siemens 808D Installation Manual
Mechanical Installation Manual
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SINUMERIK
SINUMERIK 808D
Mechanical Installation Manual
Operating Instructions
Valid for:
12/2014
Preface
Safety instructions
1
Identification
2
Mounting
3
Technical data
4
Appendix
A
SINUMERIK 808D Turning (software version: V4.4.2)
SINUMERIK 808D Milling (software version: V4.4.2)
Target group:
Mechanical engineers and mechanical assembly
6FC5397-2EP10-0BA0
Legal information
Warning notice system
DANGER
will
WARNING
may
CAUTION
NOTICE
Qualified Personnel
personnel qualified
Proper use of Siemens products
WARNING
Trademarks
Disclaimer of Liability
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
indicates that death or severe personal injury
indicates that death or severe personal injury
indicates that minor personal injury can result if proper precautions are not taken.
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
result if proper precautions are not taken.
result if proper precautions are not taken.
The product/system described in this documentation may be operated only by
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Note the following:
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
for the specific
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
Order number: 6FC5397-2EP10-0BA0
Ⓟ 01/2015 Subject to change
Copyright © Siemens AG 2012.
All rights reserved
Preface
SINUMERIK 808D documentation
My Documentation Manager (MDM)
Target group
Benefits
The SINUMERIK 808D documentation consists of the following components:
● Operating Instructions
– Mechanical Installation Manual
– Electrical Installation Manual
– PLC Subroutines Manual
– Function Manual
– Parameter Manual
● Diagnostics Manual
● Commissioning Manual
● Programming and Operating Manual (Turning)
● Programming and Operating Manual (Milling)
● Manual Machine Plus (Turning)
● Online Help for Programming and Operating (Turning)
● Online Help for Programming and Operating (Milling)
● Online Help for Manual Machine Plus (Turning)
Under the following link you will find information to individually compile your documentation
based on the Siemens content:
www.siemens.com/mdm
This manual is intended for use by mechanical engineers and mechanical assembly workers.
This manual enables the intended target group to properly install and remove the
SINUMERIK 808D control system.
Mechanical Installation Manual
Operating Instructions, 12/2014, 6FC5397-2EP10-0BA0
3
Preface
Technical support
Hotline:
Service and Support
http://support.automation.siemens.com
EC Declaration of Conformity
15257461
Licensing provisions
+86 400-810-4288
• China:
www.siemens.com.cn/808D
• Worldwide:
The EC Declaration of Conformity for the EMC Directive can be found on the Internet at
http://support.automation.siemens.com.
Here, enter the number
The SINUMERIK 808D software is protected by national and international copyright laws and
agreements. Unauthorized reproduction and distribution of this software or parts thereof is
liable to prosecution. It will be prosecuted both according to criminal and civil law and may
result in severe penalties or claims for compensation.
In the SINUMERIK 808D software, open source software is used. The licensing provisions
for this software are included on the Toolbox DVD and are to be observed accordingly.
as the search term or contact your local Siemens office.
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4 Operating Instructions, 12/2014, 6FC5397-2EP10-0BA0
Table of contents
Preface ................................................................................................................................................... 3
1 Safety instructions ................................................................................................................................... 7
2 Identification ......................................................................................................................................... 11
3 Mounting ............................................................................................................................................... 19
4 Technical data ...................................................................................................................................... 29
A Appendix............................................................................................................................................... 31
Index..................................................................................................................................................... 33
3.1 Mounting the CNC .................................................................................................................. 19
3.2 Mounting the drive .................................................................................................................. 24
3.3 Mounting the motor ................................................................................................................. 27
A.1 Inserting, printing or cutting the MCP strips ............................................................................ 31
A.2 Cutting reserved holes ............................................................................................................ 32
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Table of contents
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Safety instructions
General
Identification
WARNING
Death or serious injury may occur.
Only qualified personnel should be allowed to work on this control system, and only after
becoming acquainted with all the safety notices regarding installing as set out in this
manual.
Failure to observe these notices contained in this manual can result in death, severe
personal injury or considerable damage to property.
Without prior authorization, you are not allowed to perform any modification on the
machine.
1
NOTICE
Property loss
Deliverables received should be complete and intact. Exercise caution to ensure that you
do not put a damaged device into service.
Otherwise, you may suffer property loss.
Make sure that the PPU, the MCP and the cables received correspond with the specific
package you ordered from Siemens.
Transport and storage
Note
Transport and storage should meet specified environmental conditions.
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Operating Instructions, 12/2014, 6FC5397-2EP10-0BA0
7
Safety instructions
Mechanical installation
DANGER
Death or serious injury from electric shock
DANGER
Death or serious injury from fire or electric shock
Note
Electrical installation
CAUTION
Damage to the control system
must
The equipment which is not disconnected from the mains or properly protected contains
hazardous voltage.
Such a voltage may lead to death or serious injury.
Before installing or removing the components of the control system, make sure that the
system is disconnected from the mains. In addition, do install the control system in a
distribution cabinet with an adequate protection level.
If the equipment operates in an area subject to inflammables or combustibles, water or
corrosion hazards, it contains high risk of fire or electric shock.
The fire or electric shock may lead to death or serious injury.
Do install the control system in an area free of inflammables or combustibles, water or
corrosion hazards.
When dimensioning the control cabinet, make sure that the installed components do not
exceed the permissible ambient temperature, even if the outside temperature is high.
The high-voltage components have strong interference in 24 V DC power supply.
If the 24 V DC power supply is not isolated from high-voltage components, the control
system may be damaged.
The 24 V DC protective extra-low voltage
voltage with safe electrical isolation (to IEC 204-1, Section 6.4, PELV), and grounded by
with a PELV M signal connection to the central grounding point of the system.
be generated as a protective extra-low
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Safety instructions
DANGER
Death or serious injury from electric shock
NOTICE
EMC requirements will not be met.
Commissioning
Note
Note
Carrying out of repairs
DANGER
Carrying out of repairs
The equipment which is not disconnected from the mains contains hazardous voltage.
Such a voltage may lead to death or serious injury.
Before connecting the modules, first disconnect the equipment from the mains!
The unshielded or ungrounded FAST I/O cable is very sensitive to ambient electromagnetic
interference.
In this case, relevant EMC requirements will be not be met.
In order to meet IEC/CISPR requirements, the FAST I/O cable must be shielded and
grounded.
Do not forget to back up data after completing the commissioning work.
Clear the manufacturer password before the machine is delivered; otherwise, end users can
start the controller with the standard data, which can initialize the SINUMERIK 808D control
system. As a consequence, the machine will not run.
Anywhere in the automation equipment where faults might cause physical injury or major
material damage, in other words, where faults could be dangerous, additional external
precautions must be taken, or facilities must be provided, that guarantee or enforce a safe
operational state, even when there is a fault (e.g. using an independent limit value switch,
mechanical locking mechanisms, EMERGENCY STOP/EMERGENCY OFF devices).
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Safety instructions
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10 Operating Instructions, 12/2014, 6FC5397-2EP10-0BA0
Identification
The SINUMERIK 808D control system is delivered in various packages. Please check the
components according to the tables below.
Table 2- 1 PPU package
Component Illustration Quantity (pieces) Order number
Panel Processing Unit
(PPU)
Mounting clamps with
screws
Lithium battery
Turning, 1
Or
Milling, 1
8 -
1 6FC5247-0AA18-0AA0
6FC5370-1AT00-0AA0
(English)
6FC5370-1AT00-0CA0
(Chinese)
6FC5370-1AM00-0AA0
(English)
6FC5370-1AM00-0CA0
(Chinese)
2
Connectors -
I/O connectors: 7
24 V power input
connector: 1
-
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