Pavement Ends 41422 User Manual

Cab Curtain
Installation Instructions
For: Wrangler 1980 - 2002 Part Number: 41422
Important Note: The Cab Curtain is custom designed to attach to the leading edge of the Cargo
Cover, sold separately through your dealer, which covers folded soft top bow assemblies.
WARNING
This product is designed to enhance the appearance of the vehicle and to shield the occupants from ordinary weather con­ditions. Do not rely in any way on the components of this product to contain occupants within the vehicle, or to protect against injury or death in the event of an accident. This top will not protect the occupants from falling objects. Never operate vehicle in excess of manufacturer’s specifications.
WEAR SEAT BELTS AT ALL TIMES
Read and follow, precisely, all installation instructions provided when installing top. Failure to do so may result in a poor fitting top and could place occupants of the vehicle in a potentially dangerous situation. After installing or reinstalling the top, check to make sure it has been properly installed.
Parts List and Hardware Identification
Installation Tips
After completing the installation, keep these instructions for future reference. Before you begin installing this Cab Curtain, read all instructions thoroughly. Below are a few tips to make this installation easier.
For a smooth fit:
It is normal for the fabric to contract and wrinkle when stored in the shipping carton. Within a few days after the installation, the fabric will relax and the wrinkles will disappear.
The Cab Curtain may be used in the winter to contain heat in the front passenger area.
Cab Curtain Qty - 1 Footman Loop Kit Qty - 1
Small Parts Kit Qty - 1
Tools Needed
1/8" Drill Bit and Drill Motor
Phillips Screwdriver
Pencil
Silicone Sealer
41422 pg 1
Footman Loop, Qty - 2
#20 Torx Snap Head Screw, Qty - 3
#10 x 1/2" Oval Head Phillips Screw, Qty - 4
Acorn Locknut, Qty - 3
Rev. B 0303
Cab Curtain Installation
Step One
Orient the Cab Curtain with the window toward the top and with the vinyl side out, toward the rear of the vehicle. Start at the top and wrap the four top straps around the sport bar, between the sport bar and the Sound Bar, if one is present. Then thread the end of each strap through each buckle. Loosely tighten each strap to hold the Cab Curtain in position. Repeat this procedure with the side straps. It may be necessary to lift up slightly on the Fold Down Bow to work the middle strap underneath, in order to wrap it around the sport bar.
Threading Strap through Buckle
Buckle
Note: If the vehicle is equipped with a Soundbar, the upper straps must be inserted between the Soundbar and Pad.
Top Straps - Wrap around Sport Bar and between Sport Bar and Sound Bar (if present)
Sound Bar (Optional)
Work Strap under Fold Down Bow
Sport Bars
Step Two
Fold the front seats forward and locate the Footman Loop Kit in the parts kit. Center a Footman Loop on the floor of the vehicle below each of the straps sewn to the bottom of the Cab Curtain. Use the holes in the Footman Loops as guides to mark, center punch and drill four 1/8" holes. Seal the edges of the holes with Silicone Sealer. Install the Footman Loops using the four screws from the Footman Loop Kit.
Warning: Check for wiring and fuel
lines before drilling holes in floor.
Strap
Rear Sport Bar
Buckles
Cab Curtain
Cab Curtain
Note: After drilling the holes in the floor, put silicone sealer on the holes before installing the Footman Loops.
41422 pg 2
Footman Loops
(center under straps)
Warning: Do not remove the Footman Loops from
your vehicle once they have been installed. If this
is necessary, make sure the screw holes have been
covered with a sealer.
Rev. B 0303
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