KTM 350 EXC 2012 Owner's manual

MEANS OF REPRESENTATION

IMPORTANT INFORMATION

VIEW OF VEHICLE

SERIAL NUMBERS

CONTROLS

PREPARING FOR USE

Speedometer5.15

5 (2)

OWNER'S MANUAL 2012

350 EXC F EU

350 EXC F AUS

350 EXC F SIX DAYS EU

350 XCF W USA

Art. no. 3211721en

DEAR KTM CUSTOMER

Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art sports motorcycle that will give you enormous pleasure if you service and maintain it accordingly.

We wish you a lot of enjoyment in riding this vehicle!

Enter the serial numbers of your vehicle below.

Chassis number ( p. 9)

Dealer's stamp

Engine number ( p. 9)

Key number (All EXC F models) ( p. 9)

The owner's manual corresponded to the latest state of this series at the time of printing. Slight deviations resulting from continuing development and design of the motorcycles can, however, not be completely excluded.

All specifications are non-binding. KTM Sportmotorcycle AG specifically reserves the right to modify or delete technical specifications, prices, colors, forms, materials, services, designs, equipment, etc., without prior notice and without specifying reasons, to adapt these to local conditions, as well as to stop production of a particular model without prior notice. KTM accepts no liability for delivery options, deviations from illustrations and descriptions, as well as misprints and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of delivery.

Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission of the copyright owner.

ISO 9001(12 100 6061)

According to the international quality management standard ISO 9001, KTM uses quality assurance processes that lead to the maximum possible quality of the products.

Issued by: TÜV Management Service

KTM-Sportmotorcycle AG

5230 Mattighofen, Austria

TABLE OF CONTENTS

MEANS OF REPRESENTATION ............................................	4
IMPORTANT INFORMATION ................................................	5
VIEW OF VEHICLE...............................................................	7
View of vehicle, front left (example)...................................	7
View of vehicle, rear right (example) ..................................	8
SERIAL NUMBERS..............................................................	9
Chassis number...............................................................	9
Type label.......................................................................	9
Key number (All EXC F models) ........................................	9
Engine number................................................................	9
Fork part number.............................................................	9
Shock absorber part number...........................................	10
CONTROLS .......................................................................	11
Clutch lever ..................................................................	11
Hand brake lever ...........................................................	11
Throttle grip..................................................................	11
Kill switch (XCF W)........................................................	11
Kill switch (All EXC F models) ........................................	11
Horn button (All EXC F models) ......................................	12
Light switch (All EXC F models) ......................................	12
Turn signal switch (All EXC F models) .............................	12
Emergency OFF switch (EXC F AUS) ...............................	12
Electric starter button (EXC F AUS).................................	12
Electric starter button (XCF W, EXC F EU, EXC-F SIX
DAYS) ..........................................................................	13
Light switch (XCF W) .....................................................	13
Overview of indicator lamps (XCF W) ...............................	13
Overview of indicator lamps (All EXC F models) ................	13
Speedometer.................................................................	13
Speedometer activation and test .....................................	14
Tripmaster switch ..........................................................	14
Setting kilometers or miles .............................................	14
Setting the clock ...........................................................	15
Adjusting the speedometer functions...............................	15
Querying lap time ..........................................................	16
Display mode SPEED (speed) .........................................	16
Display mode SPEED/H (service hours)............................	16
Display mode SPEED/CLK (clock) ...................................	17
Display mode SPEED/LAP (lap time) ...............................	17
Display mode SPEED/ODO (odometer) .............................	17
Display mode SPEED/TR1 (trip master 1) ........................	17
Display mode SPEED/TR2 (trip master 2) ........................	18
Display mode SPEED/A1 (average speed 1)......................	18
Display mode SPEED/A2 (average speed 2)......................	18
Display mode SPEED/S1 (stop watch 1) ..........................	19
Display mode SPEED/S2 (stop watch 2) ..........................	19
Opening filler cap..........................................................	20
Closing filler cap ...........................................................	20
Idle speed adjusting screw .............................................	21
Shift lever.....................................................................	21
Kick starter...................................................................	21
Foot brake lever.............................................................	21
Side stand ....................................................................	22
Steering lock (All EXC F models).....................................	22
Locking the steering (All EXC F models) ..........................	22
Unlocking the steering (All EXC F models) .......................	23
PREPARING FOR USE.......................................................	24
Advice on first use.........................................................	24
Running-in the engine ...................................................	25
Preparing the vehicle for difficult riding conditions ...........	25
Preparing for rides on dry sand .......................................	26

Preparing for rides on wet sand.......................................	26
Preparing for rides on wet and muddy surfaces.................	27
Preparing for rides at high temperature and slow speed.....	27
Preparing for rides at low temperatures or in snow ............	28
RIDING INSTRUCTIONS ....................................................	29
Checks and maintenance work when preparing for use ......	29
Starting ........................................................................	29
Starting off ...................................................................	30
Shifting, riding..............................................................	30
Braking ........................................................................	30
Stopping, parking ..........................................................	31
Refueling......................................................................	31
SERVICE SCHEDULE.........................................................	33
Service schedule ...........................................................	33
Service work (as additional order)....................................	34
TUNING THE CHASSIS......................................................	35
Checking the basic suspension setting against the rider's
weight ..........................................................................	35
Compression damping of shock absorber..........................	35
Adjusting the low-speed compression damping of the
shock absorber ..............................................................	35
Adjusting the high-speed compression damping of the
shock absorber ..............................................................	36
Adjusting the rebound damping of the shock absorber.......	36
Measuring rear wheel sag unloaded .................................	37
Checking the static sag of the shock absorber ..................	37
Checking the riding sag of the shock absorber ..................	37
Adjusting the spring preload of the shock absorber x......	38
Adjusting the riding sag x.............................................	38
Checking basic setting of fork .........................................	39
Adjusting the compression damping of the fork ................	39
Adjusting the rebound damping of the fork.......................	39
Adjusting the spring preload of the fork ...........................	40
Handlebar position ........................................................	40
Adjusting handlebar position x......................................	40
SERVICE WORK ON THE CHASSIS.....................................	42
Raising the motorcycle with the lift stand ........................	42
Removing the motorcycle from the lift stand ....................	42
Bleeding fork legs..........................................................	42
Cleaning the dust boots of the fork legs ...........................	42
Loosening the fork protector ...........................................	43
Positioning the fork protection ........................................	43
Removing the fork legs...................................................	43
Installing the fork legs x...............................................	44
Removing the fork protector x.......................................	44
Installing the fork protector x.......................................	45
Removing the lower triple clamp x(XCF W, EXC F EU,
EXC F AUS) ..................................................................	45
Removing the lower triple clamp x(EXC-F SIX DAYS) .....	45
Installing the lower triple clamp x(XCF W, EXC F EU,
EXC F AUS) ..................................................................	46
Installing the lower triple clamp x(EXC-F SIX DAYS) ......	48
Checking the steering head bearing play ..........................	49
Adjusting the play of the steering head bearing x
(XCF W, EXC F EU, EXC F AUS) .....................................	50
Adjusting the play of the steering head bearing x
(EXC-F SIX DAYS) .........................................................	50
Greasing the steering head bearing x.............................	50
Removing the shock absorber x.....................................	51
Installing the shock absorber x.....................................	51
Removing the front fender ..............................................	51
Installing the front fender...............................................	51

TABLE OF CONTENTS

Removing the seat .........................................................	52
Mounting the seat .........................................................	52
Removing the air filter box lid.........................................	52
Installing the air filter box lid..........................................	52
Removing the air filter x...............................................	52
Installing the air filter x...............................................	53
Cleaning the air filter and air filter box x........................	53
Removing main silencer .................................................	54
Installing the main silencer ............................................	54
Changing the glass fiber yarn filling of the main
silencer x...................................................................	54
Removing the fuel tank x.............................................	55
Installing the fuel tank x..............................................	56
Checking for chain dirt accumulation ..............................	57
Cleaning the chain.........................................................	57
Checking the chain tension ............................................	58
Adjusting the chain tension ............................................	58
Checking the chain, rear sprocket, engine sprocket and
chain guide...................................................................	59
Adjusting the chain guide x..........................................	61
Checking the frame x...................................................	61
Checking the swingarm x.............................................	61
Checking the throttle cable routing..................................	62
Checking the rubber grip ................................................	62
Additionally securing the rubber grip ...............................	62
Adjusting the basic position of the clutch lever.................	62
Checking the fluid level of the hydraulic clutch ................	63
Changing the hydraulic clutch fluid x............................	63
Removing the engine guard (EXC F AUS, EXC-F SIX
DAYS) ..........................................................................	64
Installing the engine guard (EXC F AUS, EXC-F SIX
DAYS) ..........................................................................	64
BRAKES ...........................................................................	65
Checking free travel of hand brake lever...........................	65
Adjusting the basic position of the hand brake lever
(XCF W)........................................................................	65
Adjusting free travel of hand brake lever (All EXC F
models) ........................................................................	65
Checking the brake discs................................................	66
Checking the front brake fluid level .................................	66
Adding front brake fluid x............................................	66
Checking the front brake linings......................................	67
Changing the front brake linings x.................................	67
Checking the free travel of foot brake lever.......................	69
Adjusting the basic position of the foot brake lever x......	69
Checking the rear brake fluid level ..................................	70
Adding brake fluid to the rear brake circuit x.................	70
Checking the rear brake linings .......................................	71
Changing the rear brake linings x..................................	72
WHEELS, TIRES ...............................................................	74
Removing the front wheel x..........................................	74
Installing the front wheel x...........................................	74
Removing the rear wheel x...........................................	75
Installing the rear wheel x............................................	75
Checking the tire condition.............................................	76
Checking tire air pressure...............................................	77
Checking spoke tension..................................................	77
ELECTRICAL SYSTEM .......................................................	78
Removing the battery x................................................	78
Installing the battery x.................................................	78
Charging the battery x..................................................	78
Changing the main fuse .................................................	79

Changing the fuses of individual power consumers............	80
Changing the fuse of the radiator fan (EXC-F SIX DAYS)....	81
Removing headlight mask with headlight .........................	82
Refitting the headlight mask with the headlight................	82
Changing the headlight bulb...........................................	82
Checking the headlight setting........................................	83
Adjusting the headlight range .........................................	83
Changing the speedometer battery ..................................	83
COOLING SYSTEM ............................................................	85
Cooling system ..............................................................	85
Checking the antifreeze and coolant level ........................	85
Checking the coolant level..............................................	86
Draining the coolant x..................................................	86
Refilling coolant x.......................................................	87
TUNING THE ENGINE .......................................................	88
Checking the play in the throttle cable.............................	88
Adjusting the play in the throttle cable x.......................	88
Adjusting the idle speed x............................................	88
Checking the basic position of the shift lever....................	89
Adjusting the basic position of the shift lever x..............	89
SERVICE WORK ON THE ENGINE ......................................	90
Checking the engine oil level ..........................................	90
Changing the engine oil and oil filter, cleaning the oil
screen x.....................................................................	90
Adding engine oil ..........................................................	92
CLEANING, CARE .............................................................	93
Cleaning the motorcycle .................................................	93
Checks and maintenance steps for winter operation ..........	94
STORAGE .........................................................................	95
Storage.........................................................................	95
Preparing for use after storage ........................................	95
TROUBLESHOOTING.........................................................	96
BLINK CODE ....................................................................	98
TECHNICAL DATA - ENGINE..............................................	99
Capacity - engine oil ......................................................	99
Capacity - coolant..........................................................	99
TECHNICAL DATA - ENGINE TIGHTENING TORQUES........	100
TECHNICAL DATA - CHASSIS ..........................................	102
Lighting equipment .....................................................	102
Tires ..........................................................................	103
Capacity - fuel.............................................................	103
TECHNICAL DATA - FORK................................................	104
TECHNICAL DATA - SHOCK ABSORBER ...........................	105
TECHNICAL DATA - TIGHTENING TORQUES FOR
CHASSIS ........................................................................	106
SUBSTANCES.................................................................	107
AUXILIARY SUBSTANCES................................................	109
STANDARDS...................................................................	111
INDEX ............................................................................	112

Symbols used

The symbols used are explained in the following.

Indicates an expected reaction (e.g., to a work step or a function).

Indicates an unexpected reaction (e.g., to a work step or a function).

All work marked with this symbol requires specialist knowledge and technical understanding. In the interest of your own safety, have these jobs done in an authorized KTM workshop! There, your motorcycle will be serviced optimally by specially trained experts using the specialist tools required.

Identifies a page reference (more information is provided on the specified page).

Formats used

The typographical and other formats used are explained below.

Proprietary name	Denotes a proprietary name.
Name®	Denotes a protected name.
Brand™	Denotes a brand available on the open market.

Use definition (All EXC F models)

KTM sport motorcycles are designed and built to withstand the normal stresses and strains of competitive use. The motorcycles comply with currently valid regulations and categories of the top international motorsport organizations.

Info

The motorcycle is authorized for public road traffic in the homologous (reduced) version only.

In the derestricted version, the motorcycle must be used only on closed off property remote from public road traffic.

The motorcycle is designed for off-road sport endurance competition (Enduro) and not for the use predominantly in motocross.

Use definition (XCF W)

Info

The motorcycle may only be used in closed off areas remote from public road traffic.

This motorcycle is designed for use in offroad endurance competition (enduro) and not primarily for use in Motocross.

Service

A prerequisite for perfect operation and prevention of premature wear is that the service, care and tuning work on the engine and chassis is properly carried out as described in the owner's manual. Poor adjustment and tuning of the engine and chassis can lead to damage and breakage of components.

Using the vehicle in difficult conditions such as on sand or very muddy or wet terrain can lead to above-average wear of components such as the drive train or the brakes. For this reason, it may be necessary to service or replace worn parts before the limit specified in the service schedule is reached.

Pay careful attention to the prescribed running-in period and service intervals. If you observe these exactly, you will ensure a much longer service life for your motorcycle.

Warranty

The work prescribed in the service schedule must be carried out by an authorized KTM workshop only and confirmed in the customer's service record and in the KTM dealer.net; otherwise, all warranty claims will be void. No warranty claim can be honored for damage resulting from manipulation and/or other changes to the vehicle.

Fuel, oils, etc.

You should use the fuels, oils and greases according to specifications as listed in the owner's manual.

Spare parts, accessories

For your own safety, only use spare parts and accessory products that have been approved and/or recommended by KTM and have them installed by an authorized KTM workshop. KTM accepts no liability for other products and any resulting damage or loss. Some spare parts and accessories are specified in brackets in the respective descriptions. Your KTM dealer will be happy to advise you.

You will find the current KTM PowerParts for your vehicle on the KTM website.

International KTM Website: http://www.ktm.com

Work rules

Special tools are necessary for some of the work. These are not included with the vehicle and can be ordered under the number in parentheses. Ex: valve spring compressor (59029019000)

During assembly, non-reusable parts (e.g. self-locking screws and nuts, seals and seal rings, O-rings, pins, lock washers) must be replaced by new parts.

If thread lock (e.g. Loctite®) is used for screw connections, be sure to comply with the manufacturer's specific instructions on its usage.

Parts that you want to reuse following repairs and servicing should be cleaned and checked for damage and wear. Change damaged or worn parts.

Ensure that the vehicle is safe to operate after completing repair and maintenance work.

IMPORTANT INFORMATION

Transport

Note

Danger of damage The parked vehicle may roll away or fall over.

–Always place the vehicle on a firm and even surface.

Note

Fire hazard Some vehicle components become very hot when the vehicle is operated.

–Do not park the vehicle near flammable or explosive substances. Do not place objects on the vehicle while it is still warm from being run. Always let the vehicle cool first.

–Switch off the engine.

–Use straps or other suitable devices to secure the motorcycle against accidents or falling over.

Environment

Motorcycling is a wonderful sport and we naturally hope that you can enjoy it to the full. However, it is a potential problem for the environment and can lead to conflicts with other persons. But if you use your motorcycle responsibly, you can ensure that such problems and conflicts do not have to occur. To protect the future of motorcycle sport, make sure that you use your motorcycle legally, display environmental consciousness, and respect the rights of others.

Notes/warnings

Pay close attention to the notes/warnings.

Info

Various information and warning labels are affixed to the vehicle. Do not remove information/warning labels. If they are missing, you or others may not recognize potential hazards and may therefore be injured.

Grades of risks

Danger

Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measures are not taken.

Warning

Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken.

Caution

Identifies a danger that may lead to minor injuries if the appropriate measures are not taken.

Note

Identifies a danger that will lead to considerable machine and material damage if the appropriate measures are not taken.

Warning

Identifies a danger that will lead to environmental damage if the appropriate measures are not taken.

Owner's manual

–It is important that you read this owner's manual carefully and completely before making your first trip. It contains information and tips to help you operate and handle your motorcycle. Only then will you learn how to best adjust the motorcycle for your own use and how to protect yourself from injury. The owner's manual also contains important information on servicing the motorcycle.

–The owner's manual is an important component of the motorcycle and should be handed over to the new owner if the vehicle is sold.

View3.1 of vehicle, front left (example)

101287-10

1Filler cap

2Air filter box lid

3Fork compression adjustment

4Shift lever ( p. 21)

5Engine number ( p. 9)

6Side stand ( p. 22)

7Chain guide

VIEW OF VEHICLE

View3.2 of vehicle, rear right (example)

101288-10

1	Kill switch (	p. 11)

1	Horn button (	p. 12)

1	Light switch (	p. 12)

1Turn signal switch ( p. 12)

2Emergency OFF switch ( p. 12)

2Electric starter button ( p. 13)

3Throttle grip ( p. 11)

4Fork rebound adjustment and spring preload adjustment

5Shock absorber rebound adjustment

6Level viewer for brake fluid, rear

7Shock absorber compression adjustment

8Level viewer, engine oil

9Foot brake lever ( p. 21)

10Kick starter ( p. 21)

Chassis4.1 number

The chassis number is stamped on the steering head on the right.

101289-10

Type4.2 label

The type label is fixed to the front of the steering head.

101290-10

Key4.3 number (All EXC F models)

The key number is stamped on the key strap.

500125-10

Engine4.4 number

The engine number is stamped on the left side of the engine under the engine sprocket.

101291-10

Fork4.5 part number

The fork part number is stamped on the inner side of the fork stub.

B00265-01

SERIAL NUMBERS

Shock4.6 absorber part number

The shock absorber part number is stamped on the top of the shock absorber above the adjusting ring on the engine side.

101292-10

Clutch5.1 lever

The clutch lever is fitted on the left side of the handlebar.

The clutch is hydraulically operated and self-adjusting.

101293-10

Hand5.2 brake lever

Hand brake lever is located on the right side of the handlebar.

The hand brake lever is used to activate the front brake.

101294-10

Throttle5.3 grip

The throttle grip is fitted on the right side of the handlebar.

101295-10

Kill5.4 switch (XCF W)

Kill switch is fitted on the left side of the handlebar.

Possible states

•Kill switch in basic position – In this position, the ignition circuit is closed and the engine can be started.

•Kill switch pressed – In this position, the ignition circuit is interrupted, a running engine stops, and a non-running engine will not start.

101296-10

Kill5.5 switch (All EXC F models)

Kill switch is fitted on the left side of the handlebar.

Possible states

•Kill switch in basic position – In this position, the ignition circuit is closed and the engine can be started.

•Kill switch pressed – In this position, the ignition circuit is interrupted, a running engine stops, and a non-running engine will not start.

101297-10

CONTROLS

Horn5.6 button (All EXC F models)

The horn button is fitted on the left side of the handlebar.

Possible states

•Horn button in neutral position

•Horn button pressed – The horn is operated in this position.

101297-11

Light5.7 switch (All EXC F models)

101298-10

The light switch is fitted on the left side of the handlebar.

Possible states

Light off – Light switch is turned to the right. In this position, the light is switched off.

Low beam on – Light switch is in the central position. In this position, the low beam and tail light are switched on.

High beam on – Light switch is turned to the left. In this position, the high beam and the tail light are switched on.

Turn5.8 signal switch (All EXC F models)

Turn signal switch is fitted on the left side of the handlebar.

Possible states

Turn signal light off – Turn signal switch is in the central position.

Turn signal light, left, on – Turn signal switch is turned to the left.

Turn signal light, right, on – Turn signal switch is turned to the right.

101299-10

Emergency5.9 OFF switch (EXC F AUS)

101300-10

The emergency OFF switch is fitted on the right side of the handlebar.

Possible states

Ignition off – In this position, the ignition circuit is interrupted, a running engine stops, and a non-running engine will not start.

Ignition on – In this position, the ignition circuit is closed, and the engine can be started.

Electric5.10 starter button (EXC F AUS)

The electric starter button is fitted on the right side of the handlebar.

Possible states

•Electric starter button in basic position

•Electric starter button pressed – In this position, the electric starter is actuated.

101300-11

CONTROLS

Electric5.11 starter button (XCF W, EXC F EU, EXC-F SIX DAYS)

The electric starter button is fitted on the right side of the handlebar.

Possible states

•Electric starter button in basic position

•Electric starter button pressed – In this position, the electric starter is actuated.

101301-10

Light5.12 switch (XCF W)

The light switch is on the right of the speedometer.

Possible states

•Light off – Light switch is pressed in up to the stop. In this position, the light is switched off.

•Light on – Light switch is pulled out to the stop. In this position, the low beam and tail light are switched on.

101303-10

Overview5.13 of indicator lamps (XCF W)

101302-01

Possible states

FI warning lamp (MIL) lights up/flashes orange – The OBD has detected an emissionor safety-critical fault.

The fuel level warning lamp lights up orange – The fuel level has reached the reserve mark.

Overview5.14 of indicator lamps (All EXC F models)

Possible states

High beam indicator light lights up blue – High beam is switched on.

FI warning lamp (MIL) lights up/flashes orange – The OBD has detected an emissionor safety-critical fault.

The fuel level warning lamp lights up orange – The fuel level has reached the reserve mark.

		Turn signal indicator light flashes green – Turn signal is switched on.
101304-01

400312-01

–Press the button to change the display mode or change to one of the Setup menus.

–Press the button to control different functions.

Info

When the vehicle is delivered, only the SPEED/H and SPEED/ODO display modes are activated.

CONTROLS		14

Speedometer5.16	activation and test

400313-01

Activating the speedometer

The speedometer is activated when one of the buttons is pressed or an impulse comes from the wheel speed sensor.

Display test

For the function test of the display, all display segments light up briefly.

WS (wheel size)

After the display function test, the wheel size WS is displayed briefly.

Info

The number 2205 mm equals the circumference of the 21" front wheel with a series production tire.

The display then changes to the last selected mode.

400314-01

Tripmaster5.17 switch

(Option: Tripmaster switch)

You can use the trip master switch to control the functions of the speedometer from the handlebar.

Info

The trip master is an optional accessory.

Setting5.18 kilometers or miles

Info

If you change the unit of measure, the ODO value is retained and converted accordingly.

The values TR1, TR2, A1, A2 and S1 are cleared when the unit of measure is changed.

Condition

The motorcycle is stationary.

–Press the button briefly and repeatedly until H appears at the bottom right of the display.

–Press the button for 3 - 5 seconds.

The Setup menu is displayed and the active functions are shown.

–Press the button repeatedly until the Km/h/Mph display flashes.

Adjusting Km/h

– Press the button .

	Adjusting Mph
400329-01	– Press the button .

–Press the button for 3 - 5 seconds.

The settings are stored and the Setup menu is closed.

Info

If no button is pressed for 20 seconds, or if no impulse comes from the wheel speed sensor, the settings are automatically saved and the Setup menu is closed.

CONTROLS

Setting5.19 the clock

Condition

The motorcycle is stationary.

–Press the button briefly and repeatedly until CLK appears at the bottom right of the display.

–Press the button for 3 - 5 seconds.

The hour display flashes.

– Set the hour display with the button and/or button .

– Press the button briefly.

The next segment of the display flashes and can be set.

–You can set the following segments in the same way as the hours by pressing the

400330-01 button and the button .

Info

The seconds can only be set to zero.

–Press the button for 3 - 5 seconds.

The settings are stored and the Setup menu is closed.

Info

If no button is pressed for 20 seconds, or if a pulse arrives from the wheel speed sensor, the settings are stored automatically and the Setup menu is closed.

Adjusting5.20 the speedometer functions

Info

When the vehicle is delivered, only the SPEED/H and SPEED/ODO display modes are activated.

Condition

The motorcycle is stationary.

–Press the button briefly and repeatedly until H appears at the bottom right of the display.

–Press the button for 3 - 5 seconds.

The Setup menu is displayed and the activated functions are shown.

– Change to the desired function by pressing the button briefly.

The selected function flashes.

Activating a function

–Press the button .

400318-01	The symbol remains on the screen and the display changes to the next
	function.

Deactivating the function

–Press the button .

The symbol on the screen goes out and the display changes to the next function.

–All desired functions are activated or deactivated accordingly.

–Press the button for 3 - 5 seconds.

The settings are stored and the Setup menu is closed.

Info

If no button is pressed for 20 seconds, or if a pulse arrives from the wheel speed sensor, the settings are stored automatically and the Setup menu is closed.

CONTROLS

Querying5.21 lap time

Info

This function can be called up only if lap times are measured.

Condition

The motorcycle is stationary.

–Press the button briefly and repeatedly until LAP appears at the bottom right of the display.

–Press the button briefly.

LAP 1 appears on the left side of the display.

– Laps 1-10 can be displayed by pressing the button .

– The button has no function.

–Press the button briefly. Next display mode

400321-01

Info

If an impulse is received from the wheel speed sensor, the left side of the display changes back to the SPEED mode.

Display5.22 mode SPEED (speed)

–Press the button briefly and repeatedly until SPEED appears on the left side of the display.

The current speed is displayed in the SPEED display mode.

The current speed can be displayed in Km/h or Mph.

Info

Making the setting according to the country.

When an impulse comes from the front wheel, the left side of the speedometer display changes to the SPEED mode and the current speed is shown.

400317-02

Display5.23 mode SPEED/H (service hours)

400316-01

Condition

•The motorcycle is stationary.

–Press the button briefly and repeatedly until H appears at the bottom right of the display.

In display mode H, the service hours of the engine are displayed.

The service hour counter stores the total traveling time.

Info

The service hour counter is necessary for ensuring that maintenance work is carried out at the right intervals.

If the speedometer is in H display mode at the start of the journey, it automatically changes to the ODO display mode.

The H display mode is suppressed during the journey.

Press the button .	No function

Press the button .	No function

Press the button	The display changes to the Setup menu of the speedometer
for 3 - 5 seconds.	functions.

Press the button	Next display mode
briefly.

CONTROLS

Display5.24 mode SPEED/CLK (clock)

400319-01

Display5.25 mode SPEED/LAP (lap time)

400320-01

Display5.26 mode SPEED/ODO (odometer)

400317-01

–Press the button briefly and repeatedly until CLK appears at the bottom right of the display.

The time is displayed in CLK display mode.

Press the button .	No function

Press the button .	No function

Press the button	The display changes to the Setup menu of the clock.
for 3 - 5 seconds.

Press the button	Next display mode
briefly.

–Press the button briefly and repeatedly until LAP appears at the bottom right of the display.

In the LAP display mode, up to 10 lap times can be timed with the stop watch.

Info

If the lap time continues after you press the button , 9 memory locations are already occupied.

Lap 10 must be timed with the button .

Press the button .	Starts or stops the clock.

Press the button .	Stops the current lap time and saves it, and the stop watch
	starts the next lap.

Press the button	The stop watch and the lap time are reset.
for 3 - 5 seconds.

Press the button	Next display mode
briefly.

–Press the button briefly and repeatedly until ODO appears at the bottom right of the display.

The total distance traveled is displayed in the ODO display mode.

Press the button .	No function

Press the button .	No function

Press the button	–
for 3 - 5 seconds.

Press the button	Next display mode
briefly.

Display5.27 mode SPEED/TR1 (trip master 1)

–Press the button briefly and repeatedly until TR1 appears at the top right of the display.

TR1 (trip master 1) runs constantly and counts to 999.9.

You can use it to measure trips or the distance between refueling stops.

TR1 is coupled with A1 (average speed 1) and S1 (stop watch 1).

		Info
		Info
		If 999.9 is exceeded, the values of TR1, A1 and S1 are automatically reset to
		0.0.

400323-01
	Press the button .		No function
	Press the button .		No function

	Press the button .		No function

	Press the button		The TR1, A1 and S1 displays are reset to 0.0.
	for 3 - 5 seconds.

	Press the button		Next display mode
	briefly.

CONTROLS

Display5.28 mode SPEED/TR2 (trip master 2)

–Press the button briefly and repeatedly until TR2 appears at the top right of the display.

TR2 (trip master 2) runs constantly and counts up to 999.9.

The displayed value can be set manually with the button and the button . This is a very practical function when riding using the road book.

							Info
							Info
							The TR2 value can also be corrected manually during the journey with the but-

							ton and the button .
							If 999.9 is exceeded, the value of TR2 is automatically reset to 0.0.
	400324-01

Press the button .	Increases value of TR2.

Press the button .	Reduces value of TR2.

Press the button	Deletes value of TR2.
for 3 - 5 seconds.

Press the button	Next display mode
briefly.

Display5.29 mode SPEED/A1 (average speed 1)

–Press the button briefly and repeatedly until A1 appears at the top right of the display.

A1 (average speed 1) shows the average speed calculated on the basis of TR1 (trip master 1) and S1 (stop watch 1).

The calculation of this value is activated by the first impulse of the wheel speed sensor and ends 3 seconds after the last impulse.

	Press the button .	No function
	Press the button .	No function

	Press the button .	No function

400325-01	Press the button	The TR1, A1 and S1 displays are reset to 0.0.
	for 3 - 5 seconds.
	for 3 - 5 seconds.

	Press the button	Next display mode
	briefly.

Display5.30 mode SPEED/A2 (average speed 2)

–Press the button briefly and repeatedly until A2 appears at the top right of the display.

A2 (average speed 2) shows the average speed on the basis of the current speed if the stop watch S2 (stop watch 2) is running.

Info

The displayed value can differ from the actual average speed if S2 was not timed after the ride.

400326-01	Press the button .	No function

	Press the button .	No function

	Press the button	–
	for 3 - 5 seconds.

	Press the button	Next display mode
	briefly.

CONTROLS

Display5.31 mode SPEED/S1 (stop watch 1)

400327-01

–Press the button briefly and repeatedly until S1 appears at the top right of the display.

S1 (stop watch 1) displays the journey time on the basis of TR1 and continues when an impulse is received from the wheel speed sensor.

The calculation of this value starts with the first impulse of the wheel speed sensor and ends 3 seconds after the last impulse.

Press the button .	No function

Press the button .	No function

Press the button	Displays of TR1, A1 and S1 are reset to 0.0.
for 3 - 5 seconds.

Press the button	Next display mode
briefly.

Display5.32 mode SPEED/S2 (stop watch 2)

400328-01

–Press the button briefly and repeatedly until S2 appears at the top right of the display.

S2 (stop watch 2) is a manual stop watch.

If S2 is running in the background, the S2 display flashes in the speedometer display.

Press the button .	Starts or stops S2.

Press the button .	No function

Press the button	Displays of S2 and A2 are reset to 0.0.
for 3 - 5 seconds.

Press the button	Next display mode
briefly.

Table of functions

Display	Press the button .	Press the button .	Press the button for 3 -		Press the button
			5 seconds.		briefly.

Display mode SPEED/H	No function	No function	The display changes to		Next display mode
(service hours)			the Setup menu of the
			speedometer functions.

Display mode SPEED/CLK	No function	No function	The display changes to		Next display mode
(clock)			the Setup menu of the
			clock.

Display mode SPEED/LAP	Starts or stops the	Stops the current lap	The stop watch and the		Next display mode
(lap time)	clock.	time and saves it, and	lap time are reset.
		the stop watch starts
		the next lap.

Display mode	No function	No function	–		Next display mode
SPEED/ODO (odometer)

Display mode SPEED/TR1	No function	No function	The TR1, A1 and S1 dis-		Next display mode
(trip master 1)			plays are reset to 0.0.

Display mode SPEED/TR2	Increases value of TR2.	Reduces value of TR2.	Deletes value of TR2.		Next display mode
(trip master 2)

Display mode SPEED/A1	No function	No function	The TR1, A1 and S1 dis-		Next display mode
(average speed 1)			plays are reset to 0.0.

Display mode SPEED/A2	No function	No function	–		Next display mode
(average speed 2)

Display mode SPEED/S1	No function	No function	Displays of TR1, A1 and		Next display mode
(stop watch 1)			S1 are reset to 0.0.

Display mode SPEED/S2	Starts or stops S2.	No function	Displays of S2 and A2		Next display mode
(stop watch 2)			are reset to 0.0.


Table of conditions and menu activation

Display				The motorcycle is		Menu can be acti-
				stationary.		vated

Display mode SPEED/H (service hours)				•

Display mode SPEED/CLK (clock)						•

CONTROLS		20

Table of conditions and menu activation

Display	The motorcycle is	Menu can be acti-
	stationary.	vated

Display mode SPEED/LAP (lap time)		•

Display mode SPEED/TR1 (trip master 1)		•

Display mode SPEED/TR2 (trip master 2)		•

Display mode SPEED/A1 (average speed 1)		•

Display mode SPEED/A2 (average speed 2)		•

Display mode SPEED/S1 (stop watch 1)		•

Display mode SPEED/S2 (stop watch 2)		•

Opening5.33 filler cap

Danger

Fire hazard Fuel is highly flammable.

–Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no fuel is spilt, especially on hot vehicle components. Clean up spilt fuel immediately.

–Fuel in the fuel tank expands when warm and can escape if the tank is overfilled. See the notes on refueling.

Warning

Danger of poisoning Fuel is poisonous and a health hazard.

–Avoid contact between fuel and skin, eyes and clothing. Do not inhale fuel vapors. If fuel gets into your eyes, rinse immediately with water and contact a doctor. Wash affected skin areas immediately with soap and water. If fuel is swallowed, contact a doctor immediately. Change clothing that has come into contact with fuel. Store fuel in a suitable canister according to regulations and keep it out of the reach of children.

Warning

Environmental hazard Improper handling of fuel is a danger to the environment.

–Do not allow fuel to get into the ground water, the ground, or the sewage system.

–Press release button , turn filler cap counterclockwise and lift it upwards and remove.

101305-10

Closing5.34 filler cap

–Replace the filler cap and turn clockwise until the release button locks in place.

Info

Route the fuel tank breather hose without kinking.

101306-10

CONTROLS

Idle5.35 speed adjusting screw

Idle speed adjusting screw is located on the throttle valve body at the top left.

The idle speed adjusting screw has two functions.

Turning it controls the idle speed.

Pulling it out all the way raises the idle speed during a cold start.

Possible states

•RPM increase activated – Idle speed adjusting screw is pulled out all the way.

•RPM increase deactivated – Idle speed adjusting screw is pushed in all the way.

401342-10

Shift5.36 lever

Shift lever is mounted on the left side of the engine.

101307-10

The gear positions can be seen in the photograph.

The neutral or idle position is between the first and second gears.

101308-10

Kick5.37 starter

101309-10

The kick starter is fitted on the right of the engine.

The engine can be started with either the kick starter or the electric starter. The upper part of the kick starter can be swung out.

Info

Before riding, swing the upper part of the kick starter inwards towards the engine.

Foot5.38 brake lever

Foot brake lever is located in front of the right footrest.

The foot brake lever is used to activate the rear brake.

101310-10

CONTROLS

Side5.39 stand

The side stand is on the left side of the vehicle.

101311-10

The side stand is used to park the motorcycle.

Info

When you are riding, the side stand must be folded up and secured with the rubber band .

101312-10

Steering5.40 lock (All EXC F models)

101313-10

Steering lock is fitted on the left side of the steering head.

The steering lock is used to lock the steering. Steering, and therefore riding, is no longer possible.

Locking5.41 the steering (All EXC F models)

Note

Danger of damage The parked vehicle may roll away or fall over.

–Always place the vehicle on a firm and even surface.

–Park the vehicle.

–Turn the handlebar as far as possible to the right.

–Insert the key in the steering lock, turn it to the left, press it in and turn it to the right. Remove the key.

Steering is no longer possible.

Info

Never leave the key in the steering lock.

400732-01

CONTROLS

Unlocking5.42 the steering (All EXC F models)

–Insert the key in the steering lock, turn it to the left, pull it out and turn it to the right. Remove the key.

You can now steer the bike again.

Info

Never leave the key in the steering lock.

400731-01

Your authorized KTM workshop has the recommended carburetor tuning

Advice6.1 on first use

Danger

Danger of accidents Danger arising from the rider's judgement being impaired.

–Do not operate the vehicle while under the influence of alcohol, drugs and certain medications or physically or mentally impaired.

Warning

Risk of injury Missing or poor protective clothing present an increased safety risk.

–Wear protective clothing (helmet, boots, gloves, pants and jacket with protectors) every time you ride the vehicle. Always wear protective clothing, which must be undamaged and meet legal requirements.

Warning

Danger of crashing Poor vehicle handling due to different tire tread patterns on front and rear wheels.

–The front and rear wheels must be fitted with tires with similar tread patterns to prevent loss of control over the vehicle.

Warning

Danger of accidents Critical riding behavior due to inappropriate riding.

–Adapt your riding speed to the road conditions and your riding ability.

Warning

Danger of accidents Accident risk caused by presence of a passenger.

–Your vehicle is not designed to carry passengers. Do not ride with a passenger.

Warning

Danger of accidents Failure of brake system.

–If the foot brake lever is not released, the brake linings drag continuously. The rear brake may fail due to overheating. Take your foot off the foot brake lever when you are not braking.

Warning

Danger of accidents Unstable riding behavior.

–Do not exceed the maximum permissible weight and axle loads.

Warning

Risk of misappropriation Usage by unauthorized persons.

–Never leave the vehicle while the engine is running. Secure the vehicle against use by unauthorized persons.

Info

When using your motorcycle, remember that others may feel disturbed by excessive noise.

–Make sure that the pre-delivery inspection work has been carried out by an authorized KTM workshop. You receive a delivery certificate and the service record at vehicle handover.

–Before your first trip, read the entire operating instructions carefully.

–Get to know the controls.

–Adjust the basic position of the clutch lever. ( p. 62)

(XCF W)

–Adjust the basic position of the hand brake lever. ( p. 65)

(All EXC F models)

– Adjust the free travel of the hand brake lever. ( p. 65)

–Adjust the basic position of the foot brake lever. x( p. 69)

–Adjust the basic position of the shift lever. x( p. 89)

–Get used to handling the motorcycle on a suitable piece of land before making a longer trip.

Info

Offroad, you should be accompanied by another person on another machine so that you can help each other.

–Try also to ride as slowly as possible and in a standing position to get a better feeling for the vehicle.

–Do not make any offroad trips that over-stress your ability and experience.

PREPARING FOR USE

–Hold the handlebar firmly with both hands and keep your feet on the footrests when riding.

–If you carry any baggage, make sure it is fixed firmly as close as possible to the center of the vehicle and ensure even weight distribution between the front and rear wheels.

Info

Motorcycles react sensitively to any changes of weight distribution.

– Do not exceed the overall maximum permitted weight and the axle loads. Guideline

Maximum permissible overall weight	335 kg (739 lb.)

Maximum permissible front axle load	145 kg (320 lb.)

Maximum permissible rear axle load	190 kg (419 lb.)

– Run the engine in.

Running6.2 -in the engine

–During the running-in phase, do not exceed the specified engine speed and engine performance. Guideline

Maximum engine speed

During the first operating hour	7,000 rpm

Maximum engine performance

During the first 3 service hours	≤ 75 %

– Avoid fully opening the throttle!

Preparing6.3 the vehicle for difficult riding conditions

Info

Using a motorcycle in difficult conditions can lead to excessive wear of components such as the power train or brakes. For this reason, it may be necessary to service or replace worn parts before the limit specified in the service schedule is reached.

–KTM recommends that you use the specified engine oil for difficult riding conditions and to increase performance. Engine oil (SAE 10W/60) (00062010035) ( p. 107)

–Seal the air filter box. x

Tip

Seal the air filter box at the edges against dirt.

–Clean the air filter and air filter box. x( p. 53)

Info

Check the air filter approx. every 30 minutes.

–Additionally secure the rubber grip. ( p. 62)

–Check the electrical connector for humidity and corrosion and to ensure it is firmly seated. » If humidity, corrosion or damage is found:

–Clean and dry the connector, or change it if necessary.

Difficult riding conditions are:

–Rides on dry sand. ( p. 26)

–Rides on wet sand. ( p. 26)

–Rides on wet and muddy surfaces. ( p. 27)

–Rides at high temperature and slow speed. ( p. 27)

–Rides at low temperatures or in snow. ( p. 28)

PREPARING FOR USE

Preparing6.4 for rides on dry sand

600872-10

600869-01

600871-01

600868-01

–Check the radiator cap.

Value on radiator cap	1.8 bar (26 psi)

»If the displayed value does meet specifications:

Warning

Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure.

–Do not remove the radiator cap, radiator hoses or other cooling system components when the engine is hot. Allow the engine and cooling system to cool down. In case of scalding, rinse immediately with lukewarm water.

–Change the radiator cap.

–Fit a dust cover on the air filter.

Dust protection device for air filter (59006019000)

Info

See the KTM PowerParts fitting instructions.

–Fit a sand cover on the air filter.

Sand protection device for air filter (59006022000)

Info

See the KTM PowerParts fitting instructions.

–Adjust the carburetor jetting and the setting.

Info

The specific carburetor tuning can be recommended by your authorized KTM workshop.

–Clean the chain.

Chain cleaner ( p. 109)

–Fit the steel sprocket.

Tip

Do not grease the chain.

–Clean the radiator fins.

–Straighten bent radiator fins carefully.

Preparing6.5	for rides on wet sand
			– Check the radiator cap.
			– Check the radiator cap.

				Value on radiator cap		1.8 bar (26 psi)

				» If the displayed value does meet specifications:

					Warning
					Warning
					Danger of scalding During motorcycle operation, the coolant gets
					very hot and is under pressure.
					– Do not remove the radiator cap, radiator hoses or other cooling
					system components when the engine is hot. Allow the engine
		600872-10			system components when the engine is hot. Allow the engine
					and cooling system to cool down. In case of scalding, rinse
					and cooling system to cool down. In case of scalding, rinse
					immediately with lukewarm water.

PREPARING FOR USE

600870-01

600868-01

–Change the radiator cap.

–Fit a rain cover on the air filter.

Waterproofing device for air filter (59006021000)

Info

See the KTM PowerParts fitting instructions.

–Adjust the carburetor jetting and the setting.

Info

The specific carburetor tuning can be recommended by your authorized KTM workshop.

–Clean the chain.

Chain cleaner ( p. 109)

–Fit the steel sprocket.

Tip

Do not grease the chain.

–Clean the radiator fins.

–Straighten bent radiator fins carefully.

Preparing6.6 for rides on wet and muddy surfaces

–Fit a waterproofing device on the air filter. Waterproofing device for air filter (59006021000)

Info

See the KTM PowerParts fitting instructions.

–Adjust the carburetor jetting and settings.

–Fit the steel sprocket.

–Clean the motorcycle. ( p. 93)

–Straighten bent radiator fins carefully.

600868-01

Preparing6.7 for rides at high temperature and slow speed

–Check the radiator cap.

Value on radiator cap	1.8 bar (26 psi)

» If the displayed value does meet specifications:

					Warning
					Warning
					Danger of scalding During motorcycle operation, the coolant gets
					very hot and is under pressure.
					– Do not remove the radiator cap, radiator hoses or other cooling
					system components when the engine is hot. Allow the engine
	600872-10				system components when the engine is hot. Allow the engine
					and cooling system to cool down. In case of scalding, rinse
					and cooling system to cool down. In case of scalding, rinse
					immediately with lukewarm water.

PREPARING FOR USE

–Change the radiator cap.

–Adjust the secondary drive to the road conditions.

Info

The engine oil quickly gets hot if the clutch has to be operated very often due to an excessively high secondary drive.

–Clean the chain.

		Chain cleaner ( p. 109)

	– Clean the radiator fins.
600868-01	– Clean the radiator fins.
600868-01	– Straighten bent radiator fins carefully.
	– Straighten bent radiator fins carefully.
	– Check the coolant level. ( p. 86)

Preparing6.8 for rides at low temperatures or in snow

–Fit a waterproofing device on the air filter. Waterproofing device for air filter (59006021000)

Info

See the KTM PowerParts fitting instructions.

–Adjust the carburetor jetting and settings.

						Info
						Info
	600870-01					Your authorized KTM workshop has the recommended carburetor tuning


						settings.

+ 87 hidden pages