siemens 808D User Manual

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PLC Subroutines Manual

SINUMERIK

SINUMERIK 808D PLC Subroutines Manual

Operating Instructions

_________________

Preface

_________________

Overview

__________________

PLC Programming Tool

Descriptions of the PLC

_________________

subroutines

Use of user alarms in the

_________________

PLC subroutines

_________________

PLC sample applications

Valid for: SINUMERIK 808D Turning (software version: V4.4.2) SINUMERIK 808D Milling (software version: V4.4.2)

Target group: OEM engineers

12/2012

6FC5397-2EP10-0BA0

Legal information Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AG

Industry Sector Postfach 48 48 90026 NÜRNBERG GERMANY

Order number: 6FC5397-2EP10-0BA0 Ⓟ 12/2012 Technical data subject to change

Preface

SINUMERIK 808D documentation

The SINUMERIK 808D documentation consists of the following components:

● Operating Instructions

– Mechanical Installation Manual

– Electrical Installation Manual

– PLC Subroutines Manual

– Function Manual

– Parameter Manual

● Diagnostics Manual

● Commissioning Manual

● Programming and Operating Manual (Turning)

● Programming and Operating Manual (Milling)

● Manual Machine Plus (Turning)

● Online Help for Programming and Operating (Turning)

● Online Help for Programming and Operating (Milling)

● Online Help for Manual Machine Plus (Turning)

My Documentation Manager (MDM)

Under the following link you will find information to individually compile your documentation based on the Siemens content:

www.siemens.com/mdm

Target group

This manual is intended for use by the OEM engineers who have basic CNC and PLC knowledge.

Benefits

This manual enables the intended target group to get detailed information about the PLC subroutines and how to use them.

PLC Subroutines Manual Operating Instructions, 12/2012, 6FC5397-2EP10-0BA0

Preface

Technical support

Hotline: +86 400-810-4288 Service and Support

 China:

www.siemens.com.cn/808D

 Worldwide:

http://support.automation.siemens.com

EC Declaration of Conformity

The EC Declaration of Conformity for the EMC Directive can be found on the Internet at http://support.automation.siemens.com

Here, enter the number 15257461 as the search term or contact your local Siemens office.

Licensing provisions

The SINUMERIK 808D software is protected by national and international copyright laws and agreements. Unauthorized reproduction and distribution of this software or parts thereof is liable to prosecution. It will be prosecuted both according to criminal and civil law and may result in severe penalties or claims for compensation.

In the SINUMERIK 808D, open source software is used. The licensing provisions for this software are included on the Toolbox DVD and are to be observed accordingly.

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Preface ...................................................................................................................................................... 3

1 Ove

2 P

3 Des

rview.................................................................................................................................................... 7

LC Programming Tool ........................................................................................................................... 11

2.1 Ins

2.2 PLC ins

2.3 Data management

2.4 Program organiz

2.5 Tes

2.6 Es

2.7 PLC appli

criptions of the PLC subroutines........................................................................................................ 31

3.1 PLC mac

3.2 Conv

3.3 Subroutine 20 - AUX_M

3.4 Subroutine 21 - AUX_LAMP (work

3.5 Subroutine 22 - AUX_

3.6 Subroutine 23 - AUX_CHI

3.7 Subroutine 31 - PLC_

talling the 808D Toolbox .........................................................................................................11

tructions...........................................................................................................................12

.......................................................................................................................13

ation...................................................................................................................13

ting and monitoring your program..........................................................................................14

tablishing a connection with the RS232 interface....................................................................17

cation Download/Upload/Copy/Compare.....................................................................22

hine data .......................................................................................................................31

entions for the symbols used in the subroutines .................................................................32

CP (machine auxiliary functions) ...........................................................34

ing lamp)................................................................................35

SAFE_DOOR (safe door)..........................................................................35

P (chip remover) .................................................................................36

ini_USR_ini (user initialization)..................................................................37

3.8 Subroutine 32 - PLC_

3.9 Subroutine 33 - EMG_

3.10

3.11

3.12

3.13 S

3.14 S

3.15 S

3.16 S

3.17 S

3.18 S

3.19

3.20

PLC Subroutines Manual Operating Instructions, 12/2012, 6FC5397-2EP10-0BA0

Subroutine 37 - MCP_NCK (MCP and HMI signal processing)...................................................39

Subroutine 38 - MCP_Tool_Nr (display tool number on the MCP)..............................................40

Subroutine 39 - HANDWHL (selecting a handwheel according to HMI interface signals) ..........41

ubroutine 40 - AXIS_CTL (controlling the spindle and axes) ....................................................42

ubroutine 41 - MINI_HHU (handwheel hand-held unit) .............................................................45

ubroutine 42 - SPINDLE (spindle control) .................................................................................47

ubroutine 43 - MEAS_JOG (measurement in the JOG mode)..................................................48

ubroutine 44 - COOLING (cooling control)................................................................................49

ubroutine 45 - LUBRICAT (control of lubricate).........................................................................51

Subroutine 46 - PI_SERVICE (Asynchronous Subroutine Program)...........................................52

Subroutine 47 - PLC_Select_PP (PLC selects a subroutine) ......................................................54

INI (PLC initialization)................................................................................37

STOP........................................................................................................38

Table of contents

3.21 Subroutine 48 - ServPlan (service plan) ..................................................................................... 55

3.22 Subroutine 49 - GearChg1_Auto (automatic spindle gear change)............................................ 56

3.23

3.24

3.25

3.26

3.27

3.28

3.29

Subroutine 50 - GearChg2_Virtual (virtual spindle gear change)............................................... 57

Subroutine 51 - Turret1_HED_T (turret with Hall effect device position sensor) ........................ 58

Subroutine 52 - TURRET2_BIN_T (turret with binary coding function) ...................................... 61

Subroutine 53 - Turret3_CODE_T (tool change control for turret with coding function) ............. 63

Subroutine 54 - Turret2_3_ToolDir (tool change direction)......................................................... 65

Subroutine 55 - Tail_stock_T (Tailstcok control program for turning machines)......................... 67

Subroutine 56 - Lock_unlock_T (clamping control for turning machines)................................... 68

3.30 Subroutine 58 (MM_

3.31 S

3.32

3.33 S

3.34 S

4 Use

5 P

LC sample applications ......................................................................................................................... 79

ubroutine 59 (MM_MCP_808D) ................................................................................................ 72

Subroutine 60 - Disk_MGZ_M (disk-style tool magazine for milling) .......................................... 73

ubroutines 34 to 36, 57, 61 and 62........................................................................................... 75

ubroutine 63 - TOGGLES ......................................................................................................... 75

of user alarms in the PLC subroutines.............................................................................................. 77

5.1 PLC sample

5.2 PLC sample

ndex........................................................................................................................................................ 85

MAIN).......................................................................................................... 69

application (turning)................................................................................................ 79

application (milling)................................................................................................. 82

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Overview

The PLC subroutines consist of three project files:

● default_turning.ptp (sample application for turning machines)

● default_milling.ptp (sample application for milling machines)

● default_ManMachPlus_T.ptp (sample application for Manual Machine Plus)

With the sample applications, you can get a good understanding about how to create or call a PLC subroutine. You can realize most machine functions by re-organizing the PLC subroutines or modifying some must networks.

System resource distribution

WARNING

Make sure that you perform a complete machine test to all subroutines used in your main program, in order to verify that all the subroutines called by the main program function as you desire. Failure to observe may cause personal injury or property damage.

The system resources can be distributed into three parts:

● PLC system – Inputs

I0.0 to I2.7 (24 inputs of the SINUMERIK 808D) I3.0 to I8.7 (distributed 48 inputs)

– Outputs

Q0.0 to Q1.7 (16 inputs of the SINUMERIK 808D) Q2.0 to Q5.7 (distributed 32 outputs)

– Memory

M0.0 to M255.7 (256 bytes)

– Non-volatile memory

DB1400.DBX0.0 to DB1400.DBX127.7 (128 bytes)

– PLC user alarms:

DB1600.DBX0.0 to DB1600.DBX15.7 (128 user alarms)

– Timer

T0 to T15 (100ms timer) T16 to T63 (10ms timer)

– Counter

C0 to C63 (64 counters)

● NCK – PLC machine data: MD14510, MD14512, MD 14514 – MD14510 machine data INT: DB4500.DBW0 to DB4500.DBW62 (32 words) – MD14512 machine data hex: DB4500.DBB1000 to EDB4500.DBB1031 (32 bytes) – MD14514 machine data real: DB4500.DBD2000 to DB4500.DBD2028 (8 Dword)

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Overview

● PLC Programming Tool – Symbol table: SYM1 to SYM32 (32 symbol tables) – Subroutine: SBR0 to SBR63 (64 subroutines)

Structure of the symbol tables

The PLC subroutine library has been designed with symbol addressing method, which helps you easily understand the PLC programs. All the addresses in the subroutine library use symbols for programming. All the interface signals are named with symbols and assigned to different symbol tables.

Symbol table Table name Descriptions 1 IO_1 Module I/O are defined by the manufacturer 2 IO_2 Distributed I/O are defined by the manufacturer 3, 5, 7, 13 Reserved for the manufacturer 6 MANMACH JOG function 14 ASUP ASUP function 15 PLC_sel_PP PLC selects part programs 16 IS_MCP Signals from/to the MCP 17 IS_HMI Signals from/to the HMI 18 IS_AUX Auxiliary functions from the NCK 19 IS_NCK Signals from/to the NCK 20 IS_CHA Signals from/to the channel 21 IS_AX1 Signals to/from axis 1 22 IS_AX2 Signals to/from axis 2 23 IS_AX3 Signals to/from axis 3 24 IS_AX4 Signals to/from axis 4 27 MD_PLC PLC machine data 28 ALARM User alarms 29 NV_MEM Non-volatile memory 30 SPC_MEM Special memory bit 31 SBR_MEM Global memory used in the sample applications and subroutines 32 RESVD1 Reserved for the sample applications and subroutines

Structure of the subroutines

Subroutine No. Name Description 0 to 19 - Reserved for the manufacturer 20 AUX_MCP Auxiliary function 21 AUX_LAMP Lamp control, called in the subroutine "AUX_MCP". 22 AUX_SAFE_DOOR

23 AUX_CHIP

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Safe door control, called in the subroutine "AUX_MCP" of a milling application.

Chip remover control, called in the subroutine "AUX_MCP" of a milling application.

Overview

Subroutine No. Name Description 31 PLC_ini_USR_INI

32 PLC_INI PLC initialization 33 EMG_STOP Emergency Stop 37 MCP_NCK

38 MCP_Tool_Nr Display tool numbers via the LED of the MCP 39 HANDWHL Handwheel selection via HMI 40 AXIS_CTL Control of feed axis enable and spindle enable 41 MINI_HHU Handwheel hand held unit 42 SPINDLE Spindle function 43 MEAS_JOG Tool measurement in the JOG mode 44 COOLING

45 LUBRICATE Lubrication control (interval and time) 46 PI_SERVICE ASUP (Asynchronous Subroutine Program) 47 PLC_Select_PP PLC selects a subroutine. 48 ServPlan Service plan 49 Gear_Chg1_Auto Automatic gear change of the spindle 50 Gear_Chg2_Virtual Dummy gear change of the spindle 51 Turret1_HED_T

52 Turret2_BIN_T

53 Turret3_CODE_T

54 Turret2_3_ToolDir

55 Tail_stock_T Tail stock control for the turning machine 56 Lock_unlock_T Clamp or release control for the turning machine 58 MM_MAIN Manual machine 59 MM_MCP_808D Spindle signal processing for the manual machine 60 Disk_MGZ_M Disk tool magazine for a milling machine 61, 62 Reserved for the subroutine 63 TOGGLE Six key-operated switches: K1 to K6

Reserved for the initialization by the manufacturer (this subroutine is automatically called by subroutine 32)

Signals from the MCP and the HMI are sent to NCK interfaces

Coolant control (Manual Machine key and M code: M07, M08, M09)

Turret control of the turning machine (turret type: Hall element transistor, 4/6 position)

Turret control of the turning machine (turret type: position detection with encodings)

Hydraulic turret control of the turning machine (turret type: position detection with encodings)

Evaluate tool direction and calculate tool position (called by Turret2_BIN_T, Turret3_CODE_T)

Two delay switches: K7, K8

MCP interface description

Input/output DB number Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Input (MCP ->

PPU), DB1000

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DB1000.DBB0 M01 Program

test

DB1000.DBB1 Key 16 Key 15 Key 14 Key 13 Key 12 Key 11 Key 10 ROV

MDA Single

block

AUTO REF.

POINT

JOG Hand-

wheel

Overview

Input/output DB number Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0

DB1000.DBB2 100

(INC)

DB1000.DBB3 Key 32 Key 31 Cycle

DB1000.DBB4 Key 39 Key 38 Key 37 Key 36 RAPID Key 34 Key 33 DB1000.DBB5 DB1000.DBB6 DB1000.DBB7 DB1000.DBB8 Feed override value (in Gray code) DB1000.DBB9 Spindle override value (in Gray code) DB1000.DBB10

Output (PPU > MCP), DB1100

DB1100.DBB0 LED 8 LED 7 LED 6 LED 5 LED 4 LED 3 LED 2 LED 1 DB1100.DBB1 LED

DB1100.DBB2 LED

24 DB1100.DBB3 LED 30 LED 29 LED 28 LED 27 LED 26 LED 25 DB1100.DBB4 DB1100.DBB5 DB1100.DBB6 DB1100.DBB7 DB1100.DBB8 7 SEG LED 1 DB1100.DBB9 7SEG LED 2 DB1100.DBB10 DB1100.DBB11 DB1100.DBB12 DP 2 2) DP 1 1)

The decimal point of the 7 SEG LED 1.

The decimal point of the 7 SEG LED 2.

Note

10 (INC) 1 (INC) Key 21 Key 20 Key 19 Key 18 Key 17

start

Cycle Stop

RESET Spindle

right

Spindle Stop

Spindle left

LED 15 LED 14 LED 13 LED 12 LED 11 LED 10 LED 9

LED 23 LED 22 LED 21 LED 20 LED 19 LED 18 LED 17

Interfaces where nothing has been entered are reserved for the next version.

You can understand the relationship between the PLC interface addresses and the SINUMERIK 808D MCP from the illustration below:

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PLC Programming Tool

2.1 Installing the 808D Toolbox

You must install the 808D Toolbox on your PC/PG. The 808D Toolbox contains the following software tools or information:

● Config Data 808D

– System software update

– Examples (EasyXLanguage, symbols for MCP customized keys, template for MCP

strips, PLC subroutine library)

● PLC Programming Tool

The tool for creating PLC user programs

● Windows setup software for toolbox

● User documentation

● License information and conditions about Open Source Software (Readme_OSS)

● SinuComPCIN

Installing the 808D toolbox

The toolbox installation folder is shown below:

To start the installation, double-click the Setup.exe file. In the setup dialog, select one or multiple options that you desire to install.

PLC Subroutines Manual Operating Instructions, 12/2012, 6FC5397-2EP10-0BA0

PLC Programming Tool

2.2 PLC instructions

Various instructions are available in the PLC Programming Tool. You can view them in the instruction branch on the instruction tree:

You can right-click over an instruction or directly press the F1 key to view its help information. For example:

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PLC Programming Tool

2.3 Data management

The data can be broken down into three areas:

● non-retentive data

● retentive data

● machine data for the PLC (this machine data is all active at POWER ON)

Most data, such as the process image, timers, and counters are non-retentive and are cleared each time the control system is restarted.

For the retentive data, there is a data range of 1400 0000 -1400 0127. This location can be used to save all the data which is to remain valid after POWER OFF/ON.

With the aid of the PLC-MD (see user interface), you can pre-assign your program with data or parameterize various parts of the program.

2.4 Program organization

When programming the PLC, you must structure your program into finished program parts (subroutines). The programming language for S7-200 offers you the capability to set up your user program in a structured manner.

There are two types of programs:

● The main program

● The subroutine.

Eight levels of programming are possible.

PLC Subroutines Manual Operating Instructions, 12/2012, 6FC5397-2EP10-0BA0

PLC Programming Tool

2.5 Testing and monitoring your program

You can check or perform an error analysis of the user program in two methods:

● The HMI of the SINUMERIK 808D

● The PLC Programming Tool

Testing and monitoring a PLC program with the HMI

There are three ways for program testing and monitoring in the "SYSTEM" operating area:

● "PLC" > "PLC status"

You can input an operand to view its status.

Use the softkey "Operand +" or "Operand -" to increase/decrease the bit of the operand. Use the "Change" softkey to change the value of the operand and the "Delete all" softkey to delete all the input operands.

● "PLC" > "Status list"

You can view the status of a PLC signal.

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PLC Programming Tool

2.5 Testing and monitoring your program

By default, three signal status lists (inputs, flags and outputs) are displayed in three columns. You can change column sequence or assign a new signal status list (variables) with the "Edit pad" softkey:

You can also change the status of a PLC signal with the "Change" softkey.

● "PLC" > "PLC program"

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PLC Programming Tool

2.5 Testing and monitoring your program

You can view the status of the main program or use the "Program block" softkey to view the status of a subroutine:

Two windows are available for you to view the program.

Testing and monitoring a PLC program with the PLC Programming Tool

You can also view the status of your PLC program with the PLC Programming Tool:

1. Establish the communication between the SINUMERIK 808D and the PLC Programming Tool.

For detailed information about the establishment of the communication between the SINUMERIK 808D and the PLC Programming Tool, refer to section "Establishing a conn

ection with the RS232 interface (Page 17)"

2. Use the menu can also first click the status chart symbol status.

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command "Debug > Chart status" to view the status of a PLC signal. You

and then click the symbol to view the

PLC Programming Tool

2.6 Establishing a connection with the RS232 interface

You can establish a communication between the control system and the PC/PG (PLC Programming Tool) via the RS232 port.

Activating the connection to the control system

You can activate the connection with the HMI: "SYSTEM" operating area > "PLC" > "STEP 7 connect" > "Connect. ON":

Use the <SELECT> key to select a communication baud rate. The SINUMERIK 808D supports the following baud rates:

● 9.6 kbps

● 19.2 kbps

● 38.4 kbps

● 57.6 kbps

PLC Subroutines Manual Operating Instructions, 12/2012, 6FC5397-2EP10-0BA0

PLC Programming Tool

2.6 Establishing a connection with the RS232 interface

● 115.2 kbps.

The active or inactive state is retained even after a power-on (except when starting with the default data). An active connection is displayed by a symbol in the status bar:

Communication settings in the PLC Programming Tool

To setup the PPI parameters in the PLC Programming Tool, proceed as follows:

1. Display the "Communication Links" dialog with menu command "View > Communications", or click communication button communication symbol

in the View column, or click the

in the operations tree:

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PLC Programming Tool

2.6 Establishing a connection with the RS232 interface

2. Double click on the "Access point" symbol in the "Communication" window on the right

side:

The "Set PG/PC Interface" dialog is displayed as follows:

3. Check the PG/PC interface being used. For RS232 communication, you must assign the

interface "PLC802(PPI)" to the PLC programming tool.

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PLC Programming Tool

2.6 Establishing a connection with the RS232 interface

4. Double click the interface "PLC802(PPI)" or right-click the "Properties" button, and the property dialog is displayed. Set the baud rate for the transmission rate, which the PLC Programming Tool will use to communicate:

NOTE: The baud rate you select must be in accordance with what you have set on the controller side.

5. Open the "Local connection" tab to specify the COM port to which the RS232 (V24) cable is connected:

6. Click "OK" twice to exit the "Set PG/PC Interface" dialog box.

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PLC Programming Tool

2.6 Establishing a connection with the RS232 interface

7. On the right of the "Communications Setup" dialog box, click the blue text "Double-Click

to Refresh". It will take several minutes to search for a valid address:

8. Wait until the icon "808D-PPU14x, Address 2" displays as below, and then the

connection is ready:

Note

You must activate the connection on the control via the HMI ("SYSTEM" operating area > "PLC" > "STEP 7 connect" > "Connect. ON").

PLC Subroutines Manual Operating Instructions, 12/2012, 6FC5397-2EP10-0BA0

PLC Programming Tool

2.7 PLC application Download/Upload/Copy/Compare

You can save, copy or over-write the PLC project or the PLC applications in the control system.

This is possible using:

● the PLC Programming Tool

● a USB stick

A PLC project contains the PLC user program, including all of the important information (symbols, comments, ...).

You can upload / download the PLC project to the control system with the PLC Programming Tool. With the PLC Programming Tool, you can also import and export it in ".pte" format.

You can also read the PLC project in ".pte" format from / to the USB stick directly on the control system.

3/& 3URJUDPPLQJ 7RRO

Download

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56FDEOH

'RZQORDG 8SORDG &RPSDUH

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Figure 2-1 PLC applications on the control system

You can write the transferred data into the permanent memory (load memory) of the control system with the PLC Programming Tool or an USB stick.

To download a PLC application with the PLC Programming Tool, proceed as follows:

1. Establish the communication between the CNC controller and the PLC Programming Tool with an RS232 cable.

For information about how to establish a communication between the CNC controller and the PLC Programming Tool, refer to section "Establishing a connection with the RS232 interface (Page 17)".

2. Use the menu

command "File > Download..." or click the download button

to start the

download, and a download dialog pops up:

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PLC Programming Tool

2.7 PLC application Download/Upload/Copy/Compare

3. Click "OK" to proceed directly. You can also select the checkbox "Data Blocks (only

actual values)" to include the actual values of the data blocks, and then click "OK":

4. Either select to download the PLC application when the PLC is in the RUN mode (the

"Download in RUN mode" button) or in the STOP mode (the "Place the PLC in STOP mode" button):

It is recommended to download when the PLC is in the STOP mode. Downloading when the PLC is in the RUN mode can cause machine damages or even human injuries.

PLC Subroutines Manual Operating Instructions, 12/2012, 6FC5397-2EP10-0BA0

PLC Programming Tool

2.7 PLC application Download/Upload/Copy/Compare

5. The download starts and it will take several seconds to do it.

6. The download finishes when the message below appears, Click "OK" to end your operations:

Note

If you have chosen to download when the PLC is in the STOP mode, you can place the PLC at RUN mode again with the PLC Programming Tool (click button

)

To download an OEM PLC application with an USB stick, perform as follows:

1. Export the PLC application created with the PLC Programming Tool to a USB stick using the menu command "File > Export...".

2. Insert the USB stick into the USB interface at the front of the PPU.

3. Open the USB stick via the HMI: "SYSTEM" operating area > "Sys. data" > "USB":

4. Select the .pte file and press the "Copy" softkey.

5. Press the "808D data" softkey, and enter the "NCK/PLC data" folder by pressing the <INPUT> key.

6. Press the "Paste" softkey.

7. A warning note appears warning you that the original .pte file will be overwritten. Press "OK" to continue.

8. Download has been completed when the progress bar disappears.

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PLC Programming Tool

2.7 PLC application Download/Upload/Copy/Compare

Upload

You can backup a PLC application from the permanent memory of the control system using the PLC Programming Tool or an USB stick.

To upload a PLC application using the PLC Programming Tool, proceed as follows:

1. Create a new and empty PLC application using the PLC Programming Tool:

2. Establish the communication between the CNC controller and the PLC Programming Tool

with an RS232 cable.

For information about how to establish a communication between the CNC controller and the PLC Programming Tool, refer to section "Establishing a connection with the RS232 interface (Pa

ge 17)".

PLC Subroutines Manual Operating Instructions, 12/2012, 6FC5397-2EP10-0BA0

PLC Programming Tool

2.7 PLC application Download/Upload/Copy/Compare

3. Use the menu command "File > Upload..." or click the upload button to start the upload, and the upload dialog pops up:

4. Click the "OK" button.

5. An information dialog appears saying "Uploading will replace the contents of the selected project components and unsaved changes will be lost. Do you wish to continue?":

6. Click "Yes" and the upload will start.

7. The upload has been completed when the message below appears:

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+ 60 hidden pages