Sirona Dental Systems GmbHInstallation Instructions ORTHOPHOS XG 5 / Ceph
General information
About this document
This document describes the installation of the
ORTHOPHOS XG 5 panoramic X-ray unit in the
following versions:
•ORTHOPHOS XG 5
Digital unit
•ORTHOPHOS XG 5 Ceph
Digital unit with cephalometer
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NMKOMNR
For installation, please refer also to the following
documents:
•Installation drawings
•"Installation Requirements" (separate document)
•Operating Instructions
•Service Manual
•Installation Report and Warranty Passport
•SIDEXIS XG, Digital Radiography:
Installation instructions
Our Customer Service Center can provide the technical
documentation in paper form free of charge on request
provided that the respective order numbers are specified
correctly.
In addition, the latest documentation can always be downloaded from the Sirona homepage:
Fixed connection!
The installation of a power plug instead of the
prescribed fixed (hard-wired) connection violates
international medical regulations and is prohibited.
In case of a fault, you would thus endanger the life and
limb of the patient, the operator or other persons.
Installation and startup must be carried out in
accordance with the requirements stated in our
Installation Instructions.
Installation and startup may be carried out only by
personnel specifically authorized by SIRONA.
Any person who assembles or modifies a medical
electrical system complying with the standard
IEC 60 601-1-1 (safety requirements for medical
electrical equipment) by combining it with other
equipment is responsible for ensuring that the
requirements of this regulation are met to their full
extent for the safety of the patients, the operators
and the environment.
If any equipment not approved by SIRONA is
connected, it must comply with the applicable
standards:
The unit contains class 1 lasers.
A distance of at least 4" (10 cm) between eye and laser must
be observed. Do not stare into the beam.
Do not use the system with any other lasers, and do not
make any changes to settings or processes that are not
described in these operating instructions. This may lead to a
dangerous exposure to radiation.
Use an ESD wrist band during installation.
Connect it to the protective ground wire.
When opening the unit:
Please observe the usual precautionary
measures for handling PCBs (ESD).
Touch a ground point to discharge static
electricity before handling any components.
Extreme fluctuations of temperature may cause
condensation inside the unit. Do not switch the unit on
before it has reached normal room temperature.
English
- IEC 60950-1 for information technology equipment and
- IEC 60 601-1 for medical electrical equipment.
See also “On-site installation, dimensions, technical
data” and the “Compatibility list/Declaration of
conformity” issued by the system integrator.
In case of doubt, contact the manufacturer of the
system components.
Wireless phone interference with medical electrical
equipment:
To ensure safe operation of medical electrical
equipment, the use of mobile wireless phones in
practice or hospital environments is prohibited.
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1 Before you beginSirona Dental Systems GmbH
1.
2.
1.3 System versionsInstallation Instructions ORTHOPHOS XG 5 / Ceph
1.3 System versions
1. ORTHOPHOS XG 5
Digital unit
2. ORTHOPHOS XG 5 Ceph
Digital unit with cephalometer
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Sirona Dental Systems GmbH1 Before you begin
Installation Instructions ORTHOPHOS XG 5 / Ceph1.4 Sensor versions
1.4 Sensor versions
1. XG PAN sensor
Sensor for panoramic exposures (PAN)
2. XG CEPH sensor
Sensor for panoramic and cephalometric (ceph)
exposures
English
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NOTICE
1.
NOTICE
These dimensions apply to installation of the
X-ray unit without the floor stand.
Installation with the floor stand results in an
additional 30 mm (1 3/16") increase of all
height dimensions.
The minimum ceiling height for an installation should be
2.10 m (82 11/16"). If the ceiling height is lower than 2.27 m
(89 3/8") (max. travel height of 2.25 m (88 1/2")), the travel
height of the unit must be adjusted or limited prior to startup
of the unit (see section 12.1.8).
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2.
NOTICE
The dimensions specified here apply to
installation of the X-ray unit without the floor
stand. Installation with the floor stand results
in an additional 30 mm (1 3/16") increase of
all height dimensions.
Sirona Dental Systems GmbH1 Before you begin
Installation Instructions ORTHOPHOS XG 5 / Ceph1.5 Dimensions/Space requirements
1. Wall-mounted installation with 1 wall holder and
floor fastening if both wall and floor installation are
possible on-site.
Option 1: with second wall holder
(see Section 3.3)
2. Wall-mounted installation with 2 wall holders (and
no floor fastening) if only wall installation is possible
on-site.
Option 2: with floor stand
(see section 3.4)
3. Installation with floor stand for free installation
anywhere in the room or if wall-mounted installation is
not possible on-site (e.g. with lightweight walls).
If the unit is installed freely with a floor stand, the quality of
the resulting X-ray exposures may be impaired,
depending on the floor or surface conditions. Sirona
therefore recommends additional fastening of the unit with
an upper wall holder also when installing it with a floor
stand.
If the unit is installed freely with a floor stand, CEPH installation is not permissible. When operating the unit
with a floor stand and a cephalometer, an additional
fastening with the upper wall holder is absolutely essential.
Possible transport damage!
If the shipment was damaged during transport, document
all damage carefully and contact the responsible carrying
agent immediately.
All SIRONA equipment is carefully checked and packed
prior to shipment. Please carry out an incoming inspection
of the equipment in order to make sure that it was not
damaged during transport.
2.1.1 ORTHOPHOS XG 5 panoramic X-ray unit
The packaging of the X-ray unit is designed both for protection during transport and as an installation aid.
Therefore, please remove only the surrounding packaging
prior to installation. Please leave the styrofoam packaging
and transport pallet attached to the unit.
Save one of the lateral styrofoam packaging parts for
later use as an installation aid A.
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•Check the packaging and the equipment for visible
signs of damage.
•Check the shipment for completeness based on the
attached “scope of supply” checklist.
Disposal: Return the packaging materials to SIRONA or
dispose of them in compliance with the legal regulations
applicable in your country.
Scope of supply
•Panoramic X-ray unit
•Profile cover (D)
•Sensor (B)
•Accessories and hygienic protective covers (see pp.
18 ff.) (B)
•Installation material (see section 3.1) (B)
•Safety strap (B)
•Remote control (optional) (C)
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Sirona Dental Systems GmbH2 Delivery and transport
The cephalometer is a sensitive instrument. Please remove
the styrofoam packaging B only following installation.
A tilt indicator that responds to improper transport is also
attached to the packaging.
Indicator red:Improper transport
However, an indication of improper transport does not
necessarily mean that the unit has been damaged.
Make an entry on the delivery note stating that the indicator
is activated and have this confirmed on the delivery note by
the driver of the transport company.
Please also fax the delivery note to our Customer Service
Center.
The condition of the indicator must be recorded in the
startup report for warranty claims.
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Scope of supply
1. Cephalometer with support arm
2. Accessories and hygienic protective covers
(see pp. 21 ff.)
3. Installation material (see section 5.1)
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Sirona Dental Systems GmbH2 Delivery and transport
7. Hygienic protective sleeves for nose support (100x)
8. Hygienic caps for ear plugs (4x), sterilizable
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11. Torx offset screwdriver
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2 Delivery and transportSirona Dental Systems GmbH
NOTICE
WARNING
IMPORTANT
NOTICE
IMPORTANT
1.2.
A
B
short
long
C
D
D
E
2.2 Transport to the installation site Installation Instructions ORTHOPHOS XG 5 / Ceph
2.2 Transport to the installation site
2.2.1 Panoramic X-ray unit
If possible leave the packaging attached to the unit during
transport in order to protect it against damage.
1. Transport with packaging attached (normal case)
– Open the surrounding packaging at the tabs
provided for that purpose (A), pull out the
carrying handles (B), and transport the unit to
the installation site.
When in transport position, the unit has a very high
center of gravity. Take care that the unit does not tip
over during transport.
2. Transport without pallet (exception)
If the pallet is too wide for transport to the installation site,
you may unscrew the pallet from wooden support C and
transport the unit by means of the wooden supports without
the pallet.
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To do this, proceed as follows:
– Remove the surrounding packaging, the two card-
board boxes, as well as the two lateral styrofoam
parts.
– Loosen the four screws D.
The center styrofoam part should remain attached to the
unit for protection. If this is not possible, SIRONA
recommends securing the tube assembly in its position with
the supplied strap prior to any further transport
(see the label on the styrofoam packaging)!
Tighten the strap only loosely. Do not stretch!
– Pull the carrying handles B out of their holders and
insert them through the drillings of the wooden
support C from the back.
– Insert screws D through the drillings E into the
drillings of the carrying handles to attach them
firmly. Long or short.
The carrying handles have rims which prevent them from
slipping out of the holes.
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Sirona Dental Systems GmbH2 Delivery and transport
IMPORTANT
IMPORTANT
1.
A
B
Installation Instructions ORTHOPHOS XG 5 / Ceph2.2 Transport to the installation site
2.2.2 Cephalometer
1. Open the cardboard case and remove the styrofoam part (A).
The cephalometer is a sensitive instrument. Remove the
styrofoam packaging B only following installation.
•Lift the CEPH arm out of the cardboard case and
transport it to the installation site.
Disposal: Return the packaging materials to SIRONA or
dispose of them in compliance with the legal regulations
applicable in your country.
English
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2 Delivery and transportSirona Dental Systems GmbH
2.2 Transport to the installation site Installation Instructions ORTHOPHOS XG 5 / Ceph
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3 Installation: Panoramic X-ray unit
ORTHOPHOS XG 5 / Ceph
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3 Installation: Panoramic X-ray unit Sirona Dental Systems GmbH
1.2.
for installation
on wooden stud
frame structures
for installation
on wooden stud
frame structures
3.1 Installation material Installation Instructions ORTHOPHOS XG 5 / Ceph
9. Additional requirements for installation with floor stand:
– Masonry drill ∅ 12mm (1/2")
– Allen key 6 mm
– Socket wrench and extension
Wrench insert 17
Required measuring instruments
•Multimeter or ammeter (battery-operated)
•Test unit for device leakage current measurement,
e.g. Bender tester or line-frequency, high-resistance
measurement voltage source (isolation transformer)
and measuring circuit (MD) that meets the
requirements of IEC 60 601-1.
•Power source for protective ground wire test
Technical data:
– No-load voltage at least 4V - max. 24V
– Short-circuit current at least 0.2A
* included in the scope of supply
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1.
2.
Sirona Dental Systems GmbH3 Installation: Panoramic X-ray unit
Installation Instructions ORTHOPHOS XG 5 / Ceph3.3 Wall mounting (standard/option 1)
3.3 Wall mounting (standard/option 1)
English
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3 Installation: Panoramic X-ray unit Sirona Dental Systems GmbH
1. Position the two installation aids B at the foot C of the
device and secure their position with adhesive tape.
CAUTION! The installation aids must be placed on
top of each other in such a way that their openings
lie on top of each other.
2. Set up the unit. To do this, tilt the transport pallet
upright.
If you have transported the unit on the wooden support
without a pallet, set the unit upright with the wooden
support. You can also use the lateral styrofoam packaging
as a support with this variation.
3. Loosen the nuts B (with washers) on both sides of the
Remove the lower bolts first, followed by the upper bolts.
The nuts D on the unit may remain inside the unit when the
threaded rods are removed. Remove the upper nuts. The
lower nuts may remain in the unit.
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pallet (or the wooden support). Take off the pallet (or
the wooden support). Remove the threaded bolt C.
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Sirona Dental Systems GmbH3 Installation: Panoramic X-ray unit
•Move the panoramic X-ray unit into its installation
position at the wall. Hold the unit laterally at the
styrofoam packaging to do this.
SIRONA recommends leaving the styrofoam packaging on
the unit during the entire installation procedure!
If due to on-site conditions it is unavoidable to remove the
styrofoam packaging already at this point, you may move
the unit by carefully grasping the bite block bar and the
stand.
6. Fasten the panoramic X-ray unit to the upper wall
holder.
– Insert the screws E into the groove.
– Screw the panoramic X-ray unit firmly onto the wall
holder using the washers and nuts F.
The wall holder must be flush with the upper edge of the
unit.
7. Insert screw G through washer H and then through
the wall holder and into the stand from the rear.
8. Fit profile clamp J onto screw G from the other (front)
side and screw nut K onto the screw.
Tighten nut K firmly.
English
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13. Drill through the recesses of the stand into the floor.
Insert wall plug M, and check again that the stand is
aligned correctly (see step 10).
Screw the stand to the floor with the two wood screws N
and the washers O.
14. Attach the covers of the wall holder(s).
English
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CAUTION
NOTICE
IMPORTANT
1.
A
B
C
C
B
C
D
2.4.
E
G
F
Must be
dismantled
lying on its
3.
E
F
F
3.4 Installing the floor stand (option 2)Installation Instructions ORTHOPHOS XG 5 / Ceph
3.4 Installing the floor stand (option 2)
For installation with the floor stand, the unit remains lying on
the pallet until the floor stand has been completely
assembled. Only then may the unit be installed. For
enhanced representation, some of the following drawings
are shown in the standing state.
1. Remove the surrounding packaging, the two lateral
styrofoam parts and profile cover A.
The center styrofoam part should remain attached to the
unit for protection.
The nuts D on the unit may remain inside the unit when the
threaded rods are removed. Remove the nuts.
3. Remove the carrying handles E on the lower side of the
pallet from the holders F.
4. Loosen screws G and remove the holders F.
2. Loosen the nuts B (with washers) on both sides of the
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pallet (or the wooden support). Take off the pallet (or
the wooden support). Remove the threaded bolt C.
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Sirona Dental Systems GmbH3 Installation: Panoramic X-ray unit
NOTICE
5.
H
6.
JJ
H
Installation Instructions ORTHOPHOS XG 5 / Ceph3.4 Installing the floor stand (option 2)
English
5. Carefully push the unit toward the base just far enough
so that the center styrofoam part nudges lower
supporting block H.
Make absolutely sure that the interfaces do not have firm
contact with supporting block H and are not damaged when
you push the unit.
6. Remove the two screws J from the bottom of the stand.
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IMPORTANT
7.
J
K
M
M
2xM 8x80
2x M8
2x EM 8x60
L
L
2x
∅ 8.4
K
M
J
8.
N
O
4x ∅ 10.5
4x M 10x25
P
M
J
L
O
3 Installation: Panoramic X-ray unit Sirona Dental Systems GmbH
3.4 Installing the floor stand (option 2)Installation Instructions ORTHOPHOS XG 5 / Ceph
7. Screw adjustment plate (K) onto the stand firmly.
To do this, use screws J for the two front holes and secure
them with the corresponding nuts L and washers (from the
installation material). Use two new screws M for the rear
holes.
The recessed drill holes of the adjustment plate must point
downward.
8. Screw the support N firmly onto the base plate P using
the 4 screws O and washers.
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NOTICE
9.
Q
3x ∅ 10.5
3x M 10
Q
Q
Sirona Dental Systems GmbH3 Installation: Panoramic X-ray unit
Installation Instructions ORTHOPHOS XG 5 / Ceph3.4 Installing the floor stand (option 2)
English
9. Position the base plate with the threaded bolts
(including the mounted support) on the adjustment
plate and attach the base plate loosely with the
3 adjustment nuts Q (and washers).
Make sure that the cables are fed through the support
correctly and are not crushed.
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3 Installation: Panoramic X-ray unit Sirona Dental Systems GmbH
10. + 11.
U
R
1x M 10x50
1x ∅ 10.5
S
S
R
U
T
1x M 10
Profile clamp
1x
T
R
S
U
T
3.4 Installing the floor stand (option 2)Installation Instructions ORTHOPHOS XG 5 / Ceph
10. Insert screw R through washer S and then through the
support and into the stand from behind.
11. Fit profile clamp T onto screw R from the other (front)
side and screw nut U onto screw R.
•Tighten adjusting nuts Q (see page 39) and screw R
firmly.
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Sirona Dental Systems GmbH3 Installation: Panoramic X-ray unit
IMPORTANT
12.
Installation Instructions ORTHOPHOS XG 5 / Ceph3.4 Installing the floor stand (option 2)
English
•Set up the unit including the center styrofoam part.
Please observe the required movement range of the X-ray
unit during installation(see section 1.6).
12. Remove the styrofoam packaging and rotate the X-ray
tube assembly counterclockwise to the front side of the
unit.
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3 Installation: Panoramic X-ray unit Sirona Dental Systems GmbH
IMPORTANT
13.
Q
Q
Q
➋
➊
14.
R
3.4 Installing the floor stand (option 2) Installation Instructions ORTHOPHOS XG 5 / Ceph
•Loosen screw R and adjusting nuts Q again slightly.
13. Level the unit in both directions by turning adjusting
nuts Q while measuring with the spirit level.
– Align the stand first by using the spirit level on the
side and rear of the stand ➊ .
– Then align the ring with the spirit level in both
directions ➋ by placing the spirit level on the ring.
14. Tighten screws R again firmly.
Be sure to tighten all adjusting nuts equally (to the same
torque) after leveling.
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Sirona Dental Systems GmbH3 Installation: Panoramic X-ray unit
CAUTION
CAUTION
2x 8x80
2x ∅ 8.4
15.
∅ 3/8″
∅
10 mm
IMPORTANT
The floor stand version is
30 mm (1 3/16") higher than
the standard version.
Installation Instructions ORTHOPHOS XG 5 / Ceph3.4 Installing the floor stand (option 2)
15. Mount the upper wall holder.
In case of mounting on weight-bearing wood structures:
Use the enclosed wood screws and washers from the
mounting kit for mounting the unit on load-bearing wooden
structures.
English
Even when the unit is installed using the floor stand it must
be secured with the upper wall holder.
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3 Installation: Panoramic X-ray unit Sirona Dental Systems GmbH
NOTICE
16.
2x M8x30
2x ∅ 8.4
2x M8
V
W
V
W
3.4 Installing the floor stand (option 2) Installation Instructions ORTHOPHOS XG 5 / Ceph
•Slide the unit with the assembled floor stand up to the
wall.
Please observe the required movement range of the unit
during positioning (see section 1.2).
16. Mount the unit loosely on the upper wall holder.
– Insert the screws V into the groove.
– Screw the unit onto the wall holder loosely using
nuts W (and washers). Do not tighten the screws!
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Sirona Dental Systems GmbH3 Installation: Panoramic X-ray unit
17.
X
Y
5x S12
5x 10 x 160
X
Y
∅ 1/2″
∅
12 mm
Installation Instructions ORTHOPHOS XG 5 / Ceph3.4 Installing the floor stand (option 2)
•Level the unit again in both directions with the help of
the spirit level (see step 12.) and tighten the screws on
the wall holder firmly.
17. Mount the unit onto the floor.
– Drill the fastening holes in the floor through the
holes in the base plate.
– Remove the drilling dust with a vacuum cleaner.
– Slide wall plugs (X) through the base plate and into
the drilled holes.
– Use the five screws (Y) (and washers) to screw the
base plate firmly onto the floor.
English
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3 Installation: Panoramic X-ray unit Sirona Dental Systems GmbH
IMPORTANT
1.
3.5 Removing the transport safety deviceInstallation Instructions ORTHOPHOS XG 5 / Ceph
3.5 Removing the transport safety device
1. Remove the transport safety devices B prior to unit
startup.
Keep the transport safety devices B in a safe place. You will
need them in case the unit has to be moved again.
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Sirona Dental Systems GmbH3 Installation: Panoramic X-ray unit
Only install the holder to the unit if you do not intend to use
a remote control! If you use a remote control in combina-
tion with the release button, attach the holder to the remote
control (see page 74).
English
1. Unscrew and remove cover A.
Attach holder B and screw the cover back onto the unit.
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3 Installation: Panoramic X-ray unit Sirona Dental Systems GmbH
IMPORTANT
1.
3.
4.
2.
3x
1x
A
B
C
B
C
D
D
D
A
B
D
3.7 Attaching the coversInstallation Instructions ORTHOPHOS XG 5 / Ceph
3.7 Attaching the covers
These covers must be attached only if the unit is installed
with the floor stand and does not stand against a wall.
1. Loosen the 4 screws A on the upper housing cover B
and remove this housing cover toward the rear.
4. Use the 4 screws A to refasten the assembled housing
cover to the unit.
2. Insert the cover C included in the floor stand
3. Fasten the cover C to the cover B with the 3 spring steel
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accessories in the outer cover B.
clamps D.
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Sirona Dental Systems GmbH3 Installation: Panoramic X-ray unit
IMPORTANT
5.
E
F
G
Installation Instructions ORTHOPHOS XG 5 / Ceph3.7 Attaching the covers
5. Attach all remaining unit housing covers.
In order to attach the floor stand covers properly, the four
spring clamps E must be placed on the base plate in such
a way that the two covers F and G remain assembled after
they are attached (see detail drawing above).
English
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3.7 Attaching the coversInstallation Instructions ORTHOPHOS XG 5 / Ceph
4.1 Connecting the control cables (PAN) Installation Instructions ORTHOPHOS XG 5 / Ceph
4.1 Connecting the control cables (PAN)
1. Connect the personal computer to socket SC:SC of
•Install the media converter at a suitable location using
Do not fasten the media converter to the X-ray unit.
*) not included in the scope of supply
the panoramic X-ray unit via the media converter (see
the Operating Instructions supplied with the media
converter).
fastening screws or the Velcro strap supplied for this
purpose.
For the installation version without remote control
2. Connect the coiled cable of the release button to socket
X103 of the panoramic X-ray unit.
For the installation version with remote control
3. Connect the remote control to socket X103 of the
panoramic X-ray unit with cable L117.
Secure the connector on socket X103.
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Sirona Dental Systems GmbH4 Electrical connection
DANGER
DANGER
WARNING
CAUTION
1.
Second protective ground wire
Power cable
Power cable
Second
protective ground wire
Second
protective ground wire
LN PELN PE
PE
to the ORTHOPHOS XG
Power cable
to the ORTHOPHOS XG
ORTHOPHOS XG
Installation Instructions ORTHOPHOS XG 5 / Ceph4.2 Connecting the line voltage
4.2 Connecting the line voltage
Fixed connection!
The installation of a power plug instead of the
prescribed fixed (hard-wired) connection violates
international medical regulations and is prohibited.
In case of a fault, you would thus endanger the life
and limb of the patient, the operator or other persons.
Danger of electrical shock!
Be sure to switch off the line power supply before
connecting the line voltage!
Be sure to connect the second protective ground wire
to ground.
Incorrectly connected units can pose a risk to patients!
Building installation with 3x1.5 mm² or 3x2.5 mm² (16 AWG
or 14 AWG) and a 16 A/20 A overcurrent circuit breaker.
- Connect only units which do not pose any risk to patients
when the automatic circuit breaker is triggered.
- Do not connect any EDP units.
- See also "Installation requirements".
English
ORTHOPHOS XG 5
•The unit is suitable for connection to networks of
200 - 240 V and 50 - 60 Hz, ± 10 %.
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1. Check the protective ground wires and the device
leakage current according to IEC 62353: 2007 (see
sections "7.1 Checking the protective ground wires
76" and "7.2 Checking the device leakage current 79".
2. Record the measured values in chapter 3 of the
document "Inspection, maintenance and safety-related
check".
3. Then make the power supply connection as shown
above first.
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4 Electrical connectionSirona Dental Systems GmbH
WARNING
Second
protective ground wire
Power cable
to the ORTHOPHOS XG
Emergency
LNPE
shutdown button
4.2 Connecting the line voltageInstallation Instructions ORTHOPHOS XG 5 / Ceph
Media converter
When operating the unit at exhibitions and fairs, you
must observe the information provided in section 12.3
Demo mode!
•Plug the connector of the media converter's power
supply unit into the electric outlet.
– Loosen screws B and remove cover C.
–Remove cover A by pulling it upwards.
– Reattach cover C.
2. Detach the cable fastening. Remove the packaging and
pull out the cables slightly behind the cover. Run out the
cables and fasten them with adhesive tape.
3. Screw the four bearing bolts D into the panoramic X-ray
unit.
Remove the adhesive tape and the cover (E) of the
CEPH packaging.
Break off the wall part (F) of the packaging at the
perforation.
Slide the cardboard support with the cephalometer up
to the wall so that the drill holes of the support arm are
horizontally aligned with the positions of the threaded
bolts.
English
4. Position the cardboard support next to the panoramic
X-ray unit and place the CEPH arm with its styrofoam
packaging on it.
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5 Installation: CEPH armSirona Dental Systems GmbH
Be sure to observe the radiation protection regulations
applicable in your country.
It is prohibited for any person to be positioned in the
unit when it is switched on.
5. Switch the panoramic X-ray unit ON.
Wait until the system has completed its self-adjustment
routine and help message H301 prompts you to move
the unit to the starting position.
6. Press the R key on the Multipad.
The unit moves to its starting position.
7. Use the arrow keys on the Multipad to move the unit
downward until the bearing bolts on the unit are at the
same height as the drill holes on the CEPH arm.
Do not move the unit upward without checking the room
height.
If the minimum room height is less than 2.27 m (89 3/8")
(2.30 m (90 1/2") with floor stand), you must limit the
maximum travel height of the unit (see Section 12.1.8).
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Sirona Dental Systems GmbH5 Installation: CEPH arm
8. Fit the support arm onto the four bearing bolts. Make
sure that the connecting cables lie in the groove of
the support arm and are not crushed.
9. Screw in the conical nuts E and tighten them firmly.
The support arm may get tilted while you are tightening the
conical nuts. You can prevent this by raising and moving the
arm slightly while tightening the nuts.
•Now remove the styrofoam packaging from the
cephalometer.
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1. Remove the secondary diaphragm from its packaging.
2. Remove the securing cable ties for screws.
3. Guide the secondary diaphragm underneath the
cephalometer and push the connector upward through
the opening.
4. Screw the secondary diaphragm tight.
5. Make a plug connection with the connector of the FH
laser and fasten it with the cable tie.
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Sirona Dental Systems GmbH5 Installation: CEPH arm
IMPORTANT
IMPORTANT
2.
Panoramic unitCephalometer
L38
L40
L39
L37
L36
L35
Adapter
L36
L39
3.
4.
L35
L37
A
L36
Installation Instructions ORTHOPHOS XG 5 / Ceph5.4 Connecting the control cables (CEPH)
5.4 Connecting the control cables (CEPH)
1. Connect the panoramic X-ray unit and the CEPH arm
Use the adapter included in delivery to connect cables L37
and L40.
as shown in the connection diagram above and secure
plug connection L35/L38 with the plug screws.
English
3. Grasping inside the cephalometer tube from below,
carefully pull cable L35 (two green Cat5 cables) and
then cable L37 (green Cat5 cable) downward and out of
the support arm.
Do not pull out cable L36!
2. Roll the plug connection L36/L39 into a loop and
secure it with a cable tie.
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4. Roll the cable into a loop and stow it away in the tube.
Close the tube by attaching cover A.
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5 Installation: CEPH armSirona Dental Systems GmbH
IMPORTANT
5.
B
C
5.4 Connecting the control cables (CEPH)Installation Instructions ORTHOPHOS XG 5 / Ceph
5. On the opposite end of the support arm, run the cables
through groove C, lay the cables and cable loop (L36/
L39) as illustrated in Fig. 5. and attach cover B.
Make sure that the cables are not crushed or kinked
when doing this.
For operation with a cephalometer, the unit must be
configured accordingly. After initial startup of the unit, check
the configuration with the help of service routine S017, test step 2 (see Section 12.1.5).
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Sirona Dental Systems GmbH5 Installation: CEPH arm
IMPORTANT
1.
2.
2 – 3 turns
3.
D
E
C
Installation Instructions ORTHOPHOS XG 5 / Ceph5.5 Final installation work
5.5 Final installation work
1. Take off the top cover and remove the protective cloth C.
Do not manually move or otherwise exert force on the
secondary diaphragm and the sensor adapter.
English
3. Use screw E to adjust the inclination of the cephalo-
meter so that the secondary diaphragm is positioned
vertical. To do this, place the spirit levelon the side of the secondary diaphragm.
•Retighten the stud screw firmly.
2. Loosen stud screw D
(2 – 3 turns).
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5.
G
6.
7.
H
4.
F
3x M 4 x 35F
5.5 Final installation workInstallation Instructions ORTHOPHOS XG 5 / Ceph
4. Attach the top cover with the 3 screws F.
5. Insert both ear plug holders and fasten them securely using screws G.
6. Press button H and insert the nose support.
7. Fold up the nose support.
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6 Installation: Remote control
ORTHOPHOS XG 5 / Ceph
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It is possible to activate an X-ray warning lamp via the
remote control. For connection, proceed as follows:
Use a 3-wire cable (1.5 mm2) to connect the X-ray warning
lamp.
A maximum load of 50 W is permissible and no additional
circuit may be connected.
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1. Insert cable A for connection of the X-ray warning lamp
in the chassis (concealed or surface installation) and
attach it to the unused strain relief.
2. Connect the current-carrying cables and the ground
wire to terminal X105 (board DX42) as shown in the
connection diagram above. Secure the current-carrying
cables with a cable tie B to prevent them from slipping
out.
3. Run cable A parallel to control cable L117 before
closing the housing.
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NOTICE
IMPORTANT
1.2.
DHHS label
WARNING
label
6.6 Final work Installation Instructions ORTHOPHOS XG 5 / Ceph
6.6 Final work
1. Reassemble the remote control and place the release
button (if installed) in the holder.
Make sure that no cables are pulled off when you clip the
cover on.
For operation with a remote control, the unit must be
configured accordingly. After initial startup of the unit,
check the configuration with the help of service routine S017, test step 6 (see section 12.1.6).
2. For the USA/Canada only: Attach the DHHS and
warning labels.
If the resistance exceeds the value specified in the table,
check whether the protective ground wire is fastened
according to specifications:
– Check whether the flat washer, toothed lock washer and
cable lug are fitted on the protective ground wire in the right
order (see page 77) and whether the nuts of the ground wire
connections are tightened securely.
If the ground wire is not fastened according to specifications,
fasten the ground wire properly (see page 77).
Do not connect the power cable and the second ground
wire to the building installation yet, but perform a
measurement of the device leakage current first (see
section).
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Sirona Dental Systems GmbH7 Safety checks
DANGER
NOTICE
IMPORTANT
Installation Instructions ORTHOPHOS XG 5 / Ceph7.2 Checking the device leakage current
7.2 Checking the device leakage current
Perilous shock hazard!
It is essential to switch the unit off and to wait at least
one more 1 minute before beginning the check!
Ensure that the unit is not unintentionally turned back
on.
Important information on building installation
The connection and disconnection of the unit (power cable)
to/from the building installation must be performed by a
qualified expert in compliance with the national regulations.
DIN VDE 0100-710 applies in Germany.
According to Note 2 below Table 2 of standard IEC 62353,
the maximum device leakage current permitted by the manufacturer is 2 mA for permanently connected units. Make
sure that the automatic tester is programmed for 5 mA
(not 1 mA)
6. Perform the measurements according to the operating
instructions of the tester.
7. Document the measured value of the leakage current in
the technical document "Inspection and maintenance
and safety-related checks" (REF 59 87 685) to identify
changes from the original value.
– A maximum deviation of ±20% from the original
value is permitted for the measured leakage current.
8. If a deviation from the original value is >±20%:
Perform troubleshooting according to chapter “Unit
leakage current too high” (see service manual for the
unit).
Reconnect the unit to the building installation (fixed
connection) (see the installation instructions for the
unit).
English
For measurements, Sirona recommends an automatic
tester (example illustration) which complies with standard
IEC 62353. If you do not use an automatic tester, please
pay attention to the specifications in the standard IEC
62353.
1. Switch the line voltage off at the main switch of the
building installation.
2. DANGER! Note the electrical safety rules without
fail.
Disconnect the power cable and the second protective
ground wire from the building installation.
3. Attach a connector compatible with the tester (see the
user’s manual for the tester) to the unit’s power cable.
4. Plug the connector of your power supply unit into the
intended socket on the tester in accordance with the
user’s manual for the tester.
5. Check whether the unit power switch is turned on.
8.1 Inserting the forehead and temple supportsInstallation Instructions ORTHOPHOS XG 5 / Ceph
8.1 Inserting the forehead and temple supports
1. Insert the forehead and temple supports until they lock
in place.
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Sirona Dental Systems GmbH8 Initial startup
IMPORTANT
NOTICE
1.
A
A
Installation Instructions ORTHOPHOS XG 5 / Ceph8.2 Plugging in the sensor(s)
8.2 Plugging in the sensor(s)
The digital unit with CEPH arm can be operated with a
single sensor or concurrently with two sensors. Operation
with two sensors eliminates the need for replugging the
sensitive sensors.
If the unit was ordered with two sensors, both sensors are
included in the scope of supply of the panoramic X-ray unit
and packed along with it accordingly.
Make sure to plug in the correct sensors for panoramic or
cephalometric exposures (see section 1.4).
English
The sensors are sensitive components, and therefore must
be handled with special care.
1. Plug sensor(s) A upward into the holder(s) carefully
until it/they audibly lock(s) in place.
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WARNING
NOTICE
NOTICE
1.
➊➋
2.
8.3 Switching the units ONInstallation Instructions ORTHOPHOS XG 5 / Ceph
8.3 Switching the units ON
When performing the following test, be sure to observe
the radiation protection regulations applicable in your
country (see operating instructions).
It is prohibited for any person to be positioned in the
unit when it is switched on.
Extreme fluctuations of temperature may cause
condensation inside the unit. Do not switch the unit on
before it has reached normal room temperature.
If the room height is less than 2.27 m (89 3/8") (2.30 m
(90 1/2") with floor stand), you must limit the maximum
travel height of the unit (see section 12.1.8).
1. Switch the unit ON.
– All LEDs and the LED display on the Multipad light
up briefly.
– The green LED at the top of the Multipad
permanently as long as the unit is switched ON.
– The initialization status is visualized by a progress
indicator while the unit performs a self-adjustment
routine (approx. 1 min.). At the same time, the
rotating element rotates briefly clockwise and
counterclockwise and the diaphragm is positioned.
The forehead and temple supports on the
panoramic unit open and close and then stop
moving in fully opened position.
– Once the self-adjustment routine is completed, help
message H301 prompts you to move the unit to the
starting position.
2. Press the R key to move the unit back to the starting
position.
•Switch the PC ON and start SIDEXIS XG.
➋ is lit
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Sirona Dental Systems GmbH8 Initial startup
IMPORTANT
Installation Instructions ORTHOPHOS XG 5 / Ceph8.3 Switching the units ON
Testing the system version
All units ordered with a cephalometer are preconfigured for
this version at the factory. You should, however, check the
unit configuration anyway.
•To do this, select one of the cephalometer programs on
the Multipad.
•If the cephalometer mode cannot be selected, check
the unit configuration (see page 149).
if the cephalometer must be retrofitted, then the cephalometer mode must be configured in service routine S017.2
(see page 149).
Other settings
The unit is configured on delivery so that an acoustic signal
sounds at the end of an exposure.
If the customer prefers another configuration, you can
deactivate this acoustic signal with service routine S017.15
(seep. 151).
English
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8 Initial startupSirona Dental Systems GmbH
IMPORTANT
IMPORTANT
IMPORTANT
1.2.
8.4 Checking the data pathsInstallation Instructions ORTHOPHOS XG 5 / Ceph
8.4 Checking the data paths
8.4.1 Generating PAN/CEPH test images/Checking the PAN/CEPH/PC data path
SIDEXIS XG must be installed and configured before you
begin checking the data paths (see the documentation
“SIDEXIS - Installation of Stand-Alone Systems”).
For a panoramic test image, the panoramic mode must
be activated on the Multipad; for a CEPH test image, the
cephalometric mode must be activated on the Multipad
(see operating instructions).
Generate test images for each of these two operating
modes in succession.
1. In SIDEXIS XG, select the constancy test:
UTILITIES
The classical SIDEXIS user interface is started.
Constancy test is already preset.
2. Start the exposure mode:
Click
The dialog box for selecting the X-ray device opens.
If no X-ray device has been configured yet in SIDEXIS XG,
the password input window appears instead of the dialog
box for selecting the X-ray device. For creating a new X-ray
device, see the documentation “SIDEXIS - Installation of
Stand-Alone Systems”.
CONSTANCY TEST
XCXP
.
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Sirona Dental Systems GmbH8 Initial startup
IMPORTANT
4.
3.
5.
Installation Instructions ORTHOPHOS XG 5 / Ceph8.4 Checking the data paths
3. Select/confirm the X-ray device:
Select e.g.
The dialog box for selecting the test type appears on
the screen.
4. Select/confirm the test type:
Click
The dialog box for selecting the service exposure
appears on the screen.
5. Select/confirm the service exposure:
Click
– If several different X-ray components are available,
a dialog box for selecting the X-ray component
appears on the screen. In this case, select/confirm
the required component.
– If only one X-ray component is available, the
exposure readiness dialog box appears on the
screen and shows the status of the exposure.
ROOM
1
and click OK.
SERVICE EXPOSURE
DIGITAL TEST PATTERN
.
During operation in the service mode, the unit switches from
the user mode to the PC service mode logged by the PC.
The service mode is indicated by the
the Multipad (see page 100).
The unit switches back to the user mode as soon as the
exposure is completed.
SERVICE
display on
English
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8 Initial startupSirona Dental Systems GmbH
IMPORTANT
IMPORTANT
7.
8.
6.
T
R
Prog.
S
kV
mA
G
8.4 Checking the data pathsInstallation Instructions ORTHOPHOS XG 5 / Ceph
6. Take an exposure:
– Press the R key on the Multipad to move the unit
back to the starting position.
– Press the release button. Hold down the button
until the exposure has been completed.
A service message box indicates whether the generated
test image is correct. Acknowledge this message with OK.
The test image is displayed on the screen.
7. Test pattern for panoramic unit
8. Test pattern for cephalometer
Check the images according to the following criteria:
– Tile structure of the existing segments
To facilitate checking, you may adjust the image contrast
and brightness in SIDEXIS.
– Linear grayscale gradient
– Intensity steps clearly recognizable
– No image artifacts detectable
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ORTHOPHOS XG 5 / Ceph
9 Startup for USA/Canada only
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9 Startup for USA/Canada onlySirona Dental Systems GmbH
Accuracy:
DC voltage ± 0.1 % of reading plus 0.02% of range
DC current ± 0.4 % of reading plus 0.1% of range.
2. A dose measurement device (e.g. Mult-O-Meter
type 510L) is required for dosimetry
Duty cycle
Between exposures maintain at least a cool-off time (automatic exposure blockage, see Operating Instructions manual).
Operating instructions
During measurements and controls it is necessary to energize or de-energize the unit. For all operating steps please
refer to the Operating Instructions manual.
CAUTION with PC boards!
All PC boards are fitted with electronic components sensitive to electrostatic discharge (ESD). In an environment of
moving people, electrostatic charges are unavoidable due
to friction caused by clothing, carpeting etc.
To prevent damage to electronic chips, do not touch same.
Always handle circuit boards by their edges.
Radiation protection
Observe the radiation protection guidelines as outlined in
the Operating Instructions manual.
X-radiation is emitted as long as the exposure key on the
Multitimer is depressed.
The X-ray indicator must light up on the Multitimer during
radiation. An acoustic signal must also be heard.
Power supply adequacy
To assure that the ORTHOPHOS XG system performance
is in accordance with Sirona specifications, an adequate
power supply for permanent installation is essential.
The Federal Performance Standard for Diagnostic
X-ray Units, Code of Federal Regulations, Title 21 CFR,
Subchapter J, mandates an adequate power supply.
Electrical shock hazard!
Always turn unit OFF before connecting and disconnecting
the test leads to the test points.
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Sirona Dental Systems GmbH9 Startup for USA/Canada only
DANGER RADIATION
IMPORTANT
2.
K1
300 VAC
K1
➊
➋
4. - 5.
Installation Instructions ORTHOPHOS XG 5 / Ceph9.2 Power supply adequacy
9.2 Power supply adequacy
•To determine power supply adequacy, the line volt-
age drop
1. Be sure power is disconnected at the central distribu-
tion panel!
•Remove front cover (for details see Service Manual).
2. Select 300 VAC line voltage range on multimeter .
Connect measuring leads to terminal K1, L and N.
3. Connect power and switch unit ON
Wait 1 min. for self-adjustment of the unit.
Press key R
position.
during exposure must be measured.
➊ .
➋ to return X-ray tube head into the initial
Line voltage, no-load:Max. permissible
180 – 208 V9 V
208 – 230 V8 V
230 – 240V7.5 V
240 – 264V7 V
Record reading.
•Turn unit OFF.
•Remove meter leads and refit cover.
line voltage drop:
English
4. Establish exposure readiness via SIDEXIS.
5. Select highest exposure level e.g. 90 kV/12 mA.
Depress the exposure key until meter reading is
obtained.
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If the voltage drop is not within the specified
range
advise the customer that an adequate power supply
must be installed. Refer to Pre-Installation Instructions.
Disconnect unit and do not release for use!
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The electronics of the X-ray tube assembly are always
connected to line voltage.
Always switch the X-ray unit off and wait until V203 is
no longer illuminated before contacting the test leads.
The test leads and measuring instruments used must
have a dielectric strength of at least 1000V!
Be sure to use a battery-powered measuring instrument with shock-hazard-protected sockets.
Use only test leads with shock protection.
The X-ray tube assembly moves during the measurement.
Therefore, be sure to use test leads of sufficient length and
place the measuring instrument in a location where it is firmly seated so that it doesn’t fall down.
1. Remove cover (for details see Service Manual).
2. Loosen the four screws A and remove cover plate B of
the electronics box.
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Sirona Dental Systems GmbH9 Startup for USA/Canada only
WARNING
DANGER RADIATION
IMPORTANT
IMPORTANT
C
D
4.
MA–MA+
20mADC
com.
PC-board DX6
A
400 VDC
3.
➊
➋
6. - 7.
Installation Instructions ORTHOPHOS XG 5 / Ceph9.3 Tube Current Verification
Be sure to switch the X-ray unit off before removing the
jumper for the mA measuring jack.
3. Remove jumper A from MA+/MA – test points on PC
board DX6. Connect digital ammeter to MA+ and MA–
and select range 20 mADC.
4. Reattach cover C and tighten screw D securely.
5. Switch unit ON ➊ .
Wait 1 min. for self-adjustment of the unit.
Press key R to return X-ray tube head into the initial
position.
6. Select 66kV/8mA. Establish exposure readiness via
SIDEXIS.
7. If P1 program and 66kV/8mA are selected .
The unit must be ready for radiation.
Measurement:
–Depress the exposure key and hold depressed until
meter reading is obtained.
The ammeter shall indicate 8mA ±1.6mA.
Record reading.
Readings: 1mA corresponds to a tube current of 1mA, permissible tolerance +/-20%.
If specified values cannot be obtained, see Service Manual, chapter ”Tube Current Verification”.
English
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8.
9.10.
9 Startup for USA/Canada onlySirona Dental Systems GmbH
9.4 kV – verification / Exposure Time Verification
English
Preparing the measurement
1. Attach the Mult-O-Meter sensor in the middle of the du-
al sensor.
2. Switch the unit on via the switch A (see also Operating
Instructions)
The X-Ray radiation indicator (B) lights up briefly.
After approx. 2 seconds, the green LED (C) in the
upper part of the control panel lights up. This LED
remains lit as long as the unit is on.
The start screen appears on the touchscreen of
the Easypad and the system's self-adjustment
routine starts running (for approx. 1 minute). The
rotating element rotates briefly clockwise and
counterclockwise. The diaphragm moves into
position. The forehead and temple supports on the
panoramic unit open and close and then stop
moving in fully opened position.
On completion of the self-adjustment routine, the
main menu appears on the touchscreen. Help
message H301 prompts you to move the unit into
the starting position.
3. Press the R key.
The unit moves to its starting position.
4. Call the Service menu and the Service routine S002.3
(see Service Manual).
5. Use the arrow keys (A) in selection field 1 to select the
kV/mA level 62kV/8mA.
6. Use the arrow keys (A) in selection field 2 to select the
radiation time 0.5 s.
Performing measurements
7. Initiate the radiation. Hold the release button pressed
until the set radiation time has expired.
CAUTION! Activating the release button triggers
X-rays
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Mult-O-Meter must correspond to the 62 kV
selected in the service routine. The permissible
tolerance is ± 10 %..
If the measured values do not fall within the
permissible tolerance range, replace the tube
assembly (see Service Manual).
If the measured values fall within the permissible
tolerance range, finalize the measurement.
Exposure Time Verification
Analyzing measurements
➢ Read the radiation time on the Mult-O-Meter.
The value for the radiation time displayed on the
Mult-O-Meter must correspond to the radiation
time of 0.5s selected in the service routine. The
permissible tolerance is ± 10 %.
If the measured radiation time does not fall within
the permissible tolerance, replace the tube assembly (see Service Manual).
If the measured radiation time falls within the
permissible tolerance, finalize the measurement.
Finalizing the measurement
➢ Exit the service routine.
➢ Switch off the unit (see Operating Instructions).
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Sirona Dental Systems GmbH9 Startup for USA/Canada only
WARNING
IMPORTANT
2.
A
B
C
Installation Instructions ORTHOPHOS XG 5 / Ceph9.5 Checking the laser for USA/Canada only
9.5 Checking the laser for USA/Canada only
1. Insert the forehead and temple supports.
2. Check the laser:
•Fasten a piece of white cardboard between the temple
supports.
•Swivel the mirror by pressing the left recess A on the
touch bar.
•Switch on the light localizer with key B on the Easypad. The Lasers generate a red line.
Class 1 radiation is emitted during installation.
Always keep eyes a minimum distance of 100 mm away
from the laser. Do not stare into the beam.
SAG laser (vertical line)
The light beam must strike the center of the head support in a vertical direction.
FH laser (horizontal line)
The light beam must strike the FH line of the sheet of
cardboard attached to the head support. It must be possible to displace the light beam vertically using slide C.
Unwanted movement of the FH light localizer is not permitted.
English
Label
To adjust the lasers, see Maintenance Instructions.
No controls are available to adjust the laser power.
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9.5 Checking the laser for USA/Canada onlyInstallation Instructions ORTHOPHOS XG 5 / Ceph
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10 Checking and adjusting the unit
ORTHOPHOS XG 5 / Ceph
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10 Checking and adjusting the unitSirona Dental Systems GmbH
The panoramic X-ray unit is already completely adjusted
on delivery. Check the adjustment using the
EXPOSURE
inadvertently deadjusted during transport.
The
UTILITIES
X-RAY DEVICE
TEST EXPOSURE
When you open the
switches from the user mode to the PC service mode
logged by the PC. The service mode is indicated by the
SERVICE
In the PC service mode, the control options that are
available on the Multipad are determined by SIDEXIS and
the currently selected service routine. General control of the
unit by means of the Multipad (as in the user mode) is not
possible in this mode.
menu to make sure that the unit was not
TEST EXPOSURE
CONSTANCY TEST
display on the Multipad (2.).
menu is started from SIDEXIS XG:
XCXP
SERVICE EXPOSURE
TEST EXPOSURE
TEST
SELECT
DIAPHRAGM
menu, the unit
You can switch between the
SYMMETRY
menus by clicking the corresponding tab with the mouse.
To quit the
Displays on the Multipad
During the adjustment procedure, different service routines
are started from Sidexis; they are displayed one after the
other on the Multipad.
If there are any error messages displayed during
adjustment, please follow the instructions provided in the
Service Manual.
and
CEPH
TEST EXPOSURE
PAN
-
DIAPHRAGM, PAN
-
FIXED POINT OF ROTATION
menu, click
CANCEL
-
.
The test exposures are used to check the adjustment. They
can be started without a password.
100D 3352.031.02.19.02
60 04 902 D 3352
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