Pioneer SDV-1000-SW Service manual

ORDER NO.

RRV2692

S-DV1000SW

POWERED SUBWOOFER

S-DV1000SW

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model	Type	Power Requirement	Remarks
S-DV1000SW	KUCXJI	AC120V
S-DV1000SW	MYXJI	AC220-230V
S-DV1000SW	NVXJI	AC230V

This product does not finction properly when independent ; to avoid malfunctions, be sure to connect it to the prescribed system component(s), otherwise damage may result.

Component	System	Service Manual	Remarks
DVD/CD TUNER	XV-DV1000	RRV2672
POWERED SUBWOOFER	S-DV1000SW	RRV2692	This Manual
SPEAKER SYSTEM	S-DV1000ST	RRV2697

For details, refer to "Important symbols for good services".

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2002

T-ZZK OCT. 2002 printed in Japan

1

2

3

4

SAFETY INFORMATION

A

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

BThis product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.

Health & Safety Code Section 25249.6 – Proposition 65

NOTICE

(FOR CANADIAN MODEL ONLY)

Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.

REMARQUE

(POUR MODÈLE CANADIEN SEULEMENT)

C Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS

The following check should be performed for the continued protection of the customer and ser vice technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage

Dcurrent tester such as Simpson Model 229 - 2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.

			Reading should
		Leakage	not be above
			0.5 mA
		current
E	Device	tester
	under
	test
	Test all
	exposed metal
	surfaces
	Also test with
	plug reversed
	(Using AC adapter		Earth
	plug as required)		ground

AC Leakage Test

ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual.

Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual.

The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards.

Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.

F

2		S-DV1000SW
1	2		3	4

5

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7

8

[ Important symbols for good services ]

In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them:

1. Product safety

You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.

2. Adjustments

To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable.

In accordance with the procedures or instructions described in this manual, adjustments should be performed.

3. Cleaning

For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.

4. Shipping mode and shipping screws

A

B

To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.

5. Lubricants, glues, and replacement parts

Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying

glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the

prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used.

C

D

E

F

		S-	DV1000SW		7	3
5	6					8

1 2 3 4

CONTENTS

		SAFETY INFORMATION.....................................................................................................................................	2
	A	1. SPECIFICATIONS ............................................................................................................................................	5
		2. EXPLODED VIEWS AND PARTS LIST	6
		2.1 PACKING ...................................................................................................................................................	6
		2.2 PRODUCT APPEARANCE SECTION.......................................................................................................	8
		2.3 AMPLIFIER ASSY ...................................................................................................................................	10
		3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................	12
		3.1 BLOCK DIAGRAM AND OVERALL CONNECTION DIAGRAM ..............................................................	12
		3.2 AF and TRADE 1 ASSY...........................................................................................................................	14
		3.3 6CH AMP ASSY ......................................................................................................................................	16
		3.4 POWER ASSY .........................................................................................................................................	18
		3.5 PRIMARY ASSY ......................................................................................................................................	20
		4. PCB CONNECTION DIAGRAM .....................................................................................................................	22
	B	4.1 AF and TRADE 1 ASSY...........................................................................................................................	22
		4.2 6CH AMP ASSY	26
		4.3 POWER ASSY .........................................................................................................................................	28
		4.4 PRIMARY ASSY ......................................................................................................................................	32
		5. PCB PARTS LIST ...........................................................................................................................................	34
		6. ADJUSTMENT ...............................................................................................................................................	37
		7. GENERAL INFORMATION.............................................................................................................................	37
		7.1 DIAGNOSIS .............................................................................................................................................	37
		7.1.1 PROTECTION CIRCUIT .......................................................................................................................	37
		7.1.2 DISASSEMBLY .....................................................................................................................................	38
		7.2 IC .............................................................................................................................................................	38
		7.3 CLEANING...............................................................................................................................................	38

C

D

E

F

4		S-DV1000SW
1	2		3	4

5

6

1. SPECIFICATIONS

Amplifier Section

Continuous Power (RMS)..........	75 W / channel
(1 kHz, THD 10%, 6 Ω )

Miscellaneous

Power Requirements
European model .........	220 –230 V / 50 – 60 Hz
North American model	............ 120 V / 60 Hz
Power Consumption
European model ..................................		176 W
North American model	.......................	180 W
Power Consumption in standby mode .....		0.4 W

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8

Powered subwoofer (S-DV1000SW)

Type ............	Bass reflex floor type, antimagnetic
Speaker ................		18 cm (7 1/16 in.) (cone type)
Nominal impedence			...................................... 6 Ω
Frequency range		............................	25 – 2,300 Hz
Max. input .........................................			75 W (EIAJ)
Dimensions ......		191 (W) x 436 (D) x 395 (H) mm
			(North American model)
......		190 (W) x 436 (D) x 395 (H) mm
			(European model)
Weight ...............		13.0 kg (North American model)
.........................			12.9 kg (European model)

• Specifications and design subject to possible modification without notice, due to improvements.

A

B

accessories

Remote control unit	Dry cell batteries	Display unit (AXX7142)	AM loop antenna	FM antenna	C
(KUCXJI : AXD7340)	(sizeAA/R6P) x2		(ATB7009)	(KUCXJI : ADH7007)
(MYXJI, NVXJI : AXD7339)				(MYXJI, NVXJI : ADH7010)

0

8¡

0	1	3
		7
	4

4

Control cable A	Control cable B	Display cable	Video cord	Power cord
(ADE7064)	(ADE7079)	(ADE7077)	(VDE1024)	(KUCXJI : ADG7022)
				(MYXJI : ADG1154)
				(NVXJI : ADG1156)

			Yellow plugs
	Blue plugs	Black plugs	Gray
	Speaker cords		Non-slip padsx20	Non-slip pads
				(subwoofer) x4
	5 mx3 (for center,front L-R speakers)		(SEC1635)
				(SEC1563)
	(SDS1115)	(SDS1116)	(SDS1117)
			European	model only:
			Isolation feet x4
	10 m x2 (for rear L-R speakers)		(SXK1049)
	(SDS1118)	(SDS1119)
		Operating instructions / Warranty		Allen key wrench
				&4 screws

(AEF7007)

(ABA7089)

		S-	DV1000SW		7	5
5	6					8

D

E

F

1 2 3 4

2. EXPLODED VIEWS AND PARTS LIST

A

NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The	mark found on some component parts indicates the importance of the safety factor of the part.

Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly.

For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

2.1 PACKING

		34	25	22	21	23
			26
		35
				28		27
		36
B		37		32	20
			31
			39	29	38
			30		19	33
	MYXJI Only		40

	8	MYXJI, NVXJI
	7	Only
	5
		11
	2

C

6

4

3

24

12

10

D

18

17

9

15KUCXJI ONLY

E	14	1
	13
	16

F

6		S-DV1000SW
1	2		3	4

	5	6
PACKING parts List
Mark No.	Description	Part No.
NSP 1	Accessories Set	See Contrast table (2)
2	Speaker Cords (5m : Red)	SDS1115
3	Speaker Cords (5m : White)	SDS1116
4	Speaker Cords (5m : Green)	SDS1117
5	Speaker Cords (10m : Blue)	SDS1118
6	Speaker Cords (10m : Gray)	SDS1119
7	Sheet of large Non-Slip Pads	SEC1563
8	Sheet of small Non-Slip Pads	SEC1635
9	Packing Case	SHG2449
10	Poly Bag S3	SHL1293
11	Accessory Set	See Contrast table (2)
	(Subwoofer Isolation Feet)
12	Top Protector	SHA2361
13	Bottom Protector	SHA2362
14	Protector	SHB1097
15	Protection Sheet	See Contrast table (2)
16	Packing Case	See Contrast table (2)
17	Poly Bag S6	SHL1292
NSP 18	Accessories Assy	See Contrast table (2)
19	Control Cable A (Blue Plugs)	ADE7064
20	Display cable (Gray Plugs)	ADE7077
21	Control cable B (Black Plugs)	ADE7079

	7	8
Mark No.	Description	Part No.
> 22	Power Cord	See Contrast table (2)
23	FM Antenna	See Contrast table (2)
NSP 24	Poly Bag	AHG7098
25	Operating Instructions	ARE7305
	(English/French)
26	Setup guide(English/French)	ARE7306
27	AM Loop Antenna	ATB7009
28	Remote Control Unit	See Contrast table (2)
29	Battery Cover	AZN7919
30	Side Panel Replacement Screw ABA7089
31	Allen Key Wrench	AEF7007
32	Video Cord (Yellow)	VDE1024
NSP 33	Dry cell batteries (AA/R6P)	VEM1031
34	Operating Instructions	See Contrast table (2)
	(German/Italian)
35	Setup guide (German/Italian)	See Contrast table (2)
36	Operating Instructions	See Contrast table (2)
	(Spanish/Dutch)
37	Setup guide (Spanish/Dutch)	See Contrast table (2)
NSP 38	Accessory Board	AHB7082
NSP 39	Poly Sheet	AHG7100
NSP 40	Screw Asy	AXX7146

A

B

C

(2) CONTRAST TABLE

S-DV1000SW/KUCXJI, MYXJI and NVXJI are constructed the same except for the following:

	Mark	No.	Symbol and Description	S-DV1000SW/	S-DV1000SW/	S-DV1000SW/
				KUCXJI	MYXJI	NVXJI
	NSP	1	Accessories Set	SME3356	SME3355	SME3355
		11	Accessory Set (Subwoofer Isolation Feet)	Not used	SEA1596	SEA1596
		15	Protection Sheet	SHC1790	Not used	Not used
		16	Packing Case	SHG2454	SHG2450	SHG2453
	NSP	18	Accessories Assy	AXX7137	AXX7136	AXX7141
	>	22	Power Cord	ADG7022	ADG1154	ADG1156
		23	FM Antenna	ADH7007	ADH7010	ADH7010
		28	Remote Control Unit	AXD7340	AXD7339	AXD7339
		34	Operating Instructions (German/Italian)	Not used	ARC7414	Not used
		35	Setup guide (German/Italian)	Not used	ARC7415	Not used
		36	Operating Instructions (Spanish/Dutch)	Not used	ARC7416	Not used
		37	Setup guide (Spanish/Dutch)	Not used	ARC7417	Not used

D

E

F

		S-	DV1000SW		7	7
5	6					8

	1	2				3	4
	2.2 PRODUCT APPEARANCE SECTION
			RED (+)				RED (+)
A			BLACK (–)	IN			WF
	KUCXJI Types						BLACK (–)
	16	14	12		13	9	21

	FOR SP
	RED
	BLACK
10	18
11
7	8
5
		3
B	4
15	7P

		6			2
	17		1	22	23
		19

20

C

D

	ABSORBENT & MESH	ABSORBENT
		(SMV2077)
	MYXJI and NVXJI Types
	17
	CABINET
	19
	E
	MESH
	(SNC1188)
		ABSORBENT
		(SMV2078)
	STAPLE X 4
	(80/6 BEA)
	F

8		S-DV1000SW
1	2		3	4

		5	6
PRODUCT APPEARANCE SECTION parts List
Mark No.		Description	Part No.
NSP	1	Cabinet	See Contrast table (2)
NSP	2	Amplifier Ass'y	See Contrast table (2)
	3	Connecting Cord	SDF1095
	4	Packing	SEC1540
	5	Packing	SEC1634
NSP 6		Gasket	SEE1078
	7	Damper	SER1300
NSP	8	Stmped Serial Label	See Contrast table (2)
NSP 9		Duct Ring	SMR1339
NSP 10		Cosmetic Duct	See Contrast table (2)
NSP 11		Paper Tube 70	SMR1362
NSP 12		Acoustic Absorbent	SMV2077

		7	8
	Mark No.	Description	Part No.
	NSP 13	Acoustic Absorbent	SMV2078
	NSP 14	Acoustic Absorbent	SMV2079	A
	NSP 15	Mesh	SNC1188
	NSP 16	Sash	See Contrast table (2)
	NSP 17	Cosmetic Baffle	See Contrast table (2)
	18	Transducer	T16EU92
	19	Screw	BPZ40P120FZB
	20	Screw	See Contrast table (2)
	21	Screw	BYC40P160FZB
	22	Screw	See Contrast table (2)	B
	23	Washer	See Contrast table (2)

(2) CONTRAST TABLE

S-DV1000SW/KUCXJI, MYXJI and NVXJI are constructed the same except for the following:

Mark	No.	Symbol and Description	S-DV1000SW/	S-DV1000SW/	S-DV1000SW/
			KUCXJI	MYXJI	NVXJI
NSP	1	Cabinet	SMM1983	SMM1982	SMM1982
NSP	2	Amplifier Ass'y	AXX7133	AXX7132	AXX7140
NSP	8	Stmped Serial Label	SME3343	SME3333	SME3340
NSP	10	Cosmetic Duct	SMR1356	SMR1357	SMR1357	C
NSP	16	Sash	SNH1050	Not used	Not used
NSP	17	Cosmetic Baffle	SNK2613	SNK2614	SNK2614
	20	Screw	BPZ45P120FMC	Not used	Not used
	22	Screw	BYC40P200FZB	BYC40P180FZB	BYC40P180FZB
	23	Washer	WA43F090M080	Not used	Not used

D

E

F

		S-	DV1000SW		7	9
5	6					8

1

2

3

4

2.3 AMPLIFIER ASSY

A

24

34

C

29

34	31
24	33

B

34 32

		34
		B 4
	A 2	25
	C
	24

7

24

26

26

5

D

19

15

14

A

E

				35
34	34
					28
				34 30
		32
			31
33				24
		34
	31
		34
		24				17
24						16
		25
25
24		11		23		24
				12	27	13
10			KUCXJI
				Only
						21
		D	6	20
						24
		3
24
						24
					36	9
					E
		A		1
		19

24

26

8

22

14

KUCXJI

Only

18

F

10		S-DV1000SW
1	2		3	4

		5	6
AMPLIFIER ASSY parts List
Mark No.		Description	Part No.
	1	PRIMARY ASSY	See Contrast table (2)
	2	AF ASSY	AWU8005
	3	POWER ASSY	See Contrast table (2)
	4	TRADE 1 ASSY	AWU8028
>	5	Power Transformer	See Contrast table (2)
>	6	Fuse (FU1)	See Contrast table (2)
>	7	Fuse (FU4)	See Contrast table (2)
NSP 8		Chassis	ANA7109
	9	Rear Panel	See Contrast table (2)
	10	HS Holder F	ANG7439
	11	HS Holder R	ANG7440
	12	Cushion B	AEB7290
	13	Spacer	AEC1360
	14	Card Spacer	AEC7133
	15	Wire Saddel	AEC7297
	16	Nylon Rivet	AEC7318
	17	Fan Cover	AEC7427
	18	Wood Base	AMM7006
NSP 19		PCB Mould	AMR1525

	7	8
Mark No.	Description	Part No.
NSP 20	Fuse Card	See Contrast table (2)
NSP 21	SP Label	AAX7956
22	65 Label	See Contrast table (2)
NSP 23	Serial Paper	RRW-168
24	Screw	BBZ30P080FMC
25	Screw	BBZ30P200FMC
26	Screw	BYC40P140FMC
27	Screw	PSC30P080FNI
NSP 28	AMP MODULE 6CH	AXQ7242
29	6CH AMP ASSY	AWM7720
30	DC Fan Motor	AXM7025
31	FET Bracket	ANG7418
32	Fan Plate	ANG7425
33	Heat Sink	ANH7161
34	Screw	BBZ30P140FMC
35	Screw	BBZ30P300FZK
NSP 36	USE ASSY	• • • • •

(2) CONTRAST TABLE

S-DV1000SW/KUCXJI, MYXJI and NVXJI are constructed the same except for the following:

	Mark	No.	Symbol and Description	S-DV1000SW/	S-DV1000SW/	S-DV1000SW/
				KUCXJI	MYXJI	NVXJI
		1	PRIMARY ASSY	AWU8003	AWU8001	AWU8001
		3	POWER ASSY	AWU8007	AWU8006	AWU8006
	>	5	Power Transformer	ATS7342	ATS7341	ATS7341
	>	6	Fuse (FU1 : 6.3A)	REK1069	Not used	Not used
	>	6	Fuse (FU1 : T3.15A)	Not used	REK1027	REK1027
	>	7	Fuse (FU4 : 6.3A)	REK1069	Not used	Not used
	>	7	Fuse (FU4 : T5A)	Not used	REK1029	REK1029
		9	Rear Panel	ANC8113	ANC8112	ANC8131
	NSP	20	Fuse Card	AAX2374	Not used	Not used
		22	65 Label	ARW7050	Not used	Not used

A

B

C

D

E

F

		S-	DV1000SW		7	11
5	6					8

1

2

3

4

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM AND OVERALL CONNECTION DIAGRAM

A
									B ASSYTRADE 1
									(AWU8028)
C	6CH AMP ASSY
	(AWM7720)
B
	IC3301 STK402-270
1	6	16	18
C	IC3401 STK402-270
1	6	16	18
						FLP	IC3002(1/2)
							BA4558F
						3		IC3001 M62446FP
							1
					FLN 2
					CP
					CN 3		1	17
						2		15
						IC3004(1/2)
					SLP	BA4558F		11	31
						3			33
					SLN			9
						2	1		34
							IC3003(1/2)		36
D							BA4558F	6
			SWP
						5
			SWN				7
						6
							IC3004(2/2)
			IC3101(1/2)				BA4558F
			UPC4570
			5
			7
			6
			3
			1
			2
			IC3103(1/2)
			BA4558F				5
					5	7
			3	7			6
					6
			1				IC3103(2/2)
			2		IC3104(1/2)
							BA4558F
			IC3104(2/2)
					BA4558F
E			BA4558F
			5
			7
			6
			IC3102(1/2)
			BA4558F
							AF ASSY
						A (AWU8005)
F
12			S-DV1000SW
	1		2					3	4