Samsung DVD-R120-AXAX, DVD-R120-AXAP, DVD-R120-ASTR, DVD-R120-ARCL, DVD-R120-AXAO Service Manual

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MANUAL SERVICE

R120/R121-DVD

ELECTRONICS

This Service Manual is a property of Samsung Electronics Co.,Ltd.

© Samsung Electronics Co., Ltd. DEC. 2005

Any unauthorized use of Manual can be punished under applicable

Printed in Korea

international and/or domestic law.

AK82-01020A

 

DVD-RECORDER

Chassis : K2 (2nd Generation)

DVD-R120/AXAX, AXAP, ASTR, ARCL, AXAO

DVD-R121/AXAX, AXAP, ASTR, ARCL, AXAO

SERVICE Manual

The appearance of DVD-R120/XAX and appearance of DVD-R120/AXAX is same. However it will be able to distinguish with seeing the inside.

DVD-R120/XAX uses LSI LOGIC MAIN ASSY, but DVD-R120/AXAXuses SAMSUNG MAIN ASSY.

How to identify them by Label-Rating ; See next page.

When servicing, be sure to confirm the model name on Label-Rating of Chassis-Rear.

DVD-RECORDER

CONTENTS

 

ΠMulti format recording

 

DVD-RAM/ DVD-RW/ DVD-R

 

´ Multi format playback

 

DVD/ DVD-RAM/ DVD-RW/ DVD-R

 

CD/ CD-R/ CD-RW/ MP3/ JPEG

 

ˇ Recording mode

DVD-R120

XP(1Hour)/ SP(2Hour)/ LP(4Hour)/ EP(6~8Hour)

 

 

¨ Progressive scan

 

ˆ Automatic Chapter product on

DVD-R121

Ø 59mm Slim Design

 

CONTENTS

1. Precautions

1-1 ~ 1-6

1-1

Safety Precaution

(1-1)

1-2

Servicing Precautions

(1-3)

1-3

ESD Precautions

(1-4)

1-4

Handling the optical pick-up

(1-5)

2. Product Specification

2-1 ~ 2-12

2-1

Reference Information

(2-1)

2-2

Chassis Product Specification

(2-2)

2-3

Option Product Specification

(2-3)

2-4

Introduction to DVD

(2-4)

2-5 DVD-Video Fromat

(2-6)

3. Software Update

3-1 ~ 3-4

3-1

Drive Firmware Update

(3-1)

3-2

Flash Update

(3-3)

4. Disassembly and Reassembly

4-1 ~ 4-8

4-1 Cabinet and PCB

(4-1)

4-2

PCB Location

(4-7)

5. Trouble Shooting

5-1 ~ 5-16

6. Exploded View and Parts List

6-1 ~ 6-6

6-1 Cabinet Assembly (DVD-R120 Only)

(6-2)

6-2 Cabinet Assembly (DVD-R121 Only)

(6-4)

7. Electrical Parts List

7-1 ~ 7-12

8. Block Diagrams

8-1 ~ 8-8

8-1

All Block Diagram

(8-2)

8-2

U1(S5L3200) Block Diagram

(8-3)

8-3 AU2(PCM1742) Block Diagram

(8-4)

8-4 AU5 (PCM1802) Block Diagram

(8-5)

8-5 U11 (TSB4AB1) Block Diagram

(8-6)

8-6 VU1(TW9906) Block Diagram

(8-7)

8-7 IC4N01(MSP3407G) Block Diagram

(8-8)

CONTENTS

9. Wiring Diagram

9-1 ~ 9-2

10. PCB Diagrams

10-1 ~ 10-10

10-1

S.M.P.S. PCB (DVD-R120 Only)

(10-2)

10-2

S.M.P.S. PCB (DVD-R121 Only)

(10-4)

10-3 Main PCB

(10-6)

10-4 Jack PCB

(10-8)

10-5 Key PCB (DVD-R121 Only)

(10-10)

11. Schematic Diagrams

11-1 ~ 11-16

11-1

S.M.P.S. (DVD-R120 Only)

(11-2)

11-2

S.M.P.S. (DVD-R121 Only)

(11-3)

11-3 DVD Main Connector

(11-4)

11-4 DVD DDR

(11-5)

11-5 DVD DV

(11-6)

11-6 DVD A/V Codec

(11-7)

11-7

DVD Audio In/Out

(11-8)

11-8 DVD Video Decoder

(11-9)

11-9 MICOM

(11-10)

11-10

A/V Input

(11-11)

11-11

A/V Output

(11-12)

11-12 TM Block

(11-13)

11-13 Flash Memory

(11-14)

11-14

Key (DVD-R121 Only)

(11-15)

12. Operating Instructions and Installation

12-1 ~ 12-72

13. Circuit Operating Descriptions

13-1 ~ 13-16

13-1

Power

(13-1)

13-2 AV Codec

(13-4)

13-3

SERVO (DVP Multi Drive)

(13-7)

13-4

Video Input

(13-9)

13-5 Video Output

(13-11)

13-6

Audio

(13-13)

13-7

Tuner

(13-14)

13-8

IF

(13-15)

CONTENTS

14. Reference Information

14-1 ~ 14-4

How to identify DVD-R120/AXAX (Uses SAMSUNG MAIN ASSY) from DVD-R120/XAX (Uses LSI LOGIC MAIN ASSY)

DVD-R120/XAX (Uses LSI LOGIC MAIN ASSY)

DVD-R120/AXAX (Uses SAMSUNG MAIN ASSY)

1. Precautions

1-1 Safety Precautions

1)Before returning an instrument to the customer, always make a safety check of the entire instrument, including, but not limited to, the following items:

(1)Be sure that no built-in protective devices are defective or have been defeated during servicing. (1)Protective shields are provided to protect both the technician and the customer. Correctly replace all missing protective shields, including any removed for servicing convenience.

(2)When reinstalling the chassis and/or other assembly in the cabinet, be sure to put back in place all protective devices, including, but not limited to, nonmetallic control knobs, insulating fish papers, adjustment and compartment covers/shields, and isolation resistor/capacitor networks. Do not operate this instrument or permit it to be operated without all protective devices correctly installed and functioning.

(2)Be sure that there are no cabinet openings through which adults or children might be able to insert their fingers and contact a hazardous voltage. Such openings include, but are not limited to, excessively wide cabinet ventilation slots, and an improperly fitted and/or incorrectly secured cabinet back cover.

(3)Leakage Current Hot Check-With the instrument completely reassembled, plug the AC line cord directly into a 120V AC outlet. (Do not use an isolation transformer during this test.) Use a leakage current tester or a metering system that complies with American National Standards institute (ANSI) C101.1 Leakage Current for Appliances and Underwriters Laboratories (UL) 1270 (40.7). With the instrument’s AC switch first in the ON position and then in the OFF position, measure from a known earth ground (metal water pipe, conduit, etc.) to all exposed metal parts of the instrument (antennas, handle brackets, metal cabinets, screwheads, metallic overlays, control shafts, etc.), especially any exposed metal parts that offer an electrical return path to the chassis.

Any current measured must not exceed 0.5mA. Reverse the instrument power cord plug in the outlet and repeat the test. See Fig. 1-1.

Any measurements not within the limits specified herein indicate a potential shock hazard that must be eliminated before returning the instrument to the customer.

 

 

 

 

 

 

 

 

 

(READING SHOULD

 

 

 

 

 

 

 

 

 

 

 

NOT BE ABOVE

 

 

 

 

 

 

 

 

 

 

 

0.5mA)

DEVICE

LEAKAGE

CURRENT

UNDER

 

TESTER

TEST

 

 

 

 

 

 

 

 

 

 

 

 

TEST ALL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EXPOSED METER

 

 

 

 

 

 

 

 

 

 

SURFACES

 

 

 

 

 

 

 

 

2-WIRE CORD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ALSO TEST WITH

 

 

 

 

 

 

 

EARTH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PLUG REVERSED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GROUND

 

 

 

 

 

 

 

(USING AC ADAPTER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PLUG AS REQUIRED)

 

 

 

 

 

 

 

 

Fig. 1-1 AC Leakage Test

(4)Insulation Resistance Test Cold Check-(1) Unplug the power supply cord and connect a jumper wire between the two prongs of the plug. (2) Turn on the power switch of the instrument. (3) Measure the resistance with an ohmmeter between the jumpered AC plug and all exposed metallic cabinet parts on the instrument, such as screwheads, antenna, control shafts, handle brackets, etc. When an exposed metallic part has a return path to the chassis, the reading should be between 1 and 5.2 megohm. When there is no return path to the chassis, the reading must be infinite. If the reading is not within the limits specified, there is the possibility of a shock hazard, and the instrument must be repaired and rechecked before it is returned to the customer. See Fig. 1-2.

Antenna

Terminal

Exposed

Metal Part

ohm

ohmmeter

Fig. 1-2 Insulation Resistance Test

Samsung Electronics

1-1

Precautions

2)Read and comply with all caution and safety related notes on or inside the cabinet, or on the chassis.

3)Design Alteration Warning-Do not alter or add to the mechanical or electrical design of this instrument. Design alterations and additions, including but not limited to, circuit modifications and the addition of items such as auxiliary audio output connections, might alter the safety characteristics of this instrument and create a hazard to the user. Any design alterations or additions will make you, the servicer, responsible for personal injury or property damage resulting therefrom.

4)Observe original lead dress. Take extra care to assure correct lead dress in the following areas:

(1) near sharp edges, (2) near thermally hot parts (be sure that leads and components do not touch thermally hot parts), (3) the AC supply, (4) high voltage, and (5) antenna wiring. Always inspect in all areas for pinched, out-of-place, or frayed wiring, Do not change spacing between a component and the printed-circuit board. Check the AC power cord for damage.

5)Components, parts, and/or wiring that appear to have overheated or that are otherwise damaged should be replaced with components, parts and/ or wiring that meet original specifications.

Additionally, determine the cause of overheating and/or damage and, if necessary, take corrective action to remove any potential safety hazard.

6)Product Safety Notice-Some electrical and mechanical parts have special safety-related characteristics which are often not evident from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified by shading,

an ( )or a ( )on schematics and parts lists. Use of a substitute replacement that does not have the same safety characteristics as the recommended replacement part might create shock, fire and/or other hazards. Product safety is under review continuously and new instructions are issued whenever appropriate.

1-2

Samsung Electronics

Precautions

1-2 Servicing Precautions

CAUTION : Before servicing units covered by this service manual and its supplements, read and follow the Safety Precautions section of this manual.

Note : If unforseen circumstances create conflict between the following servicing precautions and any of the safety precautions, always follow the safety precautions. Remember: Safety First.

1-2-1 General Servicing Precautions

(1)a. Always unplug the instrument’s AC power cord from the AC power source before (1) re-moving or reinstalling any component, circuit board, module or any other instrument assembly, (2) disconnecting any instrument electrical plug or other electrical connection, (3) connecting a test substitute in parallel with an electrolytic capacitor in the instrument.

b.Do not defeat any plug/socket B+ voltage interlocks with which instruments covered by this service manual might be equipped.

c.Do not apply AC power to this instrument and /or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.

d.Always connect a test instrument’s ground lead to the instrument chassis ground before connecting the test instrument positive lead. Always remove the test instrument ground lead last.

Note : Refer to the Safety Precautions section ground lead last.

(2)The service precautions are indicated or printed on the cabinet, chassis or components. When servicing, follow the printed or indicated service precautions and service materials.

(3)The components used in the unit have a specified flame resistance and dielectric strength.

When replacing components, use components which have the same ratings. Components identified by shading, by() or by () in the circuit diagram are important for safety or for the characteristics of the unit. Always replace them with the exact replacement components.

(4)An insulation tube or tape is sometimes used and some components are raised above the printed wiring board for safety. The internal wiring is sometimes clamped to prevent contact with heating components. Install such elements as they were.

(5)After servicing, always check that the removed screws, components, and wiring have been installed correctly and that the portion around the serviced part has not been damaged and so on. Further, check the insulation between the blades of the attachment plug and accessible conductive parts.

1-2-2 Insulation Checking Procedure

Disconnect the attachment plug from the AC outlet and turn the power ON. Connect the insulation resistance meter (500V) to the blades of the attachment plug. The insulation resistance between each blade of the attachment plug and accessible conductive parts(see note) should be more than 1 Megohm.

Note : Accessible conductive parts include metal panels, input terminals, earphone jacks, etc.

Samsung Electronics

1-3

Precautions

1-3 ESD Precautions

Electrostatically Sensitive Devices (ESD)

Some semiconductor (solid state) devices can be damaged easily by static electricity.

Such components commonly are called Electrostatically Sensitive Devices(ESD). Examples of typical ESD devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity.

(1)Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test.

(2)After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

(3)Use only a grounded-tip soldering iron to solder or unsolder ESD devices.

(4)Use only an anti-static solder removal devices. Some solder removal devices not classified as “anti-static” can generate electrical charges sufficient to damage ESD devices.

(5)Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD devices.

(6)Do not remove a replacement ESD device from its protective package until immediately before your are ready to install it.(Most replacement ESD devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive materials).

(7)Immediately before removing the protective materials from the leads of a replacement ESD device, touch the protective material to the chassis or circuit assembly into which the device will be installed.

CAUTION : Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

(8)Minimize bodily motions when handling unpackaged replacement ESD devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ESD device).

1-4

Samsung Electronics

Precautions

1-4 Handling the optical pick-up

The laser diode in the optical pick up may suffer electrostatic breakdown because of potential static electricity from clothing and your body.

The following method is recommended.

(1)Place a conductive sheet on the work bench (The black sheet used for wrapping repair parts.)

(2)Place the set on the conductive sheet so that the chassis is grounded to the sheet.

(3)Place your hands on the conductive sheet(This gives them the same ground as the sheet.)

(4)Remove the optical pick up block

(5)Perform work on top of the conductive sheet. Be careful not to let your clothes or any other static sources to touch the unit.

Be sure to put on a wrist strap grounded to the sheet.

Be sure to lay a conductive sheet made of copper etc. Which is grounded to the table.

WRIST-STRAP

FOR GROUNDING

1M

THE UNIT

CONDUCTIVE SHEET

1M

Fig.1-3

(6)Short the short terminal on the PCB, which is inside the Pick-Up ASS’Y, before replacing the PickUp. (The short terminal is shorted when the PickUp Ass’y is being lifted or moved.)

(7)After replacing the Pick-up, open the short terminal on the PCB.

Samsung Electronics

1-5

Precautions

MEMO

1-6

Samsung Electronics

Product Specification

2. Product Specification

2-1 Product Specification

 

Power requirements

127V ca ~ 60Hz

 

Power consumption

35Watts

 

 

 

General

Weight

8.27 IB

 

 

Dimensions

16.9in(W) x 9.6in(D) x 2.3in(H)

 

 

 

 

 

Operating temp

+41°F to 95°F

 

 

 

 

Other conditions

Keep level when operating. Less than 75% operating humidity

 

Video (1,2)

1.0 V p-p at 75ohm load, sync negative

 

 

 

S-Video input (Y:1.0Vp-p, C: 0.286Vp-p at 75ohm load)

 

 

 

 

 

 

Audio (1,2)

Max. Audio input level : 2Vrms

Input

 

 

DV Input

IEEE 1394(4p) compatible jack

 

 

 

 

Receivable Channels

Regular TV broadcasting : VHF (2~13), UHF (14~69)

 

 

 

Cable TV broadcasting: 1~125

 

 

 

 

 

 

 

Audio output jacks 1,2

 

 

 

 

Audio

Optical/coaxial digital audio output

 

 

Full scale analog output level : 2Vrms

Output

 

 

 

Video output jacks 1,

 

 

 

 

Video

S-Video output 1 (Y: 1.0Vp-p, C:0.286Vp-p at 75 ohm load)

 

 

Component output (Y: 1.0Vp-p ,Pb:0.70Vp-p, Pr:0.70Vp-p at 75ohm load)

 

Picture compression format

MPEG-II

 

 

 

 

Audio compression format

Dolby digital 2ch/256kbps

 

 

 

Recording

Recording Quality

XP (about 8 Mbps), SP (about 4 Mbps), LP (about 2 Mbps),

 

EP (about 1.2 Mbps), FR (about 1.2 Mbps to 8Mbps)

 

 

 

 

 

 

Audio frequency characteristics

20 Hz ~ 20 KHz

 

 

 

Samsung Electronics

2-1

Product Specification

2-2 Chassis Product Specification

General

Model Name

DVD-R100

DVD-R120

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Info

Function

 

 

 

Standard

 

 

 

 

 

 

 

Standard

 

COLOR SYSTEM

 

 

 

NTSC

 

 

 

 

 

 

 

 

NTSC

SYSTEM

BROADCAST SSTEM

 

 

 

M

 

 

 

 

 

 

 

 

M

 

AUTO CLOCK

 

 

 

O

 

 

 

 

 

 

 

 

O

 

DVD-RAM

 

 

 

O

 

 

 

 

 

 

 

 

O

 

DVD-R

 

 

 

O

 

 

 

 

 

 

 

 

O

 

DVD-RW

 

 

 

O

 

 

 

 

 

 

 

 

O

 

VIDEO

 

 

MPEG-2

 

 

 

 

 

 

 

MPEG-2

 

AUDIO

 

 

 

2ch

 

 

 

 

 

 

 

 

2ch

RECORER

DVD-RAM/-R(4.7GB)

 

 

 

O

 

 

 

 

 

 

 

 

O

FUNCTION

HDD

-

 

 

 

 

-

 

 

 

Flexible Recording

 

 

 

O

 

 

 

 

 

 

 

 

O

 

OTR

 

 

 

O

 

 

 

 

 

 

 

 

O

 

Time Slip

 

 

 

O

 

 

 

 

 

 

 

 

O

 

VCR+Plus

-/-

 

 

 

 

-/-

 

 

 

Quick Dubbing

-

 

 

 

 

-

 

 

 

EPG(Gemstar)

-

 

 

 

 

-

 

 

 

IR Blaster

-

 

 

 

 

-

 

 

 

Play Lis

 

 

 

O

 

 

 

 

 

 

 

 

O

SUB

Auto Chaptering

-

 

 

 

 

-

 

 

FUNCTION

JPEG Browser with BG music

-

 

 

 

 

 

 

 

 

 

 

 

 

O

 

DV Input

 

 

 

O

 

 

 

 

 

 

 

 

O

 

10in2 Memory Slot

-

 

 

 

 

-

 

 

 

DVD-RAM/-R/-RW

 

 

 

O/O/(O)

 

 

 

 

 

 

 

O/O/(O)

 

DVD-Video/VCD/CD-DA

 

 

 

O/O/O

 

 

 

 

 

 

 

O/O/O

 

CD-R/RW

 

 

 

O/O

 

 

 

 

 

 

 

 

O/O

PLAYBACK

Music CD

 

 

 

O

 

 

 

 

 

 

 

 

O

FUNCTION

MPEG4/Divx

-/-

 

 

 

 

-/-

 

 

 

Multi Memory Card

-

 

 

 

 

-

 

 

 

Progressive Scan Output

 

 

 

O

 

 

 

 

 

 

 

 

O

 

Upscaling(720P/1080i)

-

 

 

 

 

 

-

 

 

 

DV/LINE1/LINE2/CH

 

 

 

O/O/O/O

 

 

 

 

 

 

 

O/O/O/O

 

Video Input

 

 

 

2ea

 

 

 

 

 

 

 

 

2ea

 

Video Output

 

 

 

1ea

 

 

 

 

 

 

 

 

1ea

 

S-Video Input

 

 

 

2ea

 

 

 

 

 

 

 

 

1ea

 

S-Video Outpu

 

 

 

1ea

 

 

 

 

 

 

 

 

1ea

IN/OUT

Component Output

 

 

 

1ea

 

 

 

 

 

 

 

 

1ea

 

HDMI Output

-

 

 

 

 

 

-

 

 

 

Analog Audio Input(L/R)

 

 

 

2sets

 

 

 

 

 

 

 

 

2sets

 

Analog Audio Output(L/R)

 

 

 

2sets

 

 

 

 

 

 

 

2sets

 

Optical/Coaxial

 

 

 

O/O

 

 

 

 

 

 

 

 

O/O

 

Panel disply

 

 

 

VFD

 

 

 

 

 

LED Module

 

REMOCON

 

 

Multi 53key

 

 

 

 

 

Multi 44key

ETS

IB

 

 

 

Spanish

 

 

 

 

 

 

 

Spanish

 

Size: Net(W x H x D)

 

 

430X68.5X279

 

 

 

 

 

430X59X245

 

Weight

 

 

 

4.2Kg

 

 

 

 

 

 

 

 

2.9Kg

2-2

Samsung Electronics

Product Specification

2-3 Option Product Specification

Description Fig

Description

Parts No

Remark

 

 

 

 

 

Remote

AK59-00012H

Model Standard of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control

 

DVD-R120/AXAX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Batteries for

AC43-12002H

Model Standard of

Remote Control

DVD-R120/AXAX

Qwner's Instructions

AK68-00686A

Model Standard of

DVD-R120/AXAX

 

 

V ideo/Audio

AC39-00073A

Model Standard of

DVD-R120/AXAX

Cable

 

 

 

RF Cable

AC39-42001J

Model Standard of

DVD-R120/AXAX

 

 

 

 

 

Samsung Electronics

2-3

Product Specification

2-4 Introduction to DVD

2-4-1 The Definition of DVD

DVD is the next generation medium and is the acronym of the Digital Versatile Disc or thr Digital Video Disc, which maximizes the saving density of the disk surface using the MPEG-2 compression technology to enable the storage of 17G bytes of data on the same size CD.

1) 7 times the storage capacity of the conventional CD

Minimized the track pitch and pit size to 1/2 of conventional CD.

Uses red laser with short-wavelenght of 650nm (635nm).

DVD Vs. CD-ROM

 

CD-ROM

CD-R/RW

DVD-ROM

DVD-R/RW

DVD-RAM

Disc Thickness

1.2mm

1.2mm

0.6*2mm

0.6*2mm

0.6*2mm

Lens NA

0.45

0.45(0.5)

0.6

0.6

0.6

Laser wavelenght

780um

780um

650um

650um

650um

Track pitch

1.6pm

1.6pm

0.74pm

0.74pm

0.615pm

Capacity

0.65GB

0.65GB

4.7GB

4.7GB

4.7GB

Track structure

Pit train

Groove

Pit train

Groove

Land/Groove

2)Disc Formats

DVD consists of two 0.6mm discs attached together, enabling access to the upper and lower side of the disk, and 4 sides could be used at maximum.

Single Layer : 4.7GByte Label

Polycarbonate Bonding layer Reflective layer Polycarbonate

Dual Side Single Layer : 9.5GByte Polycarbonate Reflective layer Bonding layer Reflective layer Polycarbonate

Dual Layer : 8.5GByte

Label

Polycarbonate

Reflective layer

Bonding layer

Semi-reflective layer

Polycarbonate

Dual Side Dual Layer : 17GByte

Polycarbonate

Semi-reflective layer

Reflective layer

Bonding layer

Reflective layer

Semi-reflective layer

Polycarbonate

2-4

Samsung Electronics

 

 

Product Specification

2-4-2 DVD Types

 

 

 

 

FORMAT

TYPE

APPLICATIONS

 

 

 

DVD-Video

Playback Only

High quality image and sound for movies and other video media.

 

 

 

DVD-ROM

Read Only

Multi-functional, multi-midia software that requires large storage capacity.

 

 

 

DVD-Audio

Playback Only

High quality sound that exceeds the CD, multi-channel Audio.

 

 

 

DVD-R

1 Time Recording

As with CD-R, write only once

 

 

 

DVD-RAM

Rewritable

This can be virtually used as hard-disk, with a random

 

 

 

(more than 100,000times)

read-write access

 

 

 

DVD-RW

Rewritable

Similar to DVD-RAM except than its technology features

 

 

 

(About 1000times)

a separated read-write access more like phonograph than a hard disk.

 

 

 

Samsung Electronics

2-5

Product Specification

2-5 DVD-Video Fromat

2-5-1 Main Features

1)Able to store up to 160 minutes of Movie by utilizing the MPEG-2 compression technology. ( Aver. 133min.)

2)Enables more than 500 lines of horizontal resolution. (Class corresponding to the Master Tapes used in broadcasting stations)

3)Provides Dolby Digital 5.1ch Surround 3D sound, which enables theater quality sound (NTSC area).

For PAL areas, 1 of either MPEG-2 Audio or Dolby Digital must be selected.

4)Multi-Language

Able to store up to 8 languages of dubbing.

Able to store up to 32 subtitle languages.

5)Multi-Aspect Ratio

3TV Mode alternatives ; 16:9 Wide Screen (DVD Basic)/4:3 Pan & Scan/Letter Box.

6)Multi-Story

Possible to implement Interactive Viewing which enables the user to select the scenario.

7)Multi-Angle

Able to view the camera angle you selected among the scenes recorded with multiple camera angles.

Note ; The above media features must have the DVD Title that contains the appropriate contents to function properly.

2-5-2 Audio & Video Specifications

 

Classification

DVD-Video

Video-CD

 

LD

 

 

Compression

 

MPEG-2

MPEG-1

 

Analog

 

 

 

 

 

 

 

 

 

 

Pixel

720 x 480

352 x 240

 

 

 

 

 

 

 

 

 

 

 

 

 

VIDEO

 

Horizontal resolution

Max. 500 Lines

Max. 250 Lines

 

Max.420 Lines

 

 

 

 

 

 

 

 

 

 

Compression rate

 

1/40

1/140

 

Analog

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Transmission speed

Max. 9.8Mbps (variable)

1.15Mbps (fixed)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TV aspect

16:9 / 4:3

4:3

4:3

 

 

 

 

 

 

 

 

 

 

 

Audio

Max. 8 streams

2CH stereo

 

 

 

 

 

 

2 Analog CH.

 

 

 

 

 

 

 

 

 

2 Digital CH.

 

 

 

Recording type

Dolby Digital

 

Linear PCM

MPEG-1 Layer 2

 

(16Bit/44.1KHz)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

or

AUDIO

 

Transmission rate

448Kbps/stream

 

6.144Mbps/stream

224Kbps

 

 

 

 

 

 

 

 

 

 

 

 

 

1 Analog CH.

 

 

 

Channel

5.1CH/stream

 

8CH/stream

2CH

 

 

 

 

1 Stream of Dolby Digital

 

 

 

 

 

 

 

 

 

2 Digital CH.

 

 

 

 

 

 

 

 

 

 

Sampling frequency

48KHz

 

16, 20, 24Bit/48, 96KHz

16Bit/44.1KHz

 

(16Bit/44.1KHz)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2-6

Samsung Electronics

Product Specification

2-5-3 Detailed Feature

 

DVD-Video Feature 1

 

When Developing the DVD Software, various addition and modification is possible.

 

 

 

 

 

 

As the storage capacity increases, the DVD-Video separates the main data and the additional data such as the Multi-Function into different data areas, enabling the control of time-data ratio to provide the format that enables the flexible Software development

1 Movie (3.5Mbps)

+Subtitle (1 Language)

+Surround Audio (1 Language) = 160min storage (4.673Gbytes)

1 Movie (3.5Mbps)

+Subtitle (4 Language)

+Surround Audio (4 Language) = 160min storage (4.680Gbytes)

1 Music Video (4Mbps)

+2ch High quality Audio (96kHz/24bit) = 72min storage (4.648Gbytes)

 

DVD-Video Feature 2

 

Application of the MPEG-2 compression technology.

 

 

 

 

 

 

DVD-Video uses the variable compresion technology, the MPEG-2 to compress the moving image optimally, minimizing the Data loss to Provide a clear, natural screen while increasing the storage time.

 

MPEG-2 (Variable compression : Max. 1/40)

 

 

 

 

 

 

 

 

Amount of data

 

 

 

 

 

 

Field unit compression.

 

 

 

 

 

 

 

DVD-Video

Compression rate change according to the amount of Data.

 

 

 

 

 

 

 

Differentiates the still image anf the moving image

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

compression rete, reducing Data loss and enables

 

 

Time

 

 

efficient compression.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MPEG-1 (Fixed compression : Max. 1/140)

Amount of data

Loss area

 

 

 

 

 

 

 

 

Frame unit compression.

 

 

 

 

 

 

 

Video-CD

• Compresses all data using the same ratio.

 

 

 

 

 

 

 

 

- Fast movements are jagged, and unnatural

 

 

 

 

 

 

 

 

Time

 

 

 

 

 

 

 

 

 

 

 

Samsung Electronics

2-7

Product Specification

 

DVD-Video Feature 3

 

High quality surround audio.

 

 

 

 

 

 

DVD-Video can store the audio using the 5.1ch Dolby Digital compression or the advanced Liner PCM method, providing the better-than-CD quality and theater like audio quality.

DTS (Digital Theater System)

Home theatre and music playback in the home, DTS provides high quality 5.1-channel surround sound with many extras not offered by other consumer formats. As well as handling DTS-branded releases from a growing number of music labels and consumer software producers, DTS provides enhanced 6.1 matrix and DTS 6.1 discrete decoding that envelopes the listener in sound. DTS technology is featured in a wide cross section of receiver/pre-amplifiers, DVD players and and add-on components from leading consumer audio vendors

Dolby Digital (AC-3)

-Unlike the traditional Dolby pro-Logic method, the Dolby Digital method separates all 5 main channels (Front L/R, Center, Surround (Rear) L/R)and the Sub woofer to provide live surround audio.

-Using the Down Mix method, the conventional Dolby Pro-Logic and Stereo are all compatible.

-Each separated channels are played back at CD quality sound. (Frequency band: 20Hz ~ 20KHz)

Linear PCM (Pulse Code Modulation)

-Provides the high quality Digital sound without the audio data compression.

-Various Digital Recordings are possible as shown in the table to the right.

Sampling Frequency

Bit Rate

 

 

 

16bit

48KHz

 

20bit

 

 

 

24bit

 

 

 

16bit

96KHz

 

20bit

 

 

 

24bit

 

 

Dolby Digital compatible Audio Mode

Audio Coding

 

 

Channel Format

 

 

 

 

 

Front

 

 

 

Surround (Rear)

Remark

Mode

 

 

 

 

L

C

 

R

 

L

 

R

 

 

 

 

 

 

1/0

 

O

 

 

 

 

 

 

Mono

 

 

 

 

 

 

 

 

 

 

2/0

O

 

 

O

 

 

 

 

Stereo

 

 

 

 

 

 

 

 

 

 

3/0

O

O

 

O

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2/1

O

 

 

O

 

Mono

 

 

 

 

 

 

 

 

 

 

 

 

3/1

O

O

 

O

 

Mono

 

Surround

 

 

 

 

 

 

 

 

 

 

2/2

O

 

 

O

 

O

 

O

 

 

 

 

 

 

 

 

 

 

 

3/2

O

O

 

O

 

O

 

O

 

 

 

 

 

 

 

 

 

 

 

2-8

Samsung Electronics

Product Specification

 

DVD-Video Feature 4

 

Multi-Language

 

 

 

 

 

 

Audio Dubbing - Max. 8 Languages

Subtitle - Max. 32 Languages. Capable of storing, and selectiong.

Linear PCM (Pulse Code Modulation)

 

DVD-Video Feature 5

 

Multi-Aspect

 

 

 

 

 

 

Unlike the conventional VCD or LD, DVD-Video has the default of 16:9 Wide, and can be viewed using the conventional 4:3 TV, enabling the expansion of viewer selection capabilities.

16 : 9 TV : Wide Mode (16:9 Wide Full Screen)

4 : 3 TV : Letter Box Mode, Pan & Scan Mode

16:9 Wide

4:3 Pan & Scan

4:3 Letter Box

Note ; Only enable to be worked correctly by an appropriate data supported this function in Disc.

 

DVD-Video Feature 6

 

Multi-Angle

 

 

 

 

 

 

Up to 9 angles of view may be stored, enabling the viewer to select a specific viewpoint at a given time. --> Especially, for the Music Video and Sports Title, this provides a more lively image of the scene.

Note ; Only enable to be worked correctly by an appropriate data supported this function in Disc.

Samsung Electronics

2-9

Product Specification

 

DVD-Video Feature 7

 

Multi-Story

 

 

 

 

DVD-Video provides the enviroment suitable for the bi-directional Software develoment, providing multiple scenarios. This feature enables the Multi-Story function.

 

OPTION

 

Parental Lock

 

 

 

 

 

 

For the titles that are not suitable for children viewing, Parental Locks are set, requesting user defined passwords for viewing

Parential Locks may be set on specific frames of the Title, enabling the player to skip those frames during playback.

 

COPYRIGHT

 

Regional Code & Macrovision

 

 

 

 

 

 

Classify the world into 6 regions, and if the DVD Title and the Player’s “Reginal Code” do not agree, playback is prohibited.

Regionnal Coding is optional for the Soft developers (Region 0 All Code), but the Hardware developers must adopt the appropriate regionnal code for sale.

Region 1 : The United States and its territories, Canada.

Region 2 : Europe, Japan, Greenland, Egypt, South Africa, the Middle East.

Region 3 : Taiwan, Hongkong, Korea, South East Asia.

Region 4 : Mexico, South America, Australia, New Zealand.

Region 5 : Russia, Eastern Europe, India, Africa.

Region 6 : China. Region 0 : Worldwide (All Code)

ˆ

Œ

 

 

´

Œ

 

 

Ø

 

Œ

´

 

 

 

 

 

ˇ

 

¨

 

ˆ

 

 

´

 

 

 

 

 

 

 

¨

Adoptation of the Macrovision System disables the copying on to other media.

2-10

Samsung Electronics

Product Specification

 

Remark

 

DVD-Video Authoring Process

 

 

 

 

 

 

The image quality of the DVD-Video may vary accoring to the quality of the Master and the Authoring Process

The image quality of the DVD-Video varies according to the Digital Mastering Source such as the conventional LD, VCD, or Original Film.

Different Authoring Process are used accoring to the Software developers, and this may affect the

DVD image quality.

Authoring Process

bit stream

Video/Audio

MPEG-2

Master

Encoding

bit stream

Surround Audio

AC-3/MPEG Audio

Master

Encoding

bit stream

Subtitle

Subtitle

Master

Encoding

Disc

Production

Video/Audio

Subtitle

Cutting

Multiplexing

Master

Authoring Process

Samsung Electronics

2-11

Product Specification

MEMO

2-12

Samsung Electronics

3. Software Update

3-1 Drive Firmware Update

3-1-1 Introduction

When you can not record and play on specific recording media (especially on newly available DVD-RAM, DVD-RW or DVD-R).

3-1-2 How to make an update disc

• Write the downloaded file onto a blank CD-R or CD-RW disc, using the following settings :

1)Download the software update file from the samsung internet site. (www.samsung.com)

2)Write the file to disc using the CD-RW of your computer.

N O T E

Recommended Application Program

-Nero Burning / Easy CD Creator ..etc

Option

-Name : SDM2224

-Extension name : “*.REC”

-Multisession : No Multisession

-File name lenght : Max. of 11 = 8 + 3

-Format : Mode 1

-Character set : ISO 9660 or Joliet Format

-CD Close & Dise at once

WARNING

It is very important : please read the below notice below before upditang your unit.

The followong events may interrupt the update process and MAY RESULT IN PERMANENT DAMAGE TO THE UNIT WHILE UPDATING

! Unplugging the power cord.

@ Power Outage.

# Dirt or Scratches on the disc.

$ Opening a disc tray during processing.

Samsung Electronics

3-1

Software Update

1)Press OPEN/CLOSE to open the disc tray.

2)Insert the update CD-R disc with the software update, label facing up.

3)Press OPEN/CLOSE to close the disc tray.

* It takes about 1~2 minites before the mesage below appears.

Drive Update

Do you want to update drive-firmware?

Version: Xx.X.R120 -> XX.X.R120

Yes

 

No

 

 

 

Fig. 3-1

Fig. 3-2 Remote Control

Atfer checking old and new version, select “Yes” or “No” with or on the remote control.

* The Version is indicated by “XX.X modelname”

*If you don’t see the message above, try another disc. Generally, this is caused by disc quality and by disc creating problem.

4)Press the ENTER button on the remote control (Fig. 3-2).

You will see “LOAD” on FLT Display.

Drive Update

Now, processing...

please, do not turn off the power.

Fig.3-3

5)It takes about 1~2 minutes to complete the update.

The message below will be displayed in the screen after update is completed and the tray will open automatically.

Drive Update

Drive firmware is successfully

updated.

Fig. 3-4

Fig. 3-5

6)After removing the update disc, turn off the unit with power button.

And there after turn on the unit with power button and then the will be closed. The drive firmware is now completed.

3-2

Samsung Electronics

Software Update

3-2 Flash Update

3-2-1 Introduction

When you encounter the problem which is not related in drive firmware necessity.

3-2-2 How to make an update disc

Write the downloaded file onto a blank CD-R or CD-RW disc, using the following settings :

1)Download the software update file from the samsung internet site. (www.samsung.com)

2)Write the file to disc using the CD-RW of your computer.

N O T E

Recommended Application Program

-Nero Burning / Easy CD Creator ..etc

Option

-Multisession : No Multisession

-CD close & disc at once

-ISO 9660 or joliet format

-Extension name : “*.RUF”

In order to increase dise playability, add a dummy file (over 100MB) together with the latest program.

(The dummy file can be used any kind of file except MP3 file etc which can be played in the unit and we recommend to use a file whin extension name as “*.dmy”, which can be changed from original one.)

WARNING

It is very important : please read the below notice below before updating your unit.

The followong events may interrupt the update process and MAY RESULT IN PERMANENT DAMAGE TO THE UNIT WHILE UPDATING

! Unplugging the power cord.

@ Power Outage.

# Dirt or Scratches on the disc.

$ Opening a disc tray during processing.

Samsung Electronics

3-3

Software Update

1)Press OPEN/CLOSE to open the disc tray.

2)Insert the update CD-R disc with the software update, label facing up.

3)Press OPEN/CLOSE to close the disc tray.

Flash Update

Do you want to update flash memory? Version : YYMMDD.xx.R120

-> YYMMDD.xx.R120

Yes

 

No

 

 

 

Fig. 3-6

*If you don’t see the message above, try another disc.

Generally, this is caused by disc quality and by disc creating problem.

4)Press the ENTER button on the remote control (Fig. 3-7).

Fig. 3-7 Remote Control

Atfer checking old and new version, select “Yes” or “No” with or on the remote control.

* The Version is indicated by “YYMMDD.xx modelname”

Flash Update

Now, Processing...

Plase. do not turn off the power.

Fig. 3-8

5)It takes about 5 minutes to complete the update.

The message below will be displayed in the screen after update is completed and the tray will open automatically.

*If the message to the left isn’t displayed after 10minutes and the unit is no longer functioning properly, contact a

Flash Update

samsung authorized service center.

Flash memory is successfully updated.

Fig. 3-9

6)After removing the update disc, turn off the unit with power button.

And there after turn on the unit with power button and then the will be closed. The Flash update is now completed.

3-4

Samsung Electronics

Samsung DVD-R120-AXAX, DVD-R120-AXAP, DVD-R120-ASTR, DVD-R120-ARCL, DVD-R120-AXAO Service Manual

4. Disassembly and Reassembly

4-1 Cabinet and PCB

Note : Reassembly in reverse order.

4-1-1 Top Cabinet Removal

1)Remove 3 Screws Œ.

2)Lift up the Top Cabinet in direction of arrow.

Π3 SCREWS (W 3 x 10)

Fig. 4-1 Top Cabinet Removal

Samsung Electronics

4-1

Disassembly and Reaasembly

4-1-2 Ass’y Front-Cabinet Removal

1) Release 6 Hooks Œ, ´, ˇ, ¨ and Ass’y Front-Cabinet ˆ.

Π1 HOOK

¨ 2 HOOKS

´ 1 HOOK

ˇ 2 HOOKS

ˆ ASS'Y FRONT-CABINET

Fig. 4-2 Ass’y Front-Cabinet Removal

4-2

Samsung Electronics

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