siemens 840C Operator’s Guide

SINUMERIK 840C Software Version 6
Operator’s Guide 09.2001 Edition
User Documentation
SINUMERIK 840C
Software Version 6
Operators Guide
Introduction 1
Operator Interface 2
Machine 3
Parameter 4
Programming 5
Valid for
Control Software Version
SINUMERIK 840C/CE (Standard/Export version) 6
Services 6
Diagnosis 7
Maintenance 8
List of Abbreviations 9
SINUMERIK
documentation
Printing history
Brief details of this edition and previous editions are listed below. The status of each edition is shown by the code in the “Remarks” column.
Status code in the “Remarks” column:
A New documentation.. . . .
B Unrevised reprint with new Order No.. . . .
C Revised edition with new status. . . . .
If factual changes have been made on the page since the last edition, this is indicated by a new edition coding in the header on that page.
Edition Order No. Remarks
11.92 6FC5198–0AA00–1BP0 A
06.93 6FC5198–2AA00–0BP0 C
12.93 6FC5198–3AA00–0BP0 C
10.94 6FC5198–4AA00–0BP0 C
03.95 6FC5198–4AA00–0BP1 C
09.95 6FC5198–5AA00–0BP0 C
04.96 6FC5198–5AA00–0BP1 C
08.96 6FC5198–5AA00–0BP2 C
07.97 6FC5198–6AA00–0BP0 C
01.99 6FC5198–6AA00–0BP1 C
09.01 6FC5198–6AA00–0BP2 C
This manual is included in the documentation on CD-ROM (DOCONCD) Edition Order No. Remarks
10.01 6FC5 198–6CA00–0BG2 C
Trademarks
R
SIMATIC
, SIMATIC HMIR, SIMATIC NETR, SIROTECR, SINUMERIKR and SIMODRIVER are trademarks of Siemens AG. All other product and system names are registered trademarks of their respective companies and must be treated accordingly.
For more information refer to the Internet under: http://www.ad.siemens.de/sinumerik
This publication was produced with Interleaf V 7 The reproduction, transmission or use of this document or its
contents is not permitted wihout express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved.
Siemens AG 1992–2001.
All rights reserved.
Other functions not decribed in this documentation might be executable in the control. This does not, however, represent an obligation to supply such functions with a new control or when servicing.
We have checked that the contents of this document correspond to the hardware and software described. Nonetheless, differences might exist and therefore we cannot guarantee that they are completely identical. The information contained in this document is, however, reviewed regularly and any necessary changes will be included in the next edition. We welcome suggestions for improvement.
Subject to change without prior notice.
Printed in the Federal Republic of Germany
Siemens–AktiengesellschaftOrder No. 6FC5198–6AA00–0BP2
12.94
Preliminary Remarks
Notes for the reader The SINUMERIK documentation is organized in four parts:
S General documentation S User documentation S Manufacturer documentation and S Service documentation
This documentation has been written for machine tool users. The publication provides detailed information required by the user for operating the SINUMERIK 840C control.
This Operator’s Guide only describes functions which belong to the standard version. Options or modifications carried out by the machine manufacturer, for example a special additional operator panel from the machine manufacturer cannot be described in this Operator’s Guide.
More information on other SINUMERIK 840C publications and on publications which are available for all SINUMERIK controls (e.g. “Universal Interface”, “Measuring Cycles” ...) can be obtained from your Siemens local branch office.
Other functions not described in this documentation might also be executable in the control.
This does not, however, represent an obligation to supply such functions with a new control or when servicing.
The symbol shown here appears in this documentation when facts of importance must be observed.
The symbol shown here appears in this documentation whenever the machine tool manufacturer can influence or modify the described function by changing a machine data (MD). Please observe the machine manufacturer’s specifications.
This Operator’s Guide applies to: SINUMERIK 840 C/CE control Software Version 6 (6.3)
Siemens AG 2001 All rights reserved 6FC5198–jAA00
SINUMERIK 840C (BA)
Safety
12.94
09.01
Danger
!
!
!
This warning notice means that loss of life, severe personal injury or substantial material damage will result if the appropriate precautions are not taken.
Warning
This warning notice means that loss of life, severe personal injury or substantial material damage can result if the appropriate precautions are not taken.
Caution
This warning notice (with warning triangle) means that a minor personal injury can result if the appro­priate precautions are not taken.
Caution
This warning notice (without warning triangle) means that a material damage can result if the appropriate precautions are not taken.
Notice
This warning notice means that an undesired event or an undesired state can result if the appropriate notices are not observed.
Siemens AG 2001 All rights reserved 6FC5198–jAA00
SINUMERIK 840C (BA)
Contents
1 Introduction – The SINUMERIK 840C and its Operation 1–1. . . . . . . . . . . .
1.1 Switching on the control 1–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Structure of the operator interface 1–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Menu switchover 1–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Directory structure 1–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 The meaning of the SIEMENS and user directories 1–11. . . . . . . . . . . . . . . . . . .
1.6 Screen darkening 1–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7 Data backup options 1–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.8 Help displays 1–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Operator Interface 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Operator panel 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Operating elements 2–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1 Operator panel 2–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.2 PC standard keyboard (MF–2) 2–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.3 Operating elements of the operator panel keyboard/full keyboard 2–7. . . . . . .
2.2.4 The operating elements of the machine control panel 2–12. . . . . . . . . . . . . . . . .
2.2.5 Operating elements on the hand-held unit 2–21. . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.6 Operating elements on the A–MPC hand-held unit 2–22. . . . . . . . . . . . . . . . . . .
2.2.7 Screen layout 2–26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
3 Machine 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Operating modes 3–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.1 Operating states – Operating state changes on change of operating mode 3–5
3.1.2 Machine functions – overview 3–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.3 Status displays 3–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.3.1 Channel-independent status display by means of icons 3–8. . . . . . . . . . . . . . .
3.1.3.2 Spindle utilization display 3–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.4 JOG: Set-up mode 3–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.4.1 Traversing in JOG mode 3–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.4.2 Approach reference point (REFPOINT) 3–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.4.3 User agreement (“Safety Integrated” option) 3–13. . . . . . . . . . . . . . . . . . . . . . . . .
3.1.4.4 Increment mode – selection 3–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.4.4.1 Indexed traversing 3–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.4.4.2 Indexed traversing with incremental dimension (INC) 3–15. . . . . . . . . . . . . . . . .
3.1.4.5 Repos (Repositioning) 3–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.4.6 Scratching 3–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.4.7 Finish thread 3–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.5 TEACH IN mode 3–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.5.1 Set breakpoints 3–22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.5.2 Edit mode 3–24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.5.3 Block structure settings 3–25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.5.4 Creating a TEACH IN program in the edit mode 3–27. . . . . . . . . . . . . . . . . . . . . .
3.1.5.5 Accepting axis positions 3–28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.5.6 MDA in edit mode 3–29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.5.7 Block by block teach-in 3–31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.5.8 Modifying an existing part program with block by block teach-in 3–32. . . . . . . .
3.1.5.9 Examples 3–37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.6 MDA mode 3–40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.6.1 Copying MDA programs 3–42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.7 AUTOMATIC mode 3–44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.7.1 Workpiece and program selection with the data selector 3–45. . . . . . . . . . . . . .
3.1.7.2 SELECT PROGRAM/JOB function 3–50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.7.3 Starting and interrupting a part program 3–51. . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.7.4 Search for first letter function (from SW 6) 3–53. . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.7.5 Program view (from SW 6) 3–54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.7.6 Expanded program view (from SW 6.3) 3–55. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Additional machine functions 3–56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 Overstore 3–56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2 Extended overstore 3–57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.3 Altering F and S values on-line 3–60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.4 Program modification 3–61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.4.1 Description of the functions DRY, M01, ROV, ACR, DRF, DSB, PST, BRK,
CLR, EXT, NCY, SAV, SKP and predec. blocks 3–63. . . . . . . . . . . . . . . . . . . . . .
3.2.4.2 Single block/Decoding single block 3–66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.5 Block search 3–68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.6 Program correction 3–72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.7 Saving programs 3–74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.8 PRESET (Set actual value)/DRF 3–77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.8.1 PRESET – Offset 3–77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.8.2 DRF offset 3–80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.9 Axis-specific G functions 3–81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.10 Extended stop and retract 3–81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Multichannel display 3–83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Parameter 4–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Editing data in the PARAMETER area 4–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.1 Selecting data 4–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.2 Entering and correcting data 4–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.3 Entering PLC data in ASCII format 4–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Program parameters 4–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1 Tool offsets 4–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.2 Zero offset 4–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.3 Angle of rotation (coordinate rotation) 4–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.4 R parameters 4–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.5 Plane 4–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.6 Setting data 4–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.6.1 Working area limitation 4–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.6.2 General setting data 4–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.6.3 Spindle setting data 4–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.6.4 Scale 4–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.6.5 General setting data bits 4–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.6.6 Axial setting data bits 4–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.6.7 Position measuring signals 4–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.6.8 Cycle setting data 4–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.6.9 Axis and spindle converter 4–21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.6.10 Gearbox interpolation 4–22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.6.11 Travel to fixed stop 4–27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.7 Additional protection zone adjustment via setting data (from SW 6.3) 4–28. . .
4.2.8 Inch/metric conversion (from SW 6.3) 4–29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Programming 5–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Programming in the NCK memory area (directory NCK) 5–3. . . . . . . . . . . . . . .
5.1.1 Select program 5–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.2 Editing an existing program 5–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.3 Editing a new NC program 5–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.4 Graphic tool path simulation 5–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.5 Program input with operator support 5–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.6 Machining cycles 5–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.7 Plane 5–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.8 Program management 5–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.8.1 Changing the access rights 5–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.8.2 Copy program 5–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.8.3 Rename program 5–21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.8.4 Delete program 5–22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.8.5 Move cycles 5–24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.9 FANUC program converter (from SW 4.9) 5–25. . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Programming with the ASCII editor in the hard disk data management 5–40. .
5.2.1 Creating a workpiece 5–41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.2 Creating a part program file 5–43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.3 Creating job lists 5–47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.3.1 General 5–47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.3.2 Creating the JOB LIST file 5–47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.3.3 Editing job lists 5–50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.3.4 Creating job lists 5–51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.3.5 Syntax description for the job lists 5–52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.4 Shopfloor sheet 5–56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.5 Copy, paste and delete files in the data management area of the hard disk 5–57
5.2.6 Description of the ASCII editor 5–58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.6.1 Editing with the ASCII editor 5–58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.6.2 Input fields 5–63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.6.3 Selection fields (toggle fields) 5–64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.6.4 Double ASCII editor 5–64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.7 Viewing IKA data 5–65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 Services 6–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 LOAD NC 6–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.1 Loading workpieces and programs 6–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.2 Loading data 6–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 SAVE NC 6–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.1 Saving NC data 6–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.2 Saving part programs or NCK data in a workpiece in the local or
global directory 6–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Data input from an external device 6–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.1 Insert data from the clipboard 6–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.2 Continuous mode for data input via RS232C (V24) (from SW 5.6) 6–21. . . . . .
6.4 Data output to an external device 6–22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.1 Output formats 6–24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.1.1 Punch tape format 6–24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.1.2 PC format 6–24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.2 Outputting workpieces and archives 6–24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.3 Data output 6–26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 Data input and output with the FD–E2 floppy drive (option) 6–27. . . . . . . . . . . .
6.5.1 Data output with the FD–E2 floppy drive 6–28. . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.2 Data input from the FD–E2 floppy drive 6–30. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.3 Formatting diskettes 6–31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6 Data input and output with the SINUMERIK FD–E1 floppy drive (option) 6–32.
6.7 Printing out files 6–33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8 Archive lists 6–34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8.1 Creating new archive lists 6–35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8.2 Editing existing archive lists 6–38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8.3 Edit, copy and delete archive lists 6–39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.9 Device settings (up to SW 6.2) 6–40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.9.1 Selecting an interface 6–41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.9.2 Editing interfaces 6–41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.9.3 Device settings (from SW 6.3) 6–44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.10 Data management 6–47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.10.1 Copy and paste in the SERVICES/MANAGEMENT area 6–48. . . . . . . . . . . . . .
6.10.2 Delete data in the SERVICES/MANAGEMENT area 6–49. . . . . . . . . . . . . . . . . .
7 Diagnosis 7–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 Alarm and message displays 7–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Service displays 7–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.1 Alarm logs 7–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.2 NC information 7–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.3 Drift compensation 7–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 Softkeys for the start-up engineer in the DIAGNOSIS basic display 7–6. . . . .
8 Maintenance 8–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 Operating data 8–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Replacing the battery 8–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Handling modules 8–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4 Practical tips on remedying electromagnetic compatibility problems 8–6. . . . .
8.5 Cleaning 8–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 List of Abbreviations 9–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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1 Introduction – The SINUMERIK 840C
and its Operation
The SINUMERIK 840C is a CNC (Computer Numerical Control), intended mainly for automation applications.
Generally, the CNC implements the following basic functions (in conjunction with a machine tool or such like):
S Automatic workpiece machining S Free programming of axes S Programming of technological functions such as feed, spindle speed,
etc.
S Controlling of the axes and spindles in conjunction with the drives and
the measuring systems
S Scanning and controlling input and output signals via the PLC
program
S Machine operation via the machine control panel S Storing user data in the CNC memory S Organizing data exchange with I/O devices.
The operator interface (monitor displays, keyboard) is the connecting element between operator action and the machine. This Operator’s Guide describes only functions which are within the standard scope of supply of Siemens. The machine manufacturer can also configure functions and monitor displays and he can connect his own keyboard.
Please read the machine manufacturer’s Operator’s Guide in these cases.
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1 Introduction – The SINUMERIK 840C and its Operation
1.1 Switching on the control
1.1 Switching on the control
Switching on of the control can be implemented in various ways by the machine manufacturer. Please refer to the machine manufacturer’s specifications.
Please note: The control is switched on by switching on the input voltage at the power
supply of the central controller. After the control has been switched on, different start-up images appear
for a few seconds. The control software is loaded, i.e. the NCK and the MMC software is booted from the hard disk.
When the control is installed, the PLC software is loaded from the hard disk into the battery-backed RAM memory, i.e. the PLC software is not booted when the control is powered up.
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Power-up of the control is performed in the following sequence:
1. The operating system software is loaded
2. The user data are loaded from the NC/DATA directory on the hard disk. These might be IKA and GIA data. The machine data (TEA1, TEA2, etc.) are not loaded during power-up. These data are stored in battery-backed memory.
3. The system now loads all of the data assigned to the STANDARD workpiece. The Siemens and user cycles can only be loaded with the STANDARD workpiece (LOADCYC command in the job list). The machine manufacturer can configure whether the last selected workpieces are to be loaded from the hard disk at this stage. If, in the 3rd phase, the same data are loaded with a workpiece (e.g. RPA, TOA etc.) as in the 2nd phase, these data are overwritten by the workpiece-related data.
If not otherwise configured by the machine manufacturer, the main menu of the JOG mode appears after power-up of the control. Operator actions on the control can be performed after the screen has built up completely.
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1.2 Structure of the operator interface
1.2 Structure of the operator interface
5 operating areas The SINUMERIK 840C operator interface is divided into 5 areas:
MACHINE, PARAMETER, PROGRAMMING, SERVICES and DIAGNOSIS. The 5 areas will be displayed as softkey functions any time you press the area switchover key.
Area switchover key
Machine Parameter Programm. Services Diagnosis
Fig. 1.1 shows you which operator actions are possible in the different operating areas. With the SINUMERIK 840C, you can edit the part programs in two different memories:
S in the NCK memory (volatile RAM memory) S on the hard disk (MMC–CPU).
If you work on the volatile RAM memory, you must store the edited or newly created programs on the hard disk if they are to be retained after switching off the control.
If you edit a program on the hard disk, this program must be loaded in the NCK memory in order to be executed.
For this purpose, the SAVE softkey function is provided in the MACHINE and PROGRAM areas as well as the SAVE NC function in the SERVICES area. The PROGRAM area optionally offers a graphic programming system and a DIN code simulation. You will find a description of this system in separate publications of the User’s Guide Graphic Programming System for
S Drilling/Boring and Milling S Turning
and in User’s Guide, Simulation: Milling and Turning.
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1.2 Structure of the operator interface
Operator panel
Operating areas
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07.97
Machine
Operating mode selection
JOG – Set-up mode – Approach reference point – Incremental traversing – REPOS – Handwheel – Man. traversing
– Overstore
TEACH IN
– Set-up mode – Incremental traversing – REPOS – Handwheel – Overstore – Program modification – Search
MDA
– Overstore – Program modification
AUTOMATIC – Overstore – PRESET – Program modification – Search – Workpiece selection
RAM memory
Part programs and IKA3 data on volatile memory
All other NC data buffered
NCK
Interface control to the machine
Parameter
Program
parameters – Tool offset – Zero
offset – Angle of rot. – R parameters
Setting data – Working area
limitations – Spindle data
– Scale – General data
and bits – Axial bits
– Position signals
– Axis/spindle converter
– Gearbox interpolation
– Travel against fixed stop
Computer link (option)
User function (option)
Programming
Editing and generating part programs
– Editing in the
NCK area
– Editing on the
hard disk Generating
workpieces Delete,
copy and insert workpieces
and files Creating directories and files
Generating
job lists
Graphic
programming
system WOP
(option)
DIN simulation
(option)
Graphic tool path
simulation
SAVE
LOAD
Services
Load NC
– Load data from
the hard disk into the NCK memory Save NC
– Save data
from the NCK memory to the hard disk
Data in/out – RS232C (V24) in/out – Printing data
– Generating and
editing archive
lists – Device settings – Clipboard
Data management – Copy, delete and
insert directories
and files
Storing data on the hard disk with:
– SAVE NC softkey in the
SERVICES area – SAVE TO HARD DISK or SAVE UNDER softkey
Diagnosis
Alarm displays Start-up functions
– NC diagnosis – PC diagnosis – PLC diagnosis
MMC–CPU
1–4
PLC
Input/output machine control
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1.3 Menu switchover
Softkeys are keys which are variably assigned with functions. The 5 areas of the SINUMERIK 840C are selected via softkeys. Within
these areas further branching via softkeys is possible. Operating the RECALL key brings you back to the next higher menu
level.
An arrow in the first softkey window indicates that you can return to a menu:
1 Introduction – The SINUMERIK 840C and its Operation
1.3 Menu switchover
Area menu bar
With the ETC key, you can expand the softkey menu if an extension is available. If there is an arrow in the 7th softkey window
(on the right), this key is active.
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1 Introduction – The SINUMERIK 840C and its Operation
1.3 Menu switchover
In each area, the menu last active is stored on area switchover (exception: MACHINE area). If you leave an area and do not wish to return to the menu level currently selected, you switch over to the main menu of the area with RECALL. This brings you to the defined initial status of this area. This procedure simplifies operation when first selecting the area. By pressing the SHIFT and RECALL keys you will obtain the basic display immediately from any branch in the PARAMETER, SERVICES, DIAGNOSIS and PROGRAMMING areas.
When leaving the area the control “remembers” the deselected area. This area is selected again by pressing the area switchover key twice.
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1.4 Directory structure
1.4 Directory structure
Directories Structures from the PC world have been integrated in the SINUMERIK
840C. The PROGRAMMING, SERVICES and DIAGNOSIS areas as well as program selection (DATA SELECTOR) contain directories. These directories are a file management aid for sorting and storing files. Directories can in turn contain subdirectories. Only one directory level is displayed on the screen at any one time.
File The softkey bar does not change when you “page” through the
directories. Softkey function and directory are not directly related. A file is a logical data unit which you can address with a name (e.g. MPF1, TOA1, ...). Files can be assigned to directories according to specific criteria, i.e. MPF1 to the workpiece (directory) SHAFT1 or TEA1 to the directory NC. You can assign directories to other directories, which you also address with a name (e.g. LOCAL directory).
Directory path This results in “directory paths” which you can page through as follows.
Using the vertical cursor keys, set the cursor on a directory and press the INPUT key. The next subdirectoy in this directory is opened. Continue doing this until you have reached the directory of the files. You recognize files by the entry in the LENGTH column. You reach the next higher level from a directory level by using the vertical cursor keys to position the cursor on the line with the double dot the directory and then acknowledge with INPUT. If you have reached the highest level, the double dot is replaced by a hyphen.
at the beginning of
Data selector
Hotkeys
...
...
If you change the area by means of key or softkey functions (e.g. change from SERVICES to DIAGNOSIS) from any directory, the directory level last selected is stored. When reselecting the area, this brings you back to the directory used previously. Switchover between areas can be performed at any time, e.g. to look at a parameter or machine data.
A program that interprets your keyboard entries (cursor, input) as a file or directory selection, displays it on the screen (bar) and passes it on to other programs (e.g. editor).
With 840C software version 5 and higher the data selector responds to hotkeys. The first object (directory/file) in the current directory that starts with the letter or number entered is found and selected.
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1.4 Directory structure
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Workpiece With the SINUMERIK 840C you can store part programs and NCK data
(TOA, SEA, RPA, ZOA) in a directory from now on referred to as workpiece. You can then load this workpiece and its data completely into the NCK area. Thus you can store all relevant data (part programs, tool offsets) required for a workpiece under one workpiece name and load it any time you wish.
Programming/Programs User Name Type Length Date – GLOBAL glup LOCAL parts NCK nck
Programming/Programs User/LOCAL Name Type Length Date .. STANDARD part PART part SHAFT1 part GEAR5 part
Programming/Programs User/LOCAL Name Type Length Date .. MPF1 parp 301 18.04.92 MPF99 parp 256 18.04.92 SPF88 parp 76 18.04.92 TOA1 toa 10250 18.04.92 RPA0 rpa 5637 18.04.92
Fig. 1.1 Representation of the directory path PROGRAMMING/LOCAL/SHAFT1/SPF88
The directory path (e.g. User/LOCAL/SHAFT1) is displayed each time.
Type In addition to being identified by name, workpieces and files are also
assigned a type identifier. This provides a unique assignment between the variable name and the created file or directory type. The type identifiers are as follows:
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1.4 Directory structure
Designation
Alarm help text Archive list Archive lists Basic settings Boot strapper Boot strapper Boot strapper Clipboard Color assignment list Color table Comment Comment text Configuration Configuration Configuration Configuration texts Curve pointer Curve points Cycle Cycle machine data (TEA4) Cycle setting data (SEA4) Data Data areas Data list Data management Data references Device Device assignment Drive machine data (TEA3) Drives Empirical values Error texts Form element Function Functions Function test parameter Global geometries Global programs Graphics Graphics macro Graphics mask Help Help text Help text Help texts Icons IKA number Interfaces Intermediate save Job list Keyboard table Kinematics
Type Designation Type
alrminf arc arcs bdgl
nckcnf plccnf serbo clip
colli clut comm cmt bdcnf simcnf sycnf bdcnfl ika2 ika3
zpf tea 4 sea 4
mda dber lbd dasy daref dev secnf tea3 servo heur simtxt gpmk func funcs fkt glgeo glup grfk gramk grmsk wophelp bdht texl htex ikon ika1 devs
bak
jobl kbtab kine
Language LB data lists LB semantics lists List module Local programs Log Log Logbook Logs Master control Measured value diagram 1 Measured value diagram 2 Memory dump Message descriptions Message descriptions (bin) Message texts Message texts (bin) Motor list NC NC machine data (TEA1) NC macro NC matching OEM Operator action Options Part program PC PC area PC system PC user memory submodule (UMS) PLC PLC machine data (TEA2) Power section list Programs R parameter (RPA) Scheme Scheme source Scheme texts Screen dump Screen dumps Screen form Screen forms Semantics list Services Setting data (SEA) Siemens Simulation Source program Startup Startup info texts Status data (GIA) System
lang lbds lbss lb parts prot prpr rlog prprs reg mdi1 mdi2 plcprg alrmda alrmd alrmta alrmt motl nck tea1 nckmk nckmd oem bedsy mdd
parp
mmc mode sys mmcasm plc tea 2 ltl progs rpa metab metac metat hcpy hcpys msk msks lbs serv sea siem simul sour ibn ibninf
gia
ncks
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1.4 Directory structure
Designation Type Designation Type
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System System file System file System files Templates Temporary Text list Tool catalog Tool geometry macro Tool list Tool offsets (TOA)
plcs ncsysf plcsysf sersy
exam temp lbt toolb tomk toli
UMS texts User User memory submodule (ASM) Variable geometry WOP WOP control WOP setup Workpiece Work schedule Zero offsets (ZOA)
toa
250 directories or files can be created for each directory. e.g.: Directory LOCAL : 250 workpieces
Directory GLOBAL : 250 workpieces Directory SHAFT1 : 250 files etc.
text user asm
vgeo wop wopst wopset part
fainf zoa
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1.5 The meaning of the SIEMENS and user directories
1.5 The meaning of the SIEMENS and user directories
The directories are divided into a Siemens directory and a user directory in the areas where it is sensible to do so:
Softkey
Softkey
SERVICES
DATA MANAGEMENT
SIEMENS
List module NC WOP
Files
User
Operation Data management GLOBAL Start-up List module LOCAL NC PLC Master control Services Drives Simulation WOP
Files
Fig. 1.2 SIEMENS directory and user directory in the SERVICES/DATA
IN–OUT/DEVICES area
Siemens directory The Siemens directory includes all data which are relevant for the
control’s operating system. You cannot edit or read out data in the Siemens directory; you can merely copy this data into the user directory, where it can be handled in exactly the same way as user data.
User directory The user directory includes all user data. The fact that system data
copied into the user directory can be edited there makes it possible to modify the configuration files of the control. The data of the user branch (if available) are always used before any other for the system configuration on powering up of the control. These possibilities are only relevant in the start-up phase and are password-protected against unauthorized operation.
You will find a possibility to use this structure in the SERVICES/DATA IN–OUT/DEVICE SETTINGS.
Here you can copy a standard interface configuration from the Siemens directory into the user directory and modify it in accordance with your data save device.
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1.6 Screen darkening
1.6 Screen darkening
The SINUMERIK 840C includes a function by which the screen is darkened after an adjustable period of time.
The default value of this period is 2 hours, i.e. as a rule the screen darkens 2 hours after a key has last been activated; this value can be changed in the PC data basic settings in the DIAGNOSIS area. The display is activated once any key on the alphanumeric keyboard or on the machine control panel, is pressed. The first keystroke simply reactivates the screen and does not initiate its normal function. With the screen darkening function, only the monitor is switched off and all other functions remain active.
By pressing the SHIFT and ACTUAL POSITION IN LARGE CHARACTERS keys, you can darken the monitor yourself and reactivate the display by pressing any key on the alphanumeric keyboard.
Screen darkening can also be implemented by the machine manufacturer via the PLC program. In this case, the operator actions mentioned above do not apply. Refer to the machine manufacturer’s Operator’s Guide.
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Caution!
All internal processes which generate screen outputs do not cancel screen darkening. This also applies to alarms and operational messages.
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1.7 Data backup options
1.7 Data backup options
The memory capacity of the hard disk on the MMC–CPU module enables you to store large volumes of data in the SINUMERIK 840C. It is advisable, however, to perform a data dump of all relevant data on an external data device (programmer, PC, etc.) because the data will be lost irretrievably if the MMC–CPU (which incorporates the hard disk) develops a defect.
Archive list As a backup aid, the SINUMERIK 840C allows directories and files to be
archived in archive lists, i.e. you can store a list of all important files and directories under a name that you specify and output this complete to an external device (see Services section, “Creating archive lists”). The SINUMERIK 840C has various hardware interfaces which can be addressed by the software.
Output via The RS232C (V24)/20mA interface on the MMC–CPU enables you to RS232C/V24 output your user data from the hard disk in PC format or in punched tape
format (see Services section, “Data input-output”). The interface automatically changes over between RS232C (V24) and 20 mA mode, depending on the connected device and corresponding cable.
Constantly update the backup data so that you have the current data available externally should a fault occur.
Via the RS232C (V24) interface, you can also print out data directly with a printer (SERVICES/DATA IN–OUT/PRINT function).
The SINUMERIK FD–E2 diskette unit (option) can be used for backing up data.
Computer link Optionally you can implement a computer link with the
SINUMERIK 840C (only in the NCK area) by using link modules.
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1 Introduction – The SINUMERIK 840C and its Operation
1.8 Help displays
1.8 Help displays
You can call up help displays in the different operating areas of the SINUMERIK 840C. The following is offered:
1. With this key you activate a help display for a special operation. The possibility is indicated by the “i” in the 1st (left) softkey.
Press RECALL to deselect this help screen.
2. By pressing SHIFT + i you select or deselect a help screen irrespective of an operator action, e.g. help screen for the data selector:
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Fig. 1.3 Help display
END OF SECTION
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SINUMERIK 840C (BA)
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2 Operator Interface
2.1 Operator panel
Different operator panels can be connected to the SINUMERIK 840C. The following components can be added: machine control panel, hand­held unit and PC standard keyboard (MF–2).
S 19” operating panel with 14” colour monitor
(2x7 softkeys, switchover keys)
S 19” NC full keyboard
(alphabetic group of keys, numeric group of keys, cursor group of keys)
S 19” slimline operator panel with 9.5” monochrome LC display
including NC full keyboard (2x7 softkeys, switchover keys, alphabetic group of keys, numeric group of keys, cursor group of keys)
S 19” slimline operator panel with 10” or 9.5” TFT display including NC
full keyboard (2x7 softkeys, switchover keys, alphabetic group of keys, numeric group of keys, cursor group of keys)
S PC standard keyboard (MF–2) S 19” machine control panel, M version S 19” machine control panel, T version S Hand-held unit
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SINUMERIK 840C (BA)
2–1
2 Operator Interface
2.2 Operator panel
2.2 Operating elements
2.2.1 Operator panel
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03.95
AB C
Fig. 2.1 19” operator panel with 14” colour monitor
\
Alt
D
2–2
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SINUMERIK 840C (BA)
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03.95
2 Operator Interface
2.2.1 Operator panel
SELECT
MENU SELECT
\
Alt
D
MACHINE
CLEAR
DELETE
ALTER
SHIFT
INPUT
AB C
Fig. 2.2 19” operator panel with 14” colour monitor in US layout
ALARM RESET
POSITION
GROUP CHANNEL
HELP
Siemens AG 2001 All rights reserved 6FC5198–jAA00
SINUMERIK 840C (BA)
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2 Operator Interface
2.2.1 Operator panel
ABCD
Fig. 2.3 SINUMERIK slimline operator panel
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07.97
\
Alt
SHIFT
GROUP CHANNEL
CLEAR DELETE ALTER
MACHINE
MACHINE
A CD
MENU SELECT
B
INPUT
Fig. 2.4 SINUMERIK slimline operator panel in US layout
A: 14”/10”/9.5” colour graphics monitor
14 softkeys ETC key, Recall key Machine area key Area switchover key
B: Alphabetic group of keys C: Numeric group of keys with editing and input keys D: Cursor group of keys with control keyboard
POSITION
SELECT
HELP
\
Alt
ALARM RESET
2–4
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SINUMERIK 840C (BA)
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2.2.2 PC standard keyboard (MF–2)
An MF2 full standard keyboard can be connected. The machine control panel functions, however, cannot be activated via this keyboard.
A set of key caps is supplied with the standard MF2 keyboard. These key caps correspond to the symbols on the operating panel and can be mounted on the standard keyboard as shown in the drawing.
The full standard keyboard does not comply with the conditions (noise immunity) of a SINUMERIK control; therefore it should be used only for start-up and during servicing. The MF2 keyboard is connected to the operator panel interface.
2 Operator Interface
2.2.2 PC standard keyboard (MF–2)
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SINUMERIK 840C (BA)
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2 Operator Interface
2.2.2 PC standard keyboard (MF–2)
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Fig. 2.5 Full keyboard
2–6
Siemens AG 2001 All rights reserved 6FC5198–jAA00
SINUMERIK 840C (BA)
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