Pioneer SDV-77, SDV-77-ST, SDV-77-SW Service manual

4.4 (5)

ORDER NO.

RRV2473

SPEAKER SYSTEM

S-DV77

S-DV77SW

S-DV77ST

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Type

Model

Remarks

Power Requirement

 

S-DV77

 

MYXJI

AC220-230V

 

NVXJI

AC230V

 

This product is component of system.

 

Component

System

Service Manual

Remarks

 

 

 

 

 

 

 

SPEAKER SYSTEM

S-DV77

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POWERED SUBWOOFER

S-DV77SW

 

RRV2473

 

 

 

 

 

 

 

 

 

SATELLITE SPEAKER

S-DV77ST

 

RRV2473

 

 

 

 

 

 

 

 

CONTENTS

1.

SAFETY INFORMATION ......................................

 

2

7. GENERAL INFORMATION ................................ 33

2.

EXPLODED VIEWS AND PARTS LIST ...............

4

7.1 DISASSEMBLY ............................................ 33

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ... 12

8. PANEL FACILITIES AND SPECIFICATIONS....... 34

4. PCB CONNECTION DIAGRAM

.........................

22

 

 

 

5. PCB PARTS LIST

...............................................

30

 

 

 

 

6. ADJUSTMENT

....................................................

32

 

 

 

 

 

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 c PIONEER CORPORATION 2001

T – ZZR JUNE 2001 Printed in Japan

S-DV77, S-DV77SW, S-DV77ST

1. SAFETY INFORMATION

This service manual is intended for qualified service technicians ; it is not meant for the casual do-it- yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.

Health & Safety Code Section 25249.6 – Proposition 65

NOTICE

(FOR CANADIAN MODEL ONLY)

Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.

REMARQUE

(POUR MODÈLE CANADIEN SEULEMENT)

Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS

The following check should be performed for the continued protection of the customer and service technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA.

 

 

Reading should

 

Leakage

not be above

Device

current

0.5mA

under

tester

 

test

 

 

Test all

 

 

exposed metal

 

 

surfaces

 

 

Also test with

 

 

plug reversed

 

Earth

(Using AC adapter

 

ground

plug as required)

 

 

AC Leakage Test

ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual.

Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual.

The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards.

Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.

2

S-DV77, S-DV77SW, S-DV77ST

3

Pioneer SDV-77, SDV-77-ST, SDV-77-SW Service manual

S-DV77, S-DV77SW, S-DW77ST

2. EXPLODED VIEWS AND PARTS LIST

The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.

Screws adjacent to mark on the product are used for disassembly.

2.1PACKINGParts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.NOTES:

40

38

21

4(1/2)

2

36

39

34 35 39

37

 

 

MYXJI Only

NVXJI Only

 

 

6

 

 

 

7

 

 

 

8

 

 

 

9

6

 

 

10

 

 

 

 

 

11

7

 

 

12

 

 

 

13

 

19

 

16

 

 

 

 

 

 

18

24

3

 

23

 

25

 

 

22

 

 

 

 

26

 

 

20

30

 

 

 

 

 

5

 

 

1

29

31

 

 

33

15 32

14

17

 

27

28

 

4(2/2)

4

S-DV77, S-DV77SW, S-DV77ST

(1) PACKING PARTS LIST

Mark

 

No.

Description

 

Part No.

 

Mark

 

No.

Description

 

Part No.

 

 

1

Poly Bag S6

 

SHL1292

NSP

21

Accessary Set

 

See Contrast table (2)

 

2

Packig Case

 

See Contrast table (2)

 

22

Speaker Cord(5m:Red)

 

SDS1115

 

3

Protector (Top)

 

SHA2313

 

23

Speaker Cord(5m:White)

 

SDS1116

 

4

Protector (Bottom)

 

SHA2314

 

24

Speaker Cord(5m:Green)

 

SDS1117

 

5

Protector

 

SHB1097

 

25

Speaker Cord(10m:Blue)

 

SDS1118

 

6

Operating Instructions

 

ARE7276

 

26

Speaker Cord(10m:Gray)

 

SDS1119

 

 

 

(English/French)

 

 

 

 

27

Non-Skid Pads

 

SEC1541

 

7

Operating Instructions

 

ARE7280

 

28

Non-Skid Pads

 

SEC1563

 

 

 

(Setting up : English/French)

 

 

 

 

29

Cord With Plug

 

SDF1092

 

8

Operating Instructions

 

See Contrast table (2)

 

30

20P Cable

 

ADE7079

 

 

 

(Dutch/Spanish)

 

 

 

 

 

 

 

 

 

 

 

9

Operating Instructions

 

See Contrast table (2)

 

31

10P Cable

 

ADE7077

 

 

 

(Setting up : Dutch/Spanish)

 

 

 

 

32

12P Cable

 

ADE7064

 

10

Operating Instructions

 

See Contrast table (2)

NSP

33

Powered Subwoofer

 

See Contrast table (2)

 

 

 

(German/Italian)

 

 

 

NSP

34

Satellite Speakers

 

S-DV77ST/XJI/EW

 

 

 

 

 

 

 

 

 

 

( Front / Rear )

 

 

 

 

11

Operating Instructions

 

See Contrast table (2)

NSP

35

Satellite Speaker

 

S-DV77ST/XJI/EW

 

 

 

(Setting up : German/Italian)

 

 

 

 

 

 

( Center )

 

 

 

 

12

Operating Instructions

 

See Contrast table (2)

 

 

 

 

 

 

 

 

 

 

(Portuguese/Swedish)

 

 

 

 

36

Protector (Top)

 

SHA2315

 

13

Operating Instructions

 

See Contrast table (2)

 

37

Protector (Bottom)

 

SHA2316

 

 

 

(Setting up : Portuguese/Swedish)

 

38

Accesary Box

 

SHG2342

 

14

FM Antenna

 

ADH7005

 

39

Polyethylene Bag S2

 

SHL1223

 

15

AM Loop Antenna

 

ATB7009

NSP

40

PP Band (15.5mm)

 

ZPX-PPBAND-15R5

 

16

Remote Control

 

AXD7305

 

 

 

 

 

 

 

NSP

17

Dry Cell Batteries (R6P/AA)

 

VEM1011

 

 

 

 

 

 

 

 

18

Polyethylene Bag S3

 

SHL1293

 

 

 

 

 

 

 

 

19

Battery Cover

 

103RRC14701R

 

 

 

 

 

 

 

 

20

AC Power Cord

 

See Contrast table (2)

 

 

 

 

 

 

 

(2) CONTRAST TABLE

S-DV77/MYXJI and S-DV77/NVXJI are constructed the same except for the following:

 

 

 

Part No.

 

Mark

No.

Symbol and Description

 

 

Remarks

S-DV77

S-DV77

 

 

 

 

 

 

 

/MYXJI

/NVXJI

 

 

2

Packing Case

SHG2340

SHG2373

 

 

8

Operating Instructions

ARC7335

Not used

 

 

 

(Dutch/Spanish)

 

 

 

 

9

Operating Instructions

ARC7340

Not used

 

 

 

(Setting up : Dutch/Spanish)

 

 

 

 

10

Operating Instructions

ARC7334

Not used

 

 

 

(German/Italian)

 

 

 

 

11

Operating Instructions

ARC7339

Not used

 

 

 

(Setting up : German/Italian)

 

 

 

 

12

Operating Instructions

ARC7336

Not used

 

 

 

(Portuguese/Swedish)

 

 

 

 

13

Operating Instructions

ARC7341

Not used

 

 

 

(Setting up : Portuguese/Swedish)

 

 

 

 

20

AC Power Cord

ADG1154

ADG1156

 

NSP

21

Accessary Set

SME3156

SME3235

 

NSP

33

Powered Subwoofer

S-DV77SW/MYXJI

S-DV77SW/NVXJI

 

 

 

 

 

 

 

5

S-DV77, S-DV77SW, S-DW77ST

2.2 POWERED WOOFER SECTION

8

4

9

21

 

 

16

 

14

14

 

 

11

3

 

 

5

 

19

 

13

 

 

6

 

 

10

 

12

7

 

20

18

 

 

 

 

17

2

1

15

 

6

S-DV77, S-DV77SW, S-DV77ST

(1) POWERED WOOFER PARTS LIST

Mark

No.

Description

 

Part No.

 

NSP

1

Cabinet

SMM1943

NSP

2

Cosmetic Duct

SMR1336

NSP

3

Paper Tube 70

SMR1348

NSP

4

Duct Ring

SMR1339

 

5

Damper

SER1300

 

6

Packing

SEC1539

NSP

7

Mesh

SNC1188

NSP

8

Acoustic Absorbent

SMV2079

 

 

(Polyester Fiber)

 

 

 

NSP

9

Acoustic Absorbent

SMV2077

 

 

(Duffel Felt)

 

 

 

NSP

10

Acoustic Absorbent

SMV2078

 

 

(Duffel Felt)

 

 

 

 

11

Speaker

T16EU92-51C

 

12

Conecting Cord

SDF1092

 

13

Packing

SEC1540

 

14

Screw (M4×16) (for Speaker)

BYC40P160FZB

 

15

Screw (M4×18)

BYC40P180FZB

 

 

(for Amplifier Assy fixing)

 

 

 

 

16

Screw (M4×12)

BPZ40P120FZK

 

 

(for Cosmetic Duct)

 

 

 

NSP

17

AMPLIFIER Assy

See Contrast table(2)

 

18

Packing

SEC1561

 

19

Serial Label

See Contrast table(2)

 

20

Rear Panel

See Contrast table(2)

 

21

Cosmetic Baffle

SNK2520

(2) CONTRAST TABLE

S-DV77SW/MYXJI and S-DV77SW/NVXJI are constructed the same except for the following:

 

 

 

Part No.

 

Mark

No.

Symbol and Description

 

 

Remarks

S-DV77SW

S-DV77SW

 

 

 

 

 

 

 

/MYXJI

/NVXJI

 

NSP

17

AMPLIFIER ASSY

AXX7105

AXX7101

Refer to 2.4 section.

 

 

( DVD AMP : AWM7625)

 

 

 

NSP

19

Serial Label

SME3154

SME3198

 

 

20

Rear Panel

ANC8027

ANC8005

 

 

 

 

 

 

 

7

S-DV77, S-DV77SW, S-DW77ST

2.3 SATELLITE SPEAKER SECTION (S-DV77ST/XJI/EW)

Ö CS ASSY (Center)

 

 

 

1

 

 

 

6

 

8

4

14

 

 

5

3

6

 

210

110

7

 

 

8

 

 

 

 

 

 

 

 

2

 

 

12

10

 

 

8

 

 

 

 

 

13

 

11

 

 

No.

Part name

Num

Remarks

No.

Part name

Num

Remarks

1

Cabinet

1

 

8

Packing

2

 

2

• • •

 

 

9

Acoustic Absorbent

2

 

3

Grille

1

 

10

Input Terminal

1

 

4

Speaker

1

 

11

Speaker Wire

1

 

5

• • •

 

 

12

Label Back

1

 

6

Damper

4

 

13

Screw (M4 × 8)

4

 

7

Packing

1

 

14

Screw (M4 ×14)

4

 

Ö CS ASSY (Front / Rear)

1

14

13

 

3

110

 

 

 

5

 

 

13

7

 

6

 

 

6

8

 

 

 

4

 

 

6

12

 

9

10

 

 

11

2

154

No.

Part name

Num

Remarks

 

No.

Part name

Num

Remarks

1

Cabinet

1

 

 

8

Fin-Lok (M5)

2

 

2

• • •

 

 

 

9

Acoustic Absorbent

1

 

3

Grille

1

 

 

10

Input Terminal

1

 

4

Speaker

1

 

 

11

Speaker Wire

1

 

5

Packing

2

 

 

12

Label Back

1

 

6

Damper

4

 

 

13

Screw (M4 ×14)

4

 

7

Packing

1

 

 

14

Acoustic Absorbent

1

 

8

S-DV77, S-DV77SW, S-DV77ST

¦ SATELLITE SPEAKER PARTS LIST

Mark No.

Description

 

Part No.

NSP

 

CS ASSY (Center)

 

SMW1657

NSP

CS ASSY (Front/Rear)

 

SMW1658

ÖCS ASSY (Center)

ÖPARTS LIST

Mark No.

 

Description

 

Part No.

 

 

 

Speaker

 

D87DU61-53F

 

 

 

Screw (for Speaker)

 

BPZ40P080FZK

 

 

 

Screw (for Grill and Cabinet)

 

BPZ40P140FZK

 

 

 

Speaker Wire

 

SDD1303

 

 

 

Packing

 

SEC1533

 

 

 

Damper

 

SEP1238

 

 

 

Input Terminal

 

KKX1015

 

 

 

Grill

 

SMG1729

NSP

 

 

Badge23

 

SAM1487

 

 

 

NSP

 

 

Grill Cloth

 

SAS1499

 

 

 

NSP

 

 

Grill Frame

 

SMH1033

 

 

 

NSP

Acoustic Absorbent

 

SMV2090

NSP

Cabinet

 

SNK2540

 

 

 

Packing

 

SNK2541

ÖCS ASSY (Front/Rear)

ÖPARTS LIST

Mark No.

 

Description

 

Part No.

 

 

 

Speaker

 

D87DU61-53F

 

 

 

Screw

 

BPZ40P140FZK

 

 

 

 

(for Speaker, Grill and Cabinet)

 

 

 

Fin-Lok M5 (for stand)

 

SBN1049

 

 

 

Speaker Wire

 

SDD1303

 

 

 

Packing

 

SEC1533

 

 

 

Damper

 

SEP1238

 

 

 

Input Terminal

 

KKX1015

 

 

 

Grill

 

SMG1728

NSP

 

 

Badge23

 

SAM1487

 

 

 

NSP

 

 

Grill Cloth

 

SAS1498

 

 

 

NSP

 

 

Grill Frame

 

SMH1032

 

 

 

NSP

Acoustic Absorbent

 

SMV1940

NSP

Acoustic Absorbent

 

SMV2090

NSP

Cabinet

 

SNK2539

 

 

 

Packing

 

SNK2541

9

S-DV77, S-DV77SW, S-DW77ST

2.4 AMPLIFIER ASSY

23

 

23

 

 

 

 

10

 

23

 

11

 

 

 

 

 

23

7

 

 

 

2

 

 

 

 

23

 

 

 

 

A

 

 

 

9

 

 

9

B

24

 

D

 

23

17

12

24

 

 

E

14

 

 

24

 

 

 

 

 

8

23

 

 

 

26

3

C

 

 

 

 

26

6

 

 

 

 

23

 

13

1

A

5

 

 

26

 

 

25

 

 

19

 

15

A

 

22

4

 

 

21

20

18

 

 

 

 

 

16

23

27

23

10

S-DV77, S-DV77SW, S-DV77ST

¦ AMPLIFIER ASSY PARTS LIST

Mark

No.

Description

 

Part No.

 

 

1

AF ASS'Y

 

AWU7825

 

2

AMP ASS'Y

 

AWU7827

 

3

PRI ASS'Y

 

AWU7824

 

4

Wood Base

 

AMM7006

NSP

5

Chassis

 

ANA7109

 

6

Power Transformer

 

ATS7307

NSP

7

Harness Lifter

 

AEC7296

 

8

Wire Saddle

 

AEC7297

 

9

Heat Sink Holder

 

ANG7317

NSP

10

Heat Sink

 

ANH7130

 

11

Mica Seat

 

AEE7034

 

12

IC Holder

 

ANG7318

 

13

Fuse (T3.15A)

 

REK1027

 

14

TRADE ASS'Y

 

AWU7828

NSP

15

Seriall Label

 

RRW-168

NSP

16

SP Label

 

AAX7872

 

17

REG ASS'Y

 

AWU7826

 

18

Rear Panel

 

See Contrast table(2)

 

19

DC Fan Motor

 

AXM7014

 

20

Fan Cover

 

AEC7280

 

21

Nylon Rivet

 

AEC7318

NSP

22

PCB Holder

 

AEC7057

 

23

Screw

 

BBZ30P080FMC

 

24

Screw

 

BBZ30P140FMC

 

25

Screw

 

BBZ30P300FZK

 

26

Screw

 

BYC40P140FMC

 

27

Screw

 

PSC30P080FNI

(2) CONTRAST TABLE

S-DV77SW/MYXJI and S-DV77SW/NVXJI are constructed the same except for the following:

Mark

No.

Symbol and Description

Part No.

 

Remarks

 

 

 

S-DV77SW

 

S-DV77SW

 

 

 

 

 

 

 

 

/MYXJI

 

/NVXJI

 

 

18

Rear Panel

ANC8027

 

ANC8005

 

 

 

 

 

 

 

 

11

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