure 4-5: Gas Flow through T700 with O3 Options when Generating Non-O3 Source Gas ..............................			103
Figure 4-6: Gas Flow through T700 with O3		Options when Generating O3..........................................................	103
Figure 4-7: Gas Flow through T700 with O3		Options when in GPT Mode ...........................................................	111
Figure 4-8: Gas Flow through T700 with O3		Options when in GPTPS Mode.......................................................	114
Figure 4-9: Gas Flow through T700 with O3		Options when in PURGE mode ......................................................	116
Figure 4-10: T700 the TEST CHANNEL Connector.............................................................................................			151
Figure 4-11: Setup for Calibrating the TEST CHANNEL......................................................................................			163
Figure 6-1: APICOM Remote Control Program Interface.....................................................................................			190
Figure 7-1: Location of MFC Outlet Ports.............................................................................................................			200
Figure 7-2: Set up for Verifying Optional O3 Photometer .....................................................................................			202
Figure 7-3: External Photometer Validation Setup – Direct Connections ............................................................			204
Figure 7-4: External Photometer Validation Setup with Calibration Manifolds.....................................................			205
Figure 7-5: O3 Generator Calibration Setup – Direct Connections.......................................................................			211
Figure 7-6: Pressure Monitor Points – T700 – Basic Unit ....................................................................................			219
Figure 7-7: Pressure Monitor Points – T700 with O3 Options and Multiple Cal MFCs Installed ..........................			219
Figure 8-1: Bypassing the Photometer Sensor PCA and Pump ..........................................................................			227
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	Teledyne API – Model T700 Dynamic Dilution Calibrator
Figure 8-2: Gas Port Setup for Auto-Leak Check Procedure...............................................................................		228
Figure 8-3: Gas Flow for Auto-Leak Check Procedure of Base Model T700’s ....................................................		229
Figure 8-4: Gas Flow for Auto-Leak Check Procedure of T700’s with Optional Photometer...............................		229
Figure 8-5: Photometer Assembly – Lamp Adjustment / Installation ...................................................................		233
Figure 8-6: O3 Generator Temperature Thermistor and DC Heater Locations ....................................................		234
Figure 8-7: Location of O3 Generator Reference Detector Adjustment Pot .........................................................		235
Figure 9-1: Example of Signal I/O Function .........................................................................................................		247
Figure 9-2: CPU Status Indicator..........................................................................................................................		249
Figure 9-3: Relay PCA Status LEDS Used for Troubleshooting ..........................................................................		250
Figure 9-4: Valve Driver PCA Status LEDS Used for Troubleshooting................................................................		251
Figure 9-5: Location of DC Power Test Points on Relay PCA .............................................................................		253
Figure 10-1: Location of Gas Flow Control Assemblies for T700’s with O3 Options Installed .............................		278
Figure 10-2: Flow Control Assembly & Critical Flow Orifice.................................................................................		279
Figure 10-3: T700 Electronic Block Diagram........................................................................................................		281
Figure 10-4: T700 CPU Board Annotated ............................................................................................................		283
Figure 10-5: Relay PCA........................................................................................................................................		284
Figure 10-6: Heater Control Loop Block Diagram. ...............................................................................................		285
Figure 10-7: Status LED Locations – Relay PCA.................................................................................................		286
Figure 10-8: Status LED Locations – Valve Driver PCA ......................................................................................		287
Figure 10-9: T700 Power Distribution Block diagram...........................................................................................		290
Figure 10-10: Front Panel Display Interface Block Diagram ................................................................................		291
Figure 10-11: Schematic of Basic Software Operation ........................................................................................		292
Figure 10-12: O3 Generator Internal Pneumatics.................................................................................................		293
Figure 10-13: O3 Generator Valve and Gas Fixture Locations.............................................................................		294
Figure 10-14: O3	Generator – Electronic Block Diagram .....................................................................................	295
Figure 10-15: O3	Generator Electronic Components Location.............................................................................	296
Figure 10-16: O3 Generator Temperature Thermistor and DC Heater Locations ................................................		297
Figure 10-17: O3	Photometer Gas Flow – Measure Cycle ...................................................................................	300
Figure 10-18: O3	Photometer Gas Flow – Reference Cycle ................................................................................	300
Figure 10-19: O3 Photometer Absorption Path.....................................................................................................		301
Figure 10-20: O3	Photometer Layout – Top Cover Removed ..............................................................................	302
Figure 10-21: O3	Photometer Electronic Block Diagram ......................................................................................	303
Figure 11-1: Triboelectric Charging......................................................................................................................		305
Figure 11-2: Basic Anti-ESD Work Station...........................................................................................................		308

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Teledyne API – Model T700 Dynamic Dilution Calibrator

LIST OF TABLES
Table 1-1: Analyzer Options ....................................................................................................................................		24
Table 2-1:	T700 Dilution System Specifications......................................................................................................	27
Table 2-2:	T700 Dilution Electrical and Physical Specifications..............................................................................	27
Table 2-3:	T700 Specifications for Optional Ozone Generator ...............................................................................	28
Table 2-4:	T700 Specifications for Optional O3 Photometer ...................................................................................	28
Table 3-1:	Display Screen and Touch Control Description .....................................................................................	34
Table 3-2:	Rear Panel Description ..........................................................................................................................	37
Table 3-3:	Status Output Pin Assignments .............................................................................................................	42
Table 3-4:	T700 Control Input Pin Assignments......................................................................................................	43
Table 3-5:	T700 Control Output Pin Assignments...................................................................................................	45
Table 3-6: NIST Standards for CO2 .........................................................................................................................		55
Table 3-7: NIST Standards for CO ..........................................................................................................................		56
Table 3-8: NIST Standards for H2S .........................................................................................................................		56
Table 3-9: NIST Standards for CH4 .........................................................................................................................		56
Table 3-10: NIST Standards for O2 .........................................................................................................................		56
Table 3-11: NIST Standards for SO2 .......................................................................................................................		57
Table 3-12: NIST Standards for NO ........................................................................................................................		57
Table 3-13: NIST Standards for Propane (C3H8).....................................................................................................		57
Table 3-14: Operating Mode Valve States for T700 Calibrator with Optional O3 Generator...................................		64
Table 3-15: Operating Mode Valve States for T700 Calibrator with Optional O3 Generator and Photometer........		66
Table 3-16: Possible Warning Messages at Start-Up .............................................................................................		78
Table 3-17: T700 Default Gas Types ......................................................................................................................		81
Table 3-18:	T700 Units of Measure List ..................................................................................................................	88
Table 4-1: Calibrator Operating Modes ...................................................................................................................		97
Table 4-2: Status of Internal Pneumatics During STANDBY Mode ........................................................................		98
Table 4-3: Test Functions Defined .......................................................................................................................		101
Table 4-4: Status of Internal Pneumatics During GENERATE Mode...................................................................		102
Table 4-5: Status of Internal Pneumatics During GENERATE  GPT Mode......................................................		111
Table 4-6: Status of Internal Pneumatics During GENERATE  GPTPS Mode.................................................		113
Table 4-7: Internal Pneumatics During Purge Mode ............................................................................................		116
Table 4-8: Automatic Calibration SEQUENCE Set Up Attributes ........................................................................		119
Table 4-9: Calibration SEQUENCE Step Instruction............................................................................................		120
Table 4-10: Sequence Progress Reporting Mode................................................................................................		130
Table 4-11: Password Levels ...............................................................................................................................		145
Table 4-12: Variable Names (VARS) ...................................................................................................................		148
Table 4-13: DIAG – Analog I/O Functions............................................................................................................		151
Table 4-14: Test Channels Functions available on the T700’s Analog Output ....................................................		154
Table 4-15: Analog Output Voltage Range Min/Max............................................................................................		156
Table 4-16: Voltage Tolerances for the TEST CHANNEL Calibration .................................................................		163
Table 5-1: COMM Port Communication Modes ...................................................................................................		176
Table 5-2: Ethernet Status Indicators...................................................................................................................		181
Table 5-3: LAN/Internet Configuration Properties ................................................................................................		182
Table 6-1: Terminal Mode Software Commands..................................................................................................		190
Table 6-2: Teledyne API Serial I/O Command Types ..........................................................................................		192
Table 7-1: Examples of MFC Calibration Points ..................................................................................................		199
Table 7-2:	T700 Pressure Sensor Calibration Setup............................................................................................	218
Table 8-1: T700 Maintenance Schedule ..............................................................................................................		226
Table 9-1: Warning Messages in Front Panel Display Param Field.....................................................................		243
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Teledyne API – Model T700 Dynamic Dilution Calibrator
Table 9-2: Test Functions – Indicated Failures ....................................................................................................	245
Table 9-3: Test Channel Outputs as Diagnostic Tools.........................................................................................	248
Table 9-4: Relay PCA Watchdog LED Failure Indications ...................................................................................	249
Table 9-5: Relay PCA Status LED Failure Indications .........................................................................................	250
Table 9-6: Valve Driver Board Watchdog LED Failure Indications ......................................................................	251
Table 9-7: Relay PCA Status LED Failure Indications .........................................................................................	251
Table 9-8: DC Power Test Point and Wiring Color Codes ...................................................................................	253
Table 9-9: DC Power Supply Acceptable Levels..................................................................................................	254
Table 9-10: Relay PCA Control Devices ..............................................................................................................	255
Table 9-11: Analog Output Test Function – Nominal Values Voltage Outputs ....................................................	259
Table 9-12: Status Outputs Check .......................................................................................................................	260
Table 9-13: T700 Control Input Pin Assignments and Corresponding Signal I/O Functions ...............................	261
Table 9-14: Control Outputs Pin Assignments and Corresponding Signal I/O Functions Check ........................	262
Table 10-1: Relay PCA Status LEDs....................................................................................................................	286
Table 10-2: T700 Photometer Measurement / Reference Cycle..........................................................................	299
Table 11-1: Static Generation Voltages for Typical Activities ..............................................................................	306
Table 11-2: Sensitivity of Electronic Devices to Damage by ESD .......................................................................	306

LIST OF APPENDICES

APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION APPENDIX A-1: T700 Software Menu Trees, Revision B.7

APPENDIX A-2: T700 Setup Variables Available Via Serial I/O, Revision B.7 APPENDIX A-3: T700 Warnings and Test Measurements via Serial I/O, Revision B.7 APPENDIX A-4: T700 Signal I/O Definitions, Revision B.7

APPENDIX A-5: Model T700 Terminal Command Designators, Revision B.7 APPENDIX B - T700 SPARE PARTS LIST

APPENDIX C - REPAIR QUESTIONNAIRE

APPENDIX D - ELECTRONIC SCHEMATICS

xx	06873B DCN6388

PART I

–

GENERAL INFORMATION

06873B DCN6388

21

22	06873B DCN6388

1. INTRODUCTION

This section provides an overview of the Model T700 calibrator, its features, and its options.

1.1. T700 CALIBRATOR OVERVIEW

The Model T700 (typically referred to as T700) is a microprocessor-controlled calibrator for precision gas calibrators. Using a combination of highly accurate mass flow controllers and compressed sources of standard gases, calibration standards are provided for multipoint span and zero checks. Up to four gas sources may be used.

The T700 can be equipped with an optional built-in, programmable ozone generator for accurate, dependable ozone calibrations. The T700 also produces NO2 when blended with NO gas in the internal GPT chamber. A multi-point linearization curve is used to control the generator to assure repeatable ozone concentrations. An optional photometer allows precise control of the ozone generator, both during calibrations and during Gas Phase Titrations (GPT). To ensure accurate NO2 output, the calibrator with photometer option measures the ozone concentration prior to doing a GPT.

As many as 50 independent calibration sequences may be programmed into the T700, covering time periods of up to one year. The setup of sequences is simple and intuitive. These sequences may be actuated manually, automatically, or by a remote signal. The sequences may be uploaded remotely, including remote editing. All programs are maintained in non-volatile memory.

The T700 design emphasizes fast response, repeatability, overall accuracy and ease of operation. It may be combined with the Model 701 Zero Air Generator to provide the ultimate in easy to use, precise calibration for your gas calibrators.

1.2. FEATURES

Some of the exceptional features of your T700 Dynamic Dilution Calibrator are:

Advanced T-Series electronics

LCD color graphics display with touch screen interface

Microprocessor control for versatility

Bi-directional USB (optional), RS-232, optional RS-485, and 10/100Base-T Ethernet for remote operation

Precise calibration gas generation for Ozone, NO, NO2, CO, HC, H2S, SO2

12 independent timers for sequences

Nested sequences (up to 5 levels)

06873B DCN6388

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Introduction	Teledyne API – Model T700 Dynamic Dilution Calibrator

Software linearization of Mass Flow Controllers (MFC)

4 calibration gas ports configurable for single or multi-blend gases

Optional 3rd MFC for wide dynamic range

Optional gas phase titration chamber

Optional zone generator and photometer to allow use as primary or transfer standard

Inlets for external ozone reference sources

1.3.OPTIONS

The options available for your analyzer are present in with name, option number, a description and/or comments, and if applicable, cross-references to technical details in this manual, such as setup and calibration. To order these options or to learn more about them, please contact the Sales Department of Teledyne Advanced Pollution Instruments at:

TOLL-FREE:	800-324-5190
PHONE:	[phone]
FAX:	[phone]
EMAIL:	[e-mail]

						WEBSITE: http://www.teledyne-api.com/
	Table 1-1: Analyzer Options
	Option	Option			Description/Notes			Reference
		Number
	Flow Options					For mass flow control (MFC)
			7A			Source MFC 0-50 CC/MIN (Replaces 0-100 CC/MIN)
			7B			Source MFC 0-200 CC/MIN (Replaces 0-100 CC/MIN)
			8A			Diluent MFC 0-5 SLPM (Replaces 0-10 SLPM)		Section 3.3.2.6
			8B			Diluent MFC 0-20 SLPM (Replaces 0-10 SLPM)
		9				Third MFC (Can only be on source)
	Calibration Options					Gas generators
			1A			Internal Ozone (O3) Generator with		Section 3.3.2.6
						Optical Feedback and GPT Mixing Chamber
			2A			UV Photometer Module (to increase accuracy of O3		Section 3.3.2.6
						Generator, Option 1A)
		5				Permeation Tube Oven		Section 3.3.3
		73				Dual Gas Output (NOy – special)		Section 3.3.4
								Figure 3-28
	Rack Mounting					For mounting the analyzer in standard 19” racks
			20A			Rack mount brackets with 26 in. (660 mm) chassis slides		N/A
			20B			Rack mount brackets with 24 in. (610 mm) chassis slides		N/A
		21				Rack mount brackets only		N/A

24	06873B DCN6388

		Teledyne API – Model T700 Dynamic Dilution Calibrator			Introduction
	Option		Option	Description/Notes	Reference
			Number

CAUTION – GENERAL SAFETY HAZARD

THE T700 CALIBRATOR WEIGHS CLOSE TO 18 KG (40 POUNDS) WITH ALL OPTIONS. TO AVOID PERSONAL INJURY WE RECOMMEND THAT TWO PERSONS LIFT AND CARRY IT BUT FIRST DISCONNECTING ALL CABLES AND TUBING FROM THE CALIBRATOR BEFORE MOVING IT.

Parts Kits Spare parts and expendables for 1-year operation

		46A			Kit, Spares for One Unit		(Customer Svc)
		46B			Photometer Kit, Spares for One Unit		(Customer Svc)
		46C			Photometer W/ IZS Spares Kit For 1 Unit		(Customer Svc)
	Communications				For remote serial, network and Internet communication with the analyzer.
					Type	Description
						Shielded, straight-through DB-9F to DB-25M cable, about	Section 3.3.1.7
		60A			RS-232	1.8 m long. Used to interface with older computers or
						code activated switches with DB-25 serial connectors.
		60B			RS-232	Shielded, straight-through DB-9F to DB-9F cable of about	Section 3.3.1.7
	Cables					1.8 m length.
		60C			Ethernet	Patch cable, 2 meters long, used for Internet and LAN	Section 3.3.1.7,
						communications.	4.7.2, and 5.4
		60D			USB	Cable for direct connection between instrument (rear	Section 3.3.1.7
						panel USB port) and personal computer.
	USB Port	64A			For rear panel connection to personal computer.		Sections 4.7 and
							5.4.3
					Multidrop/LVDS card seated on the analyzer’s CPU card.		Sections 3.3.1.7
	RS-232 Multidrop	62			Each instrument in the multidrop network requres this card and a
							and 4.7.3
					communications cable (Option 60B).
	External Valve Driver Capability - For driving up to eight, 8-watt valves
		48A			12V External Valve Driver Capability		Section 3.3.1.6
		48B			24V External Valve Driver Capability

NIST Traceable, Primary Standard Certification for use as a Primary Ozone Standard if purchased with the O3 generator and photometer options, 1A and 2A, respectively.

	95A	Factory Calibration
			Section 3.3.2.2
	95B	Calibration as a Primary Standard
	95C	Calibration to NIST-SRP

For this application the T700 Dynamic Dilution Calibrator’s performance is calibrated to Standard Reference Photometer (SRP). Calibrators ordered with this option are verified and validated in accordance with procedures prescribed by the U.S. Environmental Protection Agency (EPA) under Title 40 of the Code of Federal Regulations, Part 50, Appendix D.

	Special Features		Built in features, software activated
			Maintenance Mode Switch, located inside the instrument, places
			the analyzer in maintenance mode where it can continue sampling,
	N/A		yet ignore calibration, diagnostic, and reset instrument commands.	N/A
			This feature is of particular use for instruments connected to
			Multidrop or Hessen protocol networks.
			Call Customer Service for activation.
			Second Language Switch activates an alternate set of display
			messages in a language other than the instrument’s default
	N/A		language.	N/A
			Call Customer Service for a specially programmed Disk on Module containing
			the second language.

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Introduction	Teledyne API – Model T700 Dynamic Dilution Calibrator

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2. SPECIFICATIONS AND APPROVALS

2.1. SPECIFICATIONS

Table 2-1: T700 Dilution System Specifications

	Parameter	Specification
	Flow Measurement Accuracy	1.0% of Full Scale
	Repeatability of Flow Control	0.2% of Full Scale
	Linearity of Flow Measurement	0.5% of Full Scale
	Flow Range of Diluent Air	0 to 10 SLPM – Optional Ranges: 0 to 5 SLPM; 0 to 20 SLPM
	Flow Range of Cylinder Gases	0 to 100 cc/min – Optional Ranges: 0 to 50 cc/min; 0 to 200 cc/min
	Zero Air Required	10 SLPM @ 30 PSIG Optional: 20 SLPM @ 30 PSIG
	CAL Gas Input Ports	4 (configurable)
	Diluent Gas Input Ports	1
	Response Time	60 Seconds (98%)
Table 2-2: T700 Dilution Electrical and Physical Specifications
	Parameter	Specification
	AC Power	85V-264V, 47Hz-63Hz
	Actual Power Draw	At 115V ~ Start up: 110 W, Steady State: 140 W
		At 230V ~ Start up: 159 W, Steady State: 148 W
	Analog Outputs	1 user configurable output
	Analog Output Ranges (Test	10V, 5V, 1V, 0.1V (selectable)
	Channel)	Range with 5% under/over-range
	Analog Output Resolution	1 part in 4096 of selected full-scale voltage (12 bit)
		1 Ethernet: 10/100Base-T
		2 RS-232 (300 – 115,200 baud)
	Standard I/O	2 USB device ports
		12 opto-isolated digital control outputs
		12 opto-isolated digital control inputs
		8 opto-isolated digital status outputs
	Optional I/O	1 USB com port
		1 RS485
		Multidrop RS232
	Operating Temperature Range	5-40ºC
	Humidity Range	0 - 95% RH, non-condensing
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Specifications and Approvals	Teledyne API – Model T700 Dynamic Dilution Calibrator

	Parameter	Specification
	Operating Altitude	10,000 ft Maximum
	Materials	Cal Gas Output Wetted Surfaces: PTFE.
		Cal Gas Output Manifold: Glass-coated Steel
	Dimensions (H x W x D)	7” x 17” x 24” (178 mm x 432 mm x 609 mm)
	Weight	31 lbs (14.06 kg);
		39.2 lbs (17.78 kg) with optional photometer, GPT, and O3 generator
Table 2-3: T700 Specifications for Optional Ozone Generator
	Parameter	Specification
	Maximum Output	6 ppm LPM
	Minimum Output	100 ppb LPM
	Response Time:	180 seconds to 98%
	Optical Feedback	Standard
	Stability (7 days)	1% with photometer option
		3% without photometer option
	Linearity	1% with photometer option
		3% without photometer option
Table 2-4: T700 Specifications for Optional O3 Photometer
	Parameter	Specification
	Full Scale Range	100 ppb to 10 ppm ; User Selectable
	Precision	1.0 ppb
	Linearity	1.0% of reading
	Rise/Fall Time	<20 sec (photometer response)
	Response Time (95%)	180 sec. (system response)
	Zero Drift	<1.0 ppb / 24 hours
	Span Drift	<1% / 24 hours
	Minimum Gas Flow Required	800 cc/min

2.2. APPROVALS AND CERTIFICATIONS

The Teledyne API Model T700 calibrator was tested and certified for Safety and Electromagnet Compatibility (EMC). This section presents the compliance statements for those requirements and directives.

2.2.1. SAFETY

IEC 61010-1:2001

CE: 2006/95/EC, Low-Voltage Directive North American:

cNEMKO (Canada): CAN/CSA-C22.2 No. 61010-1-04 NEMKO-CCL (US): UL No. 61010-1 (2nd Edition)

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