KEYENCE KV Series User Manual

DANGER

WARNING

CAUTION

NOTICE

Important

Point

Reference

WARNING

CAUTION

NOTICE

KV-10AR

Output type: R = relay output, T(P) = transistor output (PNP) Power supply type: A = AC power type, D = DC power type Number of I/O points:

10 = 10 points, 16 = 16 points, 24 = 24 points, 40 = 40 points

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5 V mode response frequency characteristic chart (representative example)

Input voltage (V)

Response frequency

(kHz)

96M11767

Super-small Programmable Logic Controller with Built-in Display

KV Series Basic Unit

Instruction Manual

Read this manual before using the product in order to achieve maximum performance. Keep this manual in a safe place after reading it so that it can be used at any time.

 Symbols

The following symbols alert you to important messages. Be sure to read these messages carefully.

It indicates a hazardous situation which, if not avoided, will result in death or serious injury.

It indicates a hazardous situation which, if not avoided, could result in death or serious injury.

It indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

It indicates a situation which, if not avoided, could result in product damage as well as property damage.

It indicates cautions and limitations that must be followed during operation.

It indicates additional information on proper operation.

It indicates tips for better understanding or useful information.

 Low-Voltage Directive (2006/95/EC)

The Low-voltage Directive is applied to AC power type and/or Relay output type.

• Applicable standard EN61131-2

• Over voltage c ateg ory II

• Use this product under pollution degree 2.

• The AC power type models are designed as Class I equipment. Be sure to connect the protective earthing terminal located on the power supply terminal to the protective earthing conductor in the building installation.

• This product has the temperature derating curve depends on the Continuous Simultaneous ON Ratio. Install the product within the tempeature derating curve.

• Use insulated type crimp-style terminals.

• For wiring materials, use lead wires whose sheath is 0.4 mm or more.

• The KV Series is allowed to be installed in a front installation only. (Spacers for expansion units are not available.)

• This product is an open type device. Therefore, it must be installed in an enclosure with IP54 or higher. (e.g. Industrial control panel)

• For wiring to the Power input terminal, Input terminal block and Output Terminal block, use stranded copper wire having a gage of AWG#16 to #24. The tightening torque is 0.5 N·m.

Model of a Basic Unit

 Basic unit model designation

The model of a KV Series basic unit is indicated as follows:

When the ladder support software "KV-IncrediWare (DOS)" or "LADDER BUILDER for KV Ver. 1.0x" is used, the change all function

NOTICE

on the monitor is not available. Using the change all function may damage the basic unit. Never use the change all function.

Specifications

Safety Information for KV Series

 General Precautions

• Do not use this product for the purpose to protect a human body or a part of human body.

• This product is not intended for use as explosion-proof product. Do not use this product in a hazardous location and/or potentially explosive atmosphere.

• At startup and during operation of the Ladder Builder for KV, be sure to monitor the functions and performance of the KV Series basic unit and the KV CPU.

• We recommend that you take substantial safety measures to avoid any damage in the event a problem occurs.

• Do not open or modify the KV or use it in any way other than described in the specifications.

• When the KV is used in combination with other instruments,

Precautions on Regulations and Standards

 CE Marking

Keyence Corporation has confirmed that this product complies with the essential requirements of the applicable EC Directive, based on the following specifications. Be sure to consider the following specifications when using this product in the Member State of European Union.

 EMC Directive(2004/108/EC)

• Applicable standard EMI : EN61131-2, Class A

• Any of the following specifications must be considered if the DC power type (the letter "D" is assigned in models) is installed for use.

- The length of cable connected to the power supply connector must be less than

or equal to 30 m.

Mount the following silicon surge protector to the power input terminal of the unit. Okaya Electric Industries Co., Ltd.: RSP-DC24Q-4 (However, shorten the cable length of the silicon surge protector to 100 mm or less)

• When you use the relay output type unit (A model type with R on the end), connect the pressure resistance spark killer which has an appropriate load capacity to the output terminal in tandem with the contact. (As the equipment discharges when the relay contact opens and a noise occurs)KEYENCE use the following spark killer for the test. Okaya Electric Industries Co., Ltd.: XEB0101 0.1μF-10

• As for KV-24AR/T(P) and KV-40AR/T(P), insert the following ferrite core once to the AC power input terminal, and for KV-40DR/T(P) to the DC power input terminal. TDK Corporation: ZCAT3035-1330

Remarks:

These specifications do not give any guarantee that the end-product with this product incorporated complies with the essential requirements of EMC Directive. The manufacturer of the end-product is solely responsible for the compli ance on the end-product itself according to EMC Directive.

functions and performance may be degraded, depending on operating conditions and the surrounding environment.

EMS : EN61131-2

 Common I/O specifications

 Input specifications

For 5 V ±10%, refer to the 5 V mode response frequency characteristic chart (representative example).

40 35 30 25 20 15 10 5 0

5.55.45.35.25.154.94.84.74.6

KV Series Basic Unit-IM_E

 Output specifications

Point

Instantaneous power interruption: Less than 40 ms

Instantaneous power interruption: 40 ms or more

Rated voltage

Point

NOTICE

Front installation

Correct Incorrect

* See page 3.

Installation on ceiling

Upward installation Vertical installation

Correct

Incorrect

20 mm

10 mm

Point

(relay output): KV-10AR/DR, KV-16AR/DR, KV-24AR/DR, and KV-40AR/DR (transistor output): KV-10AT(P)/DT(P), KV-16AT(P)/DT(P), KV-24AT(P)/DT(P),

Item Specifications (relay output): Specifications (transistor output):

Rated load

Peak load current

ON resistance

Rising operating time (OFF → ON) Falling operating time (ON → OFF)

Common method

Relay service life

Relay replacement

and KV-40AT(P)/DT(P)

250 V AC/30 V DC, 2 A (inductive load),

4 A (resistive load)

5A 0.2 A (500 to 502), 1 A (others)

50 mΩ or less

10 ms or less

Each common terminal is

independent.

Electrical service life: 100,000 times

or more (20 times/min)

Mechanical service life: 20,000,000

times or more

Not allowed

30 V DC, 0.1 A (500 to 502), 0.3 A (others)

Maximum voltage at OFF

Leak current in OFF status

Residual voltage in ON status

10 µs or less (500 to 502) (at 5 to 100 mA),

20 µs or less (others) (at 10 to 300 mA)

10 µs or less (500 to 502) (at 5 to 100 mA),

100 µs or less (others) (at 10 to 300 mA)

1 common

Output frequency

Built-in serial resistance

1.6 kΩ 1/2 W (R500 to R502)

30VDC

100 µA or less

0.8Vorless

50 kHz (500 to 502)

AC Power Specifications

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* Includes the internal current consumption and current consumption of expansion units.

 KV Series operation at power interruption

 Drop in supply voltage

• When the supply voltage drops, the KV Series stops operating and the output turns off.

 Detection of instantaneous power interruption

• An AC type basic unit continues operating against instantaneous power interruption of less than 40 ms. A DC type basic unit continues operating against instantaneous power interruption of less than 2 ms.

• An AC type basic unit may or may not accept instantaneous power interruption of 40 ms or more. A DC type basic unit may or may not accept instantaneous power interruption of 2 ms or more.

• When accepting instantaneous power interruption, a basic unit stops operating and the output turns off.

 Automatic recovery

• Once the supply voltage recovers, the KV Series restarts operation automatically.

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The maximum output capacity available with the AC type service power output is the output capacity of each basic unit subtracted by the internal current consumption of the basic unit, connected expansion units, and connected peripheral units.

If the supply voltage increases gradually or drops, the KV Series may repeat operation and then stop. If problems continue to occur with equipment and other operations from repetitive starts and stops, provide a protection circuit so that the output shuts down until the voltage reaches the rated value.

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Installation Environment

 Installation environment

• Locations exposed to direct sunlight

• Locations whose ambient temperature is outside the allowable range of 0 to +50°C (32 to 122°F) (No freezing)

• Locations whose ambient humidity is outside the allowable range of 35 to 85% RH (No condensation)

• Locations subject to drastic temperature change where condensation may occur

• Locations with corrosive or flammable gases

• Locations with excessive dust, salt, iron powder, or soot

• Locations subject to direct vibrations and impacts

• Locations subject to splashes of water, oil, chemicals, etc.

• Locations where a strong magnetic or electrical field is generated

Units are made of synthetic resin. If the unit surf ace touches a solvent with a strong dissolving force, it could melt. Keep such solvents away from the units.

Installation Position

 Installation direction

When attaching a unit inside a panel, install the unit so that the front face (equipped with the access window, communication ports, etc.) faces front or upward.

 Distance between adjacent panels/equipment

When installing a unit, keep the distances shown on the right between the panel or equipment so that the power suppl y can release heat.

• If the temperature inside the panel exceeds 50°C (122°F), which is specified as the maximum ambient operating temperature, then install heat exchangers, etc. to reduce the temperature.

• Ensure sufficient ventilation space so that the power supply can release heat.

• Never install a unit just above any equipment which generates a lot of heat.

Installation Procedure

This section describes how to attach a connected unit directly to a panel, to a DIN rail, or to a DIN rail with an expansion unit spacer.

 Attaching a unit directly to a panel

Attach a metal fixture for screw tightening to a KV Series basic unit with set screws. Then, attach the basic unit with a metal fixture directly to the panel.

 Attaching a unit to a DIN rail

Hang an upper claw of a KV Series basic unit to the upper side of the DIN rail, and press the basic unit onto the DIN rain until a click sound is heard.

 Removing a unit from a DIN rail

Pull a lower claw of a KV Series basic unit downward from the front direction using a screwdriver, and then remove the basic unit from the DIN rail.

KV Series Basic Unit-IM_E

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