Pioneer SDV-55-SW, SDV-55-SWK, SDV-55-SWQ Service manual

0 (0)

ORDER NO.

RRV2310

POWERED SPEAKER SYSTEM

S-DV55SW-K

S-DV55SW-Q

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Type

Model

Power Requirement

Remarks

S-DV55SW-K S-DV555SW-Q

 

 

 

KUCXJI

AC120V

 

MVYXJI

 

AC220-230V

 

This product is component of system.

Component

System

Service Manual

Remarks

DVD SURROUND SYSTEM

 

 

 

DVD TUNER

XV-DV55

RRV2309

 

POWERED SUBWOOFER

S-DV55SW-K S-DV55SW-Q

RRV2310

This service manual

 

S-DV55ST-K

RRV2306

 

SATELLITE SPEAKER

 

 

 

 

S-DV55ST-Q

RRV2312

 

CONTENTS

 

 

 

1. SAFETY INFORMATION ..............................................................................

 

2

2. EXPLODED VIEWS AND PARTS LIST ........................................................

 

3

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM........................................

 

8

4. PCB CONNECTION DIAGRAM ..................................................................

 

16

5. PCB PARTS LIST .......................................................................................

 

 

23

6. ADJUSTMENT ............................................................................................

 

 

25

7. GENERAL INFORMATION ........................................................................

 

26

7.1 DISASSEMBLY ....................................................................................

 

 

26

8. SPECIFICATIONS ......................................................................................

 

 

27

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 c PIONEER CORPORATION 2000

T – ZZV JUNE 2000 Printed in Japan

S-DV55SW-K, S-DV55SW-Q

1. SAFETY INFORMATION

This service manual is intended for qualified service technicians ; it is not meant for the casual do-it- yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.

Health & Safety Code Section 25249.6 – Proposition 65

NOTICE

(FOR CANADIAN MODEL ONLY)

Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.

REMARQUE

(POUR MODÈLE CANADIEN SEULEMENT)

Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS

The following check should be performed for the continued protection of the customer and service technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA.

 

 

Reading should

 

Leakage

not be above

Device

current

0.5mA

under

tester

 

test

 

 

Test all

 

 

exposed metal

 

 

surfaces

 

 

Also test with

 

 

plug reversed

 

Earth

(Using AC adapter

 

ground

plug as required)

 

 

AC Leakage Test

ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual.

Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual.

The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards.

Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.

2

S-DV55SW-K, S-DV55SW-Q

2. EXPLODED VIEWS AND PARTS LIST

The mark found on some component parts indicates the importance of the safety factor of the part.

Therefore, when replacing, be sure to use parts of identical designation.

Screws adjacent to mark on the product are used for disassembly.

2.1PACKINGNOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.

4

5

1

2

3

(1) PACKING PARTS LIST

6

Mark

No.

Description

 

Part No.

 

 

NSP

1

Poly Bag S6

 

SHL1250

 

 

2

Packig Case

 

See Contrast table (2)

 

 

3

Protector (L)

 

SHA2227

 

 

4

Protector (R)

 

SHA2228

 

 

5

Protector

 

SHB1090

 

NSP

6

Serial Barcode Label

 

See Contrast table (2)

(2) CONTRAST TABLE

S-DV55SW-K/KUCXJI, /MVYXJI and S-DV55SW-Q/MVYXJI are constructed the same except for the following:

Mark

No.

Symbol and Description

 

Part No.

 

Remarks

 

 

 

S-DV55SW-K

S-DV55SW-K

S-DV55SW-Q

 

 

 

 

 

 

 

/KUCXJI

/MVYXJI

/MVYXJI

 

 

2

Packing Case

SHG2272

SHG2279

SHG2278

 

NSP

6

Serial Barcode Label

SRM1080

Not used

Not used

 

 

 

 

 

 

 

 

3

S-DV55SW-K, S-DV55SW-Q

2.2 PRODUCT APPEARANCE SECTION

8

4

9

 

17

11

14

3

18

5

13

6

10

12

7

16

2

1

15

 

4

S-DV55SW-K, S-DV55SW-Q

(1) PRODUCT APPEARANCE PARTS LIST

Mark

No.

Description

 

Part No.

 

NSP

1

Cabinet

See Contrast table(2)

NSP

2

Cosmetic Duct

See Contrast table(2)

NSP

3

Paper Tube

SMR1320

NSP

4

Duct Ring

SMR1319

 

5

Damper

SER1279

 

6

Packing

SEC1471

NSP

7

Mesh

SNC1185

NSP

8

Acoustic Absorbent

SMV2010

 

 

(Polyester Fiber)

 

 

 

NSP

9

Acoustic Absorbent

SMV1993

 

 

(Duffel Felt)

 

 

 

NSP

10

Acoustic Absorbent

SMV1994

 

 

(Duffel Felt)

 

 

 

 

11

Speaker

T16EU92-52F

 

12

Conecting Cord

SDF1086

 

13

Packing

SEC1492

 

14

Screw (M4×16) (for Speaker)

BYC40P160FZB

 

15

Screw (M4×18)

BYC40P180FZB

 

 

(for Amplifier Assy fixing)

 

 

 

NSP

16

AMPLIFIER Assy

See Contrast table(2)

NSP

17

Serial Barcode Label

See Contrast table(2)

NSP

18

Serial Label

See Contrast table(2)

(2) CONTRAST TABLE

S-DV55SW-K/KUCXJI, /MVYXJI and S-DV55SW-Q/MVYXJI are constructed the same except for the following:

Mark

No.

Symbol and Description

 

Part No.

 

Remarks

 

 

 

S-DV55SW-K

S-DV55SW-K

S-DV55SW-Q

 

 

 

 

 

 

 

/KUCXJI

/MVYXJI

/MVYXJI

 

NSP

1

Cabinet

SMM1898

SMM1902

SMM1901

 

NSP

2

Cosmetic Duct

SMR1323

SMR1323

SMR1314

 

NSP

16

AMPLIFIER ASSY *

AXX7076

AXX7077

AXX7078

*Refer to 2.3 section.

NSP

17

Serial Barcode Label

SRM1080

Not used

Not used

 

NSP

18

Serial Label

Not used

SME3053

SME3052

 

 

 

 

 

 

 

 

5

S-DV55SW-K, S-DV55SW-Q

2.3 AMPLIFIER ASSY

23

23

 

10

 

11

 

23

 

7

2

 

23

 

23

 

A

 

9

 

9

 

9

24

 

23

12

24

 

23

 

8

26

3

 

26

6

23

 

15

 

13

1

16

7

5

26

25

19

A

4

 

22

21

20

18

 

23

27

23

6

S-DV55SW-K, S-DV55SW-Q

(1) AMPLIFIER ASSY PARTS LIST

Mark

No.

Description

 

Part No.

 

 

1

AF Assy

 

See Contrast table(2)

 

2

AMP Assy

 

See Contrast table(2)

 

3

PRI Assy

 

See Contrast table(2)

 

4

Wood Base

 

AMM7005

NSP

5

Chassis

 

ANA7109

 

6

Power Transformer

 

See Contrast table(2)

NSP

7

Harness Lifter

 

AEC7296

 

8

Wire Saddle

 

AEC7297

 

9

Heat Sink Holder

 

ANG7317

NSP

10

Heat Sink

 

ANH7130

 

11

Mica Seat

 

AEE7034

 

12

IC Holder

 

ANG7318

 

13

Fuse

 

See Contrast table(2)

 

14

• • • • • • •

 

 

 

 

15

Fuse Card

 

See Contrast table(2)

 

16

65 Label

 

See Contrast table(2)

 

17

• • • • • • •

 

 

 

 

18

Rear Panel

 

See Contrast table(2)

 

19

DC Fan Motor

 

AXM7014

 

20

Fan Cover

 

AEC7280

 

21

Nylon Rivet

 

AEC7318

NSP

22

PCB Holder

 

AEC7057

 

23

Screw

 

BBZ30P080FMC

 

24

Screw

 

BBZ30P140FMC

 

25

Screw

 

BBZ30P300FZK

 

26

Screw

 

BYC40P140FMC

 

27

Screw

 

PSC30P080FNI

(2) CONTRAST TABLE

S-DV55SW-K/KUCXJI, /MVYXJI and S-DV55SW-Q/MVYXJI are constructed the same except for the following:

Mark

No.

Symbol and Description

 

Part No.

 

 

Remarks

 

 

 

 

S-DV55SW-K

S-DV55SW-K

S-DV55SW-Q

 

 

 

 

 

 

 

/KUCXJI

/MVYXJI

/MVYXJI

 

 

1

AF ASSY

AWU7628

AWU7631

AWU7631

 

 

2

AMP ASSY

AWU7629

AWU7632

AWU7632

 

 

3

PRI ASSY

AWU7627

AWU7630

AWU7630

 

 

6

Power Transformer

ATS7288

ATS7289

ATS7289

 

 

13

Fuse

REK1067

REK1027

REK1027

 

 

 

 

(5A)

(3.15A)

(3.15A)

 

 

15

Fuse Card

Not used

AAX7493

AAX7493

 

 

16

65 Label

ARW7050

Not used

Not used

 

 

18

Rear Panel

ANC7922

ANC7923

ANC7963

 

 

 

 

 

 

 

 

 

7

Pioneer SDV-55-SW, SDV-55-SWK, SDV-55-SWQ Service manual

 

1

 

2

 

3

 

4

 

 

 

 

 

 

S-DV55SW-K, S-DV55SW-Q

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.0 BLOCKDIAGRAM AND SCHEMATIC DIAGRAM

 

 

 

 

 

3.1 BLOCK DIAGRAM AND OVERALL CONNECTION DIAGRAM

 

To XV-DV55

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DSP ASSY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN8901

 

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GNDALR

IC3151

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RY3661

RLC1

IC3601

7,9,10,13

 

 

 

 

IC3161

FR

32

E-VOL

 

 

 

 

 

 

 

 

 

 

 

 

V+BH

 

 

 

7

5

 

 

IC3001

 

 

 

 

 

 

 

 

 

 

 

 

 

XMUTE

 

 

FL 31

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RY3461

RLC2 RY3461 RLC2 RY3561

 

RLC2

 

TDA7294V

 

 

 

 

AC

 

 

 

C

41

IC

1

 

 

 

 

 

 

 

 

 

1

3

1

 

 

 

 

 

 

 

 

 

 

 

RYFS

 

33

 

 

 

 

 

 

 

14

 

 

 

 

 

 

RYRC

 

 

SL

34

 

1

 

 

 

 

 

 

 

 

 

 

2

 

V+12R

 

 

 

SR

35

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V+5A

 

IC3171

SW

36

M62446FP

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

3

 

 

 

8

 

 

 

 

 

 

1

 

4

8,15

 

 

 

 

 

38

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IC3621

1A

 

V–BH

 

FDET

 

7

 

V+5D

39

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

40

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

42

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V+5A

 

 

 

 

 

 

 

 

 

 

 

 

 

V+BL

 

 

 

 

 

 

 

Q3251

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

7

10

11

 

18

19

8

 

 

 

 

 

 

 

 

Q3252

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V–12R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

IC3401

STK402-240

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

15

13

 

9

 

 

 

V+BH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V–BL

 

V–12R

 

 

 

 

 

 

 

 

 

Peripheral

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Circuit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IC16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V–BH

5A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RY3361

 

 

 

 

V+BL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RLC1

 

8

 

 

 

6

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IC3301

 

 

 

 

 

V–BL

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

1

 

 

 

 

 

 

 

C

 

 

RY3361

11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RLC1

STK402-040

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

 

 

 

 

 

 

 

 

 

V+12R

 

RLC1RLC2

 

9

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V+12R AC

 

 

 

V–BL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1A

V+BL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FAN DET.

FDET

Relay Cont.

RYFS

 

 

Peripheral

IC3321

 

 

 

 

 

 

 

 

 

RYFR

 

 

Circuit

 

 

 

 

 

 

 

 

 

 

 

 

Circuit

 

 

Circuit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GNDF

 

 

GNDF GNDB

XMUTE

 

 

 

GNDALR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V–12R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

AMP ASSY (KUCXJI : AWU7629)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(MVYXJI : AWU7632)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D3SBA20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V+5A

 

V+12A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V+5D

 

V+12R

D13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Q61/D61

IC51

S1

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+5V

 

+12V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Reg.

 

Reg.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NJM7812FA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IC52

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

–12V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Reg.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NJM7912FA AF A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V–12A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V–12R

 

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

2

 

 

 

 

 

 

 

 

 

3

 

 

4

 

 

 

 

 

 

 

5

 

6

 

7

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S-DV55SW-K, S-DV55SW-Q

 

 

 

 

Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS

 

 

 

 

 

 

and PARTS LIST" or "PCB PARTS LIST".

 

 

 

 

 

XV-DV55

To XV-DV55

 

 

 

 

 

 

 

SP ASSY

MOTHER ASSY

 

 

 

 

 

 

 

N8901

CN5592

 

 

 

 

 

 

 

A

 

 

 

1

+

3

 

 

IC3001

 

 

2

 

 

 

 

+

5

 

L 31

E-VOL

17 FL

7

 

6

 

32

16

FR

 

 

 

33

IC

IC3013

 

 

 

 

34

 

11 C

1

+

3

 

35

 

9 SL

 

2

 

36

M62446FP

 

 

 

 

 

37

 

8

SR

+

5

 

38

 

6 SW

7

6

 

 

 

 

 

39

 

 

 

IC3033

 

 

 

 

+

3

 

40

 

2

1

 

 

 

2

 

41

 

 

 

 

1

 

 

 

42

 

 

 

5

 

 

 

 

+

 

 

 

 

7

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

Q3251

 

 

IC3053

 

 

Q3252

 

 

 

 

 

 

 

 

D3SBA20

 

 

 

 

D11

 

 

 

 

 

 

 

IC12

 

 

 

 

 

 

10A

 

D3SBA20

 

 

 

IC11

 

 

 

 

 

10A

 

D12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IC15

 

 

 

 

 

 

IC14

7A

 

 

 

 

 

 

 

 

 

 

 

 

2.5A

1

D13

S1WB(A)60SD

IC13

 

 

 

 

 

2.5A

2V

 

 

 

 

 

eg.

 

 

 

 

 

A

JM7812FA

 

 

 

 

2V

 

 

 

 

 

g.

 

 

 

 

 

 

M7912FA AF ASSY (KUCXJI : AWU7628) (MVYXJI : AWU7631)

RY41

B

D41

S1WB(A)60SD

C

PRI ASSY (KUCXJI : AWU7627)

(MVYXJI : AWU7630)

C

Not used

D

9

 

5

 

6

 

7

 

8

 

 

 

 

 

 

 

 

 

 

 

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