siemens 802S Technical Manual
Start-Up 08/2003 Edition
sinumerik
SINUMERIK 802S base line
SINUMERIK 802S base line
Start-Up
SINUMERIK 802S base line
Control System
1
Technical Manual
Installing the control system
Installing the STEPDRIVE
Start-Up
Software Update
Technical Appendix
2
3
4
5
6
Valid as from
Control system Software version
SINUMERIK 802S base line 4
2003.08 Edition
SINUMERIK
®
Documentation
Key to editions
The editions listed below have been published prior to the current edition.
The column headed “Note” lists the amended sections, with reference to the previous edition.
Marking of edition in the “Note” column:
A ... ... New documentation.
B ... ... Unchanged reprint with new order number.
C ... ... Revised edition of new issue.
Edition Order No. Note
1999.02 6FC5597-2AA00-0BP1 A
2002.01 6FC5597-2AA00-0BP2 C
2003.08 6FC5597-4AA01-0BP0 C
Trademarks
®
SIMATIC
, SIMATIC HMI®, SIMATIC NET®, SIMODRIVE®, SINUMERIK®, and SIMOTION® are registered
trademarks of SIEMENS AG.
Other names in this publication might be trademarks whose use by a third party for his own purposes may violate
the registered holder.
Copyright Siemens AG 2003. All right reserved
The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will
be liable for damages. All rights, including rights created by patent
grant or registration of a utility model, are reserved.
Exclusion of liability
We have checked that the contents of this document correspond to
the hardware and software described. Nonetheless, differences
might exist and we cannot therefore guarantee that they are completely identical. The information contained in this document is reviewed regularly and any necessary changes will be included in the
next edition. We welcome suggestions for improvement.
© Siemens AG, 2003
Subject to technical changes without notice.
Siemens-Aktiengesellschaft. SINUMERIK 802S/802C base line
Safety notices
This Manual contains notices intended to ensure your personal safety , as well
as to protect products and connected equipment against damage. Safety
notices are highlighted by a warning triangle and presented in the following
categories depending on the degree of risk involved:
!
Indicates an imminently hazardous situation which, if not avoided, will result in
!
Indicates a potentially hazardous situation which, if not avoided, could result in
!
Used with safety alert symbol indicates a potentially hazardous situation which,
Used without safety alert symbol indicates a potentially hazardous situation
Danger
death or serious injury or in substantial property damage.
Warning
death or serious injury or in substantial property damage.
Caution
if not avoided, may result in minor or moderate injury or in property damage.
Caution
which, if not avoided, may result in property damage.
Indicates important information relating to the product or highlights part of the
Qualified person
Proper use
The unit may be used only for the applications described in the catalog or the
!
This product must be transported, stored and installed as intended, and
Please observe the following:
Notice
documentation for special attention.
The unit may only be started up and operated by qualified person or persons.
Qualified personnel as referred to in the safety notices provided in this
document are those who are authorized to start up, earth and label units,
systems and circuits in accordance with relevant safety standards.
Warning
technical description, and only in combination with the equipment, components
and devices of other manufacturers as far as this is recommended or p ermitted
by Siemens.
maintained and operated with care to ensure that it functions correctly and
safely.
Contents
Contents
1. SINUMERIK 802S base line Control System
1.1 Components of the SINUMERIK 802S base line
1.2 Technical data 1-3
2. Installing the Control System
2.1 Installing and Dismantling the SINUMERIK 802S base line
2.2 Interfaces and cables 2-4
2.3 Connecting the individual components 2-7
2.3.1 Connecting the feed drives and the spindle (X7) 2-7
2.3.2 Connecting the measuring systems (X6) 2-10
2.3.3 Configuration of the RS232 interface connection (X2) 2-11
2.3.4 Connecting handwheels (X10) 2-13
2.3.5 Connecting BERO and NC-READY (X20) 2-14
2.3.6 Connecting the digital inputs (X100 ... X105) 2-16
2.3.7 Connecting the digital outputs (X200 ,X201) 2-18
2.4 Power Supply for CNC (X1) 2-20
2.5 LEDs and Other Elements on CNC 2-21
3. Installing the STEPDRIVE
3.1 Installing and dismantling the STEPDRIVE C/C+ drive modules
3.2 Cabling 3-3
3.3 Starting up the drive modules 3-5
4. Start-Up
! 4.1 General
4.1.1 Access levels 4-2
4.1.2 Structure of machine data (MD) and setting data (SD) 4-3
4.1.3 Handling of machine data 4-4
4.1.4 Data saving 4-4
4.2 Turning on and booting the control system 4-6
4.2.1 Boot messages 4-8
4.3 Starting up the PLC 4-9
4.3.1 Commissioning of the PLC 4-9
4.3.2 Start-up modes of the PLC 4-11
4.3.3 PLC alarms 4-12
4.3.4 Machine control panel area layout 4-17
4.3.5 PLC programming 4-18
4.3.6 Instruction set 4-21
4.3.7 Program organization 4-27
4.3.8 Data organization 4-28
4.3.9 Interface to the control system 4-28
4.3.10 Testing and monitoring the user program 4-28
4.4 PLC applications “Download/Upload/Copy/Compare 4-29
4.5 User Interface 4-31
4.6 Technology Setting 4-31
4.7 Commissioning 4-32
4.7.1 Entering the general machine data 4-32
4.7.2 Starting up the axes 4-34
4.7.3 Starting up the spindle 4-44
4.7.4 Completing the Start-Up 4-49
4.7.5 Cycle start-up 4-50
4.8 Series machine start-Up 4-51
1-1
1-1
2-1
2-1
3-1
3-1
4-1
4-1
SINUMERIK 802S base line
Start-Up
I
Contents
5. Software Update
5.1 Updating the system software using a PC/PG
5.2 Update errors 5-2
6. Technical Appendix
6.1 List of machine and setting data
6.1.1 Display machine data 6-2
6.1.2 General machine data 6-4
6.1.3 Channel–specific machine data 6-5
6.1.4 Axis–specific machine data 6-6
6.1.5 Setting data 6-16
6.2 PLC user interface signals 6-17
6.2.1 Address ranges 6-17
6.2.2 Retentive data area 6-18
6.2.3 CNC signals 6-19
6.2.4 Channel signals 6-21
6.2.5 Axis/spindle signals 6-28
6.2.6 Signals from/to MMC 6-33
6.2.7 Machine control panel signals (MCP signals) 6-35
6.2.8 PLC machine data 6-36
6.2.9 User alarm 6-38
6.3 PLC user program for turning (SAMPLE) 6-40
6.3.1 Function 6-40
6.3.2 Input/output configuration 6-43
6.3.3 Definition of user keys 6-44
6.3.4 PLC machine data 6-46
6.3.5 SAMPLE program structure 6-50
6.3.6 User alarm 6-52
6.3.7 Start-Up of SAMPLE program 6-53
6.4 Unipolar spindle 6-55
5-1
5-1
6-1
6-1
II
SINUMERIK 802S base line
Start-Up
SINUMERIK 802S base line
1
Control System
1.1 Components of the SINUMERIK 802S base line
What is SINUMERIK 802S base line?
The SINUMERIK 802S base line is a microprocessor-controlled numerical
control system for economic machine tools with stepper motor drives.
Hardware components
The SINUMERIK 802S base line is a compact CNC unit. It consists of the
following areas (see figure 1-1):
MDE
LCD
MCP Area
NDQ!Bsfb
OD!Lfz t
NC Keys
Step Drives
Tufq!Esjwft
External spindle drive
F yufsobm!tqjoemf!esjwf
Tufq!n pu pst
Step motors
Fig. 1-1 Components of SINUMERIK 802S base line (turning variant)
SINUMERIK 802S base line
Start-Up
1-1
SINUMERIK 802S base line Control System
Software components
The SINUMERIK 802S base line comprises the following software components,
which can be ordered:
System software on the permanent flash memory of the CNC
z
Boot software
loads the remaining system software from the permanent memory
into the user memory (DRAM) and starts the system.
MMC software (Man Machine Communication),
implements all operating functions
NCK software (NC Kernel)
implements all NC functions. This software controls an NC channel
with a maximum of 3 movement axes and a spindle.
PLC software (Programmable Logic Control)
executes the integrated PLC user program cyclically.
Integrated PLC user program
intended to adjust the SINUMERIK 802S base line to the machine
functions (see also Description of Functions “Integrated User
Program for SINUMERIK 802S base line”).
Toolbox
z
WinPCIN transfer program for a PC/PG (programming device) to
transfer user data and programs
Text manager
Cycle kit for loading into the control system using WinPCIN
User program library
Technological m achine data files
Programming tool
Update diskettes
z
Update program with operator prompting system
802S base line system software, packed, for loading and programming
the SINUMERIK 802S base line via an update program.
User data
Data saving
User data are:
Machine data
z
Setting data
z
Tool data
z
R parameters
z
Zero offsets
z
Compensation data
z
Part programs
z
Standard cycles
z
Modified user data are saved for at least 50 h after power off or power failure.
After then, they might get lost.
Warning
!
To avoid data loss, the operator must carry out data saving (see Section 4.1.4).
1-2
SINUMERIK 802S base line
Start-Up
SINUMERIK 802S base line Control System
1.2 Technical data
Connected load
Weight
Table 1–2 Weight
Dimensions
Table 1–1 Connected load
Parameter Min. Typ. Max. Unit
Supply voltage 20.4 24 28.8 V
Ripple 3.6 Vss
Current consumption from 24 V 1.5 A
Power dissipation of CNC 35 W
Start-up current 4 A
Component Weight [g]
CNC 4500
Table 1–3 Component dimensions
Component Dimensions LxWxD [mm]
CNC 420 x 300 x 83
Environmental operating conditions
Table 1–4 Environmental operating conditions
Parameter
Temperature range
Permissible relative humidity 5...95 % without condensation
Air pressure 700...1,060 hPa
0...55 °C
The operating conditions comply with IEC 1131–2.
Installation in a housing (e.g. cubicle) is absolutely necessary for operation.
Transport and storage conditions
Table 1–5 Transport and storage conditions
Parameter
Temperature range
Permissible relative air humidity 5...95 % without condensation
Air pressure 700...1,060 hPa
Transport height –1,000...3,000 m
Free fall in transport package
Transport: –40...70 °C
Storage: -20 ... 55 °C
≤1,200 mm
Protective quality and degree of protection
Class of protection I to IEC 536.
No PE terminal required.
Foreign matter and water protection to IEC 529.
For CNC:IP 54 front IP 00 rear
SINUMERIK 802S base line
Start-Up
1-3
SINUMERIK 802S base line Control System
1-4
SINUMERIK 802S base line
Start-Up
Installing the Control System
2.1 Installing and Dismantling the SINUMERIK 802S base line
2
Do not install when the equipment is under power!
!
The modules contain electrostatically sensitive devices.
Approach
Prior to installation, the machine control panel can be provided with an
Dismantling the control system
The control system is dismantled as described above in the reverse order.
Warning
It must be ensured that persons without ESD protection never touch printed
circuit boards or components when handling operator and machine control
panels.
Due to the compactness, it is very convenient to install and dismantle the
control system.
1. Fix the system in the machine control station.
2. Screw the system in place with 8 M4 x 16 assembled screws. The
maximum allowed torque for the screws is 1.5 Nm.
Notice
emergency stop button. If it is not required, the opening must be covered with
the supplied self-adhesive cover.
Warning
!
SINUMERIK 802S base line
Start-Up
Do not dismantle when the equipment is under power!
2-1
Installing the Control System
Mounting dimensions
The dimensions shown below are important for installing the control system:
Fig. 2-1 Mounting dimensions for 802S base line
2-2
SINUMERIK 802S base line
Start-Up
Installing the Control System
1) Thread plugging M4 or ø5 hole (8x)
Fig. 2-2 Mounting dimensions for 802S base line
SINUMERIK 802S base line
Start-Up
2-3
Installing the Control System
2.2 Interfaces and cables
Position of the interfaces and elements
Fig. 2-3 Rear of CNC system
Interfaces
CNC
z
z
z
z
z
z
X1 power supply terminals (DC24V)
3-pin screw-type terminal block for connecting the 24 V load power
supply
X2 RS232 interface (V24)
9-pin sub-D plug connector
X6 spindle interface (ENCODER)
15-pin sub-D socket for connecting a spindle incremental position
encoder(RS422)
X7 drive interface (AXIS)
50-pin sub-D socket connector for connecting the power sections for a
maximum of four analog drives including spindle
X10 handwheel interface (MPG)
10-pin front connector for connecting the handwheels
X20 digital inputs (DI)
10-pin front connector for connecting BERO proximity switches
2-4
SINUMERIK 802S base line
Start-Up
Installing the Control System
DI/O
X100 to X105
z
10-pin front connector for connecting digital inputs
X200 and X201
z
10-pin front connector for connecting digital outputs
Operating elements
Fuse
Fuse F1, externally designed to allow users for convenient replacement.
S2 and D15
These elements are provided only for debugging internally.
Start-up switch S3
SINUMERIK 802S base line
Start-Up
2-5
Installing the Control System
Connecting cables
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56
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The components are wired up as shown in the Connection Diagram 2–4. For
the cables required, please refer to the diagram below.
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Fig. 2-4 Connection Diagram for SINUMERIK 802S base line
6LJQDO
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30
9'&
30
9'&
2-6
SINUMERIK 802S base line
Start-Up
Installing the Control System
2.3 Connecting the individual components
Connecting the components
Notice
Use only shielded cable and make sure that the shield is connected to the
The preassembled cable offered as accessories provides optimum protection
General procedure:
Proceed as follows to connect the individual components:
Please note the following:
metal or metal plated connector casing on the control side. For the purpose of
isolating the analog setpoint signal from low-frequency interference, we
recommend not to ground the shield on the drive side.
against interference.
1. Connect the cables to the components as shown in Fig. 2–3.
2. Fix the sub-D connector in place using the knurled screws.
2.3.1 Connecting the feed drives and the spindle (X7)
Pin assignments For connector on the CNC side
Feed drive interface
Connector designation: X7
AXIS 1–4
Connector type: 50-pin sub-D plug connector
Table 2-1 Pin assignment s of connector X7
X7
Pin Signal Type Pin Signal Type Pin Signal Type
1 n.c. 18 ENABLE1 O 34 n.c. AO
2 n.c. 19 ENABLE1_N O 35 n.c. AO
3 n.c. 20 ENABLE2 O 36 n.c. AO
4 AGND4 AO 21 ENABLE2_N O 37 AO4 AO
5 PULS1 O 22 M VO 38 PULS1_N O
6 DIR1 O 23 M VO 39 DIR1_N O
7 PULS2_N O 24 M VO 40 PULS2 O
8 DIR2_N O 25 M VO 41 DIR2 O
9 PULS3 O 26 ENABLE3 O 42 PULS3_N O
10 DIR3 O 27 ENABLE3_N O 43 DIR3_N O
11 PULS4_N O 28 ENABLE4 O 44 PULS4 O
12 DIR4_N O 29 ENABLE4_N O 45 DIR4 O
13 n.c. 30 n.c. 46 n.c.
14 n.c. 31 n.c. 47 n.c.
15 n.c. 32 n.c. 48 n.c.
16 n.c. 33 n.c. 49 n.c.
17 SE4.1 K 50 SE4.2 K
SINUMERIK 802S base line
Start-Up
2-7
Installing the Control System
Signal Description
Stepper Interface
PULSn; PULSn_N Stepper Clock
DIRn; DIRn_N Stepper Revolution Direction
ENABLEn; ENABLEn_N Stepper Enable
M Ground (not to be conn ected wh en using dif f erential
signals)
Analog Spindle Interface
Aon Analog Command Value
AGNDn Analog Ground
SEn.1; SEn.2 Servo Enable Relay
n = 1...4 Number of Axis
Signal Specification: +/-10V for Analog Outputs
RS422 for Stepper Signals
Axis assignment
1X axis
2Y axis
3Z axis
4 Spindle
Table 2–2 Cable assignment (for type 6FX2 002-3AD02)
CNC Side Cable Drive Side
PIN Core Color Signal Name PIN
5black P1
1st axis
38 brown P1N
6red D1
39 orange D1N
18 yellow E1
19 green
1
34
18
40 White/grey P2
7 Brown/black P2N
2nd axis
E1N
41 Blue D2
8 Violet D2N
20 Grey E2
21 White
9 white/black P3
3rd axis
E2N
42 white/brown P3N
33
50
17
10 brown/red D3
43 brown/orange D3N
26 White/red E3
27 White/orange
17 White/yellow 9
Spindle
E3N
50 White/green 65
4 White/blue 14
37 White/violet
56
2-8
SINUMERIK 802S base line
Start-Up
Installing the Control System
Drives with analog interface
Signals:
A voltage and an enable signal are output.
AOn (SETPOINT)
z
Analog voltage signal in the range ± 10 V to output a speed setpoint
AGNDn (REFERENCE SIGNAL)
z
Reference potential (analog ground) for the setpoint signal, internally
connected to logic ground.
SEn (SERVO ENABLE)
z
Relay contact pair controlling the enable of the power section, e.g. of a step
drive unit controlled via a PLC program.
Signal parameters
The setpoint is output as an analog differential signal.
Table 2–3 Electrical parameters of the signal outputs for step-switching drives
Parameter Min Max Unit
Voltage range –10.5 10.5 V
Output current –3 3 mA
Relay contact
Table 2–4 Electrical parameters of the relay contacts
Parameter Max. Unit
Switching voltage 50 V
Switching current 1 A
Switching power 30 VA
Cable length: max. 35 m
SINUMERIK 802S base line
Start-Up
2-9
Installing the Control System
2.3.2 Connecting the spindle measuring system (X6)
Pin assignment of the connector on the CNC side
Measuring system interface (incremental encoder)
Connector designation: X6
Connector type: 15-pin sub-D plug connector
Table 2–5 Pin assignm ent of the female connector X6
Pin Signal Type Pin Signal Type
1n.c. 9 M VO
2n.c. 10Z I
3n.c. 11Z_N I
4 P5_MS VO 12 B_N I
5n.c. 13B I
6 P5_MS VO 14 A_N I
7M VO15A I
8n.c.
Signal names Description
A; A_N Track A
B; B_N Track B
Z; Z_N Zero Reference Mark
P5_MS +5,2V Supply Voltage
M Ground
ENCODER
15
8
9
1
Signal Specification:
RS422
Signal type
VO Voltage output (supply)
I 5V input (5V signal)
Connectable encoder types
Characteristics
The encoders must meet the following requirements:
Incremental 5 V encoders can be connected directly.
Transmission method: Differential tran smission with 5 V square-wave signals
,
Output signals: Track A as true and negated signal (U
Track B as true and negated signal (U
Zero signal N as true and negated signal (U
a1
a2
)
U
a
1
,
)
U
a
2
,
)
U
a0
a
0
Max. output frequency: 1.5 MHz
Phase offset between
tracks A and B: 90º ± 30º
Current consumption: max. 300 mA
2-10
SINUMERIK 802S base line
Start-Up
Installing the Control System
Cable lengths The maximum cable length depends on the specifications of the encoder
power supply and on the transmission frequency.
To provide fault-free operation, make sure that the following values are not
exceeded when using preassembled interconnecting cables from SIEMENS:
Table 2–6 Maximum cable lengths depending on the encoder power supply
Supply Voltage Tolerance Current Consumption
Max. Cable
Length
5 V DC 4.75 V...5.25 V < 300 mA 25 m
5 V DC 4.75 V...5.25 V < 220 mA 35 m
Table 2–7 Maximum cable lengths depending on the transmission frequency
Encoder Type Frequency Max. Cable Length
1 MHz 10 mincremental
500 kHz 35 m
2.3.3 Configuration of the RS232 interface connection (X2)
Pin assignment of connector on the CNC side
RS232 interface
Connector designation: X2
RS232
Connector type: 9-pin sub-D plug connector
Table 2–8 Pin assignm ent of connector X2
Pin Name Type Pin Name Type
16DSRI
2RxD I 7RTS O
3TxD O8CTS I
4DTR O9
5M VO
Signal description:
RxD Receive Data
TxD Transmit Data
RTS Reque st to send
CTS Clear to send
DTR Data Terminal Ready
DSR Data Set Ready
M Ground
6
9
1
5
Signal level
RS232
SINUMERIK 802S base line
Start-Up
2-11
Installing the Control System
Signal type
I Input
O Output
VO Voltage output
Cable for WinPCIN
Table 2–9 Cable for WinPCIN: Pin assignment of the Sub-D conne ctor
9-Pin Name 25-Pin
1 Shield 1
2RxD 2
3TxD 3
4DTR 6
5M 7
6DSR 20
7 RTS 5
8 CTS 4
9
or
9-Pin Name 9-Pin
1 Shield 1
2RxD 3
3TxD 2
4DTR 6
5M 5
6DSR 4
7 RTS 8
8 CTS 7
9
6&EDVHOLQH
SLQ6XE'
RxD 2
TxD 3
DTR 4
0 V 5
DSR 6
RTS 7 CTS8
CTS 8 RTS7
0.1 mm
3&
SLQ6XE'
2
6&EDVHOLQH 3&
SLQ6XE'
TxD3
RxD2
DSR6
0 V5
DTR4
RxD 2
TxD 3
DTR 4
0 V 5
DSR 6
RTS 7 CTS5
CTS 8 RTS4
Fig. 2-5 Communication connector RS232(X2)
0.1 mm
SLQ6XE'
2
RxD2
TxD3
DSR6
0 V7
DTR20
2-12
SINUMERIK 802S base line
Start-Up
Installing the Control System
2.3.4 Connecting handwheels (X10)
Pin assignment of connector on the CNC side
Handwheel interface
Connector designation: X10
MPG
Connector type: 10-pin mini–Combicon plug connector
Table 2–10 Pin assignment of conn ector X10
X10
Pin Name Type
1A1 I
2 A1_N I
3B1 I
4 B1_N I
5 P5_MS VO
6 M5_MS VO
7A2 I
8 A2_N I
9B2 I
10 B2_N I
1
10
Signal names
A1, A1_N Track A, true and negated (handwheel 1)
B1, B1_N Track B, true and negated (handwheel 1)
A2, A2_N Track A, true and negated (handwheel 2)
B2, B2_N Track B, true and negated (handwheel 2)
P5_MS 5.2 V supply voltage for handwheels
M Supply ground
Signal level
RS422
Signal type
VO Voltage output
I Input (5 V signal)
Handwheels
Two electronic handwheels can be connected which must meet the following
requirements:
Transmission method: 5 V square-wave (TTL level or RS422)
Signals: Track A as true and negated signal (U
Track B as true and negated signal (U
a1
a2
Max. output frequency: 500 kHz
Phase offset between
tracks A and B: 90 ± 30
Supply: 5 V, max. 250 mA
,
)
U
a
1
,
)
U
a
2
SINUMERIK 802S base line
Start-Up
2-13
Installing the Control System
2.3.5 Connecting BERO and NC-READY (X20)
Pin assignment of connector on the CNC side
BERO input interface
Connector designation: X20
DI
Connector type: 10-pin plug connector
Table 2–11 Pin assignment of connector X20
X20
Pin Signal Type
1 NCRDY_1 K
2 NCRDY_2 K
3 I0 / BERO1 DI
4 I1 / BERO2 DI
5 I2 / BERO3 DI
6 I3 / BERO4 DI
7 I4 / MEPU1 Not defined
8 I5 / MEPU2 Not defined
9L- VI
10 L- VI
11
20
Signal description:
NCRDY_1…2 NC-READY-Contact, max. current is 2A at 150VDC or
125VAC)
I0 ... I5 Fast digital input 0 … 5
BERO1 ... BERO4 BERO-Input for axis 1 ... 4
L- Reference potential for digital input
Signal type
K Switching contact
4 BERO inputs
These inputs are 24V P-switching. Switches or non-contact sensors, e.g.
inductive proximity switches(BERO) can be connected.
They can be used as switches for reference points, for example:
BERO1 – X axis
BERO2 – Z axis
Table 2-12 Electrical parameters of the digital inputs
Parameter Value Unit Note
“1” signal, voltage range 11…30 V
“1” signal, current consumption 6…15 mA
“0” signal, voltage range -3…5 V Or input open
Signal delay 0Æ115us
Signal delay 1Æ0 150 us
NC–READY output
Readiness in the form of a relay contact (NO); must be integrated into the
EMERGENCY STOP circuit.
2-14
SINUMERIK 802S base line
Start-Up
Installing the Control System
Table 2–13 Electrical p aramete rs of the NCREADY relay contact
Parameter Max. Unit
DC switching voltage 50 V
Switching current 1 A
Switching power 30 VA
Pin number of
Relay
X20
NC_RDY
1P5
Fig. 2-5
The NCREADY is an internal relay of NC. It will open when NC is not ready,
and close after NC is ready for operation.
1
2
SINUMERIK 802S base line
Start-Up
2-15
Installing the Control System
2.3.6 Connecting the digital inputs (X100 ... X105)
Pin assignment for connector
Interface for the digital inputs
Connector designation: X100, X101, X102, X103, X104, X105
IN
Connector type: 10-pin plug connector
Table 2–14 Co nnector pin assignment
X100
Pin Name Type
1n.c.
2DI0DI
3DI1DI
4DI2DI
5DI3DI
6DI4DI
7DI5DI
8DI6DI
9DI7DI
10 M VI
X101
Pin Name Type
1n.c.
2DI8DI
3DI9DI
4DI10DI
5DI11DI
6DI12DI
7DI13DI
8DI14DI
9DI15DI
10 M VI
X102
Pin Name Type
1n.c.
2DI16DI
3DI17DI
4DI18DI
5DI19DI
6DI20DI
7DI21DI
8DI22DI
9DI23DI
10 M VI
X100
0
1
2
3
4
5
6
7
M
X101
8
9
10
11
12
13
14
15
M
X102
16
17
18
19
20
21
22
23
M
2-16
SINUMERIK 802S base line
Start-Up
Installing the Control System
X103
Pin Name Type
1n.c.
2DI24DI
3DI25DI
4DI26DI
5DI27DI
6DI28DI
7DI29DI
8DI30DI
X103
24
25
26
27
28
29
30
31
M
9DI31DI
10 M VI
X104
Pin Name Type
1n.c.
2DI32DI
3DI33DI
4DI34DI
5DI35DI
6DI36DI
7DI37DI
8DI38DI
9DI39DI
X104
32
33
34
35
36
37
38
39
M
10 M VI
X105
Pin Name Type
1n.c.
2DI40DI
3DI41DI
4DI42DI
5DI43DI
6DI44DI
7DI45DI
8DI46DI
9DI47DI
X105
40
41
42
43
44
45
46
47
M
10 M VI
Signal names
DI0...47 24 V digital inputs
Signal type
VI Voltage input
DI Input (24 V signal)
Table 2–15 Electrical p arameters of the digital inputs
Parameter V alue Unit Note
“1” signal, voltage range 15...30 V
“1” signal, current consumption 2...15 mA
“0” signal, voltage range –3...5 V or input open
Signal delay 0 Æ 1 0.5...3 ms
Signal delay 1 Æ 0 0.5...3 ms
SINUMERIK 802S base line
Start-Up
2-17
Installing the Control System
2.3.7 Connecting the digital outputs (X200 ,X201)
Connector pin assignment
Connector designation: X200, X201
Table 2–16 Co nnector pin assignment
Interface for digital outputs
OUT
Connector type: 10-pin plug connector
X200
Pin Name Type
11P24VI
2DO0/CWO
3 DO1/CCW O
4 DO2 O
5 DO3 O
6 DO4 O
7 DO5 O
8 DO6 O
9 DO7 O
10 M VI
X201
Pin Name Type
12P24VI
2 DO8 O
3 DO9 O
4DO10O
5DO11O
6DO12O
7DO13O
8DO14O
9DO15O
10 M VI
1P24
0/
1/
CCW
2P24
10
11
12
13
14
15
X200
CW
2
3
4
5
6
7
M
X201
8
9
M
Signal Description:
DO0 ... DO15 Digital output 0...15, Max. current 500mA.
DO0/ CW Digital output 0 / Unipolar Spindle CW Direction, Max.
current 500mA.
DO1/ CCW Digital output 1 / Unipolar Spindle CCW Direction, Max.
current 500mA.
1P24, M Power supply for the digital outputs 0...7
2P24, M Power supply for the digital outputs 8...15
Signal type
VI Voltage input
O Output (24 V signal)
2-18
SINUMERIK 802S base line
Start-Up
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