Liebherr R 996 B User Manual

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Liebherr R 996 B User Manual

Technical Description

R 996

Hydraulic Excavator

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litronic

Operating Weight with Backhoe Attachment 668 t/1,472,700 lb

Operating Weight with Shovel Attachment 677 t/1,492,500 lb

Engine Output 3000 HP (2240 kW)

Bucket Capacity 25,00 – 36,00 m3/32.7 – 47.1 cuyd

Shovel Capacity 25,00 – 36,00 m3/32.7 – 47.1 cuyd

Operating Temperature – 50 °C to + 40 °C/– 58 °F to + 104 °F

Technical Data

Engine

2 Cummins diesel engines Rating per

SAE J 1995 ________________ 3000 HP/2240 kW at 1800 RPM

Model ________________________ K 1800 E

Type __________________________ 16 cylinder V-engine,

water-cooled, direct injection, turbo-charged, after-cooler

Displacement ____________ 50,3 l/3069 cu.in Bore/Stroke________________ 159/159 mm/6.26/6.26 in

Air cleaner ______________________ dry-type air cleaner with pre-cleaner, with automatic dust ejector, primary and safety elements

Fuel tank ________________________ 13 000 l/3440 gal

Electrical system

Voltage ______________________ 24 V

Batteries ____________________ 8 (+ 4) x 170 Ah/12 V Alternator __________________ 4 x 24 V/150 Amp

Engine idling ____________________ sensor controlled

Option ____________________________ alternate diesel engines or electric motors on request

Hydraulic System

Hydraulic pumps

for attachment and

travel drive ________________ 8 variable flow axial piston pumps Max. flow __________________ 8 x 840 l/min./8 x 222 gpm

Max. hydr. pressure ____ 320 bar/4640 PSI Hydraulic pumps

for swing drive ____________ 4 reversible swash plate pumps, closedloop circuit

Max. flow __________________ 4 x 413 l/min./4 x 109 gpm Max. hydr. pressure ____ 350 bar/5076 PSI

Pump regulation ______________ electro-hydraulic, pressure compensation, flow compensation,

automatic oil flow optimizer Hydraulic tank capacity ____ 4600 l/1216 gal

Hydraulic system

capacity __________________________ 8200 l/2169 gal

Hydraulic oil filter ______________ filtration of entire return flow, 1 high pressure filter for each main pump

Hydraulic oil cooler __________ 2 separate coolers, 4 temperature controlled fans driven via hydraulic piston motors

Electronic engine

speed sensing __________________ over the entire engine RPM range Lubrication ______________________ central lubrication system

Hydraulic Controls

Servo circuit ____________________ independant, electric over hydraulic proportional controls of each function

Emergency control ______ via accumulator for all attachment functions with stopped engine

Power distribution ____________ via monoblock control valves with integrated primary relief valves and flanged on secondary valves for travel

Flow summation ________ to attachment and travel drive Control functions

Attachment and

swing ________________________ proportional via joystick levers

Travel ________________________ proportional via foot pedals or hand levers Bottom dump bucket __ proportional via foot pedals

Operation with one engine possible

Swing Drive

Hydraulic motor________________ 4 Liebherr axial piston motors Swing gear ______________________ 4 Liebherr planetary reduction gears

Swing ring ______________________ Liebherr, sealed triple roller swing ring, internal teeth

Swing speed ____________________ 0 – 3.5 RPM

Swing-Holding brake ________ hydraulically released, maintenance-free, multi-disc brakes integrated in each swing gear

Uppercarriage

Design ____________________________ torque resistant designed upper frame in box type construction for superior strength and durability

Attachment mounting________ parallel longitudinal main girders in boxsection construction

Catwalks ________________________ on the right side with a hydraulically driven access ladder, additional emergency ladder in front of the cab

Service Flap

Design ____________________________ hydraulically actuated service flap, easily accessible from ground level to allow:

fuel fast refill

hydraulic oil refill

engine oil quick change

splitterbox oil quick change

swing gearbox oil quick change

swing ring gearing grease barrel refilling via grease filter

attachment/swing ring bearing grease barrel refilling via grease filter

windshield washer water refilling

Quick coupler upon request

2 TD R 996 Arctic Litronic

Technical Data

Operator’s Cab

Design ____________________________ resiliently mounted, sound insulated, large windows for all-around visibility, integrated falling object protection FOPS

Operator’s seat ________________ suspended, body-contoured with shock absorber, adjustable to operator’s weight

Cabin windows ________________ 20,5 mm/0.8 in tinted armored glass for front window and left hand side windows, all other windows in tinted safety glass, high pressure windshield-washer-system with 75 l/20 gal watertank,

sun louvers on all windows in heavy duty design

Heating system/

Air conditioning ________________ heavy duty, high output air conditioner and heater unit

Cabin pressurization ________ ventilation unit with filters

Controls __________________________ joystick levers integrated into armrest of seat

Monitoring ______________________ via LCD-Display, data memory Automatic engine

shut off ____________________________ in case of low engine oil pressure or low coolant level

Destroking of

main pumps ____________________ in case of engine overheating or low hydraulic oil level

Safety functions ______________ additional gauges with constant display for: engine speed, hourmeter, engine oil pressure, coolant temperature and hydraulic oil temperature

Central Lubrication System

Type ________________________________ Lincoln Centromatic lubrication system for the entire attachment and swing ring

Grease pumps ________________ 2 Lincoln Powermaster pumps with switch over function,

plus 1 separate pump for swing ring teeth Capacity __________________________ 1 x 600 l/158,5 gal bulk container for

attachment and swing ring, separated

1 x 80 l/21 gal grease drum for swing ring teeth

Attachment

Design ____________________________ box type structure with large steel castings in all high-stress areas

Pivots ____________________________ sealed with double side centering with 1 single floating pin per side,

all bearings with wear resistant, steel bushings,

bolts hardened and chromium-plated Hydraulic cylinders __________ Liebherr design, all cylinders located in well

protected areas

Hydraulic connections ______ pipes and hoses equipped with SAE split flange connections

Kinematics ______________________ Liebherr parallel face shovel attachment geometry

Undercarriage

Design ____________________________ 3-piece undercarriage,

box type structures for center piece and side frames,

stress relieved

Hydraulic motor________________ 2 axial piston motors per side frame Travel gear ______________________ Liebherr reduction gear

Travel speed ____________________ 0 – 2,2 km/h/0 – 1.4 mph

Parking brake __________________ spring engaged, hydraulically released wet multi-disc brakes for each travel motor, maintenance-free

Track components ____________ maintenance-free combined pad-link, heavy duty track shoes

Track rollers/

Carrier rollers __________________ 7/3

Automatic track

tensioner ________________________ pressurized hydraulic cylinder with accumulator, maintenance free

Transport ________________________ undercarriage side frames are removable

TD R 996 Arctic Litronic 3

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