SONY HCD-GPX5G, HCD-GPX7G, HCD-GPX8G Service Manual

4 (1)
HCD-GPX5G/GPX7G/GPX8G

SERVICE MANUAL

Ver. 1.1 2012.07
• HCD-GPX5G is the amplifi er, USB, CD player and tuner section in MHC-GPX5.
• HCD-GPX7G is the amplifi er, USB, CD player and tuner section in MHC-GPX7.
• HCD-GPX8G is the amplifi er, USB, CD player and tuner section in MHC-GPX8. Photo: HCD-GPX8G (E2 Model)
“WALKMAN” and “WALKMAN” logo are registered trademarks of Sony Corporation.
MPEG Layer-3 audio coding technology and patents licensed from Fraunhofer IIS and Thomson.
Windows Media is either a registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
This product contains technology subject to certain intellectual property rights of Microsoft. Use or distribution of this technology outside of this product is prohibited without the appropriate license(s) from Microsoft.
Amplifi er section
The following are measured at Mexican model: AC 120 V – 240 V, 60 Hz Other models: AC 120 V – 240 V, 50/60 Hz
MHC-GPX8
Front/Satellite speaker Power Output (rated): 300 W + 300 W (at 4 ohms, 1 kHz, 1% THD) Front speaker RMS output power (reference): 360 W + 360 W (per channel at 6 ohms, 1 kHz) Satellite speaker RMS output power (reference): 180 W+ 180 W (per channel at 12 ohms, 1 kHz) Subwoofer RMS output power (reference): 260 W + 260 W (per channel at 8 ohms, 100 Hz)
MHC-GPX7
HIGH speakers Power Output (rated): 300 W + 300 W (at 4 ohms, 1 kHz, 1% THD) RMS output power (reference): 495 W + 495 W (per channel at 4 ohms, 1 kHz) LOW speakers RMS output power (reference): 180 W + 180 W (10 ohms, 100 Hz)
MHC-GPX5
Front speaker Power Output (rated): 240 W + 240 W (at 5 ohms, 1 kHz, 1% THD) RMS output power (reference): 370 W + 370 W (per channel at 5 ohms, 1 kHz) Subwoofer RMS output power (reference): 360 W (5 ohms, 100 Hz)
Inputs
TV (AUDIO IN) L/R Voltage 1.2 V, impedance 47 kilohms DVD/SAT (AUDIO IN) L/R Voltage 1.2 V, impedance 47 kilohms PC/GAME (AUDIO IN) L/R Voltage 1.2 V, impedance 47 kilohms MIC (MHC-GPX8/MHC-GPX7 only) Sensitivity 1 mV, impedance 10 kilohms
A (USB), B (USB) port: Type A
USB section
Supported bit rate MP3 (MPEG 1 Audio Layer-3): 32 kbps – 320 kbps, VBR WMA: 48 kbps – 192 kbps AAC: 48 kbps – 320 kbps Sampling frequencies MP3 (MPEG 1 Audio Layer-3): 32 kHz/44.1 kHz/48 kHz WMA: 44.1 kHz AAC: 44.1 kHz
CD Section
Model Name Using Similar Mechanism
CD Mechanism Type
Optical Pick-up Name CMS-ST6RFS3
SPECIFICATIONS
Supported USB device Mass Storage Class Maximum current 500 mA
Disc player section
System Compact disc and digital audio system Laser Diode Properties Emission Duration: Continuous Laser Output*: Less than 44.6 μW * This output is the value measurement at a distance of 200 mm from the objective lens surface on the Optical Pick-up Block with 7 mm aperture. Frequency response 20 Hz – 20 kHz Signal-to-noise ratio More than 90 dB Dynamic range More than 88 dB
Tuner section
FM stereo, FM/AM superheterodyne tuner Antenna: FM lead antenna AM loop antenna
FM tuner section
Tuning range
87.5 MHz – 108.0 MHz (50 kHz step)
AM tuner section
Tuning range Pan American models: 530 kHz – 1,710 kHz (10 kHz step) 531 kHz – 1,710 kHz (9 kHz step)
E Model
NEW
CDM74I-DVBU201//M
Other models: 530 kHz – 1,610 kHz (10 kHz step) 531 kHz – 1,602 kHz (9 kHz step)
General
Power requirements Mexican model: AC 120 V – 240 V, 60 Hz Other models: AC 120 V – 240 V, 50/60 Hz Power consumption MHC-GPX8: 250 W
MHC-GPX7: 230 W
MHC-GPX5: 200 W Dimensions (w/h/d) (excl. speakers) (Approx.) 280 mm × 355 mm × 440 mm Mass (excl. speakers) (Approx.) HCD-GPX8G/HCD-GPX7G/
HCD-GPX5G: 7.0 kg Supplied accessories Remote control (1)
R6 (Size AA) batteries (2)
FM lead/AM loop antenna (1)
Spacer A (MHC-GPX8 only) (2)
Spacer B (MHC-GPX8 only) (2) Speaker pads (MHC-GPX7 only) (8)
Design and specifi cations are subject to change without notice.
9-890-600-02
2012G08-1
©
COMPACT DISC RECEIVER
Sony Corporation
Published by Sony EMCS (Malaysia) PG Tec
HCD-GPX5G/GPX7G/GPX8G
NOTES ON CHIP COMPONENT REPLACEMENT
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
FLEXIBLE CIRCUIT BOARD REPAIRING
• Keep the temperature of soldering iron around 270 °C during repairing.
• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or unsoldering.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety check before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes.). Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2 V AC range are suitable. (See Fig. A)
To Exposed Metal Parts on Set
AC
1.5 kΩ0.15 μF
Earth Ground
voltmeter (0.75 V)
Fig. A. Using an AC voltmeter to check AC leakage.
CAUTION
Use of controls or adjustments or performance of procedures other than those specifi ed herein may result in hazardous radiation exposure.
This appliance is classified as a CLASS 1 LASER product. This marking is located on the rear exterior.
SAFETY-RELATED COMPONENT WARNING!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
2

TABLE OF CONTENTS

HCD-GPX5G/GPX7G/GPX8G
1. SERVICING NOTES
................................................ 4
2. DISASSEMBLY
2-1. Disassembly Flow ........................................................... 8
2-2. Case ................................................................................. 9
2-3. Loading Panel ................................................................. 9
2-4. Front Panel Section ......................................................... 10
2-5. CD Mechanism Section (CDM741-DVBU201//M) ....... 10
2-6. TUNER1AM3R Board ................................................... 11
2-7. MAIN Board ................................................................... 11
2-8. Back Panel Section ......................................................... 12
2-9. 4CH DAMP board .......................................................... 13
2-10. Chassis Section ............................................................... 14
2-11. Cover Dust CDM ........................................................... 15
2-12. Optical Pick Up ............................................................... 15
2-13. DMB22 Board ................................................................. 16
2-14. DRIVER Board, SWITCH Board ................................... 16
2-15. SENSOR Board .............................................................. 17
2-16. MOTOR (TB) Board....................................................... 17
2-17. MOTOR (LD) Board ...................................................... 18
3. TEST MODE ............................................................. 19
4. ELECTRICAL CHECK .......................................... 22
5. DIAGRAMS
5-1. Block Diagram - CD/USB Section - ............................... 23
5-2. Block Diagram - MAIN Section - ................................... 24
5-3. Block Diagram - AMP Section - ..................................... 25 5-4. Block Diagram - PANEL/POWER SUPPLY Section - .. 26 5-5. Printed Wiring Board -
4CH DAMP Board (Component side) ............................ 28 5-6. Printed Wiring Board -
4CH DAMP Board (Conductor side) .............................. 29
5-7. Schematic Diagram - 4CH DAMP Board (1/3) - ............ 30
5-8. Schematic Diagram - 4CH DAMP Board (2/3) - ............ 31
5-9. Schematic Diagram - 4CH DAMP Board (3/3) - ............ 32
5-10. Printed Wiring Board - DISPLAY Board - ..................... 33
5-11. Schematic Diagram - DISPLAY Board - ........................ 34 5-12. Printed Wiring Board -
MAIN Board (Component side) ..................................... 35 5-13. Printed Wiring Board -
MAIN Board (Conductor side) ....................................... 36
5-14. Schematic Diagram - MAIN Board (1/4) - ..................... 37
5-15. Schematic Diagram - MAIN Board (2/4) - ..................... 38
5-16. Schematic Diagram - MAIN Board (3/4) - ..................... 39
5-17. Schematic Diagram - MAIN Board (4/4) - ..................... 40 5-18. Printed Wiring Board -
USB, VOLUME and MIC Board - ................................. 41 5-19. Schematic Diagram -
USB, VOLUME and MIC Board - ................................. 42 5-20. Printed Wiring Board - DRIVER, SENSOR, SWITCH,
MOTOR (LD) and MOTOR (TB) Board ....................... 43 5-21. Schematic Diagram - DRIVER, SENSOR, SWITCH,
MOTOR (LD) and MOTOR (TB) Board - ..................... 44
5-22. Printed Wiring Board - TUNER1AM3R Board ............. 45
5-23. Schematic Diagram - TUNER1AM3R Board - .............. 45
5-24. Printed Wiring Board - DMB22 Board - ........................ 46
5-25. Schematic Diagram - DMB22 Board (1/3) - .................. 47
5-26. Schematic Diagram - DMB22 Board (2/3) - .................. 48
5-27. Schematic Diagram - DMB22 Board (3/3) - .................. 49
6. EXPLODED VIEWS
6-1. Case Section ................................................................... 61
6-2. Front Panel Section ........................................................ 62
6-3. Back Panel Section ......................................................... 63
6-4. Chassis Section ............................................................... 64 6-5. CD Mechanism Section (1)
(CDM74I-DVBU201//M) ............................................... 65
6-6. CD Mechanism Section (2) ............................................. 66
7. ELECTRICAL PARTS LIST ............................... 67
3
HCD-GPX5G/GPX7G/GPX8G
Ver. 1.1
SECTION 1

SERVICING NOTES

NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electro­static break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The fl exible board is easily damaged and should be handled with care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on the disc refl ective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead­free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C. Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to fl ow)
than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
MODEL IDENTIFICATION – Back Panel –
PART No.
Model Part No.
HCD-GPX8G: E2, E51, E4
HCD-GPX7G: E2, E51
HCD-GPX5G: E2, E51
HCD-GPX8G: MX
HCD-GPX7G: MX
HCD-GPX5G: MX
4-411-595-0[]
4-411-595-1[]
4-411-595-2[]
4-411-595-3[]
4-411-595-4[]
4-411-595-5[]
NOTE OF REPLACING THE IC502 ON THE DMB22 BOARD
IC502 on the DMB22 board cannot exchange with single. When these parts on the DMB22 board are damaged, exchange the entire mounted board.
RELEASING THE DISC TRAY LOCK
The disc tray lock function for the antitheft of an demonstration disc in the store is equipped.
Releasing Procedure:
1. Press [I/
STANDBY] button to turn the power on.
1
2. Press the [CD/DISC SKIP] button to select CD function.
3. While pressing the [x] button, press the [ENTER] button for more 5 seconds).
4. The message “UNLOCKED” is displayed and the disc tray is unlocked.
Note: When LOCKED is displayed, the slot lock is not released by
turning power on/off with the
[I/1 STANDBY] button.
Note : Refer to SUPPLEMENT-1 for adding SERVICING NOTES (TROUBLESHOOTING)
4
HOW TO OPEN THE TRAY WHEN POWER SWITCH TURN OFF
HCD-GPX5G/GPX7G/GPX8G
CD mechanism deck (CDM74I)
1 Turn the gear to the direction of the arrow.
(The location of this gear pulley is at the bottom side of the CDM)
chassis side
gear
By using (-) screw driver
5
HCD-GPX5G/GPX7G/GPX8G
CAPACITOR DISCHARGE FOR ELECTRIC SHOCK PREVENTION
in checking the DAMP 4CH board, make a capacitor
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for electrical shock prevention.
4CH DAMP board
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C1431
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6
PRECAUTION WHEN INSTALLING A NEW OP UNIT/ PRECAUTION BEFORE UNSOLDERING THE STATIC ELECTRICITY PREVENTION SOLDER BRIDGE
HCD-GPX5G/GPX7G/GPX8G
When installing a new OP unit, be sure to connect the fl exible printed circuit board fi rst of all before removing the static electric- ity prevention solder bridge by unsoldering. Remove the static electricity prevention solder bridge by unsolder­ing after the fl exible printed circuit board has already been con- nected. (Do not remove nor unsolder the solder bridge as long as the OP unit is kept standalone.)
7
HCD-GPX5G/GPX7G/GPX8G

DISASSEMBLY

• This set can be disassembled in the order shown below.
2-1. DISASSEMBLY FLOW
SET
2-2. CASE (Page 9)
SECTION 2
2-3. LOADING PANEL (Page 9)
2-4. FRONT PANEL SECTION (Page 10)
2-5. CD MECHANISM SECTION (CDM74I-DVBU201/M) (Page 10)
2-6. TUNER1AM3R BOARD (Page 11)
2-7. MAIN BOARD (Page 11)
2-8. BACK PANEL SECTION (Page 12)
2-9. 4CH DAMP BOARD (Page 13)
2-10. CHASSIS SECTION (Page 14)
2-11. COVER DUST CDM (Page 15)
2-12. OPTICAL PICK UP (Page 15)
2-13. DMB22 BOARD (Page 16)
2-14. DRIVER BOARD, SWITCH BOARD (Page 16)
2-15. SENSOR BOARD (Page 17)
2-16. MOTOR (TB) BOARD (Page 17)
2-17. MOTOR (LD) BOARD (Page 18)
8
Note: Follow the disassembly procedure in the numerical order given.
HCD-GPX5G/GPX7G/GPX8G

2-2. CASE

4 panel, side (L)
1 two screws
(+BVTP 3x14)
2
two screws
(+BVTP 3x14)
3
56 two screws
(+BVTP 3x14)
4 panel, side (R)
3
2 two screws
(+BVTP 3x14)

2-3. LOADING PANEL

2 Pull-out the disc tray
3
panel, loading
1
two screws
(+BVTP 3x14)
CD mechanism deck (CDM74I)
1 Turn the gear to the direction of the arrow.
(The location of this gear pulley is at the bottom side of the CDM)
chassis side
gear
By using (-) screw driver
9
HCD-GPX5G/GPX7G/GPX8G

2-4. FRONT PANEL SECTION

2 one screw (+BVTP 3x8)
1
one screws
(+BVTP 3x8) For GPX7G/
GPX8G
1 four screws (+BVTP 3x8)

2-5. CD MECHANISM SECTION (CDM74I-DVBU201//M)

CD mechanism section ( CDM74I-DVBU201//M)
2 one screw (+BVTP 3x8)
3
wire (flat type) (17core) CN601
4
CN707 (4P)
5
CN705 (10P)
Peel off the cushion and tape on the wire (flat type) from TUNER.
cushion
tape
4 one screw (BVTP 3x8)
10
2
wire (flat type) (19core) CN702
1
wire (flat type) (13core) CN700
3
wire (flat type) (15core) CN703

2-6. TUNER1AM3R BOARD

shield plate top
3
5
TUNER1AM3R board
4
shield plate bottom
HCD-GPX5G/GPX7G/GPX8G
1 wire (flat type) (9 core)
(CN513)
2
two screws
(BVTP 3x8)

2-7. MAIN BOARD

1 two screws (+BVTP 3x8)
3 MAIN board
2 two screws
(+BVTP 3x8)
11
HCD-GPX5G/GPX7G/GPX8G

2-8. BACK PANEL SECTION

1 CN1405 (3P)
5 fan, DC
4 cover, fan
3 two screws
(BVTP 3x8)
2 two screws
(BVTP 3x8)
9 back panel section
for GPX8G
one screw
7
(+BVTP 3x8)
6 two screws
(BVTP 3x8)
8 one screws
(BVTP 3x8)
12

2-9. 4CH DAMP BOARD

HCD-GPX5G/GPX7G/GPX8G
1 three screws (PTPWH 2.6x12)
sheet thermal
42 CN2 (9P)
3 two screws
(BVTT 3x8)
5 CN3 (5P)
3 two screws
(BVTT 3x8)
6 4CH DAMP board
13
HCD-GPX5G/GPX7G/GPX8G

2-10. CHASSIS SECTION

1 two screws (+BVTP 3x8)
5 nine screws (+PWH 3x8)
2 bracket, SMPS (shield)
1
(+BVTP 3x8)
two screws
6
REGULATOR, SWITCHING
7 chassis
4
3 CN1 (2P)
E
14

2-11. COVER DUST CDM

1 two screws (+BVTP 3x10)
2 cover dust (CDM)
5 go through the
hole of cover dust
HCD-GPX5G/GPX7G/GPX8G
3 four screws (+BVTP 3x10)
4 bracket, holder (DMB)
1 two screws
(+BVTP 3x10)

2-12. OPTICAL PICK UP

Solder the short-land (Location of this point is at the bottom side of optical device)
6 CDM74I
1 floating screw
+PTPWH M2.6)
(
4 insulator
3 insulator screw
2 CDM74I assy
4 insulator 3 insulator screw
4 insulator
3 insulator screw
solder the short land
5
device, optical
6
(CMS-ST6RFS3)
4 insulator
3 insulator screw
15
HCD-GPX5G/GPX7G/GPX8G

2-13. DMB22 BOARD

1 four screws (+BVTP 3x10)
5
DMB22 board
6 bracket, holder (DMB)
7 CDM74I-DVBU201//M
2 clamp
4 wire (flat type)
(21core) (CN501)
3 CN801 (6P)

2-14. DRIVER BOARD, SWITCH BOARD

5 DRIVER board
3 CN704 (2P)
4 wire (flat type) (5 core)
(CN702)
1 two screws (+BTTP (M2.6))
2 CN703 (4P)
6 one screw
(+BTTP (M2.6))
7 SWITCH board
16

2-15. SENSOR BOARD

2 tray
HCD-GPX5G/GPX7G/GPX8G
1 floating screw (+PTPWH M2.6)
8 one screw (+BTTP (M2.6))
3 belt (table)
0 SENSOR board
4 floating screw
(+PTPWH M2.6)
5 pulley (table)
7 gear (geneva)

2-16. MOTOR (TB) BOARD

6 floating screw (+PTPWH M2.6)
9 CN731 (3P)
table
1 gear (stopper)
2
1 gear (stopper)
5 motor assy, table (M741)
3 wire (flat type) (5 core)
(CN742)
7 MOTOR (TB) board
6 remove the two solderings of motor
4 two screws
(+BTTP (M2.6))
17
HCD-GPX5G/GPX7G/GPX8G

2-17. MOTOR (LD) BOARD

2 remove the two solderings of motor
4 motor assy, loading (M751)
3 two screws
(+BTTP (M2.6))
5 MOTOR (LD) board
1 belt (loading)
18
SECTION 3

TEST MODE

HCD-GPX5G/GPX7G/GPX8G
[PANEL TEST MODE]
• This mode is used to check the fl uorescent indicator tube, LEDs, keys, [MASTER VOLUME] jog, model, destina­tion and software version.
• Procedure:
1. Press [CD/DISC SKIP] button and [TUNER/BAND] button simultaneously and hold 3 seconds.
2. All LEDs and segments in fl uorescent indicator tube are lighted up.
3. When you want to enter to the software version display mode, press [ appears on the fl uorescent indicator tube.
• “GPX 3S” is shown for MHC-GPX5.
• “GPX 4” is shown for MHC-GPX7.
• “GPX 7S” is shown for MHC-GPX8. Press [ information.
4. During the destination information display, press [ / ] button. Each time [ software in the following sequence: SC, MTK (DMB Board rmware version), UI, PF, SYS, CD, CDMA, CDMB, ST, TA, TAS, TM and return back to model information display.
5. When [OPTION] button is pressed while the version numbers are being displayed except model and destination, the date of the software creation appears. When [OPTION] button is pressed again, the display returns to the software version display.
6. Press [
7. In the key check mode, the fl uorescent indicator tube displays “K 0 V0”.
Each time a button is pressed, “K” value increases. However, once a button has been pressed, it is no longer
taken into account.
“V” value increases in the manner of 0,1, 2, 3 ... if [MAS-
TER VOLUME] knob is turned clockwise, or it decreases in the manner of 0, 9, 8,7 ... if [MASTER VOLUME] knob is turned counterclockwise.
8. When [ENTER] button is pressed after all LEDs and segments in fl uorescent indicator tube light up, alternate segments in fl uorescent indicator tube and LEDs would light up. If you press [ENTER] button again, another half of alternate segments in fl uorescent indicator tube and LEDs would light up. Pressing [ENTER] button again would cause all segments in fl uorescent indicator tube and LEDs light up.
9. To release from this mode, press three buttons in the same manner as step 1, or disconnect the power cord.
+
uorescent indicator tube shows the version of each category
+
/ ] button.
+
/ ] button again to view the destination
/ ] button, the key check mode is activated.
The model information
/ ] button is pressed, the
+
+
[COMMON TEST MODE]
• This mode is used to check operations of the Amplifi er section.
• Procedure:
• To enter Common Test Mode
1. Press [USB/USB SELECT] button and [BASS BAZUCA] button simultaneously and hold for 3 seconds.
2. The function is changed to TV and the volume is changed to VOLUME MIN.
• Check of Amplifi er
1. Press [MUSIC] button repeatedly until a message “GEQ MAX” appears on the fl uorescent indicator tube. GEQ in- creases to its maximum.
2. Press [MUSIC] button repeatedly until a message “GEQ MIN” appears on the fl uorescent indicator tube. GEQ decreases to its minimum.
3. Press [MUSIC] button repeatedly until a message “GEQ FLAT” appears on the fl uorescent indicator tube. GEQ is set to fl at.
4. When the [MASTER VOLUME] knob is turned clockwise even slightly, the sound volume increases to its maximum and a message “VOLUME MAX” appears on the fl uores- cent indicator tube.
5. When the [MASTER VOLUME] knob is turned counter­clockwise even slightly, the sound volume decreases to its minimum and a message “VOLUME MIN” appears on the uorescent indicator tube.
• To release from Common Test mode
1. To release from this mode, press [
2. The cold reset is enforced at the same time.
I/1 STANDBY] button.
[USER RESET]
• The user reset clears all data including preset data stored in the data fl ash to initial conditions exclude history mode data
• Procedure:
1. Press [
2.
ously for 3 seconds.
3.“RESET” appears on the fl uorescent indicator tube.
After that, the fl uorescent indicator tube becomes blank for a while, and the system is reset.
I/1 STANDBY] button to turn on the system.
Press [x] button and [
I/1 STANDBY
] button simultane
[COLD RESET]
• The cold reset clears all data including preset data stored in the data fl ash to initial conditions. Execute this mode when returning the set to the customer.
• Procedure:
1. Press [
2. Press [ENTER] button and [GAME] button
simultaneously for 3 seconds.
3. “COLD RESET” appears on the fl uorescent
indicator tube. After that, the fl uorescent indicator
tube becomes blank for a while, and the system is reset.
I/1 STANDBY] button to turn on the system.
[TUNER STEP CHANGE]
• The step interval of AM channels can be toggled between 9 kHz and 10 kHz. This mode is not available for Saudi Arabian, European and Russian models.
• Procedure:
1. Press [
2. Press [TUNER/BAND] button repeatedly to select
the “AM”.
3. Press [
4. Press [LED EFFECT] button and [
button simultaneously. The system turns on automatically. The message “AM 9K STEP” or “AM 10K STEP” appears on the fl uorescent indicator tube and thus the channel step is changed.
I/1 STANDBY] button to turn on the system.
I/1 STANDBY] button to turn off the system.
I/1 STANDBY]
[CD SHIP MODE (WITH MEMORY CLEAR)]
• This mode moves the optical pick-up to the position durable to vibration and clears all data including preset data stored in the EEPROM to initial conditions during the next AC-In. Use this mode when returning the set to the customer after repair.
• Procedure:
1. Press [
2. Select CD function.
3. Press [ENTER] button and [MUSIC] button
4. A message
“MECHA LOCK” is displayed on the fl uorescent
I/1 STANDBY] button to turn on the system.
simultaneously for 3 seconds. The system turns off automatically.
indicator tube and the CD ship mode is set.
19
HCD-GPX5G/GPX7G/GPX8G
[CD SHIP MODE (WITHOUT MEMORY CLEAR)]
• This mode moves the optical pick-up to the position du­rable to vibration. Use this mode when returning the set to the customer after repair.
• Procedure:
1. Press [
I/1 STANDBY] button to turn on the system.
2. Select CD function.
3. Press [BASS BAZUCA] button and [
I/1 STANDBY]
button simultaneously. The system turns off
automatically.
4. A message
“MECHA LOCK” is displayed on the fl uorescent
indicator tube and the CD ship mode is set.
[CD TRAY LOCK MODE]
• This mode let you lock the disc tray. When this mode is ac­tivated, the disc tray will not open when [
OPEN/CLOSE]
Z
button or [EX-CHANGE] button is pressed. The message “LOCKED” will be displayed on the fl uorescent indicator tube. This mode only applied when there is disc(s) on the tray.
• Procedure:
1. Press [
I/1 STANDBY] button to turn on the system.
2. Select CD function.
3. Press [
] button and [ENTER] button simultane-
x
ously and hold down until “LOCKED” or “UN­LOCKED” displayed on the fl uorescent indicator tube (around 5 seconds).
[FACTORY PRESET]
• This mode is use to load all the factory use preset frequen­cies into FM 1-FM 20 and AM 1-AM 10. Originally, fre­quency of FM 1-FM 20 and AM 1-AM10 are set to the minimum frequency.
• Procedure:
1. Press [
I/1 STANDBY] button to turn on the system.
2. Press [CD/DISC SKIP] button and [AUDIO IN]
button simultaneously and hold for 3 seconds, message “FACTORY” appears on the fl uorescent indicator tube. The function is changed to TUNER automatically.
[CDM AGING MODE]
• This mode is used to display the total count of meter pointer touch initial switch and max switch.
• Procedure:
1. Press [
2. Select CD function and All DISC play mode.
3. Put discs on all trays and close the tray.
4. Press [
5. The fl uorescent indicator tube displays Aging
“xxxx” represents the error counter (Maximum Value of “xxxx” = 9999) “yyyyy” represents the cycle counter (Maximum Value of “yyyy” = 9999)
6. Press [<<] or [>>] to search for Aging History
The fl uorescent indicator tube displays “Mx E1E2E3E4”. x: error history number E1: Loading sequence JCP high E2: Loading sequence JCP low E3: Loading operation JCP E4: Cam position operation JCP
I/1 STANDBY] button to turn on the system.
/ ] button and [
+
] button simultane-
x
ously for 3 seconds.
Display “AG xxxx/yyyy”.
Error Display.
7. Press [ENTER] to Aging Display
• To release from Meter Aging Mode. To release from this mode, press [
I/1 STANDBY] button or
perform COLD RESET operation.
[HISTORY MODE]
• This mode is used to check important data stored in the system when PROTECTOR happen.
• Procedure:
1. During demo mode, press [
u] button and [BASS
BAZUCA] for 5 seconds to mode in to history mode.
2. Press the [TUNING +] or [TUNING -] button to
check history data stored
Item Display
Protector Count P R O C O U N T
Protector Type P R O T Y P E
Single Power On Time T 1 H M
Total Power On Time T 2
Input Function F U N C
Volume V O L
Actual Attenuation A T T
Low EQ Level E Q L O W
Mid EQ Level E Q M I D
High EQ Level E Q H I G H
VACS Level V A C S
AP VACS Level A P V A C S
Subwoofer Setting S W
Surround Setting S U R R
DJ Effect Setting D J
Bass Bazuca Setting B A Z U C A
H M
• To release from History Mode.
To release from this mode, press [
I/1 STANDBY] button.
[PROTECT KIND CHECK TEST MODE]
• This mode is used to check types of protect occurred during protector on.
• Procedure:
3. During protection on, fl uorescent indicator tube
shows blinking message “PROTECT EXX”.
“EXX” – represent the error code.
4. Press [
u] button & [
5. Fluorescent indicator tube display will toggle
between “PROTECT” message & protector kind message display.
Bellow table explains on protector kind.
Error Code Protector Message Description
E01 "AMP OCP"
E02 "MTK POWER" No power supply to DMB mount
E03 "POWER SUPPLY" Defect of power supply circuit to AMP
E04 "AMPLIFIER" Defect of AMP circuit
E06 "FAN BLOCK"
• To release from this mode.
Press [
u] button & [
x
unplug & re-plug in the power cord.
] button simultaneously.
x
The over current condition to MOS­FET occurs by defect of MOSFET or defect of PS output line.
Defect of DC FAN and DC FAN driver circuit
] button simultaneously again or
20
1. Defect of AMP circuit 1-1. If PROTECT mode is “AMPLIFIER”,
The following defect might be possible.
Defects Possible cause
OTP (Over Tempera-
ture Protection)
DC Detection
Unusual output of
Power mount
1-2. If speaker does not have output even if the set status is not in PROTECT mode
The following defect might be possible.
Defects Possible cause Under Voltage IC1402 output is below 12V. RESET defect Reset signal status from micom is not ‘H’.
2. Defect of power supply circuit to AMP 2-1. If the PROTECT mode is “POWER SUPPLY”,
There is possibility of unusual power supply of any of the AMP IC or Pre-amplifi er.
• To release from this mode. Press [ again or unplug and re-plug in the power cord.
Unusual heat up of MOSFET by im­proper assembly of heatsink, destruction of MOSFET etc.. DC appears in SP terminal by defect of AMP IC and MOSFET or output is short­circuit.
The power mount has unusual output.
u] button and [
] button simultaneously
x
HCD-GPX5G/GPX7G/GPX8G
21
HCD-GPX5G/GPX7G/GPX8G
SECTION 4

ELECTRICAL CHECK

CD SECTION
Note:
1. CD Block is basically constructed to operate without adjustment.
2. Use YEDS-18 disc (Part No. 3-702-101-01) unless otherwise indicat­ed.
3. Use an oscilloscope with more than 10 MΩ impedance.
4. Clean the object lens by an applicator with neutral detergent when the
signal level is low than specifi ed value with the following checks.
5. Check the focus bias check when optical pick-up block is replaced.
FOCUS BIAS CHECK
oscilloscope
(DC range)
DMB22 board
CN507 pin 6 (RFMON)
CN507 pin 3 (GND)
+ –
Procedure :
1. Connect the oscilloscope to CN507 pin 6 (RFMON) and
CN507 pin 3 (GND) on the DMB22 board.
2. Press the [
STANDBY] button to turn the power on, and
?/1
press the [CD/DISC SKIP] button to select CD function.
3. Set disc (YEDS-18) and press the [u] button to playback.
4. Confi rm that oscilloscope waveform is as shown in the fi gure
below (eye pattern). A good eye pattern means that the diamond shape () in the
center of the waveform can be clearly distinguished.
VOLT/DIV: 200 mV TIME/DIV: 500 ns
level:
1.05 ± 0.45 Vp-p
TUNER SECTION
0 dB = 1 μV
FM AUTO STOP CHECK
signal
generator
set
+
75
Procedure:
1. Turn the power on.
2. Input the following signal from Signal Generator to FM an­tenna input directly.
Carrier frequency : A = 87.5 MHz, B = 98 MHz, C = 108 MHz Deviation : 75 kHz Modulation : 1 kHz ANT input : 35 dBu (EMF)
Note: Please use 75 ohm “coaxial cable” to connect SG and the
set. You cannot use video cable for checking.
Please use SG whose output impedance is 75 ohm.
3. Set to FM tuner function and scan the input FM signal with
automatic scanning.
4. Confi rm that input Frequency of A, B and C detected and auto- matic scanning stops.
The stop of automatic scanning means “The station signal is re­ceived in good condition”.
Checking Location:
-DMB22 Board (SideA)-
pin 6 (RFMON)
pin 3 (GND)
IC504
IC501
CN507
22

5-1. BLOCK DIAGRAM – CD/USB Section –

HCD-GPX5G/GPX7G/GPX8G
SECTION 5

DIAGRAMS

DEVICE, OPTICAL
(CMS-S76RFS3G)
VR (780)
RF
VOA/A
VOB/B
VOC/C
VOD/D
VC
MSW
FCS+
FCS–
TRK+
TRK–
SL+ 10
SL– 11
SP+ 12
SP– 13
AUTOMATIC POWER
CONTROL
Q606
AUTOMATIC POWER
CONTROL
Q605
CD ON
SWITCH
Q604-1
CD ON
SWITCH
Q604-2
FOCUS/TRACKING COIL DRIVE,
SPINDLE/SLED MOTOR DRIVE
6
VO1+ VO1-
7
9
VO2-
8
VO2+
VO3+
VO3-
VO4+
VO4-
Q603
REGO1
IC801
IN1
IN2
IN3
IN4
REGO2
24
23
22
21
RF IP123
OPOUT124
RF_C1
128
RF_B
127
RF_A
RF_D2
RF_F4VOE/E+G
RF_E3VOF/F+H
10
V2O
MDI113PD
LDO114LD (780)
LDO215LD (650)
RF AMP, SERVO DSP,
AUDIO PROCESSOR
MSW20VR (650)
FOO22
TRO21
FMO18
DMO17
IC501
TA0
ASDA
ADIN
ACLK
ALRCK
ABCK
USB_DP 25
USB_DM 24
SF_CK
SF_CS#
SF_DI
SF_DO
IFSDI 40
IFSDO 35
IFSCK 34
IFCS# 42
IFBSY 41
MULTIPLEXER
IC741
1C0
FLASH ROM
IC502
SCK
6
CS_
1
SI
5
SO
2
6
1C1
5
118
106
112
117
113
33
30
32
31
DG0, DQ1 – DQ15
2, 4, 5, 7, 8, 10, 11, 13, 42,
44, 45, 47, 48, 50, 51, 53
1Y
7
A
14
64M SDRAM
IC504
A0 – A11
23 – 26,
29 – 34, 22, 35
ASYNCHRONOUS SAMPLE
RATE CONVERTER
IC761
SDIN
4
2
RCKI
A/D CONVERTER
IC721
9
DOUT
6
SCKI
7
LRCK
8
BCK
USBUP_DP
31
USBUP_DM
30
USB CONTROLLER
IC700
VBUS_DET27
RESET_N26
XTAL1/ CLKIN
33
24MHz
20
21
38
15
39
X700
SDOUT
BCKO
LRCKO
/RST
VINL
VINR
XTAL2
32
18
17
23
25
24
13
13
14
16
L-IN
(Page 24)
R-CH
2USBDN1_DP
1USBDN1_DM
4USBDN2_DP
3USBDN2_DM
83
82
25
35
36
37
41
38
DSP
IC762
SDIN1
11
22
SCLKOUT1
LRCK
19
21
MCLKO
32 15 16
B
27 47 48
HUB-RESET
HUB-VBUS-DETECT
ASEL
MTK-OSD
MTK-SI
MTK-CLK
MTK-XIFCS
MTK-BUSY
SYSTEM
CONTROLLER
IC500 (1/4)
SDOUT1
SCLKOUT2
SDA1
/RESET
DSP-DATA
DSP-RESET
HUB-OC1
27
23
SCL1
DSP-CLK
84
28HUB-OC2
1
COMPARATOR
7
D/A CONVERTER
IC763
DATA
2
BCK
1
LRCK
3
SCK
16
USB
IC702
VOUT L
VOUT L
3
5
VBUS
VBUS
R-CH
D+
D–
D+
D–
CN1201
3
2
1
CN1202
3
2
1
L-OUT
VBUS +5V
A
PLAY
REC/PLAY
(Page 24)
A
B
7
8
REGO1
HCD-GPX5G/GPX7G/GPX8G
REGO2
29
39
2
OPIN-
REGVAR
REG5
VSPDL
MUTE123
MUTE4
TSDM
2335
SPFG/OPINN12627
MUTE1234533
MUTE41934
TSD_M
7
XTALI
X501
27MHz
52 – 55, 57 – 60,
69 - 62
RD0 – RD15
XTALO
8
90 - 92, 79 - 74,
88, 73
RA0 – RA11
85
86
72
61
70
83
82
80
BA0 BA0
BA1 BA1
RCLK CLK
DQM0 LDQM
DQM1 UDQM
RAS# RAS
CAS# CAS
PRST #
RWE# WE
38
MTK-RST40
R-ch is omitted due to same as L-ch.
SIGNAL PATH
: CD PLAY
: AUDIO
: USB
2323
HCD-GPX5G/GPX7G/GPX8G

5-2. BLOCK DIAGRAM – MAIN Section –

(Page 23)
PC/
GAME
DVD/
SAT
TV
MIC IN
ANTENNA
FM/AM
J500
J1300
CN103
A
AUDIO IN
L
R
R-CH
R-CH
R-CH
L-OUT
X101
32.768kHz
4
7
6
18
19
TUNER (FM/AM)
FRF1
FRF2
ARF1
X1
X2
GPX7G/GPX8G
MIC LEVEL MIN MAX
IC101
RV1300
LOUT
ROUT
DA
CK
RDSI
OP AMP
IC901
MIC AMP
IC1301
13
1375
MIC DRIVE
Q1302,Q1301
R-CH
14
13
10
8
39 GAME_L
43
GAME-LEFT
45
DVD LEFT
40
TV LEFT
46
MIC
42
ST-L15
21
DATA22CLK
INPUT SELECTOR,
ELECTRICAL VOLUME
IC806
INGAIN OUT L
INGAIN OUT R
OUTL
BB1L
BB2L
OUTR
BB1R
BB2R
AGCOUTL
AGCOUTR
SWOUT
OUTL
BASS AGC
SW OUT L
L-IN
B
C
E
D
(Page 23)
(Page 25)
(Page 25)
(Page 25)
38
5
R-CH
26
28
27
19
R-CH
18
17
25
20
R-CH
23
BASS AGC
Q900
BASS AGC
Q950
R-ch is omitted due to same as L-ch.
SIGNAL PATH
: AUDIO
: TUNER (FM/AM)
: MIC
M751
(LOADING)
M
M741
M
(TABLE)
ROTARY ENCORDER
(DISK TRAY ADDRESS DETECT)
(OPEN/CLOSE DETECT)
TABLE ADDRESS SENSOR
RE701
S751
IC731
GPX7G
HIGH SPAKER (L,R)
(BLUE)
GPX8G
FRONT SPAKER (L,R)
(R,G,B)
SUBWOOFER (L,R)
(R,G,B)
GPX7G
LOW SPAKER (L,R)
(BLUE)
D1800 (RED) D1801
D001
D001
D1800 (RED) D1801
ST-RDS
18
77
78
ST-CLK
ST-DATA
MIC DETECT
86
AUDIO DATA
87
AUDIO CLK
SYSTEM CONTROLLER
IC500 (2/4)
FR-SPK-LED-RED
FR-SPK-LED-BLUE
FR-SPK-LED-GREEN
SW-SPK-LED-GREEN
SW-SPK-LED-RED
SW-SPK-LED-BLUE
GPX7G/GPX8G
3
4
22
24
28
30
15X-IN
13X-OUT
10XC-IN
11XC-OUT
X701 8MHz
X702
32.768kHz
LED
DRIVER
Q704
LED
DRIVER
Q707
LED
DRIVER
Q709
75
IC701
IC712
ADDRESS SENSOR
SWITCH
Q731
FIN
RIN
FIN RIN
7
9
7
9
3
OUT2
2
4
2
4
OUT1
OUT2
OUT1
LD MOTOR DRIVER
TBL MOTOR DRIVER
52
44
43
46
45
49
50
51
53
TBL-SENS
LM-F
LM-R
TM-F
TM-R
E-1
E-2
E-3
OPEN SW
HCD-GPX5G/GPX7G/GPX8G
2424

5-3. BLOCK DIAGRAM – AMP Section –

GPX8G
SW BPF-L
IC900
D
(Page 24)
C
(Page 24)
SW OUT L
R-CH
OUTL
R-CH
5
INPUT+
SW BPF-R
IC950
5
INPUT+
OUTPUT
OUTPUT
1
1
MUTE
SWITCH
Q954
MUTE
SWITCH
Q902
HCD-GPX5G/GPX7G/GPX8G
GPX8G
POWER AMP
IC1406
TH1400
TH1401
TH1402
TH1403
BOOSTER
Q1422
BOOSTER
Q1423
BOOSTER
Q1418
BOOSTER
Q1419
BOOSTER
Q1420
BOOSTER
Q1421
BOOSTER
Q1424
BOOSTER
Q1425
D1417 D1419
PROTECTION
Q1443,1454
PROTECTION
Q1444,1455
PROTECTION
Q1445,1456
PROTECTION
Q1446,1457
HO
14
IC1403
IC1404
AOUTINA-
BOUT
AOUTINA-
BOUT
1
CLOCK
IC1410
75
BOUT
AOUT
INA+ INB+
13
7
1
CLOCK IC141
1
75
BOUT
AOUT
INA+ INB+
13
7
CEC DATA SWITCH
Q1412
TA SWITCH
CEC DA
Q1413
TA SWITCH
CEC DA
Q1411
TA SWITCH
CEC DA
Q1410
RESET
SWITCH
Q1414
RESET
SWITCH
Q1415
RESET
SWITCH
Q1416
RESET
SWITCH
Q1417
3
5
3
5
3
5
3
5
IN
CSD
POWER AMP
IN
CSD
POWER AMP
IC1408
IN
CSD
POWER AMP
IC1409
IN
CSD
IC1407
LO
11
HO
14
LO
11
HO
14
LO
11
HO
14
LO
11
2
PREAMP
5
INB+
2
PREAMP
5
INB+
GPX8G
TB1400
TB4002
TB4001
3
2
3
2
3
L
SUBWOOFER
,03('$1&(86(ȍ
R
L
FRONT SPEAKERS
,03('$1&(86(ȍ
R
L
GPX7G
TB1400
3
2
TB4002
3
2
L
SPEAKERS LOW
,03('$1&(86(ȍ
R
L
SPEAKERS HIGH
,03('$1&(86(ȍ
R
GPX5G
TB1403
TB4002
2
3
2
SUBWOOFER
,03('$1&(86(ȍ
L
FRONT SPEAKERS
,03('$1&(86(ȍ
R
SIGNAL
PATH
: AUDIO
HCD-GPX5G/GPX7G/GPX8G
80
MUTE DRIVE
Q802
SW-MUTE
81
FRONT-MUTE
26
DAMP-CLK
SWITCH DRIVER
Q1474
70
COMPARATOR
IC1405
OTP
DRIVE
Q1469, 1470
SWITCH DRIVER
Q1407
OTW DRIVE/
SD-SLOW DRIVE
Q1405
G
(Page 26)
7471
SYSTEM CONTROLLER
DAMP-OCP
DAMP-RESET
IC500 (3/4)
/SD-SLOW
OUT IN
PROTECTION
Q1449
21
,03('$1&(86(ȍ
SATELLITE SPEAKERS
2
R
AN MOTOR DRIVE
F
Q1439, Q1441, Q1451, Q1453,
Q1458
FAN MOTOR LOCK
Q1447
DC FAN
E
(Page 24)
PROTECTION
Q1448
BASS AGC
D1403
D1435
FAN-DRIVE
FAN-LOCK
69
61
2525
HCD-GPX5G/GPX7G/GPX8G

5-4. BLOCK DIAGRAM – PANEL/POWER SUPPLY Section –

VACUUM
FLUORESCENT
DISPLAY
FL1001
GRIDS 1-16
SEGMENTS 1-24
GR15
GR16
D1018 - D1021
TOP ILLUMINATION)
(LEFT
D1006 - D1009
(RIGHT TOP ILLUMINATION)
D1022 - D1024, D1026, D1027
(CENTER ILLUMINATION)
D1014 - D1017
(LEFT BOTTOM ILLUMINATION)
D1010 - D1013
(RIGHT BOTTOM ILLUMINATION)
D1223
(USB B)
D1224
(USB A)
D1221
(DJ EFFECT)
D1216, D1218
(BASS BAZOOKA)
BUFFER
Q1001
DJ CONTROL/
MASTER VOLUME
GR15
48
GR16
49
FLUORESCENT DISPLAY
DRIVER
IC1001
GR2
35 – 47
GR14
SG1/KS1
10 – 33
SG24/KS24
REMOTE CONTROL
RECEIVER
ENCODER
Q4, Q3
23,24
Q6, Q5
21, 22
Q1, Q2, Q10
1, 2, 17
Q9, Q8
18, 1911, 1 2
Q15, Q16
Q13
14
Q12
15
Q11
16
IC1003
S1250
ROTARY
LED DRIVE
CLK
DIN
STB
IC1002
Q7
DATA
/OE
LATCH
CLOCK
191
290
389
20
4
5
6
8
FL-CLK
FL-DATA
FL-CS
5 SIRCS
95
MASTER-VOLUME
LED-DATA
1
LED-DRIVER-OE
7
LED-LATCH
6
LED-CLK
2
SYSTEM CONTROLLER
IC500 (4/4)
MTK-POWER-CTL
PCONT
-PSAVE-PROTECT (SUB ON)
VBUS-OE
/SD-FAST
+13V
LED +13.5V (SEL A)
LED +13.5V (SEL B)
VACUUM
FLUORESCENT
DISPLAY
M +9V
VM +9V
D +9V
+3.3V
TU +3.3V
AVDD +5V
DVDD +5V
AVDD +3.3V
RF +3.3V
43
VBUS +5V
25
D +3.3V
DVDD +3.3V
DVDD +1.8V
79
EVER +4V
68
+3.3V
REGULATOR
IC652
REGULATOR
IC103
+5V
REGULATOR
IC701
+1.8V
REGULATOR
IC651
+4V
REGULATOR
IC804
SWITCH DRIVER
Q703
DINAMIC LED
DRIVING
Q1006 - Q1009
DC-DC CONVERTER
T1001
OSC
Q1004, Q1005
SWITCH
Q702
SWITCH
Q701
(Page 25)
A +9V
REGULATOR
IC803
G
SWITCH
Q716
SWITCH
Q715
M +9V
REGULATOR
IC802
SWITCH
Q806, Q807
VBUS +5V
REGULATOR
IC800
D +3.3V
REGULATOR
IC801
RESET Q1475
SEL A : DISPLAY BOARD D1008, D1009, D1012, D1013, D1016, D1017, D1018, D1019, D1022, D1023, D1027 USB BOARD D1218, D1224
SEL B: DISPLAY BOARD D1006, D1007, D1010, D1011, D1014, D1015, D1020, D1021, D1024, D1026 USB BOARD D1216, D1221, D1223
+53V
+18V
+5.0 V
-18V
-5.0V
-53V
-40V
AMP RESET
Q1402, Q1460
-40V
REGULATOR
IC1402
REGULATOR
REGULATOR
SWITCHING
Q1401
+18V
IC1414
+5.0V REG
Q1477
-18V
IC1415
-5.0V REG Q1478
REGURATOR
Q1400
REGULATOR,
SWITCHING
+VH
+VL
+13V
-VL
-VH
HCD-GPX5G/GPX7G/GPX8G
S1001 - S1005,
S1180 - S1184
S1006 - S1010,
S1210 - S1218
AC-CUT
19
RESET
12
67
AD-KEY0
92
AD-KEY1
PCONT-DAMP (MAIN ON)
PCONT-7V-13.5V (PCONT SUB)
65
63
μCOM RESET
Q506
μCOM RESET
IC508
BUFFER
Q507
AC-DET
(AC IN)
MAIN ON
SUB ON
2626
HCD-GPX5G/GPX7G/GPX8G
THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.)
For Printed Wiring Boards.
Note:
X : Parts extracted from the component side.
Y : Parts extracted from the conductor side.
• f : Internal component.
: Pattern from the side which enables seeing. (The other layers’ patterns are not indicated.)
Caution:
Pattern face side: (Conductor Side) Parts face side: (Component Side)
Caution:
Pattern face side: (SIDE B) Parts face side: (SIDE A)
• Abbreviation E4 : African model E2 : 120V AC area in E model E51 : Chilean and Peruvian models
MX : Mexican model
Parts on the pattern face side seen from the pattern face are indicated. Parts on the parts face side seen from the parts face are indicated.
Parts on the pattern face side seen from the pattern face are indicated. Parts on the parts face side seen from the parts face are indicated.
For Schematic Diagrams.
Note:
• All capacitors are in μF unless otherwise noted. (p: pF) 50
WV or less are not indicated except for electrolytics and tantalums.
• All resistors are in Ω and 1/4 W or less unless otherwise
specifi ed.
• f : Internal component.
2 : Nonfl ammable resistor.
5 : Fusible resistor.
C : Panel designation.
Note: The components identifi ed by mark 0 or dotted
line with mark 0 are critical for safety.
Replace only with part number specifi ed.
A
B : B– Line.
• Voltages and waveforms are dc with respect to ground
no mark : TUNER (FM) * : Impossible to measure
• Voltages are taken with VOM (Input impedance 10 M). Voltage variations may be noted due to normal production
• Waveforms are taken with a oscilloscope. Voltage variations may be noted due to normal production
• Circled numbers refer to waveforms.
• Signal path. F : AUDIO f : TUNER (FM/AM) N : MIC J : CD PLAY E : USB
• Abbreviation E4 : African model E2 : 120V AC area in E model E51 : Chilean and Peruvian models MX : Mexican model
: B+ Line.
under no-signal (detuned) conditions.
tolerances.
tolerances.
• Circuit Boards Location
4CH DAMP board
TUNER1AM3R board
MAIN board
REGULATOR, SWITCHING board
SWITCH board
DMB22 board
MOTOR (LD) board
SENSOR board
HCD-GPX5G/GPX7G/GPX8G
DISPLAY board
MOTOR (TB) board
DRIVER board
VOLUME board
USB board
MIC board (for GPX7G/GPX8G)
2727
HCD-GPX5G/GPX7G/GPX8G
Ver. 1.1
5-5. PRINTED WIRING BOARD –
1 2 3 4 5 6 7 8 9 10 11 14 1512 13
A
B
C
4CH DAMP BOARD (Component Side)
(CHASSIS)
GPX5G
FRONT SPEAKERS
,03('$1&(86(ȍ
GPX7G
R
HIGH
SPEAKERS
L
GPX8G
,03('$1&(86(ȍ
L R
FRONT SPEAKERS
,03('$1&(86(ȍ,03('$1&(86(ȍ
L R
+ +
D
R
+ + +
E
L
SATELLITE SPEAKERS
F
G
R
SUBWOOFER
L
,03('$1&(86(ȍ
LOW
SPEAKERS
,03('$1&(86(ȍ
L R
R
SUBWOOFER
,03('$1&(86(ȍ
L
+
H
(CHASSIS)
I
J
4CH DAMP
ET1401
GPX8G
GPX7G/8G
ET1400
1
Board (Component side) –
R1657
Q1448
R1654
L1405
GPX7G
R1622
R1680
R1623
R1682
GPX8G
Q1439
E
Q1441
GPX7G
R1667
D1438
Q1453
C1574
B
R1624
R1621
R1619
Q1458
R1638
R1683
R1679
R1620
R1630
R1681
1
Q1451
D1435
C1572
R1673
TB4002
TB4001
GPX5G
C1660
TB1403
GPX7G
TB1400
JR1401
JR1402
C1584
CN1405
DC FAN
C1658
R1647
L1404
L1407
JR1400
L1406
Q1447
D1439
3
• See page 27 for Circuit Boards Location.
R1608
D1430
CONNECT TO
SWITCHING
REGULATOR
BOARD
C1629
NO1402
R1607
Q1449
C1432
C1425
R1747
C1668
C1667
C1666
GPX8G
C1665
R1728
R1729
D1444
R1709
9
R1711
D1448
D1449
LP1402
R1676
R1746
R1780
C1431
C1424
C1620
(NOT SUPPLIED)
L1402
L1401
L1403
L1400
R1672
: Uses unleaded solder.
B
E
Q1400
R1430
Q1425
Q1424
Q1421
Q1420
Q1419
Q1418
Q1423
Q1422
Q1474
Q1469
R1467
R1548
R1550
R1473
R1474
R1480
TH1403
R1564
R1540
R1541
R1561
R1573
C1523
R1533
R1572
IC1409
R1545
R1551
R1557
D1425
D1428
TH1402
R1563
R1538
R1539
R1560
R1571
C1522
R1530
C1518 C1519
R1570
IC1408
R1549
R1544
R1556
D1424
TH1401
R1565
R1536
R1537
R1559
R1569
C1521
R1527
R1568
C1517
IC1407
R1543
R1547
R1555
D1423
D1426
TH1400
R1562
R1534
R1535
R1558
R1567
C1520
R1524
R1566
C1516
IC1406
R1542
R1546
R1554
D1422
D1421
R1531
R1532
R1528
R1529
D1427
R1526
R1525
R1522
BE
D1415
R1523
Q1475
C1491
16 9
16 9
16 9
16 9
Q1405
B1E1C2
B1E1C2
Q1407 R1457 C1473
R1718
‚P
‚S
R1777
IC1405
R1520
R1521
8
C1515
R1491
C1490
1
C1514
R1518
R1519
8
C1513
R1489
C1489
1
C1512
IC1411
R1517
R1516
8
C1511
R1487
C1488
1
C1510
R1514
R1515
8
R1485
C1487
1
C1508
C1442
I
D1412
30
C1 B2E2
C1 B2E2
Q1470
C1486
‚T ‚W
C1477
C1485
C1495
R1497
C1476
R1509
R1665
C1475
C1484
C1494
R1496
C1474
C1500
R1508
R1664
58
C1619
C1479
C1483
C1493
C1478
R1663
R1507
C1509
C1481
C1482
R1494 R1495
C1492
C1480
IC1402
O
R1715
D1413
D1414
C1503
R1484
B1E1C2
Q1410
R1464
C1502
C1501
R1483
B1E1C2
Q1411
R1462
14
C1499
R1482
E1C2B2
Q1413
R1468
C1498
C1497
R1481
B1E1C2
Q1412
R1470
R1506
C1496
R1662
C1450
R1513 R1492
C1 B2E2
R1512 R1490
C1 B2E2
R1511 R1488
C1B1
E2
R1510 R1486
C1 B2E2
R1465 C1507 R1501
Q1417
R1463 C1506 R1500
Q1416
R1469 C1505 R1499
Q1415
R1471
C1504 R1498
Q1414
MAIN
BOARD
CN805
(Page 35)
CN1400
L1408
C1615
R1731
R1785
R1717
R1716
C1614
C1414
R1423
R1442
R1450
R1461
B
R1409
R1446
C1471
C1605
D1456
R1704
C1436
C1437
R1412
R1422
R1441
C1459
C1463
C1429
C1430
GPX8G
R1413
R1410
C1413
C1435
C1441
‚T
‚W
IC1404
D1454
R1810
R1976
R1705
C1427
R1706
R1707
IC1414
IC1415
R1698
‚P ‚S
C1469
C1606
I
O
R1687
C1412
R1421
R1445
B
E
E
Q1478
128
R1440
C1457
C1462
B
OI
C1634
R1724
Q1477
LP1400
29
R1420
R1439
R1448
R1460
R1725
C1411
R1723
C1647
C1648
F1691
GPX8G
R1979
GPX5G/7G
R1722
C1408
D1457
C1410
R1811
R1978 F1690
C1400
R1419
R1438
R1449
R1459
C1407
R1444
C1470
C1608
C1406
D1455
GPX5G/7G
GPX8G
C1645C1646
R1418
R1437
C1439
C1458
C1461
GPX8G
C1409
C1405
‚T
‚W
C1440
C1401C1402
NO1403
C1416
R1443
‚P ‚S
C1468
C1607
Q1460
C2
E2
D1409
D1443
R1425
R1436
C1456
C1460
R1960
B1
B2
C1
16 3
C1415
R1424
R1435
R1447
R1458
GPX8G
R1908
R1901
D1408
E1
Q1402
1-885-760-
IC1403
D1442
CONNECT TO
SWITCHING
REGULATOR
BOARD
(NOT SUPPLIED)
21
(21)
HCD-GPX5G/GPX7G/GPX8G
2828
HCD-GPX5G/GPX7G/GPX8G
Ver. 1.1
5-6. PRINTED WIRING BOARD –
1 2 3 4 5 6 7 8 9 10 11 14 1512 13
A
4CH DAMP BOARD
B
C
JL1413
D
JL1444
E
F
JL1437
JL1563
G
H
I
J
4CH DAMP
JL1423
JL1424
JL1422
JL1421
JL1432
JL1433
JL1436
JL1442
JL1445
JL1448
JL1441
Board (Conductor side) –
(Conductor Side)
JL1567
JL1408
JL1410
JL1426
JL1409
JL1514
JL1600
JL1502
58
C1618
R1701
JL1427
JL1429
JL1434
JL1405
JL1430
JL1446
JL1498
JL1406
JL1402
JL1404
JL1401
JL1403
JL1435
JL1443
JL1447
IC1410
JL1414
JL1400
JL1399
JL1431
JL1449
JL1597
JL1598
• See page 27 for Circuit Boards Location.
JL1415
JL1407
JL1411
JL1515
D1417D1419
JL1596
JL1566
GPX8G
JL1592
JL1593
JL1496
JL1594
R1505
R1504
R1503
R1502
C1531
C1530
R1577
C1529
C1528
R1576
C1526 C1527
R1575
C1525
C1524
R1574
JL1599
JL1510
R1477
R1911
JL1506
R1476
R1913
GPX8G
R1912
R1475
4
1
JL1595
R1478
R1910
JL1564
JL1503
JL1565
C1543
C1542
C1546 C1547
C1545
C1544
C1541
C1540
C1539
C1537
C1535
C1533
C1538
C1536
R1580
C1534
C1532
JL1572
JL1573
JL1574
JL1575
GPX8G
JL1606
R1581
R1579
R1578
: Uses unleaded solder.
D1407
D1406
R1661
R1806
R1807
R1808
R1660
C1569
C1567
C1627
C1625
JL1605
JL1419
JL1583
JL1582
JL1581
JL1577
JL1576
C1626
C1628
JL1578
JL1579
C1568
C1566
JL1580
R1750
R1751
R1760
R1764
JL1588
R1708
R1745
JL1440
JL1589
JL1590
JL1591
R1710
R1744
R1784
R1781
R1758
R1762
C1553
C1555
R1763
R1765
JL1420
JL1485
R1594
R1783
R1782
R1592
R1761
R1759
GPX8G
C1617
JL1451
JL1418
JL1459
JL1463
JL1584
C1616
JL1455
C1552
C1554
R1642
JL1417
JL1601
JL1416
JL1481
Q1446
JL1474
R1671
JL1465
JL1464
R1957
Q1455
R1643
Q1457
C1578
R1644
JL1473
C1581
Q1445
R1670
JL1585
R1956
C1579
JL1452
GPX8G
JL1462
R1625
R1618
R1669
R1803
Q1454
Q1456
JL1453
JL1604
JL1603
JL1461
JL1472
JL1489
R1645
JL1457
JL1586
JL1480
JL1466
R1955
Q1444
R1668
JL1471
JL1468
JL1425
JL1602
JL1570
JL1460
R1954
JL1454
JL1456
C1582
JL1470
JL1571
JL1569
JL1568
C1643
JL1486
JL1492
JL1493
GPX7G
JL1458
JL1450
R1772 R1775
C1664
Q1443
JL1476
JL1494
JR1403
JL1488
C1580
JL1495
C1662
JL1490
C1592
C1589
C1588
JL1491
C1585
R1653 R1655
JL1487
1-885-760-
21
(21)
HCD-GPX5G/GPX7G/GPX8G
2929
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