Siemens SX45 Service Manual

4.3 (3)

(without price)

Wireless Pocket PC

SIEMENS SX45/SX45G

(JX-700A/702A)

SEP. 2001

INDEX

Revised Version: Oct. 2001

R

 

 

CONTENTS

 

1.

SPECIFICATIONS -----------------------------------------------------------------------------------------

1

 

Accessories -------------------------------------------------------------------------------------------

3

2.

GENERAL GUIDE -----------------------------------------------------------------------------------------

4

3.

RESET OPERATION --------------------------------------------------------------------------------------

6

4.

DATA COMMUNICATIONS ----------------------------------------------------------------------------

10

4-1.

General ------------------------------------------------------------------------------------------------

10

4-2.

Connection to PC ----------------------------------------------------------------------------------

10

4-3.

Data Backup -----------------------------------------------------------------------------------------

10

4-4.

Infrared Communication ------------------------------------------------------------------------

11

5.

ADJUSTMENT --------------------------------------------------------------------------------------------

12

5-1.

Setting (Adjusting) DC Voltage to AD converter ----------------------------------------

12

5-2.

Display adjustment --------------------------------------------------------------------------------

14

6.

OPERATION CHECK -----------------------------------------------------------------------------------

15

6-1.

Preparation-------------------------------------------------------------------------------------------

15

6-2.

How to install the diagnostic program -----------------------------------------------------

15

6-3.

Operation Check -----------------------------------------------------------------------------------

18

6-4.

Operation check for diagnostic program DKP700 --------------------------------------

25

7.

TROUBLE SHOOTING ---------------------------------------------------------------------------------

36

7-1.

Function/Operation troubles for PDA/GSM -----------------------------------------------

36

7-2.

Hard trouble for PDA/GSM ----------------------------------------------------------------------

36

8.

CIRCUIT BLOCK DIAGRAM -------------------------------------------------------------------------

39

9.

WIRING DIAGRAM --------------------------------------------------------------------------------------

40

10.

SCHEMATIC DIAGRAMS -----------------------------------------------------------------------------

41

10-1.

MAIN BLOCK ----------------------------------------------------------------------------------------

41

10-2.

POWER BLOCK ------------------------------------------------------------------------------------

42

10-3.

AUDIO BLOCK --------------------------------------------------------------------------------------

43

10-4.

REF BLOCK ------------------------------------------------------------------------------------------

44

10-5.

CARD BLOCK ---------------------------------------------------------------------------------------

45

10-6.

KEY BLOCK ------------------------------------------------------------------------------------------

46

10-7.

FROM BOARD BLOCK ---------------------------------------------------------------------------

47

10-8.

INDICATOR BLOCK -------------------------------------------------------------------------------

48

10-9.

CRADLE BLOCK -----------------------------------------------------------------------------------

49

11.

PCB VIEW -------------------------------------------------------------------------------------------------

50

12.

DISASSEMBLY PROCEDURE -----------------------------------------------------------------------

55

13.

ASSEMBLY PROCEDURE ----------------------------------------------------------------------------

62

14.

DIAGNOSIS FLOW CHART --------------------------------------------------------------------------

66

15.

TOOL LIST -------------------------------------------------------------------------------------------------

68

16.

PARTS LIST -----------------------------------------------------------------------------------------------

69

17.

EXPLODED VIEW ---------------------------------------------------------------------------------------

72

IMPORTANT!!

1. Main Battery Warning:

Replace the main battery with Type V30145-K1310-X217-1. Use of another battery may present a risk of fire or explosion.

This battery pack is suitable for use only with Wireless Pocket PC model SX45.

Dispose of used battery according to the manufacturer's instructions.

2. Back-up Battery Warning:

• Replace only with Matsushita's CR2032 or equivalent type recommended by the manufacturer.

• Danger of explosion if battery is incorrectly replaced.

• Dispose of used batteries according to the manufacturer's instructions.

3. Fuse Replacement

Replace only with original fuse F201 and F202 on Main PCB, fuse F1 on inverter PCB. The specification of original parts and the replacement instructions as follows:

Item Specification

F201 F0805B3R00FWTRM

F202 F0603C1R00FWTRM

Refer to the PCB view of J700-1 PCB (Bottom view).

Item Specification

F1 KMC03

Replece with whole inverter unit (Spec. INV-J700-S) including above fuse F1 part due to the availability. Refer to the PCB view of Inverter unit.

Causion: Another fuse may create danger

4. Main Battery Set during Operation

As long as during operation, the main battery should be set with the unit in any time. Otherwise the unit will not turn on without main battery.

1. SPECIFICATIONS

Display:

240 × 320 pixels

 

TFT colour LCD (65,536 colours)

CPU:

VR4122

 

Memory:

32 MB

 

Interfaces:

Serial:

RS-232C, 115.2 kbps max.

 

Infrared:

Meets IrDA Standard (Level 1.1)

 

 

Range: between 5 cm an 30 cm.

 

USB (client)

 

GSM:

class B

 

 

upstream

14.4 kbps

 

downstream 64 kbps

Card slot:

CompactFlash card, 3.3V Type I / Type II

 

SD card/MultiMediaCard TM (only SPI-Mode)

Headset jack:

Use for connection of the headset only.

Dimension:

135(W) × 87(D) × 27(H) mm

Weight:

Approximately 300 g

Power supply

 

 

 

Main:

Rechargeable battery pack 3.7 V DC

 

 

(lithium ion battery, L36880-N9001-A106)

 

 

AC adapter 100-240 V, 50/60 Hz (L36880-N9001-A108)

 

Backup:

CR2032 lithium battery

Approximate battery life (normal temperature and minimal display intensity)

Main:

(actual time may be shorter due to conditions when charging.)

 

8 hours:

Continuous input and data display at a ratio of 1:10,

 

 

with screen brightness at lowest possible level.

 

150 hours: Standby (GSM switch in ON position.)

 

ca. 3 hours: Continuous communication

 

Even when the unit is turned off, small amount of power is required

 

to retain memory contents, etc. This means that battery power is

 

consumed even when you do not use the unit.

 

The actual amount of operation time that can be expected from

 

batteries depends on operating conditions, settings and other

 

variables.

 

Backup:

5 years:

Main battery is charged or replaced immediately after

 

 

appearance of message to replace main battery.

 

5 days:

No battery replacement after appearance of message

 

 

to replace main battery.

Approximate charge time (normal temperature)

 

7 hours:

Charge time is longer for the first charges after

 

 

purchasing the unit or installing a new battery pack.

Operating temperature:

0 °C to 40 °C

 

Charging temperature:

10 °C to 35 °C

 

Caution

Danger of explosion if battery is incorrectly replaced.

 

Replace only with the same or equivalent type recommended by the manufacturer.

 

Dispose of used batteries according to the manufacturer’s instructions.

— 1 —

Current consumption:

Note:

1.When measuring these current, it is recommended to use the analog ammeter to make the measurement easier due to protecting the ammeter from noises.

2.Make LCD display contrast suitable (default) condition before measurement.

3.Measure under the ambient temperature range 15˚C~35˚C

Operation Mode

Input Voltage

Current Consumption

 

 

 

Main Menu of OPERATION

Rechargeable Battery :

180 mA (Power ON and

CHECK in this manual

4.0 ± 0.1 V

no operation)

 

 

 

* POWER CONTROL of

Rechargeable Battery :

380 mA (Power ON and

OPERATION CHECK

4.0 ± 0.1 V

operation)

 

 

 

* POWER CONTROL of

AC Adapter : 5.9 V ± 0.1 V

320 mA

OPERATION CHECK

 

 

 

 

 

Power/OFF

Rechargeable Battery :

4.0 mA (Power OFF and

 

4.0 ± 0.1 V

no operation)

 

 

 

Power/OFF

Lithium battery for back-up

1.7 mA

 

3.0 ± 0.1 V

 

 

 

 

*Tapping 5 POWER CONTROL in the OPERATION CHECK Main Menu screen display, the following display will appear.

Currently CPU clock : 150 MHz

VT Clock :

50 MHz

Push Action key to exit

 

Voltage detection:

Main (Rechargeable) Battery:

* Tapping 2 SWITCH in the OPERATION CHECK Main Menu screen, the following display will appear.

VDET

Main voltage

Display

0, 1

3.90 V

OFF

3.55 V

ON

 

2

3.90 V

OFF

3.20 V

ON

 

 

 

 

Unit Alignment Condition for data transfer using IrDA :

Length (L)

Angle (A)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L 30 cm

A 15˚

 

SX45

A

SX45

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L

— 2 —

ROM check value :

 

 

English

Version

 

 

 

 

 

 

 

Check SUM

 

BUS Check

 

Production

Build No.

ROM1

ROM2

 

 

ROM1

 

ROM2

1~

 

 

 

High

 

0c98

 

0d10

1900unit

7139

dd20

332f

Low

 

14ab

 

151d

1901~

 

 

 

High

 

0c98

 

0d10

3900unit

7141

9cd1

f88a

Low

 

1656

 

158e

3900unit~

 

 

 

High

 

0c98

 

0d10

 

7144

f4ab

31aa

Low

 

1472

 

15be

 

 

German

Version

 

 

 

 

 

 

 

Check SUM

 

BUS Check

 

Production

Build No.

ROM1

ROM2

 

 

ROM1

 

ROM2

1unit~

 

 

 

High

 

0c9b

 

0dd1

 

7144

ad0d

2a58

Low

 

165a

 

1668

NOTE: Build No. can be read by bottom of display when “CONTRAST” setting menu.

Check Sum, Bus Check value can be read by Main Menu of OPERATION CHECK. (refer to the chaptor)

Build No., Check Sum, Bus Check value may be changed without notice.

Accessories

The following accessories can be supplied from Siemens sales.

1.

Sync-Station

L36880-N9001-A103

2.

Pocket PC serial cable

L36880-N9001-A104

3.

SX45 USB cable

L36880-N9001-A105

4.

Recargeable battery pack

L36880-N9001-A106

5.

AC adaptor

L36880-N9001-A108

— 3 —

2. GENERAL GUIDE

Antenna

GSM switch

CompactFlash

Slide to the ON position

card slot

to enable the mobile

 

module and to OFF to

 

disable.

 

Use the stylus to

 

operate the switch.

 

Power button

 

Turns power on and off.

 

Action control

 

See “About the [Action]

 

control” on the next page.

 

Record button

 

(Programe button)

 

Voice memo recording is

 

activated as long as you

 

press this button.

 

Infrared port

 

Backup battery tray

 

Microphone

Speaker

Charge indicator (Red/Green)

Lights red when the battery pack is charging and turns green when full charge is achieved.

Stylus

Indicator lamp (Red)

Alerts you to alarms and warning.

Touch screen

Perform operations and input data by tapping and writing directly on the screen.

QuickAccess

Contacts

Calendar

Program buttons

Press to launch the assigned program. The programs shown here are the initial default settings.

Cursor button

Headset jack

Moves the cursor around

Connect the headset here.

the screen.

 

— 4 —

CompactFlash card lock switch

If the inserted card has a lock, this switch locks the card in place so it does not come out accidentally.

SD/MMC card slot

Press the stylus into the hole to open SD/MMC card slot.

AC adapter jack

Main battery lock key

External antenna jack

Reset button

SIM card slot

(inside battery compartment)

Main battery

(Rechargeable battery pack)

Serial connector

For connection of the SyncStation, the SX45 USB cable, or the RS-232C cable.

About the [Action] Control

Operations can be performed by pressing and rotating the [Action] control button.

Pressing the [Action] control button performs an operation similar to the Enter key of a computer keyboard.

Rotating the [Action] control button performs operations similar to the up and down arrow keys

of a computer keyboard.

See SX45 online help for information about using the [Action] control button with each application. The text in the online help indicates an [Action] control press operation as “Action,” and an [Action] control rotate operation as “Up/Down control.”

— 5 —

3. RESET OPERATION

Batteries

Your Pocket PC is powered by a dual power supply that consists of a main battery (rechargeable battery pack) and a backup battery (CR2032 lithium battery).

We recommend that you use the Power Properties to keep informed about the current levels of your main and backup batteries. See the separate Pocket PC User’s Guide and Pocket PC online help for more information about these properties.

Important

The following messages appear whenever the battery power drops below a certain level.

Main battery

Recharge the battery pack (L36880-N9001-A106) as soon as possible after the following message appears.

“Main Batteries Very Low

To prevent possible data loss, replace or recharge your main batteries according to the owner’s manual.”

Backup battery

Replace the backup battery as soon as possible after the following message appears.

“Backup Battery Very Low

To prevent possible data loss, replace or recharge your backup batteries according to the owner’s manual.”

If the unit switches off due to insufficient power, the following warning message appears on the display the next time you switch on the unit.

“Warning

Due to high current demand by the hardware, the system powered down in order to protect memory contents...”

If the unit switches off due to a sudden power drain by a CompactFlash card, the following warning message appears on the display the next time you switch on the unit.

“Warning

Due to high current demand by the card, the system powered down in order to protect memory contents...”

Important

Make sure that you observe the following important battery handling precautions. Failure to do so can cause batteries to leak. This can result in damage to surrounding items and may result in fire and electrical shock.

Always make sure that the positive (+) and negative (–) poles of the batteries are aligned correctly.

Use only the types of batteries specified for use with this unit (L36880-N9001-A106).

Charge the battery pack in an area where the temperature is between 10 °C and 35 °C. Charging in areas that are very cold or exposed to direct sunlight can cause deterioration and leaking of the battery pack.

To avoid deterioration and leaking, the battery pack is designed to discharge even when you do not use the Pocket PC. Make sure that you recharge the battery pack at least once every three months, regardless of how much you use the Pocket PC during that time.

A battery pack that loses power too quickly after it is charged is probably near the end of its service life. If this is the case, you must purchase a new battery pack.

— 6 —

Replacing the main battery

1.Make sure that your Pocket PC is turned off.

2.Turn the Pocket PC over.

3.The main battery lock to the FREE position.

4.Insert a new battery pack into the battery compartment.

5.The main battery lock to the LOCK position.

Replacing the backup battery

Important

Never remove the main battery and backup battery from the Pocket PC at the same time. Doing so causes all data stored in memory to be deleted.

Should the main battery and the backup battery both require replacement, always replace the main battery first.

Make sure that you replace the backup battery as soon as possible whenever the following message appears on the display:

“Backup Battery Very Low

To prevent possible data loss, replace or recharge your backup battery according to the owner’s manual”.

1.Make sure that your Pocket PC is turned off.

2.Turn the Pocket PC over.

3.Insert the tip of the stylus under the backup tray, and pull the tray out.

4.Remove the old battery.

5.After wiping both sides of a new lithium battery (CR2032) with a dry cloth, place it into the backup battery tray with the positive side facing up.

6.Replace the backup tray holder into the Pocket PC.

Resetting the unit

“Reset” is similar to a computer reboot. Performing a reset deletes any data that is in the process of being input or edited, without yet being saved. Data stored in memory, however, is retained, as are all settings.

Perform the reset operation whenever the unit fails to operate correctly due to operational error or some other abnormality. Any of the following symptoms indicate that a reset is required.

The unit does not respond when you tap the screen or press a button.

The icon that indicates that a procedure is in progress remains on the display for a long time.

Important

We strongly recommend that you back up the data in Pocket PC memory, if possible, before performing a reset. Normally the reboot-type reset does not delete data in Pocket PC memory. If corrupted data is discovered, however, all data stored in memory will be deleted.

No matter what type of computing device you are using, it is always a good idea to back up memory contents periodically to protect against unexpected loss of data.

— 7 —

Performing a reset

1.

Use the stylus to press the RESET button.

The unit performs a reset followed by a memory check operation.

 

If no data error is found, the following two screens appear on the display in succession.

 

Startup screen

 

Today screen

2.

Normal unit operation is possible after the desktop appears.

Memory data and settings are retained when you reset the Pocket PC.

Important

If the above operation does not solve the problem, perform a full reset.

Memory error message

If the memory check operation that the unit performs when the RESET button is pressed detects a data error, the following message appears on the screen instead of the startup screen.

“A problem with memory contents has been found. Press [ Action] to continue with the reset procedure, which restores normal system operation.

Note that if the system determines that user memory cannot be repaired, it will delete all user data cuttently in memory.

See the User’s Guide for details about initializing memory.”

This message indicates that the memory error is fatal and so recovery is impossible. Press the [Action] control to execute a full reset (memory initialize), which deletes all data stored in memory.

Pressing the [Action] control should display the Startup screen followed by the touch screen calibration screen. The remainder of this procedure identical to the initial setup described in the Quick Start Guide. Perform the steps of the initial setup procedure.

If pressing the [Action] control returns to the desktop without displaying the startup screen first, see the following explanation for the procedure you need to follow.

What to do if the startup screen does not appear when you press the [Action] control

Even though the desktop appears when you press the [Action] control, there is still a data error in memory and you have to perform a full reset (memory initialize). Before you do, however, there is the chance that some of the data in memory can be recalled and even transferred to a computer. Try recalling the data you need before following the procedure described on the next page to perform a full reset.

Important

Do not use the ActiveSync backup function to back up data to a computer when you suspect a data error. Doing so may also include the corrupted data that is causing your problem, which means the problem will reappear when you restore the data.

Full reset (memory initialize)

Full reset (memory initialize) deletes all data, and resets all unit parameters to their initial defaults. You should perform a full reset under the following conditions.

When you want to delete all memory data and return unit settings to their factory defaults

When you forget your password and need to clear it

When a data error causes operational problems

Appearance of the message: “A problem with memory contents has been found...”

— 8 —

Performing a full reset

Important

The following procedure deletes all data in memory. Ensure that data is backed up or that you no longer need it before performing the following procedure.

If there is a CompactFlash card and SD card/MultiMediaCard in the Pocket PC’s slot, remove the card before performing the full reset.

1.Make sure that the unit’s power is turned on.

2.While holding down the [Power] button, use the stylus to hold down the RESET button for about two seconds. This causes the following message to appear on the display screen.

“Proceeding with this operation initializes memory. Press [Action] to proceed or [Record] to cancel.”

3. Press the [Action] control.

This causes the following message to appear on the display screen.

“Proceeding with this operation deletes all data stored in memory. Press [Action] to proceed or [Record] to cancel.”

4. Press the [Action] control again.

This starts the full reset operation, which deletes all data in memory.

Pressing the [Action] control displays the Startup screen. The remainder of this procedure is identical to the initial setup described in the Quick Start Guide. Perform the steps of the initial setup procedure.

You can abort the full reset operation while the messages in steps 2 and 3 are on the display by pressing the [Record] button.

Errors following a full reset

Either of the following two conditions can cause errors to continue, even after you perform a full reset.

Hardware defect

System problem caused because you failed to perform the reset procedure correctly before using the unit for the first time

— 9 —

4. DATA COMMUNICATIONS

4-1. General

Performing Initial Setup and FULL RESET, data saved in the unit will be deleted.

Performing MEMORY BACKUP/RESTORE and CARD BACKUP TOOL Operations descibed in this Chapter, save these data to PC and CF card before performing Initial Setup and FULL RESET.

1.Between PC and SX45 using Activesync 3.1 software

2.Between CF card and SX45

3.Between two units using IrDA

4.Between notebook-sized PC and SX45 using IrDA ports

Refer to UNPACKING and GENERAL GUIDE in this manual concerning these communications.

4-2. Connection to PC

Required System Configuration

The minimum system configuration required for running ActiveSync ® 3.1 is described in the manual of User Guide of Pocket PC.

4-3. Data Backup

There are two types of data back up; ActiveSync ® 3.1 and Card Backup Tool.

BACKUP/RESTORE using ActiveSync 3.1

Refer to HELP for ActiveSync 3.1 for details.

Card Backup Tool

Refer to Card Backup Tool User’s guide for details.

— 10 —

4-4. Infrared Communication

Transfer Items Using Infrared

Using infrared (IR), you can send and receive information, such as contacts and appointments, between two Windows-powered Pocket PCs.

To send information

1.Switch to the program where you created the item you want to send and locate the item in the list. If you want to send more than one item, drag the stylus across the items you want to send.

2.Align the IR ports so that they are unobstructed and within a close range.

The two infrared ports should be within about 30cm from each other.

3. Tap and hold the item, and tap Send via Infrared on the pop-up menu.

You can also send items, but not folders, from File Explorer. Tap and hold the item you want to send, and then tap Send via Infrared on the pop-up menu.

To receive information

1.Align the IR ports so that they are unobstructed and within a close range.

2.Tap , Programs, and then Infrared Receive.

You can also receive items from Tasks, Contacts, Calendar, and Notes by tapping Tools and then Receive via Infrared in list view.

— 11 —

5. ADJUSTMENT

5-1. Setting (Adjusting) DC Voltage to AD converter

The following operation are not only for Check, but also for setting (adjusting) for DC voltage to AD converter in CPU.

When calibration for touch panel, battery voltage detection and so on are not correctly performed, try to check and perform these settings (adjustments).

Prepare one (or two) DC voltage stabilizers for Main/Sub battery power supply.

Important

These settings (adjustments) for the main PC Board Assembly has not be performed in the factory. Therefore, be sure to perform this setting (adjustment) whenever you replace the main PC Board Assembly.

1. Remove the rechargeable main battery and AC adapter.

4.2 V

3.7 V

From

Power Stabilizer

How to supply main voltage

Cut the lines

Mainbattery

Cut the lines

Mainbattery

To POWER

Stabilizer

Make hole and connect wire

How to make/use dummy Main battery

2.Using a stylus pen, slide the main battery as shown above.

3.Using DC voltage stabilizer, supply DC voltage (4.2V) to terminal as shown above. Turn on the unit's power. After that, it is recommended to perform RESET or FULL RESET operation.

4.Booting the diagnostic program, display Main Menu for the operation check.

5.Make the voltage power supply added to the main battery terminal 4.2 V ± 0.05 V.

6.Tapping voltage Write, the following display appears.

*** <AD Revision Value Write> ***

<Max Level Write>

Voltage Write-> Contacts Key

Escape -> ON Key

— 12 —

7. Pressing Contacts button, the following display appears.

*** <AD Revision Value Write> ***

<Max Level Write>

AD Value Read! 0x8...

<Min Level Write>

Voltage

Write-> Contacts Key

Escape

-> ON Key

If the unit can not read the voltage 4.2V correctly, "No Good. Please retry!!" message will appear. Note that the unit can not be progressed in the next stage whenever this message appears.

8.Make the voltage power supply added to the main battery terminal 3.7V ± 0.05V. Then, press Contacts button again.

Doing so, the following display appears.

*** <AD Revision Value Write> ***

<Max Level Write>

 

AD Value Read!

0x8...

<Min Level Write>

 

AD Value Read!

0x8...

Voltage Write-> Contacts Key

Escape

-> ON Key

 

9.Make the voltage power supply added to sub battery terminal 2.7 V ± 0.05 V by using dummy sub battery. (Refer to following figure for connection)

Note: Main power can be supplied from Ac adapter or main battery.

Battery holder

Large plate

To power stabilizer

Then, press Contacts button again. Doing so, the following display appears.

*** <AD Revison Value Write> ***

<Max Level Write>

 

AD Value Read!

****

<Min Level Write>

 

AD Value Read!

****

<SUB Level Write>

 

AD Value Read!

****

Write Data Value

 

Max=**** ;SUb=****

 

Min=****

 

Insulata plate

Small plate

10.Pressing Action Control button, the following display appears along with Main Menu display (under Main Menu display).

AD Code=OOOOO

If missed, the following # display will appear instead of O.

AD Code=# # # # #

If the display appears, be sure to try to perform these settings (adjustments) again. After turning off the unit power, stop to add the powers to the unit.

Finally, after connecting the rechargeable main battery and AC adapter to the unit, perform Initial Setup or

FULL RESET.

13 —

Siemens SX45 Service Manual

5-2. Display adjustment

1.Perform diagnosis program Main Menu 1 DISPLAY.

2.By tapping touch panel 8 times, the display color becomes GRAY.

3.If abnormal displays (flicker, vertical stripe and so on) are detected, change Vcom voltage rotating the variable resistor VR300. (refer to location as show figure)

To adjust actually, removing the screws assembled onto the lower case, disassemble the unit as shown below. Then rotate this variable resistor (VR300) using a ceramic screw driver (minus/ 1.8 mm width) to make the screen the normal display (no flicker and no stripes).

— 14 —

6.OPERATION CHECK

6-1. Preparation

1.SX45 (Prepare another units to perform IrDA communication check except the checking unit.)

2.Compact Flash Memory Card

3.SD Memory Card

4.Rechargeable battery pack (L36880-N9001-A106)

5.AC adapter (L36880-N9001-A108)

6.Cradle (L36880-N9001-A103) with serial cable (L36880-N9001-A104)

7.Diagnostic program files for SX45 with compact Flash Memory Card

8.Head set

9.One DC Power Supply Stabilizers

10.Screw driver (Y type)

11.Ampere meter/Volt meter

12.USB cable (L36880-N9001-A105)

NOTES:

*Be sure to make back-up copies of all data in the unit before repair using BACKUP/ RESTORE function in ActiveSync 3.1 software because FULL RESET must be performed to finish or abort this operation check. Diagnostic program file will be saved in RAM assembled onto the main PC board.

Therefore, performing FULL RESET after this check, this program should be deleted.

These program files (DKP700.exe/ Diag.exe/ DiagRF.exe) will be supplied along with the CF card.

*The unit may be locked during the installation, this check or the other operation. If this lock occur, try to perform RESET or FULL RESET operation.

6-2. How to install the diagnostic program

Important: There are two kinds of diagnosis program for English version and German version. Make sure the version when the diagnosis program is loaded to the unit.

< Diag installation & Start up, Exit and Change >

Seq.

Operation

Display

 

 

 

 

 

 

 

 

 

 

 

 

 

< Diag set and Start up >

 

 

 

 

 

 

 

1

Perform full reset

Initial display (welcome) comes up after

 

 

full reset

 

 

 

2

Insert CF card which

Autorun for DKP700 comes up,

 

including Diag. Program

then return to intial display again

 

 

 

 

 

 

 

 

 

 

 

 

Autorun for DKP700 v1.01

 

 

 

 

 

 

 

 

 

 

 

 

 

Run Autorun.exe?

 

 

 

 

DKP700.exe

 

 

 

 

 

 

Diag.exe

 

 

 

 

 

 

DiagRF.exe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

— 15 —

3

Tap diplay according to instruction of

Autorun for DKP700 message

 

display message and set up intial setting

again.

 

 

 

 

 

for SX45

 

 

 

 

 

 

 

 

 

4

Tap Yes

Soft Reset message comes up

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Soft Rest

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

After Remove CF-

 

 

 

 

card,

 

 

 

 

 

 

 

Push [Yes] button.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

Remove CF card, then tap

Error on GSM connection message

 

Yes

comes up

 

 

 

 

6

Disregard the error and Tap OK

Diag Chg message comes up

 

 

 

 

 

 

 

 

 

 

 

 

Diag Chg

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DKP700

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DIAG.exe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DiagRF.exe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

Tap DIAG.EXE

** Main Menu ** comes up

 

(As for DKP700 operation, refer to

1 DISPLAY

 

 

 

 

 

Chaptor 6-4.)

2 TOUCH PANEL

 

 

 

 

 

 

3 MEMORY

 

 

 

 

 

 

4 SERIAL

 

 

 

 

 

 

5 POWER CONTROL

 

 

6 AUDIO

 

 

 

 

 

 

7 OTHERS

 

 

 

 

 

 

8 COLOR BAR

 

 

 

 

 

 

9 VOLTAGE Write

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

11 T E S T AC

 

 

 

 

 

 

12

 

 

 

 

 

 

 

 

 

 

13 DIAG EXIT

 

 

 

 

 

 

14 DIAG CHANGE

 

 

 

 

 

 

 

 

 

 

 

NOTE: As for another operation check, refer to page 25.

 

 

 

 

 

 

 

 

 

— 16 —

8

Tap 11TEST AC

** TEST AC ** comes up

 

 

1 Power Control

 

 

2 Switch

 

 

3 Loop Back

 

 

4 Loop Back 2

 

 

5 USB Check

 

 

6 LR-Channel

 

 

7 Record

 

 

8 Color Bar

 

 

9 Keyboard Random Plus

 

 

10 ROM Sum/Bus/Type

 

 

11 RAM Test

 

 

12 SD Check

 

 

13 RSSI LED Check

 

 

14 Touch Panel Point

 

 

15

Back Light

 

 

16

Voltage Write

 

 

17

Interactive <IrDA Ck>

 

 

18

Send/Receive 2 <FIR Ck>

 

 

19

 

 

 

20

 

 

 

21

Return to Main Menu

 

 

 

 

 

< Diag Exit and Change >

 

 

1

Tap 21 Return to Main Menu

Return to ** Main Menu **

 

 

1 DISPLAY

 

 

2 TOUCH PANEL

 

 

3 MEMORY

 

 

4 SERIAL

 

 

5 POWER CONTROL

 

 

6 AUDIO

 

 

7 OTHERS

 

 

8 COLOR BAR

 

 

9 VOLTAGE Write

 

 

10

 

 

 

11 T E S T AC

 

 

12

 

 

 

13

DIAG EXIT

 

 

14

DIAG CHANGE

2

Tap 13 DIAG EXIT

Return to intial display

3

Tap 14 DIAG CHANGE

Return to Diag Chg menu

 

 

 

 

Important : If something inoperative performances occur during excution, “Reset” or “Full Reset” should be done. Then the program can be worked again.

— 17 —

6-3. Operation Check

1 Power control

Current Consumption should be checked.

No.

Operation

 

Display

Check

If NG

 

 

 

 

 

1

Connect terminals of main

** TEST AC ** comes up

Measure the main battery

Main PCB

 

battery to Power Stabilizer.

1

Power Control

current in page 2 for the details.

fault

 

 

2

Switch

 

 

 

 

3

Loop Back

 

 

 

 

4

Loop Back 2

 

 

 

 

5

USB Check

 

 

 

 

6

LR-Channel

 

 

 

 

7

Record

 

 

 

 

8

Color Bar

 

 

 

 

9

Keyboard Random Plus

 

 

 

 

10 ROM Sum/Bus/Type

 

 

 

 

11 RAM Test

 

 

 

 

12 SD Check

 

 

 

 

13 RSSI LED Check

 

 

 

 

14 Touch Panel Point

 

 

 

 

15 Back Light

 

 

 

 

16 Voltage Write

 

 

 

 

17 Interactive <IrDA Ck>

 

 

 

 

18 Send/Receive 2 <FIR Ck>

 

 

 

 

19

 

 

 

 

 

20

 

 

 

 

 

21 Return to Main Menu

 

 

 

 

 

 

 

2

Tap the touch panel on 1

Currently CPU clock is

Measure the main battery

 

 

POWER CONTROL.

150MHz

current in page 2 for the details.

 

 

 

VTCLK is 50MHz

 

 

 

 

 

 

 

3

Turn to OFF (stand by) the

No display

Measure the main battery

 

 

unit.

 

 

current in page 2.

 

 

 

 

 

 

4

Press down the ACTION

Return to TEST AC MENU.

 

 

 

key.

 

 

 

 

 

 

 

 

 

 

2 Switch

Switch condition should be checked.

No.

Operation

Display

Check

If NG

 

 

 

 

 

 

1

Tap the touch panel on 2

 

 

Check on red blinking of

LED PCB,

 

Switch.

 

 

Notification LED.

Main PCB

 

 

 

 

Check on “VDETS OFF”.

fault

 

 

 

 

 

2

Insert the AC adapter.

AC Adpter USED

Check on “USED.”

Adaptor

 

 

 

 

Check if Charge LED turns on.

Jack

 

 

 

 

 

fault

3

Remove the AC adapter.

AC Adpter

NOT USED

Check on “NOT USED.”

 

 

 

 

 

Check if Charge LED turns off.

 

 

 

 

 

 

 

4

Move the battery cover

Cover

OPEN

Check on “OPEN.”

Card PCB

 

LOCK dial to Main Battery

 

 

 

fault

 

Replacement.

 

 

 

 

 

 

 

 

 

 

5

Move the battery cover

Cover

CLOSE

Check on “CLOSED.”

 

 

LOCK dial to LOCK.

 

 

 

 

6

Insert the head set.

Audio Jack

ON

Check on “ON.”

Main PCB

 

 

 

 

 

fault

7

Press the HOOK button of

ONHOOK

ON

Check on “ON.”

 

 

the head set.

 

 

 

 

 

 

 

 

 

 

8

Pull out the Audio Jack.

Audio Jack

OFF

Check on “OFF.”

 

 

 

 

 

 

9

Press down the ACTION

Return to TEST AC MENU.

 

 

 

key.

 

 

 

 

— 18 —

3 Loop Back

Serial Connector condition should be checked.

No.

Operation

Display

Check

If NG

 

 

 

 

 

1

Insert the cradle loop back

 

 

20 pin

 

jig into the 20 pin

 

 

Connector

 

connector.

 

 

fault

 

 

 

 

 

2

Tap the touch panel on 3

RS232C ---> OK

Check if all 4 lines show OK.

 

 

Loop Back.

DTR-DCD --->OK

 

 

 

 

DTR-DSR --->OK

 

 

 

 

DTR-CTS ---> OK

 

 

 

 

 

 

 

3

Press down the ACTION

 

 

 

 

key.

 

 

 

 

 

 

 

 

4

Remove the loop back jig.

 

 

 

 

 

 

 

 

5

Press down the ACTION

Return to TEST AC MENU.

 

 

 

key.

 

 

 

 

 

 

 

 

4 Loop Back2

Cradle Connector condition should be checked.

No.

Operation

Display

Check

If NG

 

 

 

 

 

1

Insert the loop back2 jig

 

 

20 pin

 

into the 20 pin connector.

 

 

Connector

 

 

 

 

fault

2

Tap on the touch panel on

*** LOOP BACK2 ***

Check if the top line shows OK,

 

 

4 Loop Back2.

---> LOOP BACK2 OK

or check if the rest of the lines

 

 

 

MPX1-9 pin ---> OK

show OK.

 

 

 

SEL0 pin ---> OK

 

 

 

 

SEL1 pin ---> OK

 

 

 

 

SEL2 pin ---> OK

 

 

 

 

 

 

 

3

Remove the loop back2 jig.

 

 

 

 

 

 

 

 

4

Press down the ACTION

Return to TEST AC MENU.

 

 

 

key.

 

 

 

 

 

 

 

 

5 USB Check

USB condition should be checked.

No.

Operation

Display

Check

If NG

 

 

 

 

 

1

Tap the touch panel on 5

*** USB CHECK ***

 

20 pin

 

USB Check.

 

 

Connector

 

After the message in the

Please connect USB cable

 

fault

 

 

 

 

right is displayed, connect

with PC starts with the

 

 

 

the USB cable to the 20

Action key

 

 

 

pin connector of the main

 

 

 

 

body.

 

 

 

 

Connect the USB

GD23sp(CONF)=1

 

 

 

connector to the USB port

USB TEST................ OK

Check on OK.

 

 

of the computer.

 

 

 

 

Press down the ACTION

 

 

 

 

key.

 

 

 

 

 

 

 

 

2

Remove the USB tool.

 

 

 

 

 

 

 

 

3

Press down the ACTION

Return to TEST AC MENU.

 

 

 

key.

 

 

 

 

 

 

 

 

Note: In No. 1, do not connect the USB tool before “Tap the touch panel on 5 USB Check”, or USB TEST becomes NG.

— 19 —

6 LR-Channel

Audio sounds should be checked.

No.

Operation

Display

Check

If NG

 

 

 

 

 

1

Insert the head set.

 

 

Main PCB

 

 

 

 

fault

2

Tap on the touch panel on

AUDIO LR_Chanel

Check if the sound in the Right

 

 

6 LR-Channel.

 

Channel can be heard from the

 

 

 

 

right ear phone and the sound

 

 

 

 

in the Left Channel can be

 

 

 

 

heard from the left ear phone.

 

 

 

 

 

 

3

Press down the ACTION

Return to TEST AC MENU.

 

 

 

key.

 

 

 

 

 

 

 

 

7 Record

Record and Play back sound should be checked.

No.

Operation

 

Display

Check

If NG

 

 

 

 

 

 

1

Tap on the touch panel on

1

Start Recording

 

Main PCB

 

7 Record.

2

Play Recording Sound

 

fault

 

 

Exit to Action key push!

 

 

 

 

 

 

 

2

Tap on the touch panel on

Action key push to stop

 

 

 

1 Start Recording. Input

Recording

 

 

 

any sound into the inner

The recorded sound

 

 

 

microphone.

automatically stops in

 

 

 

 

about five seconds.

 

 

 

 

 

 

 

 

 

Press the ACTION key.

1

Start Recording

 

 

 

 

2

Play Recording Sound

 

 

 

 

Exit to Action key push!

 

 

 

 

 

 

 

3

Tap on the touch panel on

Action key push to stop

Check if the recorded sound

 

 

2 Play Recorded Sound.

Playing

plays normally (check it by the

 

 

 

The Played sound

head set).

 

 

 

automatically stops in

 

 

 

 

about five seconds.

 

 

 

 

 

 

 

4

Press the ACTION key.

Return to TEST AC MENU.

 

 

 

 

 

 

 

 

8 COLOR BAR

Color condition should be checked.

No.

Operation

Display

Check

If NG

 

 

 

 

 

1

Tap on the touch panel on

The color bar of RGB is

Check if the coloring is normal.

LCD unit

 

8 COLOR BAR.

indicated.

Check if the gradation of color

fault

 

 

 

in the right is smooth.

 

 

 

 

 

 

2

Above condition

Blight = 142

The Bright Value is indicated in

 

 

 

the lower part of the screen.

 

 

 

 

 

 

 

 

 

 

3

Press ACTION Key or

 

Check on the contrast which

 

 

Cross Up Key.

Blight =

becomes darker as the Bright

 

 

 

 

Value increases.

 

 

 

 

 

 

4

Press ACTION Key or

 

Check on the contrast which

 

 

Cross Up Key.

Blight =

becomes lighter as the Bright

 

 

 

 

Value decreases.

 

 

 

 

 

 

5

Press the ACTION key.

Return to TEST AC MENU.

 

 

 

 

 

 

 

9 Keyboard Random Plus is not checked.

— 20 —

10 ROM Sum/Bus/Type ROM should be checked.

No.

Operation

Display

Check

If NG

 

 

 

 

 

 

1

Tap on the touch panel on

<JX707> Select

<JX700> Select

 

ROM

 

10 ROM SUM/BUS/Type.

 

PCB

 

TAP This Area!

TAP This Area!

 

 

 

32MB FLASH ROM

16MB FLASH ROM

 

fault

 

 

 

 

 

 

 

 

 

2

Tap on the touch panel in

ROM CHECK SUM

Check on OK.

 

 

the right.

 

 

Refer to exact value in page 2.

 

 

 

base addr. sum value

 

 

 

 

SUM1(be000000) =

 

 

 

 

SUM1(be000000) =

 

 

 

 

FLASH Write ---> OK

 

 

 

 

 

 

 

3

Press the ACTION key.

Return to TEST AC MENU.

 

 

 

 

 

 

 

 

11 RAM Test

RAM should be checked.

No.

Operation

Display

Check

If NG

 

 

 

 

 

1

Tap on the touch panel on

RAM CHECK

 

Main PCB

 

11 RAM TEST.

-- RAM CHK OK --

Check on OK.

fault

 

 

 

 

 

 

 

 

2

Press the ACTION key.

Return to TEST AC MENU.

 

 

 

 

 

 

 

12 SD Check

SD card should be checked.

No.

Operation

Display

Check

If NG

 

 

 

 

 

1

Insert the SD card with

 

 

Card PCB

 

write protect OFF.

 

 

fault

 

 

 

 

 

2

Tap on the touch panel on

Clock; 9.216MHz...CMD9 OK ;CMD10 OK

Check on OK.

 

 

12 SD CHECK.

Clock; 4.608MHz...CMD9 OK ;CMD10 OK

 

 

 

 

Clock; 2.304MHz...CMD9 OK ;CMD10 OK

 

 

 

 

Clock; 1.152MHz...CMD9 OK ;CMD10 OK

 

 

 

 

Clock; 0.576MHz...CMD9 OK ;CMD10 OK

 

 

 

 

Clock; 0.288MHz...CMD9 OK ;CMD10 OK

 

 

 

 

 

 

 

3

Press the ACTION key.

Return to TEST AC MENU.

 

 

 

Pull out the SD card.

 

 

 

 

 

 

 

 

— 21 —

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