Pioneer GMX-1024, GMX-924 Service manual

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GM-X1024/X1R/UC

Service

Manual

CRT2191

 

ORDER NO.

BRIDGEABL FOUR-CHANNEL POWER AMPLIFIER

GM-X1024 X1R/UC

GM-X924 X1R/UC,EW,ES

CONTENTS

1.

SAFETY INFORMATION ............................................

2

7.

GENERAL INFORMATION .......................................

26

2.

EXPLODED VIEWS AND PARTS LIST .......................

2

 

7.1 IC ........................................................................

26

3.

SCHEMATIC DIAGRAM .............................................

8

 

7.2 DISASSEMBLY ...................................................

27

4. PCB CONNECTION DIAGRAM ................................

14

 

7.3 BLOCK DIAGRAM ..............................................

28

5.

ELECTRICAL PARTS LIST ........................................

19

8.

OPERATIONS AND SPECIFICATIONS.....................

29

6. ADJUSTMENT..........................................................

25

 

 

 

 

 

 

PIONEER ELECTRONIC CORPORATION

4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

 

PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.

 

PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 501 Orchard Road, #10-00, Lane Wheelock Place, Singapore 23880

C PIONEER ELECTRONIC CORPORATION 1998

K-FED. MAR. 1998 Printed in Japan

GM-X1024,GM-X924

1. SAFETY INFORMATION

CAUTION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

Lead in solder used in this product is listed by the California Health and Welfare agency as a known reproductive toxicant which may cause birth defects or other reproductive harm (California Health and Safety Code, Section 25249.5). When servicing or handling circuit boards and other components which contain lead in solder, avoid unprotected skin contact with the solder. Also, when soldering do not inhale any smoke or fumes produced.

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

10

3

2

5

4

8

9

6

9

7

Fig. 1

2

GM-X1024,GM-X924

NOTE:

-Parts marked by “*”are generally unavailable because they are not in our Master Spare Parts List.

-Screws adjacent to mark on the product are used for disassembly.

(1) PACKING SECTION PARTS LIST

Mark No. Description

Part No.

 

Mark No. Description

Part No.

 

 

 

 

 

 

 

 

 

 

1

•••••

 

 

 

6

Polyethylene Bag

HEG0013

*

2 Screw Assy

HEA0044

 

 

7

Carton

See Contrast table (2)

 

3

Screw

BYC40P180FZK

 

 

8

Contain Box

See Contrast table (2)

 

4

Polyethylene Bag

HEG0011

 

 

9

Protector

HHP0025

 

5

Wrench

HLP0001

 

 

10-1

Owner's Manual

See Contrast table (2)

 

 

 

 

*

10-2

Card

See Contrast table (2)

 

 

 

 

*

10-3

Warranty Card

See Contrast table (2)

 

 

 

 

 

 

10-4

Owner's Manual

See Contrast table (2)

(2) CONTRAST TABLE

GM-X1024/X1R/UC, GM-X924/X1R/UC, GM-X924/X1R/EW and GM-X924/X1R/ES are constructed the same except for the following:

 

 

 

 

 

Part No.

 

 

 

 

GM-X1024

 

 

GM-X924

 

Mark

No.

Symbol and Description

X1R/UC

X1R/UC

 

X1R/EW

X1R/ES

 

7

Carton

HHG0154

HHG0155

 

HHG0158

HHG0157

 

8

Contain Box

HHL0154

HHL0155

 

HHL0158

HHL0157

 

10-1

Owner’s Manual

HRD0056

HRD0057

 

HRD0059

HRD0058

*

10-2

Card

Not used

ARY1048

 

Not used

Not used

*

10-3

Warranty Card

HRY1070

Not used

 

HRY1087

Not used

 

10-4

Owner’s Manual

Not used

Not used

 

Not used

HRD0068

- Owner's Manual

Model

Part No.

Language

 

 

 

GM-X1024/X1R/UC

HRD0056

English, French

 

 

 

GM-X924/X1R/UC

HRD0057

English, French

 

 

 

GM-X924/X1R/EW

HRD0059

English, French, German, Dutch, Spanish, Italian

 

 

 

GM-X924/X1R/ES

HRD0058

English, Spanish

 

 

 

 

HRD0068

Arabic, Poltuguese (B)

 

 

 

3

GM-X1024,GM-X924

2.2 EXTERIOR

Fig. 2

4

GM-X1024,GM-X924

(1) EXTERIOR SECTION PARTS LIST

Mark No. Description

Part No.

 

Mark No. Description

Part No.

 

 

 

 

 

 

 

1

Screw(M3×25)

HBA0013

46

Cord(CN502)

HDE5501

2

Screw(M3×12)

CBA1323

47

Cord(CN552)

HDE5501

3

Screw(M3×14)

CBA1382

48

Cord(CN854)

HDE5501

4

Sheet

CNM5852

49

Cord(CN855)

HDE5501

5

Screw(M3×5)

HBA0006

50

Holder

HNC0029

6

Screw(M3×8)

HBA0011

51

Clip

HNC0054

7

Screw(M2.6×6)

HBA0012

52

Screw(M3×25)

HBA0013

8

Washer

HBF0005

53

Fan Motor

CXM1102

9

Case

HNB0036

54

Fuse

HEK0030

10

Separator

HNM0046

55

Pin Jack(CN801)

HKB0002

11

Heat Sink

See Contrast table (2)

56

Pin Jack(CN851)

HKB0004

12

Window

HNS0053

57

Terminal(CN101)

HKE0010

13

Lighting Conductor

HNV0012

58

Terminal(CN301)

HKE0010

14

Amp Unit

See Contrast table (2)

59

Fuse Holder(CN902)

HKE0012

15

Screw

BMS30P060FZK

60

Terminal(CN901)

HKE0014

16

Screw

BMS30P080FMC

61

Holder

HNC0027

17

Terminal(CN905)

CKF1059

62

Holder

HNC0028

18

Plug(CN503)

CKS1039

63

Screw

PPZ30P060FZK

19

Plug(CN553)

CKS1039

64

Plate Unit

See Contrast table (2)

20

Connector(CN853)

CKS3813

65

Sheet Unit

See Contrast table (2)

21

Connector(CN852)

CKS3814

66

Light Pipe Unit

HXA0201

22

Holder

CNV4017

67

Plate Unit

See Contrast table (2)

23

Cord(CN104)

HDE5500

68

Panel Unit

See Contrast table (2)

24

Cord(CN304)

HDE5500

69

Panel

See Contrast table (2)

25

Bass Bar

HNC0043

70

Plate

See Contrast table (2)

26

Bass Bar

HNC0044

71

Panel Unit

See Contrast table (2)

27

Bass Bar

HNC0046

72

Front Panel

See Contrast table (2)

28

Bass Bar

HNC0047

73

Plate

See Contrast table (2)

29

Bass Bar

HNC0049

74

Screw

SMZ30H080FCR

30

Bass Bar

HNC0050

75

Screw

BSZ30P050FZK

31

Bass Bar

HNC0052

76

Film

See Contrast table (2)

32

Bass Bar

HNC0055

77

Film

See Contrast table (2)

33

Spacer

HNM0053

78

LED(D903,904)

NSPWF50S(AQ)

34

Heat Sink

HNR0079

79

Diode(D961)

FML22R

35

Heat Sink

HNR0080

80

Diode(D962)

FML22S

36

Clamper

HNV0003

81

Transistor(Q112,212,312,412)

2SC1568

37

Clamper

HNV0015

82

FET(Q963–968)

IRFIZ44N

38

Spacer

HNV3975

83

Transistor(Q115,215,315,415)

2SC5101

39

Network Unit

See Contrast table (2)

84

Transistor(Q116,216,316,416)

2SA1919

40

Plug(CN501)

CKS1039

85

Thermistor(TH901)

CCX1027

41

Plug(CN551)

CKS1039

86

Thermistor(TH902,903)

CCX1035

42

Plug(CN102)

CKS1621

87-93

•••••

 

43

Plug(CN302)

CKS1621

94

Sheet

CNM5950

44

Connector(CN857)

CKS3815

 

 

 

 

45

Connector(CN856)

CKS3816

 

 

 

 

5

GM-X1024,GM-X924

(2) CONTRAST TABLE

GM-X1024/X1R/UC, GM-X924/X1R/UC, GM-X924/X1R/EW and GM-X924/X1R/ES are constructed the same except for the following:

 

 

 

 

Part No.

 

 

 

GM-X1024

 

 

GM-X924

 

Mark No.

Symbol and Description

X1R/UC

X1R/UC

 

X1R/EW

X1R/ES

11

Heat Sink

HNR0073

HNR0093

 

HNR0093

HNR0093

14

Amp Unit

HWH0066

HWH0067

 

HWH0064

HWH0065

39

Network Unit

HWG0008

HWG0009

 

HWG0006

HWG0007

64

Plate Unit

HXA0262

HXA0112

 

HXA0112

HXA0112

65

Sheet Unit

HXA0264

HXA0116

 

HXA0116

HXA0116

67

Plate Unit

HXA0205

HXA0202

 

HXA0202

HXA0202

68

Panel Unit

HXA0249

HXA0244

 

HXA0244

HXA0244

69

Panel

* HNB0064

HNB0038

 

HNB0038

HNB0038

70

Plate

* HNS0064

HNS0039

 

HNS0039

HNS0039

71

Panel Unit

HXA0251

HXA0247

 

HXA0247

HXA0247

72

Panel

* HNB0066

HNB0043

 

HNB0043

HNB0043

73

Plate

* HNS0065

HNS0046

 

HNS0046

HNS0046

76

Film

CNM5856

CNM5949

 

CNM5949

CNM5949

77

Film

CNM5853

CNM5948

 

CNM5948

CNM5948

6

GM-X1024,GM-X924

7

1

 

2

 

3

 

4

 

 

 

GM-X1024,GM-X924

3. SCHEMATIC DIAGRAM

3.1 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)

A

Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL

PARTS LIST”.

A-a

 

 

Large size

 

 

A-a

A-b

SCH diagram

 

 

B

 

HPF

 

 

 

 

 

-10dBm

-7.7dBm

 

 

 

 

-10.2dBm

 

 

 

 

A-a

A-b

Guide page

 

B

 

 

C

A-a

A-b

Detailed page

 

HPF

2CH/4CH

2CH

4CH

ISOLATOR

D

C

-15.4V

+15.4V

-42.1V +42.1V -29.0V +29.0V

 

DC-AC INVERTER

+15V REGULATOR

RECTIFICATION

 

-15V REGULATOR

D

8 A B C D

LPF

VR501:FREQUENCY

VR501:FREQUENCY

LPF

VR551:FREQUENCY

VR551:FREQUENCY

SWITCHING

CONTROL

3.9V

14.4V

3.9V

0V

 

3.8V

14.4V

1.8V

5V

 

5V

 

2.4V

2.2V

2.4V

0V

S501:LPF/HPF

OFF

-14.4dB

OFF

S501:LPF/HPF

S551:LPF/HPF

OFF

OFF

S551:LPF/HPF

GM-X924/X1R/EW,

GM-X924/X1R/ES

BFC

H

L

6.5V

D903,D904:NSPWF50S(AQ)

1

2

3

4

5

E

F

THERMO DETECTOR / PROTECTOR OVER VOLTAGE DETECTOR / PROTECTOR MUTE CONTROL

REGULATOR CONTROL

0.1V

 

3.2V

 

0.3V

0V

 

0.2V

5V

14.4V

0V

14.2V

0.2V

10.7V

0V

14.4V

6

 

7

 

8

 

 

GM-X1024,GM-X924

A

A-b

POWER STAGE

A

OVER CURRENT DETECTOR

B

20.4dBm

C

14.4V

D

Fig. 3

A E F 9

5

 

6

 

7

 

8

 

 

 

 

 

 

Pioneer GMX-1024, GMX-924 Service manual

A

B

C

D

1

 

2

 

GM-X1024,GM-X924

-14.4dBm

A-a A-b

S501:LPF/HPF

OFF

 

 

LPF

VR501:FREQUENCY

HPF

-10.2dBm

-7.7dBm

-10dBm

3

 

4

 

OFF

S501:LPF/HPF

S551:LPF/HPF

OFF

OFF

S551:LPF/HPF

 

LPF

VR551:FREQUENCY

VR501:FREQUENCY

VR551:FREQUENCY

HPF

ISOLATOR

2CH/4CH

2CH

4CH

10

A-a B C D

1

2

3

4

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