Sirona Orthophos XG5 Installation manual

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ORTHOPHOS XG 5 / Ceph
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English
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Sirona Dental Systems GmbH Installation Instructions ORTHOPHOS XG 5 / Ceph
General information
About this document
This document describes the installation of the ORTHOPHOS XG 5 panoramic X-ray unit in the following versions:
ORTHOPHOS XG 5 Digital unit
ORTHOPHOS XG 5 Ceph Digital unit with cephalometer
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For installation, please refer also to the following documents:
Installation drawings
"Installation Requirements" (separate document)
Operating Instructions
•Service Manual
Installation Report and Warranty Passport
SIDEXIS XG, Digital Radiography: Installation instructions
Our Customer Service Center can provide the technical documentation in paper form free of charge on request provided that the respective order numbers are specified correctly.
In addition, the latest documentation can always be down­loaded from the Sirona homepage:
www.sirona.com/HOME/Service/Technical Documentation
Changes since the last version 07.2013:
Chapter or section page
7.2 Checking the device leakage current .................... 79
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Sirona Dental Systems GmbH Installation Instructions ORTHOPHOS XG 5 / Ceph
Contents
1 Before you begin ............................................................................................................... 5
1.1 Identification of warnings ......................................................................... 6
1.2 Safety....................................................................................................... 7
1.3 System versions ...................................................................................... 8
1.4 Sensor versions....................................................................................... 9
1.5 Dimensions/Space requirements........................................................... 10
1.6 Mounting options ................................................................................... 12
1.7 Installation versions ............................................................................... 13
2 Delivery and transport .................................................................................................... 15
2.1 Delivery.................................................................................................. 16
2.2 Transport to the installation site............................................................. 22
3 Installation: Panoramic X-ray unit ................................................................................. 25
3.1 Installation material................................................................................ 26
3.2 Required tools........................................................................................ 28
3.3 Wall mounting (standard/option 1)......................................................... 29
3.4 Installing the floor stand (option 2)......................................................... 36
3.5 Removing the transport safety device ................................................... 46
3.6 Installing the release button holder........................................................ 47
3.7 Attaching the covers .............................................................................. 48
4 Electrical connection ...................................................................................................... 51
4.1 Connecting the control cables (PAN)..................................................... 52
4.2 Connecting the line voltage ................................................................... 53
5 Installation: CEPH arm.................................................................................................... 55
5.1 Installation material/tools ....................................................................... 56
5.2 CEPH installation................................................................................... 57
5.3 Installing the secondary diaphragm ....................................................... 60
5.4 Connecting the control cables (CEPH) .................................................. 61
5.5 Final installation work ............................................................................ 63
6 Installation: Remote control........................................................................................... 65
6.1 Installation material/tools ....................................................................... 66
6.2 Mechanical installation........................................................................... 67
6.3 Connecting the control cables (REMOTE)............................................. 69
6.4 Connecting the door contact switch....................................................... 72
6.5 Connecting the X-ray warning lamp....................................................... 73
6.6 Final work .............................................................................................. 74
7 Safety checks................................................................................................................... 75
7.1 Checking the protective ground wires.................................................... 76
7.2 Checking the device leakage current..................................................... 79
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Sirona Dental Systems GmbH Installation Instructions ORTHOPHOS XG 5 / Ceph
8 Initial startup.................................................................................................................... 81
8.1 Inserting the forehead and temple supports........................................... 82
8.2 Plugging in the sensor(s) ....................................................................... 83
8.3 Switching the units ON........................................................................... 84
8.4 Checking the data paths ........................................................................ 86
9 Startup for USA/Canada only ......................................................................................... 89
9.1 Startup, measurements and controls ..................................................... 90
9.2 Power supply adequacy ......................................................................... 91
9.3 Tube Current Verification ....................................................................... 92
9.4 kV – verification / Exposure Time Verification........................................ 95
9.5 Checking the laser for USA/Canada only............................................... 97
10 Checking and adjusting the unit.................................................................................... 99
10.1 Panoramic unit: Checking the adjustment............................................ 100
10.2 Adjusting the cephalometer.................................................................. 107
10.3 Checking and adjusting the alignment of the ear plugs ....................... 129
10.4 Resetting the adjustment ..................................................................... 135
11 Final work....................................................................................................................... 137
11.1 Attaching the profile covers.................................................................. 138
11.2 Selecting More details.......................................................................... 139
11.3 Declaration of Conformity..................................................................... 140
11.4 Unit handover....................................................................................... 141
12 Appendix ........................................................................................................................ 143
12.1 Service routines (for installation).......................................................... 144
12.2 Adjusting the panoramic X-ray unit ...................................................... 156
12.3 Demo mode.......................................................................................... 187
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ORTHOPHOS XG 5 / Ceph

1 Before you begin

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1 Before you begin Sirona Dental Systems GmbH
DANGER
WARNING
CAUTION
NOTICE
IMPORTANT

1.1 Identification of warnings Installation Instructions ORTHOPHOS XG 5 / Ceph

1.1 Identification of warnings
Warning and safety information
To prevent personal injury and material damage, please observe the warning and safety information provided in the present operating instructions.
The structure, appearance and use of warning and safety information in Sirona documents are based on the ANSI Z535 standard.
The following warnings may be used in this document:
An imminent danger that could result in serious bodily injury or death.
A possibly dangerous situation that can result in serious bodily injury or death.
A possibly dangerous situation that can result in slight bodily injury.
A possibly harmful situation which can lead to damage of the product or an object in its environment.
Instructions for use
The following application information may be used in this document:
Application instructions and other important information.
Tip: Information on making work easier.
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Sirona Dental Systems GmbH 1 Before you begin
DANGER
WARNING
WARNING
WARNING
WARNING
CAUTION
NOTICE
NOTICE
NOTICE
Installation Instructions ORTHOPHOS XG 5 / Ceph 1.2 Safety
1.2 Safety
Fixed connection! The installation of a power plug instead of the prescribed fixed (hard-wired) connection violates international medical regulations and is prohibited. In case of a fault, you would thus endanger the life and limb of the patient, the operator or other persons.
Installation and startup must be carried out in accordance with the requirements stated in our Installation Instructions.
Installation and startup may be carried out only by personnel specifically authorized by SIRONA.
Any person who assembles or modifies a medical electrical system complying with the standard IEC 60 601-1-1 (safety requirements for medical electrical equipment) by combining it with other equipment is responsible for ensuring that the requirements of this regulation are met to their full extent for the safety of the patients, the operators and the environment.
If any equipment not approved by SIRONA is connected, it must comply with the applicable standards:
The unit contains class 1 lasers. A distance of at least 4" (10 cm) between eye and laser must be observed. Do not stare into the beam. Do not use the system with any other lasers, and do not make any changes to settings or processes that are not described in these operating instructions. This may lead to a dangerous exposure to radiation.
Use an ESD wrist band during installation. Connect it to the protective ground wire.
When opening the unit: Please observe the usual precautionary measures for handling PCBs (ESD). Touch a ground point to discharge static electricity before handling any components.
Extreme fluctuations of temperature may cause condensation inside the unit. Do not switch the unit on before it has reached normal room temperature.
English
- IEC 60950-1 for information technology equipment and
- IEC 60 601-1 for medical electrical equipment.
See also “On-site installation, dimensions, technical data” and the “Compatibility list/Declaration of conformity” issued by the system integrator.
In case of doubt, contact the manufacturer of the system components.
Wireless phone interference with medical electrical equipment: To ensure safe operation of medical electrical equipment, the use of mobile wireless phones in practice or hospital environments is prohibited.
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1.
2.

1.3 System versions Installation Instructions ORTHOPHOS XG 5 / Ceph

1.3 System versions
1. ORTHOPHOS XG 5
Digital unit
2. ORTHOPHOS XG 5 Ceph
Digital unit with cephalometer
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Sirona Dental Systems GmbH 1 Before you begin Installation Instructions ORTHOPHOS XG 5 / Ceph 1.4 Sensor versions
1.4 Sensor versions
1. XG PAN sensor
Sensor for panoramic exposures (PAN)
2. XG CEPH sensor
Sensor for panoramic and cephalometric (ceph) exposures
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NOTICE
1.
NOTICE
These dimensions apply to installation of the X-ray unit without the floor stand. Installation with the floor stand results in an additional 30 mm (1 3/16") increase of all height dimensions.
1 Before you begin Sirona Dental Systems GmbH

1.5 Dimensions/Space requirements Installation Instructions ORTHOPHOS XG 5 / Ceph

1.5 Dimensions/Space requirements
1. ORTHOPHOS XG 5
The minimum ceiling height for an installation should be
2.10 m (82 11/16"). If the ceiling height is lower than 2.27 m (89 3/8") (max. travel height of 2.25 m (88 1/2")), the travel height of the unit must be adjusted or limited prior to startup of the unit (see section 12.1.8).
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2.
NOTICE
The dimensions specified here apply to installation of the X-ray unit without the floor stand. Installation with the floor stand results in an additional 30 mm (1 3/16") increase of all height dimensions.
Sirona Dental Systems GmbH 1 Before you begin Installation Instructions ORTHOPHOS XG 5 / Ceph 1.5 Dimensions/Space requirements
English
2. ORTHOPHOS XG 5 Ceph
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IMPORTANT
IMPORTANT
1. 3.2.
Standard version Option 1 Option 2

1.6 Mounting options Installation Instructions ORTHOPHOS XG 5 / Ceph

1.6 Mounting options
Standard version
(see section 3.3)
1. Wall-mounted installation with 1 wall holder and
floor fastening if both wall and floor installation are
possible on-site.
Option 1: with second wall holder
(see Section 3.3)
2. Wall-mounted installation with 2 wall holders (and no floor fastening) if only wall installation is possible on-site.
Option 2: with floor stand
(see section 3.4)
3. Installation with floor stand for free installation anywhere in the room or if wall-mounted installation is not possible on-site (e.g. with lightweight walls).
If the unit is installed freely with a floor stand, the quality of the resulting X-ray exposures may be impaired, depending on the floor or surface conditions. Sirona therefore recommends additional fastening of the unit with an upper wall holder also when installing it with a floor stand.
If the unit is installed freely with a floor stand, CEPH installation is not permissible. When operating the unit with a floor stand and a cephalometer, an additional fastening with the upper wall holder is absolutely essential.
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Sirona Dental Systems GmbH 1 Before you begin
1. 2.
3.

Installation Instructions ORTHOPHOS XG 5 / Ceph 1.7 Installation versions

1.7 Installation versions
1. Standard installation:
ORTHOPHOS XG 5/Ceph without remote control with release button on the coiled cable in the
treatment room.
English
2. Installation version 1 (see section 6.3.1): ORTHOPHOS XG 5 / Ceph with remote control outside the X-ray room without release button on the
coiled cable.
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3. Installation version 2 (see section 6.3.2): ORTHOPHOS XG XG5/Ceph with remote control outside the X-ray room without release button on the
coiled cable.
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1.7 Installation versions Installation Instructions ORTHOPHOS XG 5 / Ceph
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ORTHOPHOS XG 5 / Ceph

2 Delivery and transport

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2 Delivery and transport Sirona Dental Systems GmbH
NOTICE
IMPORTANT
IMPORTANT
Dimensions (cm): 199 x 69 x 122
Weight: 177 kg (390 lbs)
(inches): 78 3/8 x 30 3/4 x 28 3/4

2.1 Delivery Installation Instructions ORTHOPHOS XG 5 / Ceph

2.1 Delivery
Possible transport damage! If the shipment was damaged during transport, document all damage carefully and contact the responsible carrying agent immediately.
All SIRONA equipment is carefully checked and packed prior to shipment. Please carry out an incoming inspection of the equipment in order to make sure that it was not damaged during transport.
2.1.1 ORTHOPHOS XG 5 panoramic X-ray unit
The packaging of the X-ray unit is designed both for protec­tion during transport and as an installation aid.
Therefore, please remove only the surrounding packaging prior to installation. Please leave the styrofoam packaging and transport pallet attached to the unit.
Save one of the lateral styrofoam packaging parts for later use as an installation aid A.
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Check the packaging and the equipment for visible signs of damage.
Check the shipment for completeness based on the attached “scope of supply” checklist.
Disposal: Return the packaging materials to SIRONA or dispose of them in compliance with the legal regulations applicable in your country.
Scope of supply
Panoramic X-ray unit
Profile cover (D)
•Sensor (B)
Accessories and hygienic protective covers (see pp. 18 ff.) (B)
Installation material (see section 3.1) (B)
Safety strap (B)
Remote control (optional) (C)
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Sirona Dental Systems GmbH 2 Delivery and transport
A
A
B
Installation Instructions ORTHOPHOS XG 5 / Ceph 2.1 Delivery
Tw o shock indicators A are attached to the side of the packaging to indicate whether the unit was exposed to a shock during transport.
White indicator: No shock
Red indicator: Shock
A tilt indicator B that enables you to recognize whether the unit was transported improperly is also attached to the packaging.
Red indicator: Improper transport
The display of improper transport doesn't necessarily mean that the unit is damaged.
Make a note on the delivery slip that the indicator is activated. Have this confirmed on the delivery note by the driver of the transport company.
English
Fax the delivery note to the Sirona Customer Service Center (CSC).
Enter the state of the indicators in the startup report in the case of warranty claims.
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8.
13.
12.
10.
11.
14.
15.
7.
9.
Bar
Bite block
Bite block fixation
16.
Chin rest
Chin pad
2.1 Delivery Installation Instructions ORTHOPHOS XG 5 / Ceph
Accessories: Panoramic X-ray unit
1. Forehead (1x) and temple supports (2x)
2. Buttons (2x)
3. Temporomandibular joint supports 1 (1x) and 2 (1x)
4. Ear holders (4x)
5. Buttons TMJ (2x)
6. Chin rest accessories (1x)
– Bite block (5x) – Bite block fixation (1x) –Bar (1x) – Chin pad (1x) – Chin rest (1x)
7. Contact segment blue (1x)
8. Bite block blue (1x)
9. Contact segment standard yellow (1x)
10. Bite block standard yellow (1x)
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Sirona Dental Systems GmbH 2 Delivery and transport
19.
18.
17.
20.
21.
22.
23.
Top sideBottom side
Installation Instructions ORTHOPHOS XG 5 / Ceph 2.1 Delivery
Hygienic protection: Panoramic X-ray unit
Hygienic protective sleeves for...
11. Forehead and temple supports (500x)
12. Bite block (500x)
13. Chin rest and bar (100x)
14. Bite blocks and contact segments (500x)
15. XG hygienic handle (100x)
English
Adjustment set: Panoramic X-ray unit
16. Panoramic needle phantom
17. Set of Torx offset screwdrivers
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IMPORTANT
IMPORTANT
Tilt indicator
2.+3. 1.
B
Dimensions (cm): 175x78x73
Weight: 40 kg (88 lbs)
(inches): 68 7/8 x 30 3/4 x 28 3/4
2.1 Delivery Installation Instructions ORTHOPHOS XG 5 / Ceph
2.1.2 CEPH arm
The cephalometer is a sensitive instrument. Please remove the styrofoam packaging B only following installation.
A tilt indicator that responds to improper transport is also attached to the packaging. Indicator red: Improper transport
However, an indication of improper transport does not
necessarily mean that the unit has been damaged. Make an entry on the delivery note stating that the indicator
is activated and have this confirmed on the delivery note by the driver of the transport company. Please also fax the delivery note to our Customer Service Center. The condition of the indicator must be recorded in the startup report for warranty claims.
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Scope of supply
1. Cephalometer with support arm
2. Accessories and hygienic protective covers
(see pp. 21 ff.)
3. Installation material (see section 5.1)
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Sirona Dental Systems GmbH 2 Delivery and transport
20
30
40
50
4.
5.
7.
8. 6.
10.
9.
11.
Installation Instructions ORTHOPHOS XG 5 / Ceph 2.1 Delivery
Accessories: Cephalometer
4. Nose support (1x)
5. Ear plug holders with ear plug fastening (2x)
Adjustment set: Cephalometer
9. CEPH test phantom
10. Adjusting caps (1x black, 1x transparent)
English
6. Carpus support plate (1x)
Hygienic protection: Cephalometer
7. Hygienic protective sleeves for nose support (100x)
8. Hygienic caps for ear plugs (4x), sterilizable
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11. Torx offset screwdriver
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NOTICE
WARNING
IMPORTANT
NOTICE
IMPORTANT
1. 2.
A
B
short
long
C
D
D
E

2.2 Transport to the installation site Installation Instructions ORTHOPHOS XG 5 / Ceph

2.2 Transport to the installation site
2.2.1 Panoramic X-ray unit
If possible leave the packaging attached to the unit during transport in order to protect it against damage.
1. Transport with packaging attached (normal case)
– Open the surrounding packaging at the tabs
provided for that purpose (A), pull out the carrying handles (B), and transport the unit to the installation site.
When in transport position, the unit has a very high center of gravity. Take care that the unit does not tip over during transport.
2. Transport without pallet (exception)
If the pallet is too wide for transport to the installation site, you may unscrew the pallet from wooden support C and transport the unit by means of the wooden supports without the pallet.
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To do this, proceed as follows: – Remove the surrounding packaging, the two card-
board boxes, as well as the two lateral styrofoam parts.
– Loosen the four screws D.
The center styrofoam part should remain attached to the unit for protection. If this is not possible, SIRONA recommends securing the tube assembly in its position with the supplied strap prior to any further transport (see the label on the styrofoam packaging)!
Tighten the strap only loosely. Do not stretch!
– Pull the carrying handles B out of their holders and
insert them through the drillings of the wooden support C from the back.
– Insert screws D through the drillings E into the
drillings of the carrying handles to attach them firmly. Long or short.
The carrying handles have rims which prevent them from slipping out of the holes.
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Sirona Dental Systems GmbH 2 Delivery and transport
IMPORTANT
IMPORTANT
1.
A
B
Installation Instructions ORTHOPHOS XG 5 / Ceph 2.2 Transport to the installation site
2.2.2 Cephalometer
1. Open the cardboard case and remove the styrofoam part (A).
The cephalometer is a sensitive instrument. Remove the styrofoam packaging B only following installation.
Lift the CEPH arm out of the cardboard case and transport it to the installation site.
Disposal: Return the packaging materials to SIRONA or dispose of them in compliance with the legal regulations applicable in your country.
English
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2.2 Transport to the installation site Installation Instructions ORTHOPHOS XG 5 / Ceph
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3 Installation: Panoramic X-ray unit

ORTHOPHOS XG 5 / Ceph
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3 Installation: Panoramic X-ray unit Sirona Dental Systems GmbH
1. 2.
for installation on wooden stud frame structures
for installation on wooden stud frame structures

3.1 Installation material Installation Instructions ORTHOPHOS XG 5 / Ceph

3.1 Installation material
Standard version
(see Section 3.3)
Option 1: with second wall holder
(see Section 3.3)
1. Wall/floor mounting – Hexagon wood screws 8x80 (5/16x3"): 4 pc. – Plastic wall plug S10: 2 pc. – Screw M8x30: 2 pc. –Washer 8.4: 6 pc. – Nut M8: 2 pc. – Screw M4x10: 3 pc. –Washer 4.3: 2 pc. – Mounting kit 10 SXR: 2 pc. – Torx offset screwdrivers TX10, TX20, TX25:
resp. 1 pc. – Offset Allen key (size 6): 1 pc. – Wall holder: 1 pc. – Cover for wall holder: 2 pc. – Intermediate piece: 1 pc. – Release button holder: 1 pc. – Handle: 1 pc. – Screw (for handle) M6x25: 1 pc.
2. Additional wall holder (for bottom wall mounting) – Wall holder: 1 pc. – Wood screws 8x80 (5/16x3"): 2 pc. –Washer 8.4: 3 pc. – Hexagon head screw M8x50: 1 pc. – Nut M8: 1 pc. – Mounting kit 10 SXR: 2 pc. – Profile clamp: 1 pc. – Cover for wall holder: 2 pc.
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Sirona Dental Systems GmbH 3 Installation: Panoramic X-ray unit
3.
Option 2
Mounting hardware
Floor stand
Covers Floor stand
Cover Slide
Installation Instructions ORTHOPHOS XG 5 / Ceph 3.1 Installation material
Option 2: Floor stand installation
(see Section 3.4)
3. Floor stand installation – Floor stand – Floor stand covers – Wood screws 10x160 (3/8x6"): 5 pc. – Plastic wall plug S12: 5 pc. – Screw EM8x60: 2 pc. – Screw M8x80: 2 pc. – Washer 8.4: 2 pc.
– Nut M8: 2 pc. – Screw M10x50: 1 pc. – Profile clamp: 1 pc. – Screw M5x12: 1 pc. – Washer 10.5: 13 pc. – Nut M10: 4 pc. – Spring steel clamp: 8 pc. – Screw M10x25: 4 pc. – Wood screw M10x80 (3/8x3): 5 pc. – Mounting kit 10 SXR: 2 pc.
English
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1.
2.
3.
7.4.
5.
6.
8.
9.

3.2 Required tools Installation Instructions ORTHOPHOS XG 5 / Ceph

3.2 Required tools
1. Masonry drill
10mm (3/8")
2. Impact drill or percussion drill
3. Torx offset screwdriver*
–TX10 –TX20 –TX25
4. Open-end wrench – 13 mm A/F
5. Socket wrench – Wrench insert 13
6. Hammer
7. Center punch
8. Spirit level
9. Additional requirements for installation with floor stand:
– Masonry drill 12mm (1/2") – Allen key 6 mm – Socket wrench and extension
Wrench insert 17
Required measuring instruments
Multimeter or ammeter (battery-operated)
Test unit for device leakage current measurement, e.g. Bender tester or line-frequency, high-resistance measurement voltage source (isolation transformer) and measuring circuit (MD) that meets the requirements of IEC 60 601-1.
Power source for protective ground wire test Technical data:
– No-load voltage at least 4V - max. 24V – Short-circuit current at least 0.2A
* included in the scope of supply
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1.
2.
Sirona Dental Systems GmbH 3 Installation: Panoramic X-ray unit Installation Instructions ORTHOPHOS XG 5 / Ceph 3.3 Wall mounting (standard/option 1)
3.3 Wall mounting (standard/option 1)
English
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IMPORTANT
CAUTION
IMPORTANT
3.
B
C
D
3.3 Wall mounting (standard/option 1) Installation Instructions ORTHOPHOS XG 5 / Ceph
Remove profile cover A.
1. Position the two installation aids B at the foot C of the device and secure their position with adhesive tape.
CAUTION! The installation aids must be placed on top of each other in such a way that their openings lie on top of each other.
2. Set up the unit. To do this, tilt the transport pallet
upright.
If you have transported the unit on the wooden support without a pallet, set the unit upright with the wooden support. You can also use the lateral styrofoam packaging as a support with this variation.
3. Loosen the nuts B (with washers) on both sides of the
Remove the lower bolts first, followed by the upper bolts.
The nuts D on the unit may remain inside the unit when the threaded rods are removed. Remove the upper nuts. The lower nuts may remain in the unit.
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pallet (or the wooden support). Take off the pallet (or the wooden support). Remove the threaded bolt C.
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CAUTION
2x 8x80
2x 8.4
4.
3/8
10 mm
Installation Instructions ORTHOPHOS XG 5 / Ceph 3.3 Wall mounting (standard/option 1)
4. Mount the upper wall holder.
If the setup site for the unit is carpeted, the carpeting must be removed.
Wall plugs! Each wall plug must withstand an extraction force of 700 N.
The wall construction must be suitable for installation of the unit (see "On-site installation, dimensions, technical data").
In case of mounting on load-bearing wooden structures:
Use the enclosed wood screws and washers from the mounting kit for mounting the unit on load-bearing wooden structures.
English
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5.
3/8
10 mm
3.3 Wall mounting (standard/option 1) Installation Instructions ORTHOPHOS XG 5 / Ceph
Only with second wall holder (option 1):
5. Mount the lower wall holder.
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Sirona Dental Systems GmbH 3 Installation: Panoramic X-ray unit
NOTICE
IMPORTANT
6.
E
F
2x M 8x30
2x 8.4
2x M 8
7.
1x M 8x50
1x 8.4
G
H
E
F
G
H
8.
D
1x M 8
J
Profile clamp
1x
K
K
J
Installation Instructions ORTHOPHOS XG 5 / Ceph 3.3 Wall mounting (standard/option 1)
Move the panoramic X-ray unit into its installation position at the wall. Hold the unit laterally at the styrofoam packaging to do this.
SIRONA recommends leaving the styrofoam packaging on the unit during the entire installation procedure! If due to on-site conditions it is unavoidable to remove the styrofoam packaging already at this point, you may move the unit by carefully grasping the bite block bar and the stand.
6. Fasten the panoramic X-ray unit to the upper wall holder.
– Insert the screws E into the groove. – Screw the panoramic X-ray unit firmly onto the wall
holder using the washers and nuts F.
The wall holder must be flush with the upper edge of the unit.
7. Insert screw G through washer H and then through the wall holder and into the stand from the rear.
8. Fit profile clamp J onto screw G from the other (front) side and screw nut K onto the screw. Tighten nut K firmly.
English
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12.
9. 10.
L
A
3.3 Wall mounting (standard/option 1) Installation Instructions ORTHOPHOS XG 5 / Ceph
9. Remove the transport safety device (A) prior to unit startup.
10. Pull the wooden board L out of the styrofoam packaging and remove all styrofoam packaging.
11. Rotate the X-ray tube assembly counterclockwise to the front side of the unit.
12. Level the unit by moving the unit base in both directions while measuring with the spirit level.
– Align the stand first by using the spirit level on the
side and rear of the stand
– Then align the ring with the spirit level in both
directions by placing the spirit level on the ring
➊ .
➋ .
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Sirona Dental Systems GmbH 3 Installation: Panoramic X-ray unit
14.
2x S 10
10 mm
2x 8x80
2x 8.4
N
M
N
O
M
O
13.
Installation Instructions ORTHOPHOS XG 5 / Ceph 3.3 Wall mounting (standard/option 1)
13. Drill through the recesses of the stand into the floor. Insert wall plug M, and check again that the stand is aligned correctly (see step 10).
Screw the stand to the floor with the two wood screws N and the washers O.
14. Attach the covers of the wall holder(s).
English
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3 Installation: Panoramic X-ray unit Sirona Dental Systems GmbH
CAUTION
NOTICE
IMPORTANT
1.
A
B
C
C
B
C
D
2. 4.
E
G
F
Must be dismantled lying on its
3.
E
F
F

3.4 Installing the floor stand (option 2) Installation Instructions ORTHOPHOS XG 5 / Ceph

3.4 Installing the floor stand (option 2)
For installation with the floor stand, the unit remains lying on the pallet until the floor stand has been completely assembled. Only then may the unit be installed. For enhanced representation, some of the following drawings are shown in the standing state.
1. Remove the surrounding packaging, the two lateral styrofoam parts and profile cover A.
The center styrofoam part should remain attached to the unit for protection.
The nuts D on the unit may remain inside the unit when the threaded rods are removed. Remove the nuts.
3. Remove the carrying handles E on the lower side of the pallet from the holders F.
4. Loosen screws G and remove the holders F.
2. Loosen the nuts B (with washers) on both sides of the
36 D 3352.031.02.19.02
pallet (or the wooden support). Take off the pallet (or the wooden support). Remove the threaded bolt C.
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NOTICE
5.
H
6.
JJ
H
Installation Instructions ORTHOPHOS XG 5 / Ceph 3.4 Installing the floor stand (option 2)
English
5. Carefully push the unit toward the base just far enough so that the center styrofoam part nudges lower supporting block H.
Make absolutely sure that the interfaces do not have firm contact with supporting block H and are not damaged when you push the unit.
6. Remove the two screws J from the bottom of the stand.
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IMPORTANT
7.
J
K
M
M
2x M 8x80
2x M8
2x EM 8x60
L
L
2x
∅ 8.4
K
M
J
8.
N
O
4x 10.5
4x M 10x25
P
M
J
L
O
3 Installation: Panoramic X-ray unit Sirona Dental Systems GmbH
3.4 Installing the floor stand (option 2) Installation Instructions ORTHOPHOS XG 5 / Ceph
7. Screw adjustment plate (K) onto the stand firmly.
To do this, use screws J for the two front holes and secure them with the corresponding nuts L and washers (from the installation material). Use two new screws M for the rear holes. The recessed drill holes of the adjustment plate must point downward.
8. Screw the support N firmly onto the base plate P using the 4 screws O and washers.
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NOTICE
9.
Q
3x 10.5
3x M 10
Q
Q
Sirona Dental Systems GmbH 3 Installation: Panoramic X-ray unit Installation Instructions ORTHOPHOS XG 5 / Ceph 3.4 Installing the floor stand (option 2)
English
9. Position the base plate with the threaded bolts (including the mounted support) on the adjustment plate and attach the base plate loosely with the 3 adjustment nuts Q (and washers).
Make sure that the cables are fed through the support correctly and are not crushed.
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10. + 11.
U
R
1x M 10x50
1x 10.5
S
S
R
U
T
1x M 10
Profile clamp
1x
T
R
S
U
T
3.4 Installing the floor stand (option 2) Installation Instructions ORTHOPHOS XG 5 / Ceph
10. Insert screw R through washer S and then through the support and into the stand from behind.
11. Fit profile clamp T onto screw R from the other (front) side and screw nut U onto screw R.
Tighten adjusting nuts Q (see page 39) and screw R firmly.
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IMPORTANT
12.
Installation Instructions ORTHOPHOS XG 5 / Ceph 3.4 Installing the floor stand (option 2)
English
Set up the unit including the center styrofoam part.
Please observe the required movement range of the X-ray unit during installation (see section 1.6).
12. Remove the styrofoam packaging and rotate the X-ray tube assembly counterclockwise to the front side of the unit.
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3 Installation: Panoramic X-ray unit Sirona Dental Systems GmbH
IMPORTANT
13.
Q
Q
Q
14.
R
3.4 Installing the floor stand (option 2) Installation Instructions ORTHOPHOS XG 5 / Ceph
Loosen screw R and adjusting nuts Q again slightly.
13. Level the unit in both directions by turning adjusting nuts Q while measuring with the spirit level.
– Align the stand first by using the spirit level on the
side and rear of the stand ➊ .
– Then align the ring with the spirit level in both
directions by placing the spirit level on the ring.
14. Tighten screws R again firmly.
Be sure to tighten all adjusting nuts equally (to the same torque) after leveling.
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Sirona Dental Systems GmbH 3 Installation: Panoramic X-ray unit
CAUTION
CAUTION
2x 8x80
2x 8.4
15.
3/8
10 mm
IMPORTANT
The floor stand version is 30 mm (1 3/16") higher than the standard version.
Installation Instructions ORTHOPHOS XG 5 / Ceph 3.4 Installing the floor stand (option 2)
15. Mount the upper wall holder.
In case of mounting on weight-bearing wood structures:
Use the enclosed wood screws and washers from the mounting kit for mounting the unit on load-bearing wooden structures.
English
Even when the unit is installed using the floor stand it must be secured with the upper wall holder.
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NOTICE
16.
2x M8x30
2x 8.4
2x M8
V
W
V
W
3.4 Installing the floor stand (option 2) Installation Instructions ORTHOPHOS XG 5 / Ceph
Slide the unit with the assembled floor stand up to the wall.
Please observe the required movement range of the unit during positioning (see section 1.2).
16. Mount the unit loosely on the upper wall holder.
– Insert the screws V into the groove. – Screw the unit onto the wall holder loosely using
nuts W (and washers). Do not tighten the screws!
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Sirona Dental Systems GmbH 3 Installation: Panoramic X-ray unit
17.
X
Y
5x S12
5x 10 x 160
X
Y
1/2
12 mm
Installation Instructions ORTHOPHOS XG 5 / Ceph 3.4 Installing the floor stand (option 2)
Level the unit again in both directions with the help of the spirit level (see step 12.) and tighten the screws on the wall holder firmly.
17. Mount the unit onto the floor. – Drill the fastening holes in the floor through the
holes in the base plate. – Remove the drilling dust with a vacuum cleaner. – Slide wall plugs (X) through the base plate and into
the drilled holes. – Use the five screws (Y) (and washers) to screw the
base plate firmly onto the floor.
English
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3 Installation: Panoramic X-ray unit Sirona Dental Systems GmbH
IMPORTANT
1.

3.5 Removing the transport safety device Installation Instructions ORTHOPHOS XG 5 / Ceph

3.5 Removing the transport safety device
1. Remove the transport safety devices B prior to unit
startup.
Keep the transport safety devices B in a safe place. You will need them in case the unit has to be moved again.
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IMPORTANT
1.
A
B
Installation Instructions ORTHOPHOS XG 5 / Ceph 3.6 Installing the release button holder
3.6 Installing the release button holder
Only install the holder to the unit if you do not intend to use a remote control! If you use a remote control in combina-
tion with the release button, attach the holder to the remote control (see page 74).
English
1. Unscrew and remove cover A. Attach holder B and screw the cover back onto the unit.
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IMPORTANT
1.
3.
4.
2.
3x
1x
A
B
C
B
C
D
D
D
A
B
D

3.7 Attaching the covers Installation Instructions ORTHOPHOS XG 5 / Ceph

3.7 Attaching the covers
These covers must be attached only if the unit is installed with the floor stand and does not stand against a wall.
1. Loosen the 4 screws A on the upper housing cover B and remove this housing cover toward the rear.
4. Use the 4 screws A to refasten the assembled housing cover to the unit.
2. Insert the cover C included in the floor stand
3. Fasten the cover C to the cover B with the 3 spring steel
48 D 3352.031.02.19.02
accessories in the outer cover B.
clamps D.
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IMPORTANT
5.
E
F
G
Installation Instructions ORTHOPHOS XG 5 / Ceph 3.7 Attaching the covers
5. Attach all remaining unit housing covers.
In order to attach the floor stand covers properly, the four spring clamps E must be placed on the base plate in such a way that the two covers F and G remain assembled after they are attached (see detail drawing above).
English
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3.7 Attaching the covers Installation Instructions ORTHOPHOS XG 5 / Ceph
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ORTHOPHOS XG 5 / Ceph

4 Electrical connection

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4 Electrical connection Sirona Dental Systems GmbH
NOTICE
1.
L117
Coiled cable
Media converter
X108
Cat.5
3.
2.
Switch*
L25
L25
L117
Duplex patch cable, 1:1 connection, SC/SC 50/125 μm
X101

4.1 Connecting the control cables (PAN) Installation Instructions ORTHOPHOS XG 5 / Ceph

4.1 Connecting the control cables (PAN)
1. Connect the personal computer to socket SC:SC of
Install the media converter at a suitable location using
Do not fasten the media converter to the X-ray unit.
*) not included in the scope of supply
the panoramic X-ray unit via the media converter (see the Operating Instructions supplied with the media converter).
fastening screws or the Velcro strap supplied for this purpose.
For the installation version without remote control
2. Connect the coiled cable of the release button to socket X103 of the panoramic X-ray unit.
For the installation version with remote control
3. Connect the remote control to socket X103 of the
panoramic X-ray unit with cable L117. Secure the connector on socket X103.
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Sirona Dental Systems GmbH 4 Electrical connection
DANGER
DANGER
WARNING
CAUTION
1.
Second protective ground wire
Power cable
Power cable
Second
protective ground wire
Second
protective ground wire
L N PE L N PE
PE
to the ORTHOPHOS XG
Power cable
to the ORTHOPHOS XG
ORTHOPHOS XG

Installation Instructions ORTHOPHOS XG 5 / Ceph 4.2 Connecting the line voltage

4.2 Connecting the line voltage
Fixed connection! The installation of a power plug instead of the prescribed fixed (hard-wired) connection violates international medical regulations and is prohibited. In case of a fault, you would thus endanger the life and limb of the patient, the operator or other persons.
Danger of electrical shock! Be sure to switch off the line power supply before connecting the line voltage!
Be sure to connect the second protective ground wire to ground.
Incorrectly connected units can pose a risk to patients!
Building installation with 3x1.5 mm² or 3x2.5 mm² (16 AWG or 14 AWG) and a 16 A/20 A overcurrent circuit breaker.
- Connect only units which do not pose any risk to patients when the automatic circuit breaker is triggered.
- Do not connect any EDP units.
- See also "Installation requirements".
English
ORTHOPHOS XG 5
The unit is suitable for connection to networks of 200 - 240 V and 50 - 60 Hz, ± 10 %.
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1. Check the protective ground wires and the device leakage current according to IEC 62353: 2007 (see sections "7.1 Checking the protective ground wires 76" and "7.2 Checking the device leakage current 79".
2. Record the measured values in chapter 3 of the document "Inspection, maintenance and safety-related check".
3. Then make the power supply connection as shown above first.
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4 Electrical connection Sirona Dental Systems GmbH
WARNING
Second
protective ground wire
Power cable
to the ORTHOPHOS XG
Emergency
LNPE
shutdown button
4.2 Connecting the line voltage Installation Instructions ORTHOPHOS XG 5 / Ceph
Media converter
When operating the unit at exhibitions and fairs, you must observe the information provided in section 12.3 Demo mode!
Plug the connector of the media converter's power supply unit into the electric outlet.
EMERGENCY STOP installations (if legally prescribed)
Use the emergency shutdown button that is integrated into the power cable to switch on the unit.
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ORTHOPHOS XG 5 / Ceph

5 Installation: CEPH arm

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5 Installation: CEPH arm Sirona Dental Systems GmbH
IMPORTANT
1.
2.

5.1 Installation material/tools Installation Instructions ORTHOPHOS XG 5 / Ceph

5.1 Installation material/tools
1. CEPH installation material
– Conical nut: 4 pc. – Bearing bolt: 4 pc. – Screw (M 4 x 8): 4 pc. – Screw (M 4 x 35): 3 pc. – Torx offset screwdriver TX50
If the unit is installed freely with a floor stand, CEPH installation is not permissible. When operating the unit
with a floor stand and a cephalometer, an additional fastening with the upper wall holder is absolutely essential.
2. Required tools – Torx offset screwdriver TX50* – Allen offset screwdriver 2.5 mm – Open-end wrench, 8 mm A/F – Open-end wrench, 10 mm A/F –Spirit level
* included in the scope of supply
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Sirona Dental Systems GmbH 5 Installation: CEPH arm
4.
1.
2.
3.
D
4x
Bearing bolt
A
C
B
E
F

Installation Instructions ORTHOPHOS XG 5 / Ceph 5.2 CEPH installation

5.2 CEPH installation
1. Disassemble and remove cover A.
– Loosen screws B and remove cover C. –Remove cover A by pulling it upwards. – Reattach cover C.
2. Detach the cable fastening. Remove the packaging and pull out the cables slightly behind the cover. Run out the cables and fasten them with adhesive tape.
3. Screw the four bearing bolts D into the panoramic X-ray unit.
Remove the adhesive tape and the cover (E) of the CEPH packaging.
Break off the wall part (F) of the packaging at the perforation.
Slide the cardboard support with the cephalometer up to the wall so that the drill holes of the support arm are horizontally aligned with the positions of the threaded bolts.
English
4. Position the cardboard support next to the panoramic X-ray unit and place the CEPH arm with its styrofoam packaging on it.
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5 Installation: CEPH arm Sirona Dental Systems GmbH
WARNING
NOTICE
5.
6.
7.
5.2 CEPH installation Installation Instructions ORTHOPHOS XG 5 / Ceph
Be sure to observe the radiation protection regulations applicable in your country.
It is prohibited for any person to be positioned in the unit when it is switched on.
5. Switch the panoramic X-ray unit ON. Wait until the system has completed its self-adjustment
routine and help message H301 prompts you to move the unit to the starting position.
6. Press the R key on the Multipad. The unit moves to its starting position.
7. Use the arrow keys on the Multipad to move the unit downward until the bearing bolts on the unit are at the
same height as the drill holes on the CEPH arm.
Do not move the unit upward without checking the room height.
If the minimum room height is less than 2.27 m (89 3/8") (2.30 m (90 1/2") with floor stand), you must limit the maximum travel height of the unit (see Section 12.1.8).
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Sirona Dental Systems GmbH 5 Installation: CEPH arm
IMPORTANT
8.
9.
4x
Conical nut
Torx offset screwdriver
E
Installation Instructions ORTHOPHOS XG 5 / Ceph 5.2 CEPH installation
English
8. Fit the support arm onto the four bearing bolts. Make
sure that the connecting cables lie in the groove of the support arm and are not crushed.
9. Screw in the conical nuts E and tighten them firmly.
The support arm may get tilted while you are tightening the conical nuts. You can prevent this by raising and moving the arm slightly while tightening the nuts.
Now remove the styrofoam packaging from the cephalometer.
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5 Installation: CEPH arm Sirona Dental Systems GmbH
1.
2.
3.
4.
5.

5.3 Installing the secondary diaphragm Installation Instructions ORTHOPHOS XG 5 / Ceph

5.3 Installing the secondary diaphragm
1. Remove the secondary diaphragm from its packaging.
2. Remove the securing cable ties for screws.
3. Guide the secondary diaphragm underneath the
cephalometer and push the connector upward through the opening.
4. Screw the secondary diaphragm tight.
5. Make a plug connection with the connector of the FH
laser and fasten it with the cable tie.
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Sirona Dental Systems GmbH 5 Installation: CEPH arm
IMPORTANT
IMPORTANT
2.
Panoramic unit Cephalometer
L38
L40
L39
L37
L36
L35
Adapter
L36
L39
3.
4.
L35
L37
A
L36
Installation Instructions ORTHOPHOS XG 5 / Ceph 5.4 Connecting the control cables (CEPH)
5.4 Connecting the control cables (CEPH)
1. Connect the panoramic X-ray unit and the CEPH arm
Use the adapter included in delivery to connect cables L37 and L40.
as shown in the connection diagram above and secure plug connection L35/L38 with the plug screws.
English
3. Grasping inside the cephalometer tube from below, carefully pull cable L35 (two green Cat5 cables) and then cable L37 (green Cat5 cable) downward and out of the support arm.
Do not pull out cable L36!
2. Roll the plug connection L36/L39 into a loop and secure it with a cable tie.
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4. Roll the cable into a loop and stow it away in the tube. Close the tube by attaching cover A.
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IMPORTANT
5.
B
C
5.4 Connecting the control cables (CEPH) Installation Instructions ORTHOPHOS XG 5 / Ceph
5. On the opposite end of the support arm, run the cables through groove C, lay the cables and cable loop (L36/ L39) as illustrated in Fig. 5. and attach cover B.
Make sure that the cables are not crushed or kinked when doing this.
For operation with a cephalometer, the unit must be configured accordingly. After initial startup of the unit, check the configuration with the help of service routine S017, test step 2 (see Section 12.1.5).
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Sirona Dental Systems GmbH 5 Installation: CEPH arm
IMPORTANT
1.
2.
2 – 3 turns
3.
D
E
C
Installation Instructions ORTHOPHOS XG 5 / Ceph 5.5 Final installation work
5.5 Final installation work
1. Take off the top cover and remove the protective cloth C.
Do not manually move or otherwise exert force on the secondary diaphragm and the sensor adapter.
English
3. Use screw E to adjust the inclination of the cephalo-
meter so that the secondary diaphragm is positioned vertical. To do this, place the spirit level on the side of the secondary diaphragm.
Retighten the stud screw firmly.
2. Loosen stud screw D (2 – 3 turns).
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5 Installation: CEPH arm Sirona Dental Systems GmbH
5.
G
6.
7.
H
4.
F
3x M 4 x 35F
5.5 Final installation work Installation Instructions ORTHOPHOS XG 5 / Ceph
4. Attach the top cover with the 3 screws F.
5. Insert both ear plug holders and fasten them securely using screws G.
6. Press button H and insert the nose support.
7. Fold up the nose support.
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6 Installation: Remote control

ORTHOPHOS XG 5 / Ceph
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6 Installation: Remote control Sirona Dental Systems GmbH
1.
2.

6.1 Installation material/tools Installation Instructions ORTHOPHOS XG 5 / Ceph

6.1 Installation material/tools
1. Installation material for remote control
– Wood screw 4x30 (3/16x1 1/4"): 3 pc. – Plastic wall plug S6: 3 pc.
2. Required tools – Masonry drill 6 mm (1/4") – Impact drill or percussion drill – Blade screwdriver (small and medium sized) – Torx offset screwdriver TX20 – Hammer – Center punch/awl
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Sirona Dental Systems GmbH 6 Installation: Remote control
IMPORTANT
1.
2.
C
3x S 6
6mm
3x 4x30
A
B
C

Installation Instructions ORTHOPHOS XG 5 / Ceph 6.2 Mechanical installation

6.2 Mechanical installation
1. Carefully press the blade screwdriver in groove A from
below (do not pry!) and remove the chassis to the rear.
Hold the chassis against the wall in its mounting position and mark the positions for the three drill holes with an awl.
Drill the holes and insert the wall plugs.
English
For concealed installation, the control cable is drawn into the chassis from the rear. For surface installation it is drawn in from underneath.
For concealed installation
2. Draw the control cable into the chassis from the wall
through rear opening B and fasten the chassis securely to the wall with the three screws C.
– For concealed installation, the cable length
between the wall exit and the stripped wire ends should be 250 mm.
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6 Installation: Remote control Sirona Dental Systems GmbH
3.
C
5.
3x 4x30
Concealed installation
Surface installation
4.
L117
Cable shield
60 mm
23/8"
10 mm
approx. 250 mm
10"
from wall exit
3/8"
6.2 Mechanical installation Installation Instructions ORTHOPHOS XG 5 / Ceph
For surface installation
3. Fasten the chassis firmly to the wall with the three screws C.
Shortening cable L117
4. If necessary, shorten cable L117 to the required length
and prepare it for reconnection.
– Expose the cable shield (see condition on delivery).
The length of the wires should be approx. 60 mm (2 3/8").
– Place the shortened shielding over the insulation
and wrap the shielding with 3 layers of self-adhe­sive copper foil.
Attaching the strain relief
5. Attach cable L117 at the strain relief in the chassis
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– Strip the wire ends to 5 mm.
Crimp on the end sleeves. Insert the orange and white-blue and blue and white-orange wires in one end sleeve.
(concealed or surface installation). – The cable length between the strain relief and the
stripped wire ends should be 200 mm (8").
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Sirona Dental Systems GmbH 6 Installation: Remote control
IMPORTANT
15 m
2.
L 117
DX42
X108
X 108
1.
3.
590“
A
(Shorten if necessary)

Installation Instructions ORTHOPHOS XG 5 / Ceph 6.3 Connecting the control cables (REMOTE)

6.3 Connecting the control cables (REMOTE)
6.3.1 Installation version 1: without release button and coiled cable
1. Attach cable L117 at shield clamp A.
– Unscrew clamp A from the board. – Place the cable in the clamp so that the turned up
cable shield is completely enclosed.
– Re-attach the clamp to the board.
2. Connect control cable L117 to terminal X108 (board DX42) as shown in the connection diagram above.
For information on the connection of a door contact switch, see section 6.4.
English
3. Roll cable L117 into a loop and stow it away at the bottom edge of the chassis before closing the housing.
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6 Installation: Remote control Sirona Dental Systems GmbH
NOTICE
3.
4.
X101
E
1.
2.
C
B
D
6.3 Connecting the control cables (REMOTE) Installation Instructions ORTHOPHOS XG 5 / Ceph
6.3.2 Installation version 2: with release button and coiled cable
Operation of the remote control via the membrane keyboard is prohibited when installing the remote control with release button.
Installing the release button holder
2. Using the two screws D, fasten the release button holder B to the keyboard.
3. Plug the connector of the coiled cable into socket X101 on board DX42 and screw the connector down tight.
4. Hang the coiled cable in strain relief E of the assembled
chassis.
1. Use an awl to puncture the membrane keyboard at the prepared points C from the rear.
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Sirona Dental Systems GmbH 6 Installation: Remote control Installation Instructions ORTHOPHOS XG 5 / Ceph 6.3 Connecting the control cables (REMOTE)
Connecting the control cable
Connect control cable L117 as described in section 6.3 on page 69.
English
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6 Installation: Remote control Sirona Dental Systems GmbH
1.
Door contact switch
DX42
X108
X108

6.4 Connecting the door contact switch Installation Instructions ORTHOPHOS XG 5 / Ceph

6.4 Connecting the door contact switch
1. Connect the door contact switch between terminal X 108 pin 1 (board DX 42) and control cable L117 pin 1 (WHGN).
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Sirona Dental Systems GmbH 6 Installation: Remote control
NOTICE
2.
DX42
X105
1.
3.
A
A
L117
B

Installation Instructions ORTHOPHOS XG 5 / Ceph 6.5 Connecting the X-ray warning lamp

6.5 Connecting the X-ray warning lamp
English
It is possible to activate an X-ray warning lamp via the remote control. For connection, proceed as follows:
Use a 3-wire cable (1.5 mm2) to connect the X-ray warning lamp. A maximum load of 50 W is permissible and no additional circuit may be connected.
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1. Insert cable A for connection of the X-ray warning lamp in the chassis (concealed or surface installation) and attach it to the unused strain relief.
2. Connect the current-carrying cables and the ground wire to terminal X105 (board DX42) as shown in the connection diagram above. Secure the current-carrying cables with a cable tie B to prevent them from slipping out.
3. Run cable A parallel to control cable L117 before closing the housing.
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6 Installation: Remote control Sirona Dental Systems GmbH
NOTICE
IMPORTANT
1. 2.
DHHS label
WARNING label

6.6 Final work Installation Instructions ORTHOPHOS XG 5 / Ceph

6.6 Final work
1. Reassemble the remote control and place the release
button (if installed) in the holder.
Make sure that no cables are pulled off when you clip the cover on.
For operation with a remote control, the unit must be configured accordingly. After initial startup of the unit, check the configuration with the help of service routine S017, test step 6 (see section 12.1.6).
2. For the USA/Canada only: Attach the DHHS and warning labels.
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ORTHOPHOS XG 5 / Ceph

7 Safety checks

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7 Safety checks Sirona Dental Systems GmbH
DANGER
V
A
~
A
B C D E
Ammeter
Power source
Measuring point Central ground wire
Measuring points B-E
Volt m et er
Measuring setup for protective ground wire test

7.1 Checking the protective ground wires Installation Instructions ORTHOPHOS XG 5 / Ceph

7.1 Checking the protective ground wires
Shock hazard! It is essential that you switch the X-ray unit OFF before replacing any components!
If you have not done it already...
Switch OFF the line voltage at the main switch of the
building installation.
Disconnect the power cable and the second protective
ground wire from the building installation.
Remove the following cover parts:
– Profile cover – Tube assembly cover, front – Tube assembly cover, rear
Check whether the ground wire resistance complies with the specifications
Protective ground wire test between...
A and A and A and A and
A power source with a current of at least 0.2 A and a
Connect the power source between the measuring
B GNYE wire 0,1Ω C 2. Protective ground wire 0,1Ω D Housing DX32 0,2Ω E Tube assembly housing 0,2Ω
no-load voltage of 24 V max. and 4 V min. is required.
points specified in the table for at least 5 s and measure:
– the voltage drop with the voltmeter – the current with the ammeter and – calculate the resistance using the formula R=U/I
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Sirona Dental Systems GmbH 7 Safety checks
A
Measuring point A: Central ground wire
Second protective ground wire
Power cable
PE
ORTHOPHOS XG
Power cable
Second
protective ground wire
Second
protective ground wire
to the ORTHOPHOS XG
Power cable
to the ORTHOPHOS XG
B
C
B
C
B
C
A
Measuring points B and C: GNYE power connection and 2nd ground wire
Installation Instructions ORTHOPHOS XG 5 / Ceph 7.1 Checking the protective ground wires
English
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7 Safety checks Sirona Dental Systems GmbH
IMPORTANT
D
E
Measuring points D and E:
7.1 Checking the protective ground wires Installation Instructions ORTHOPHOS XG 5 / Ceph
If the resistance exceeds the value specified in the table, check whether the protective ground wire is fastened according to specifications:
– Check whether the flat washer, toothed lock washer and cable lug are fitted on the protective ground wire in the right order (see page 77) and whether the nuts of the ground wire connections are tightened securely.
If the ground wire is not fastened according to specifications, fasten the ground wire properly (see page 77).
Do not connect the power cable and the second ground wire to the building installation yet, but perform a measurement of the device leakage current first (see section).
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Sirona Dental Systems GmbH 7 Safety checks
DANGER
NOTICE
IMPORTANT

Installation Instructions ORTHOPHOS XG 5 / Ceph 7.2 Checking the device leakage current

7.2 Checking the device leakage current
Perilous shock hazard! It is essential to switch the unit off and to wait at least one more 1 minute before beginning the check! Ensure that the unit is not unintentionally turned back on.
Important information on building installation The connection and disconnection of the unit (power cable) to/from the building installation must be performed by a qualified expert in compliance with the national regulations. DIN VDE 0100-710 applies in Germany.
According to Note 2 below Table 2 of standard IEC 62353, the maximum device leakage current permitted by the man­ufacturer is 2 mA for permanently connected units. Make sure that the automatic tester is programmed for 5 mA (not 1 mA)
6. Perform the measurements according to the operating instructions of the tester.
7. Document the measured value of the leakage current in the technical document "Inspection and maintenance and safety-related checks" (REF 59 87 685) to identify changes from the original value.
– A maximum deviation of ±20% from the original
value is permitted for the measured leakage cur­rent.
8. If a deviation from the original value is >±20%: Perform troubleshooting according to chapter “Unit leakage current too high” (see service manual for the unit).
Reconnect the unit to the building installation (fixed
connection) (see the installation instructions for the unit).
English
For measurements, Sirona recommends an automatic tester (example illustration) which complies with standard IEC 62353. If you do not use an automatic tester, please pay attention to the specifications in the standard IEC
62353.
1. Switch the line voltage off at the main switch of the building installation.
2. DANGER! Note the electrical safety rules without fail.
Disconnect the power cable and the second protective ground wire from the building installation.
3. Attach a connector compatible with the tester (see the user’s manual for the tester) to the unit’s power cable.
4. Plug the connector of your power supply unit into the intended socket on the tester in accordance with the user’s manual for the tester.
5. Check whether the unit power switch is turned on.
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7.2 Checking the device leakage current Installation Instructions ORTHOPHOS XG 5 / Ceph
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ORTHOPHOS XG 5 / Ceph

8 Initial startup

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8 Initial startup Sirona Dental Systems GmbH
1.

8.1 Inserting the forehead and temple supports Installation Instructions ORTHOPHOS XG 5 / Ceph

8.1 Inserting the forehead and temple supports
1. Insert the forehead and temple supports until they lock
in place.
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Sirona Dental Systems GmbH 8 Initial startup
IMPORTANT
NOTICE
1.
A
A

Installation Instructions ORTHOPHOS XG 5 / Ceph 8.2 Plugging in the sensor(s)

8.2 Plugging in the sensor(s)
The digital unit with CEPH arm can be operated with a single sensor or concurrently with two sensors. Operation with two sensors eliminates the need for replugging the sensitive sensors.
If the unit was ordered with two sensors, both sensors are included in the scope of supply of the panoramic X-ray unit and packed along with it accordingly.
Make sure to plug in the correct sensors for panoramic or cephalometric exposures (see section 1.4).
English
The sensors are sensitive components, and therefore must be handled with special care.
1. Plug sensor(s) A upward into the holder(s) carefully until it/they audibly lock(s) in place.
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8 Initial startup Sirona Dental Systems GmbH
WARNING
NOTICE
NOTICE
1.
2.

8.3 Switching the units ON Installation Instructions ORTHOPHOS XG 5 / Ceph

8.3 Switching the units ON
When performing the following test, be sure to observe the radiation protection regulations applicable in your country (see operating instructions).
It is prohibited for any person to be positioned in the unit when it is switched on.
Extreme fluctuations of temperature may cause condensation inside the unit. Do not switch the unit on before it has reached normal room temperature.
If the room height is less than 2.27 m (89 3/8") (2.30 m (90 1/2") with floor stand), you must limit the maximum travel height of the unit (see section 12.1.8).
1. Switch the unit ON. – All LEDs and the LED display on the Multipad light
up briefly.
– The green LED at the top of the Multipad
permanently as long as the unit is switched ON.
– The initialization status is visualized by a progress
indicator while the unit performs a self-adjustment routine (approx. 1 min.). At the same time, the rotating element rotates briefly clockwise and counterclockwise and the diaphragm is positioned. The forehead and temple supports on the panoramic unit open and close and then stop moving in fully opened position.
– Once the self-adjustment routine is completed, help
message H301 prompts you to move the unit to the starting position.
2. Press the R key to move the unit back to the starting position.
Switch the PC ON and start SIDEXIS XG.
is lit
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Sirona Dental Systems GmbH 8 Initial startup
IMPORTANT
Installation Instructions ORTHOPHOS XG 5 / Ceph 8.3 Switching the units ON
Testing the system version
All units ordered with a cephalometer are preconfigured for this version at the factory. You should, however, check the unit configuration anyway.
To do this, select one of the cephalometer programs on the Multipad.
If the cephalometer mode cannot be selected, check the unit configuration (see page 149).
if the cephalometer must be retrofitted, then the cephalo­meter mode must be configured in service routine S017.2 (see page 149).
Other settings
The unit is configured on delivery so that an acoustic signal sounds at the end of an exposure. If the customer prefers another configuration, you can deactivate this acoustic signal with service routine S017.15 (see p. 151).
English
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8 Initial startup Sirona Dental Systems GmbH
IMPORTANT
IMPORTANT
IMPORTANT
1. 2.

8.4 Checking the data paths Installation Instructions ORTHOPHOS XG 5 / Ceph

8.4 Checking the data paths
8.4.1 Generating PAN/CEPH test images/Checking the PAN/CEPH/PC data path
SIDEXIS XG must be installed and configured before you begin checking the data paths (see the documentation “SIDEXIS - Installation of Stand-Alone Systems”).
For a panoramic test image, the panoramic mode must be activated on the Multipad; for a CEPH test image, the cephalometric mode must be activated on the Multipad (see operating instructions).
Generate test images for each of these two operating modes in succession.
1. In SIDEXIS XG, select the constancy test:
UTILITIES
The classical SIDEXIS user interface is started. Constancy test is already preset.
2. Start the exposure mode: Click
The dialog box for selecting the X-ray device opens.
If no X-ray device has been configured yet in SIDEXIS XG, the password input window appears instead of the dialog box for selecting the X-ray device. For creating a new X-ray device, see the documentation “SIDEXIS - Installation of Stand-Alone Systems”.
CONSTANCY TEST
XCXP
.
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Sirona Dental Systems GmbH 8 Initial startup
IMPORTANT
4.
3.
5.
Installation Instructions ORTHOPHOS XG 5 / Ceph 8.4 Checking the data paths
3. Select/confirm the X-ray device: Select e.g.
The dialog box for selecting the test type appears on the screen.
4. Select/confirm the test type: Click
The dialog box for selecting the service exposure appears on the screen.
5. Select/confirm the service exposure: Click
– If several different X-ray components are available,
a dialog box for selecting the X-ray component appears on the screen. In this case, select/confirm the required component.
– If only one X-ray component is available, the
exposure readiness dialog box appears on the screen and shows the status of the exposure.
ROOM
1
and click OK.
SERVICE EXPOSURE
DIGITAL TEST PATTERN
.
During operation in the service mode, the unit switches from the user mode to the PC service mode logged by the PC.
The service mode is indicated by the the Multipad (see page 100).
The unit switches back to the user mode as soon as the exposure is completed.
SERVICE
display on
English
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8 Initial startup Sirona Dental Systems GmbH
IMPORTANT
IMPORTANT
7.
8.
6.
T
R
Prog.
S
kV
mA
G
8.4 Checking the data paths Installation Instructions ORTHOPHOS XG 5 / Ceph
6. Take an exposure:
– Press the R key on the Multipad to move the unit
back to the starting position.
– Press the release button. Hold down the button
until the exposure has been completed.
A service message box indicates whether the generated test image is correct. Acknowledge this message with OK. The test image is displayed on the screen.
7. Test pattern for panoramic unit
8. Test pattern for cephalometer
Check the images according to the following criteria: – Tile structure of the existing segments
To facilitate checking, you may adjust the image contrast and brightness in SIDEXIS.
– Linear grayscale gradient – Intensity steps clearly recognizable – No image artifacts detectable
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ORTHOPHOS XG 5 / Ceph

9 Startup for USA/Canada only

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NOTICE
NOTICE
ON
OFF
I
O

9.1 Startup, measurements and controls Installation Instructions ORTHOPHOS XG 5 / Ceph

9.1 Startup, measurements and controls
Required measuring instruments
1. Digital multimeter Fluke 87 III or equivalent.
Accuracy: DC voltage ± 0.1 % of reading plus 0.02% of range DC current ± 0.4 % of reading plus 0.1% of range.
2. A dose measurement device (e.g. Mult-O-Meter type 510L) is required for dosimetry
Duty cycle
Between exposures maintain at least a cool-off time (auto­matic exposure blockage, see Operating Instructions man­ual).
Operating instructions
During measurements and controls it is necessary to ener­gize or de-energize the unit. For all operating steps please refer to the Operating Instructions manual.
CAUTION with PC boards!
All PC boards are fitted with electronic components sensi­tive to electrostatic discharge (ESD). In an environment of moving people, electrostatic charges are unavoidable due to friction caused by clothing, carpeting etc.
To prevent damage to electronic chips, do not touch same. Always handle circuit boards by their edges.
Radiation protection
Observe the radiation protection guidelines as outlined in the Operating Instructions manual. X-radiation is emitted as long as the exposure key on the Multitimer is depressed. The X-ray indicator must light up on the Multitimer during radiation. An acoustic signal must also be heard.
Power supply adequacy
To assure that the ORTHOPHOS XG system performance is in accordance with Sirona specifications, an adequate power supply for permanent installation is essential.
The Federal Performance Standard for Diagnostic X-ray Units, Code of Federal Regulations, Title 21 CFR, Subchapter J, mandates an adequate power supply.
Electrical shock hazard! Always turn unit OFF before connecting and disconnecting the test leads to the test points.
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DANGER RADIATION
IMPORTANT
2.
K1
300 VAC
K1
4. - 5.
Installation Instructions ORTHOPHOS XG 5 / Ceph 9.2 Power supply adequacy
9.2 Power supply adequacy
To determine power supply adequacy, the line volt-
age drop
1. Be sure power is disconnected at the central distribu-
tion panel!
Remove front cover (for details see Service Manual).
2. Select 300 VAC line voltage range on multimeter . Connect measuring leads to terminal K1, L and N.
3. Connect power and switch unit ON Wait 1 min. for self-adjustment of the unit. Press key R position.
during exposure must be measured.
➊ .
to return X-ray tube head into the initial
Line voltage, no-load: Max. permissible
180 – 208 V 9 V 208 – 230 V 8 V 230 – 240V 7.5 V 240 – 264V 7 V
Record reading.
Turn unit OFF.
Remove meter leads and refit cover.
line voltage drop:
English
4. Establish exposure readiness via SIDEXIS.
5. Select highest exposure level e.g. 90 kV/12 mA.
Depress the exposure key until meter reading is obtained.
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If the voltage drop is not within the specified range
advise the customer that an adequate power supply
must be installed. Refer to Pre-Installation Instructions.
Disconnect unit and do not release for use!
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WARNING
WARNING
NOTICE
1.
2.
A
B

9.3 Tube Current Verification Installation Instructions ORTHOPHOS XG 5 / Ceph

9.3 Tube Current Verification
The electronics of the X-ray tube assembly are always connected to line voltage.
Always switch the X-ray unit off and wait until V203 is no longer illuminated before contacting the test leads.
The test leads and measuring instruments used must have a dielectric strength of at least 1000V!
Be sure to use a battery-powered measuring instru­ment with shock-hazard-protected sockets.
Use only test leads with shock protection.
The X-ray tube assembly moves during the measurement. Therefore, be sure to use test leads of sufficient length and place the measuring instrument in a location where it is firm­ly seated so that it doesn’t fall down.
1. Remove cover (for details see Service Manual).
2. Loosen the four screws A and remove cover plate B of
the electronics box.
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WARNING
DANGER RADIATION
IMPORTANT
IMPORTANT
C
D
4.
MA–MA+
20mADC
com.
PC-board DX6
A
400 VDC
3.
6. - 7.
Installation Instructions ORTHOPHOS XG 5 / Ceph 9.3 Tube Current Verification
Be sure to switch the X-ray unit off before removing the jumper for the mA measuring jack.
3. Remove jumper A from MA+/MA – test points on PC board DX6. Connect digital ammeter to MA+ and MA– and select range 20 mADC.
4. Reattach cover C and tighten screw D securely.
5. Switch unit ON ➊ .
Wait 1 min. for self-adjustment of the unit. Press key R  to return X-ray tube head into the initial position.
6. Select 66kV/8mA. Establish exposure readiness via SIDEXIS.
7. If P1 program and 66kV/8mA are selected . The unit must be ready for radiation.
Measurement:
Depress the exposure key and hold depressed until
meter reading is obtained.
The ammeter shall indicate 8mA ±1.6mA. Record reading.
Readings: 1mA corresponds to a tube current of 1mA, per­missible tolerance +/-20%.
If specified values cannot be obtained, see Service Man­ual, chapter ”Tube Current Verification”.
English
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8.
9. 10.
9 Startup for USA/Canada only Sirona Dental Systems GmbH
9.3 Tube Current Verification Installation Instructions ORTHOPHOS XG 5 / Ceph
If specified value is obtained switch unit OFF.
8. Remove upper cover and meter leads
Replace jumper!
9. Screw the cover plate back on to the electronics box.
10. Reattach the housing covers.
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T
R
Prog.
S
kV
mA
P1 14.1 64 8
C
B
A
60kV/8mA
0.5s
-
-
+
+
S2
3
AA
4.

Installation Instructions ORTHOPHOS XG 5 / Ceph 9.4 kV – verification / Exposure Time Verification

9.4 kV – verification / Exposure Time Verification
English
Preparing the measurement
1. Attach the Mult-O-Meter sensor in the middle of the du-
al sensor.
2. Switch the unit on via the switch A (see also Operating Instructions)
The X-Ray radiation indicator (B) lights up briefly.
After approx. 2 seconds, the green LED (C) in the
upper part of the control panel lights up. This LED remains lit as long as the unit is on.
The start screen appears on the touchscreen of
the Easypad and the system's self-adjustment routine starts running (for approx. 1 minute). The rotating element rotates briefly clockwise and counterclockwise. The diaphragm moves into position. The forehead and temple supports on the panoramic unit open and close and then stop moving in fully opened position.
On completion of the self-adjustment routine, the
main menu appears on the touchscreen. Help message H301 prompts you to move the unit into the starting position.
3. Press the R key. The unit moves to its starting position.
4. Call the Service menu and the Service routine S002.3 (see Service Manual).
5. Use the arrow keys (A) in selection field 1 to select the kV/mA level 62kV/8mA.
6. Use the arrow keys (A) in selection field 2 to select the radiation time 0.5 s.
Performing measurements
7. Initiate the radiation. Hold the release button pressed
until the set radiation time has expired.
CAUTION! Activating the release button triggers X-rays
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9.4 kV – verification / Exposure Time Verification Installation Instructions ORTHOPHOS XG 5 / Ceph
kV – verification
Analyzing measurements
Read the voltage values on the Mult-O-Meter.
The value for the voltage displayed on the
Mult-O-Meter must correspond to the 62 kV selected in the service routine. The permissible tolerance is ± 10 %..
If the measured values do not fall within the
permissible tolerance range, replace the tube
assembly (see Service Manual).
If the measured values fall within the permissible
tolerance range, finalize the measurement.
Exposure Time Verification
Analyzing measurements
Read the radiation time on the Mult-O-Meter.
The value for the radiation time displayed on the
Mult-O-Meter must correspond to the radiation time of 0.5s selected in the service routine. The permissible tolerance is ± 10 %.
If the measured radiation time does not fall within
the permissible tolerance, replace the tube assembly (see Service Manual).
If the measured radiation time falls within the
permissible tolerance, finalize the measurement.
Finalizing the measurement
Exit the service routine.Switch off the unit (see Operating Instructions).
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WARNING
IMPORTANT
2.
A
B
C

Installation Instructions ORTHOPHOS XG 5 / Ceph 9.5 Checking the laser for USA/Canada only

9.5 Checking the laser for USA/Canada only
1. Insert the forehead and temple supports.
2. Check the laser:
Fasten a piece of white cardboard between the temple supports.
Swivel the mirror by pressing the left recess A on the touch bar.
Switch on the light localizer with key B on the Easy­pad. The Lasers generate a red line.
Class 1 radiation is emitted during installation. Always keep eyes a minimum distance of 100 mm away from the laser. Do not stare into the beam.
SAG laser (vertical line)
The light beam must strike the center of the head sup­port in a vertical direction.
FH laser (horizontal line)
The light beam must strike the FH line of the sheet of cardboard attached to the head support. It must be pos­sible to displace the light beam vertically using slide C. Unwanted movement of the FH light localizer is not per­mitted.
English
Label
To adjust the lasers, see Maintenance Instructions. No controls are available to adjust the laser power.
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9.5 Checking the laser for USA/Canada only Installation Instructions ORTHOPHOS XG 5 / Ceph
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10 Checking and adjusting the unit

ORTHOPHOS XG 5 / Ceph
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10 Checking and adjusting the unit Sirona Dental Systems GmbH
IMPORTANT
2.
SERVICE
1.

10.1 Panoramic unit: Checking the adjustment Installation Instructions ORTHOPHOS XG 5 / Ceph

10.1Panoramic unit: Checking the adjustment
10.1.1Test exposure menu
The panoramic X-ray unit is already completely adjusted on delivery. Check the adjustment using the
EXPOSURE
inadvertently deadjusted during transport.
The
UTILITIES X-RAY DEVICE TEST EXPOSURE
When you open the switches from the user mode to the PC service mode logged by the PC. The service mode is indicated by the
SERVICE
In the PC service mode, the control options that are available on the Multipad are determined by SIDEXIS and the currently selected service routine. General control of the unit by means of the Multipad (as in the user mode) is not possible in this mode.
menu to make sure that the unit was not
TEST EXPOSURE
CONSTANCY TEST
display on the Multipad (2.).
menu is started from SIDEXIS XG:
XCXP
SERVICE EXPOSURE
TEST EXPOSURE
TEST
SELECT
DIAPHRAGM
menu, the unit
You can switch between the
SYMMETRY
menus by clicking the corresponding tab with the mouse. To quit the
Displays on the Multipad
During the adjustment procedure, different service routines are started from Sidexis; they are displayed one after the other on the Multipad.
If there are any error messages displayed during adjustment, please follow the instructions provided in the Service Manual.
and
CEPH
TEST EXPOSURE
PAN
-
DIAPHRAGM, PAN
-
FIXED POINT OF ROTATION
menu, click
CANCEL
-
.
The test exposures are used to check the adjustment. They can be started without a password.
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