Keyence KV-300, KV-700, KV-10T2W User Manual
User's Manual
Visual KV Series
1
Installation
96M0364
How this manual is organized:
The Visual KV Series User’s Manual is composed of 3 separate
manuals; 1-Installation, 2-Support Software, 3-Programming.
Please read each manual relevant to your purpose.
Safety Precautions
This instruction manual describes the operation and function of the KV Series PLC.
Read this manual carefully to ensure safe use and maximum performance from your
KV Series PLC.
Symbols
The following symbols alert you to important messages. Be sure to read these
messages carefully.
Note:
Conventions
This manual describes the operation/function of all Keyence KV Series PLC.
Note following conventions when you use.
Visual KV (Series) KV-10AR/AT/DR/DT KV-16AR/AT/DR/DT
KV-10xx, 16xx, 24xx, 40xx KV-24AR/AT/DR/DT KV-40AR/AT/DR/DT
Conventional KV (Series) KV-10R(W)/T(W) KV-16R(W)/T(W)
KV-300 (Series) KV-24R(W)/T(W) KV-40R(W)/T(W)
KV-10/80 (Series) KV-80R(W)/T(W)
General Precautions
• At startup and during operation, be sure to monitor the functions and performance of the KV Sereis PLC.
WARNING
CAUTION
Failure to follow instructions may lead to injury. (electric
shock, burn, etc.)
Failure to follow instructions may lead to product damage.
Provides additional information on proper operation.
KV-300
• We recommend that you take substantial safety measures to avoid any damage
in the event a problem occurs.
• Do not open or modify the KV Series PLC or use it in any way other than described in the specifications.
• When the KV Series PLC is used in combination with other instruments, functions and performance may be degraded, depending on operating conditions and
the surrounding environment.
• Do not use the KV Series PLC for the purpose of protecting the human body.
Note: The built-in display may show the error message "Error 40" blinking the very
first time you turn on the power supply to the Visual KV Series. Press any key
around the display to cancel this message.
The Visual KV Series shows this message when no program is loaded.
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Note to User
When using the Visual KV Series in the following conditions or environments, be
sure to use the Visual KV Series with sufficient margin regarding the rating and
functions, take appropriate safety precautions such as fail-safe, and contact our
sales personnel if any questions arise.
• Use in conditions or environments not described in this manual
• Use for nuclear power control, railway facilities, air service facilities, vehicles,
combustion devices, medical equipment, amusement machines, safety equipment, etc.
• Use for applications where large effects are predicted to be given on human lives
and properties and safety is especially requested.
Restriction on Acquiring the CE Marking
■ Restriction to be compatible with EMC directives
• When using a relay output type unit (whose model name ends with "R"), connect
spark killers having the appropriate withstand voltage against the load to the
output terminals in parallel to contacts (because the unit discharges when a relay
contact becomes open and noise is generated). In our experiments, we use the
following models of spark killers.
XEB0101 0.1 µF-10 Ω manufactured by OKAYA DENKI SANGYO
The following 1-turn ferrite core is added to the AC power input circuit of the KV-
40AR/T, the KV-24AR/T and to the DC power input circuit of the KV-40DR/T.
ZCAT3035-1330 manufactured by TDK
Note: The contents above do not by themselves ensure that the entire machine
manufactured in accordance with the above contents is compatible with EMC
directives.
You must judge by yourself whether or not the entire machine is compatible with
EMC directives because compatibility may change depending on the component
configuration, wiring and location inside of the machine.
■ Restriction on compatibility with low-voltage directives (IEC-1010-1)
• Use insulated type crimp-style terminals.
• For wiring materials, use lead wires whose sheath is 0.4 mm or more.
• The Visual KV Series is allowed to be installed in a vertical position only.
(Spacers for expansion units are not available.)
• Be sure to use the Visual KV Series inside the control panel.
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Features of the Visual KV Series
● Extremely small
The Visual KV Series is the smallest in the world among AC type PLCs equipped
with screw terminal blocks, and saves installation space.
● Extremely fast
The minimum scan time is 140 µs and minimum instruction execution time is 0.7
µs, which is the fastest control in its class.
● AC power built-in type newly added
AC power built-in type units are newly added. This type can be used in small
spaces where a switching power supply unit cannot be installed.
● Excellent Access Window
An Access Window with two-color backlight is adopted in all models to facilitate
changing and monitoring of device data. Changing between RUN mode and
PROGRAM mode, checking the error code when an error has occurred, etc. can
be performed in a Visual KV Series unit without the need for any handheld
programmer.
The analog trimmer, which has been popular in the conventional KV Series, is
digitized to enable more detail settings. [Digital trimmers]
● User message setting function
In the Access Window, 256 different user messages can be displayed. This
function can be used to give instructions on works on the production line, indicate
abnormalities in the units, etc.
● Program write in RUN mode
Ladder programs can be changed even while the system is running.
● Equipped with two serial ports
Visual KV Series basic units are equipped with two serial ports to connect peripheral units, improving the debug environment.
(The KV-10xx is equipped with only one serial port.)
● Easy Ramp-up/down control function
The one-axis motor control function is offered separately from high-speed
counters so that feedback control is enabled.
● Equipped with two 24-bit high-speed 30 kHz, two-phase counters
The Visual KV Series is equipped with two high-speed counters each with a twopoint comparator output function that enables high-speed encoder input.
● Specified frequency pulse output function
High-speed counters can function as pulse oscillators of 50 kHz maximum with
easy setting, without creating a complicated ladder program.
● Frequency counter function
High-speed counters can function as frequency counters with easy setting,
without creating complicated ladder programs.
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● Cam switch function
High-speed counters can function as cam switches with easy setting, without
creating complicated ladder programs.
● Interrupt function
The Visual KV Series is equipped with four high-speed interrupt inputs of
10 µs maximum.
● Input time constant change function
The time constant can be set in 7 steps from 10 µs to 10 ms.
● Double memory backup functions
In addition to a conventional SRAM battery backup function, the Visual KV Series
is also equipped with an EEPROM backup function.
Compatibility with Conventional KV Series Peripheral Units
The Visual KV Series functions as a high-end compatible model of the conventional
KV Series. Peripheral units of the conventional KV Series such as the ladder support
software "KV IncrediWare (DOS)" and "LADDER BUILDER for KV" and the
handheld programmer KV-P3E(01) can be used since they are part of the Visual KV
Series.
However, it should be noted that the contents have changed as follows.
• The internal clock cycle of high-speed counters consists of three types: 1 µs, 10
µs, and 100 µs.
• The time constant for an input relay specified by the HSP instruction is 10 µs.
• The analog trimmer function is set with the Access Window built into the basic
unit.
• The available device setting range of the TMIN instruction is from 0 to 65535.
[Handheld programmer KV-P3E(01) can display 0 to 9999 .]
• The RUN/PROGRAM LED is displayed in the Access Window provided on the
front face of the basic unit.
• Transistor output is not independent, but is common.
• With the transistor type, the output terminal layout is different.
• The specifications for output current of transistor outputs Nos. 500 to 502 is 100
mA.
• Conventional KV Series expansion units are not available as expansion units for
the Visual KV Series.
• The channel setting switch is not provided for expansion units. Channels are
determined in connection order.
• Scans in expansion I/O units are not synchronous with the scan time in Visual KV
Series basic units.
• Assignment of special utility relays has partially changed.
• Data memory device Nos. DM1000 to DM1999 are assigned as special data
memories.
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Cautions when using the previous version of ladder support software
Pay strict attention to the following items when using the ladder support software.
• When using the ladder support software "KV IncrediWare (DOS)" or "LADDER
BUILDER for KV Ver. 1.0x", set the model to "KV-300".
• DM0 to DM1999 are only available.
CAUTION
When the ladder support software "LADDER BUILDER for KV Ver. 1.0x" is
used, do not use the monitor’s Change All function. If the Change All function
is used, the basic unit may be damaged. Never use the Change All function.
Peripheral units and other units incompatible with the Visual KV Series
Peripheral units in the conventional KV Series and other units shown below are not
compatible with the Visual KV Series.
• Expansion I/O units for the conventional KV Series: KV-8ER/8ET/8EX/16EX/
8EYR/8EYT/16EYR/16EYT
• Analog I/O units for the conventional KV Series: KV-AD4/DA4
Cautions when Using the Serial Port
The KV-16xx/24xx/40xx units are equipped with two RJ-11 modular connectors for
serial communication.
When using them, pay strict attention to the following contents:
• Programs can be transferred and monitored using either communication port A or
B. However, never connect the ladder software and a handheld programmer to
the two ports at the same time.
• The KV-D20 operator interface panel can be connected to either communication
port A or B. However, only one KV-D20 unit can be connected to a single basic
unit.
• Never leave both the KV-D20 operator interface panel and KV-P3E(01) handheld
programmer on simultaneously for a long period of time.
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How this manual is organized
The Visual KV Series User’s Manual is composed of 3 separate manuals;
1-Installation, 2-Support Software, 3-Programming. Please read each manual
relevant to your purpose.
1
Installation
Chapter 1 Configuration and Specifications [Visual KV Series Only]
Describes the system configuration of the Visual KV Series, the names and functions of
each part, and the specifications.
Chapter 2 System Installation [Visual KV Series Only]
Describes the installation and connection of each Visual KV Series unit as well as
system maintenance.
Chapter 3 Access Window [Visual KV Series Only]
Describes the Access Window used for changing and monitoring data.
Chapter 4 KV-D20 Operator Interface Panel [Visual KV Series Only]
Describes the KV-D20 Operator Interface Panel used for changing, monitoring, and
displaying the status of inside relays, timers, counters and data memories.
Chapter 5 KV-300, KV-10/80 Hardware [KV-300, KV-10/80 Series Only]
Describes the hardware specifications and wirings for KV-300 and KV-10/80 Series.
Chapter 6 Handheld Programmer
Describes how to use the handheld programmer and memory card.
Chapter 7 KV-L2 Serial Interface Module [KV-300 Series Only]
Describes the serial interface modules for KV-300 Series.
Chapter 8 KV-AN6 Analog I/O Module [KV-300 Series Only]
Describes the optional Analog I/O module for KV-300 Series
Chapter 9 KV-AD4/DA4 Analog I/O Unit [KV-10/80 Series Only]
Describes the optional Analog I/O unit for KV-10/80 Series.
Chapter 10 Troubleshooting
This chapter describes the error code list, countermeasures against problems, and error
indications for each unit.
2
Support Software
Chapter 1 Introduction
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Appendices
The appendix includes a list of ladder program applications and the index.
Describes the items included in the package, the product outline, the method to connect
a personal computer, the installation method, etc.
Chapter 2 Editor
Chapter 3 Simulator
Chapter 4 Monitor
3
Programming
Chapter 1 Programming
Chapter 2 Instructions
Describes the operating procedures in Editor mode.
Describes the operating procedures in Simulator mode.
Describes the operating procedures in Monitor mode.
Appendices
Includes instructions list, devices list, sample program list and quick reference for key
operation and shortcuts.
Describes basic knowledge including program creation procedures, device configuration,
relay assignments, special functions to set and confirm Visual KV Series operations, as
well as the extended ladder diagrams. Understand the contents described here completely at first before creating programs.
Describes the concrete usage of instructions in the KV Series.
Refer to "Chapter 3 Interrupts" on page 3-183 for details of interrupt instructions.
Refer to "Chapter 4 High-speed counters" on page 3-195 for details of the high-speed
counters used in the application instruction.
Chapter 3 Interrupts [Visual KV Series Only]
The interrupt processing function executes an interrupt program when an external input
or request from the high-speed counter comparator (interrupt factor) is encountered
during KV operation.
This chapter describes the types of interrupt factors as well as inputs and outputs
encountered during interrupt processing.
Chapter 4 High-speed Counters [Visual KV Series Only]
Describes high-speed counters and high-speed counter comparators, which allow highspeed pulse measurement and pulse output, independent of the scan time.
Chapter 5 Positioning Control [Visual KV Series Only]
Describes ramp-up/down control of stepping motors and servo motors.
Chapter 6
Interrupts, High-speed Counters, Positioning Control [KV-300, KV-10/80 Series Only]
Describes ramp-up/down control of stepping motors and servo motors.
Chapter 7 Serial Communication
The KV Series can be connected to an external device with an RS-232C interface to
establish communication.
This chapter describes communications specifications, how to connect the KV Series to
external devices, and how to perform communication.
Chapter 8 Programming Examples
Describes the typical programming examples for KV-10/80 Series. These programs can
be used for Visual KV Series. However, pay attention to the I/O addressing compatibility
before use.
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Contents
1
Installation
Chapter 1 Configuration and Specifications Visual KV
1.1 System Configuration ......................................................................................1-2
1.1.1 System Configuration .........................................................................................1-2
1.2 Specifications ...................................................................................................1-4
1.2.1 General Specifications........................................................................................1-4
1.2.2 AC Power Specifications ....................................................................................1-5
Visual KV Series operation at power interruption ........................................1-5
1.2.3 Performance Specifications ................................................................................1-6
Data backup function against instantaneous power interruption .................1-7
1.3 Common I/O Specifications of Basic Units ...................................................1-8
1.3.1 Model of a Basic Unit..........................................................................................1-8
1.3.2 Common I/O Specifications ................................................................................1-8
1.4 KV-10AR/AT(P)/DR/DT(P) (10-I/O Basic Unit) .............................................1-10
1.4.1 Part Names and Functions ...............................................................................1-10
1.4.2 Terminal Layout Drawings and I/O Circuit Diagrams........................................1-11
KV-10AR/DR (Relay output type) ..............................................................1-11
KV-10AT(P)/DT(P) (Transistor output type)...............................................1-13
1.4.3 AC Power Input (KV-10AR/AT(P))....................................................................1-14
Relationship between Continuous Simultaneous ON Ratio and Ambient Temperature
1.4.4
1.4.5 Dimensions .......................................................................................................1-16
1.5 KV-16AR/AT(P)/DR/DT(P) (16-I/O Basic Unit) .............................................1-17
1.5.1 Part Names and Functions ...............................................................................1-17
1.5.2 Terminal Layout Drawings and I/O Circuit Diagrams........................................1-18
KV-16AR/DR (Relay output type) ..............................................................1-18
KV-16AT(P)/DT(P) (Transistor output type)...............................................1-20
1.5.3 AC Power Input (KV-16AR/AT(P))....................................................................1-21
Relationship between Continuous Simultaneous ON Ratio and Ambient Temperature
1.5.4
1.5.5 Dimensions .......................................................................................................1-23
1.6 KV-24AR/AT(P)/DR/DT(P) (24-I/O Basic Unit) .............................................1-24
1.6.1 Part Names and Functions ...............................................................................1-24
1.6.2 Terminal Layout Drawings and I/O Circuit Diagrams........................................1-25
KV-24AR/DR (Relay output type) ..............................................................1-25
KV-24AT(P)/DT(P) (Transistor output type)...............................................1-27
1.6.3 AC Power Input (KV-24AR/AT(P))....................................................................1-28
1.6.4
Relationship between Continuous Simultaneous ON Ratio and Ambient Temperature
1.6.5 Dimensions .......................................................................................................1-30
1.7 KV-40AR/AT(P)/DR/DT(P) (40-I/O Basic Unit) ..............................................1-31
1.7.1 Part Names and Functions ...............................................................................1-31
1.7.2 Terminal Layout Drawings and I/O Circuit Diagrams........................................1-32
KV-40AR/DR (Relay output type) ..............................................................1-32
KV-40AT(P)/DT(P) (Transistor output type)...............................................1-34
1.7.3 AC Power Input (KV-40AR/AT(P))....................................................................1-35
Relationship between Continuous Simultaneous ON Ratio and Ambient Temperature
1.7.4
1.7.5 Dimensions .......................................................................................................1-37
1.8 KV-E4X/E8X/E16X (Expansion Input Unit) ..................................................1-38
1.8.1 Part Names and Functions ...............................................................................1-38
1.8.2 Input Specifications...........................................................................................1-38
1.8.3 Terminal Layout Drawings and Input Circuit Diagrams ....................................1-39
KV-E4X (4-I/O expansion input unit)..........................................................1-39
KV-E8X (8-I/O expansion input unit)..........................................................1-40
KV-E16X (16-I/O expansion input unit)......................................................1-41
1.8.4 Dimensions .......................................................................................................1-42
1.9 KV-E4R/E4T/E8R/E8T(P)/E16R/E16T(P) (Expansion Output Unit) .............1-43
1.9.1 Part Names and Functions ...............................................................................1-43
1.9.2 Output Specifications........................................................................................1-43
KV-E4R/E8R/E16R (Relay output type).....................................................1-44
KV-E4T/E8T(P)/E16T(P) [Transistor output type (NPN/PNP)] ..................1-44
1.9.3 Terminal Layout Drawings and Input Circuit Diagrams ....................................1-45
KV-E4R [4-I/O expansion output unit (relay output type)]..........................1-45
1-15
1-22
1-29
1-36
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KV-E4T [4-I/O expansion output unit transistor output type)] ....................1-46
KV-E8R [8-I/O expansion output unit (relay output type)]..........................1-47
KV-E8T(P) [8-I/O expansion output unit (transistor output type)] ..............1-48
KV-E16R [16-I/O expansion output unit (relay output type)]......................1-49
KV-E16T(P) [16-I/O expansion input unit (transistor output)] ....................1-50
1.9.4 Dimensions .......................................................................................................1-51
1.10 KV-E4XR/E4XT(P) (Expansion I/O Unit) .......................................................1-52
1.10.1 Part Names and Functions ...............................................................................1-52
1.10.2 Input Specifications...........................................................................................1-53
1.10.3 Output Specifications........................................................................................1-53
KV-E4XR (Relay output type) ....................................................................1-53
KV-E4XT(P) (Transistor output type) .........................................................1-53
1.10.4 Terminal Layout Drawings and Input Circuit Diagrams ....................................1-54
KV-E4XR (Relay output type) ....................................................................1-54
KV-E4XT(P) (Transistor output type) .........................................................1-56
1.10.5 Dimensions .......................................................................................................1-58
1.11 KV-D20 (Operator Interface Panel) ...............................................................1-59
1.11.1 Part Names and Functions ...............................................................................1-59
1.11.2 General Specifications ......................................................................................1-60
1.11.3 Functional Specifications ..................................................................................1-60
1.11.4 Dimensions .......................................................................................................1-61
Chapter 2 System Installation Visual KV
2.1 Installation Environment ...............................................................................1-64
2.1.1 Installation Environment ...................................................................................1-64
2.1.2 Installation Position...........................................................................................1-65
2.1.3 Installation Procedure .......................................................................................1-66
Expansion unit spacer................................................................................1-66
2.1.4 Cautions on Wiring for Each Unit......................................................................1-67
Wiring procedures for basic units...............................................................1-67
Cautions on wiring for I/O units..................................................................1-68
Terminal .....................................................................................................1-68
Cautions on grounding...............................................................................1-69
2.1.5 Contact Protection ............................................................................................1-69
2.2 Connecting Visual KV Series Expansion Units ..........................................1-70
2.2.1 Visual KV Series Expansion Units ....................................................................1-70
2.2.2 Connecting Visual KV Series Expansion Units.................................................1-71
Connection methods ..................................................................................1-72
Number of connectable units .....................................................................1-73
2.2.3 Confirming the Connection Settings of Expansion Units ..................................1-74
Expansion unit relay list .............................................................................1-74
Connection information for expansion units...............................................1-75
Input time constant for expansion units .....................................................1-76
Clearing the input value when disconnecting.............................................1-76
2.2.4 Transferring I/O Information between Expansion Units and the Basic Unit......1-77
When inputting ...........................................................................................1-77
In the case of output ..................................................................................1-77
2.3 Inspection and Maintenance .........................................................................1-78
2.3.1 Inspection .........................................................................................................1-78
2.3.2 Maintenance .....................................................................................................1-78
Chapter 3 Access Window Visual KV
3.1 Overview of the Access Window ..................................................................1-80
3.1.1 What is the Access Window .............................................................................1-80
3.1.2 Access Window Use Examples ........................................................................1-80
3.2 Basic Operating Procedures .........................................................................1-81
3.2.1 Operation Mode ................................................................................................1-81
3.2.2 Access Window Modes.....................................................................................1-81
3.2.3 Part Names and Functions of the Access Window...........................................1-82
3.2.4 Selecting Modes and Setting/Resetting Key Lock ............................................1-82
3.2.5 Turbo Function..................................................................................................1-83
3.3 Digital Trimmer Mode ....................................................................................1-84
3.3.1 Function and Operating Procedure...................................................................1-84
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Key operation and screen display..............................................................1-84
Function and operating procedure .............................................................1-84
3.4 Device Mode ...................................................................................................1-87
3.4.1 Function and Operating Procedure...................................................................1-87
Devices that can be displayed and changed .............................................1-87
Key operation and screen display..............................................................1-87
Selecting the device and displaying the current value/set value................1-88
Changing a numeric value .........................................................................1-89
Holding the setting .....................................................................................1-91
3.4.2 Screen Display for Each Device Type ..............................................................1-91
Data memory (DM) ....................................................................................1-91
Temporary data memory (TM) ...................................................................1-91
Timer/counter (T/C)....................................................................................1-92
High-speed counter comparator (CTC)......................................................1-92
Trimmer (TRM) ..........................................................................................1-93
Relay (RLY) ...............................................................................................1-93
3.5 System Mode ..................................................................................................1-94
3.5.1 Function and Operating Procedure...................................................................1-94
Key operation and screen display..............................................................1-94
LOAD mode and SAVE mode....................................................................1-96
Display in LOAD/SAVE mode ....................................................................1-96
3.6 Message Display ............................................................................................1-97
3.6.1 Error Messages and Error Status .....................................................................1-97
3.6.2 User Messages.................................................................................................1-97
How to use the user messages..................................................................1-98
Chapter 4 KV-D20 Operator Interface Panel Visual KV
4.1 Before Operation ..........................................................................................1-100
4.1.1 Checking Package Contents ..........................................................................1-100
4.1.2 Part Names and Functions .............................................................................1-101
4.1.3 Details about the KV-D20 ...............................................................................1-102
General specifications..............................................................................1-102
Functional specifications..........................................................................1-102
Dimensions ..............................................................................................1-103
4.1.4 Installation and Environment ..........................................................................1-104
Use environment......................................................................................1-104
Panel mounting ........................................................................................1-105
4.1.5 Inspection and Maintenance...........................................................................1-106
Inspection.................................................................................................1-106
Maintenance ............................................................................................1-106
4.2 Overview and Operation ..............................................................................1-107
4.2.1 Use Examples for the KV-D20........................................................................1-107
4.2.2 Connection with the KV Series .......................................................................1-108
Connection...............................................................................................1-108
Precautions ..............................................................................................1-108
4.2.3 Overview of the KV-D20 .................................................................................1-109
Switching the display mode .....................................................................1-109
Overview of each display mode ...............................................................1-110
Assignment of relays/DM .........................................................................1-111
Other functions.........................................................................................1-112
Precautions about screen change function..............................................1-115
4.2.4 Operator Mode................................................................................................1-117
Screen selection in operator mode ..........................................................1-117
Operator screen .......................................................................................1-118
Direct access screen................................................................................1-126
KV-I/O monitor screen .............................................................................1-127
Switch comment screen...........................................................................1-128
Lamp comment screen ............................................................................1-128
Screen change permission in operator mode ..........................................1-129
4.2.5 Device Mode...................................................................................................1-130
Device mode ............................................................................................1-130
Operation example for device mode ........................................................1-132
4.2.6 System Mode..................................................................................................1-134
System mode ...........................................................................................1-134
4.3 Examples of Ladder Programs ...................................................................1-135
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4.3.1 Basic Ladder Programs ..................................................................................1-135
Before creating ladder programs .............................................................1-135
Basic ladder programs .............................................................................1-136
4.3.2 Examples of Ladder Programs .......................................................................1-143
Example of displaying user messages.....................................................1-143
Example of displaying messages with titles.............................................1-145
Example of position control......................................................................1-146
Example of frequency counter .................................................................1-149
Example of 24-bit high-speed counter .....................................................1-152
Example of cam switch function...............................................................1-154
4.4 Appendix .......................................................................................................1-158
4.4.1 Troubleshooting ..............................................................................................1-158
4.4.2 Available Character List..................................................................................1-162
4.4.3 Comment Draft Sheet .....................................................................................1-163
Chapter 5 KV-300, KV-10/80 Hardware KV-300, KV-10/80
5.1 System Configuration ..................................................................................1-166
5.1.1 KV-300............................................................................................................1-166
5.1.2 KV-10/80.........................................................................................................1-167
5.2 Module/Unit Specifications .........................................................................1-168
5.2.1 Wiring: KV-U4 Power Supply Module .............................................................1-168
Parts and functions ..................................................................................1-168
5.2.2 Wiring: KV-U5 DC Power Distribution Module................................................1-169
Parts and functions ..................................................................................1-169
5.2.3 Wiring: KV-300 CPU .......................................................................................1-170
Parts and functions ..................................................................................1-170
5.2.4 Wiring: KV-C16X/C32X Connector Input Module ...........................................1-171
Parts and functions ..................................................................................1-171
5.2.5 Wiring: KV-C32T/B16R/B16S Connector Output Module...............................1-172
Parts and functions ..................................................................................1-172
5.2.6 Wiring: KV-R1A I/O Distribution Module .........................................................1-173
Parts and functions ..................................................................................1-173
5.2.7 Wiring: KV-R8X/R16X/R8R/R16R/R8T/R16T I/O Terminal Modules .............1-174
Parts and functions ..................................................................................1-174
5.2.8 Module Names and Functions ........................................................................1-175
5.2.9 Peripheral Equipment Names and Functions .................................................1-176
5.3 Module/Unit Connections ............................................................................1-178
5.3.1 Environmental Requirements .........................................................................1-178
5.3.2 Installation Guidelines.....................................................................................1-178
5.3.3 Assembling the System ..................................................................................1-179
Connecting modules ................................................................................1-179
5.3.4 Mounting to the DIN Rail.................................................................................1-180
5.3.5 Removing the Terminal Block.........................................................................1-181
Connecting the AC Power Supply Module and DC Power Distribution Module....
5.3.6
KV-U4 AC Power Supply Module ............................................................1-182
KV-U5 DC Power Distribution Module .....................................................1-182
5.3.7 I/O Connectors................................................................................................1-183
KV-300 CPU ............................................................................................1-183
KV-C16X/C32X ........................................................................................1-184
KV-C32T/B16R/B16S ..............................................................................1-185
KV-R8X/R16X/R8R/R16R/R8T/R16T ......................................................1-186
5.3.8 I/O Terminal Modules: Communication Cables and Power Distribution .........1-187
Transmission distance by cable type .......................................................1-187
Connection patterns.................................................................................1-187
Incorrect wiring patterns...........................................................................1-188
Power distribution ....................................................................................1-188
5.3.9 Connector Assembly Instructions ...................................................................1-189
5.3.10 KV-300 CPU I/O Indicators .............................................................................1-191
5.3.11 KV-10/80 Expansion Units..............................................................................1-192
5.3.12 Mounting Environment ....................................................................................1-194
1-182
Chapter 6 Handheld Programmer
6.1 Using the Handheld Programmer ...............................................................1-196
6.1.1 Outline of the Handheld Programmer .............................................................1-196
(12)
6.1.2 Precautions.....................................................................................................1-198
6.2 Basic Operations .........................................................................................1-200
6.2.1 Basic Programming Operation........................................................................1-200
6.3 Functions ......................................................................................................1-216
Function Nos. list .....................................................................................1-216
ALL CLEAR..............................................................................................1-217
HANDHELD PROGRAMMER CLEAR.....................................................1-217
COUNTER CLEAR ..................................................................................1-218
HIGH-SPEED COUNTER CLEAR...........................................................1-218
ALL DATA MEMORY CLEAR..................................................................1-219
ALL LATCHING RELAYS RESET ...........................................................1-219
PROGRAM SENT OR RECEIVED ..........................................................1-220
OFFLINE EDITOR START ......................................................................1-221
OFFLINE EDITOR STOP ........................................................................1-221
TIMER/COUNTER CURRENT VALUE CHANGE ...................................1-222
TIMER/COUNTER SETTING CHANGE ..................................................1-224
RELAY ON/OFF.......................................................................................1-226
WRITE INTO DATA MEMORY ................................................................1-227
READ TRIMMER SETTING.....................................................................1-228
SYNTAX CHECK .....................................................................................1-228
PROGRAM CAPACITY CHECK..............................................................1-229
6.4 Memory Card ................................................................................................1-230
6.4.1 Functions [used with KV-P3E(01)]..................................................................1-230
6.4.2 Storage Capacity ............................................................................................1-230
CLEAR .....................................................................................................1-232
NEW.........................................................................................................1-233
ACCS .......................................................................................................1-234
ACCS: SAVE ...........................................................................................1-235
ACCS: LOAD ...........................................................................................1-236
ACCS: VERIFY ........................................................................................1-236
ACCS: DELETE .......................................................................................1-237
Chapter 7 KV-L2 Serial Interface Module KV-300
7.1 Outline .........................................................................................................1-240
7.1.1 Features..........................................................................................................1-240
7.2 Configuration ...............................................................................................1-241
7.2.1 Parts and Functions........................................................................................1-241
7.2.2 System Configuration .....................................................................................1-242
7.2.3 Outline of Operation Modes............................................................................1-244
7.3 Installation ....................................................................................................1-245
7.3.1 Setting the Operation Mode............................................................................1-245
7.3.2 Communications Protocols .............................................................................1-247
7.3.3 Connector Wiring ............................................................................................1-248
7.3.4 Connecting to External Units ..........................................................................1-249
Connecting to An External Display ..........................................................1-249
Connecting to an IBM PC-AT Computer..................................................1-249
Connecting to the KV-10/16/24/40/80......................................................1-250
Connecting KV-L2s ..................................................................................1-250
7.4 Software Setup .............................................................................................1-252
7.4.1 Using KV Software [KV IncrediWare (DOS)] ..................................................1-252
Starting KV IncrediWare (DOS) from the KV-L2 ........................................................1-252
7.5 KV Mode Programming ...............................................................................1-253
7.5.1 Operating in KV Mode ....................................................................................1-253
Communications protocol ........................................................................1-253
7.5.2 Serial Communications Procedure .................................................................1-255
Command transmission procedure ..........................................................1-255
Command/response format .....................................................................1-256
Communications commands and responses ...........................................1-256
Communications commands....................................................................1-257
7.5.3 Transmission and Reception of Text Data......................................................1-262
Assigning relay nos. and data memory address nos. ..............................1-262
Transmitting Text Data.............................................................................1-264
Receiving text data ..................................................................................1-265
ASCII code/binary conversion function ....................................................1-266
(13)
Example program.....................................................................................1-269
7.6 Display Interface Mode Programming .......................................................1-270
7.6.1 Operating in Display Interface Mode ..............................................................1-270
Communications protocols.......................................................................1-270
Communications control procedure .........................................................1-271
7.6.2 Command and Response Format...................................................................1-273
7.6.3 Commands and Responses ...........................................................................1-275
List of commands and responses ............................................................1-275
Description of commands and responses................................................1-277
End codes ................................................................................................1-291
7.7 Non-procedure Mode Programming ..........................................................1-292
7.7.1 Operating in Non-procedure Mode .................................................................1-292
Communications protocol ........................................................................1-292
Connecting to the KV-L2..........................................................................1-293
7.7.2 Assignment of Relay Nos. and Data Memory Address Nos. ..........................1-294
Assigning relay nos. and data memory address nos. ..............................1-294
7.7.3 Transmitting Text Data ...................................................................................1-297
Data transmission and internal data memory addresses.........................1-297
7.7.4 Receiving Text Data .......................................................................................1-298
Format of received data and data memory addresses ............................1-298
7.7.5 ASCII code/Binary Conversion Function ........................................................1-300
7.8 Troubleshooting Guide ...............................................................................1-304
7.8.1 Troubleshooting ..............................................................................................1-304
7.8.2 Precautions.....................................................................................................1-305
7.9 Specifications ...............................................................................................1-306
7.9.1 Specifications..................................................................................................1-306
General specifications..............................................................................1-306
Communications protocol ........................................................................1-306
RS-232C connector specifications...........................................................1-306
RS-422A terminal block specifications.....................................................1-306
7.9.2 Dimensions .....................................................................................................1-307
7.10 Command List ..............................................................................................1-308
7.10.1 List of Commands and Responses.................................................................1-308
7.10.2 List of Commands and Responses in Display Interface mode .......................1-309
Chapter 8 KV-AN6 Analog I/O Module KV-300
8.1 Outline .........................................................................................................1-312
Features...................................................................................................1-312
8.2 Configuration ...............................................................................................1-313
8.2.1 Parts and Functions........................................................................................1-313
8.2.2 System Configuration .....................................................................................1-314
8.3 Installation ....................................................................................................1-315
8.3.1 Terminal Nos. .................................................................................................1-315
8.3.2 Removing the Terminal Block.........................................................................1-316
8.3.3 Example of Voltage I/O Wiring........................................................................1-317
8.3.4 Example of Current I/O Wiring........................................................................1-318
8.3.5 Setting I/O Ranges .........................................................................................1-319
8.4 Programming ................................................................................................1-320
8.4.1 Input Characteristics (A/D)..............................................................................1-320
8.4.2 Calculating Input Data (A/D) ...........................................................................1-321
8.4.3 Output Characteristics (D/A)...........................................................................1-322
8.4.4 Calculating Output Data (D/A) ........................................................................1-323
8.4.5 Assigning Data Memory (DM) Addresses.......................................................1-324
8.4.6 Reading Analog Input .....................................................................................1-325
8.4.7 Measuring Analog Input Average ...................................................................1-326
8.4.8 Writing Analog Output.....................................................................................1-327
8.4.9 Converting Analog Input to Analog Output .....................................................1-328
8.5 KV-AN6 Appendices ....................................................................................1-329
8.5.1 Troubleshooting ..............................................................................................1-329
8.5.2 Precautions.....................................................................................................1-330
8.5.3 Specifications..................................................................................................1-331
Environmental specifications ...................................................................1-331
System specifications ..............................................................................1-331
(14)
8.5.4 Dimensions .....................................................................................................1-332
Chapter 9 KV-AD4/DA4 Analog I/O Unit KV-10/80
9.1 Outline .........................................................................................................1-334
Features...................................................................................................1-334
9.2 Configuration ...............................................................................................1-335
9.2.1 Part Names and Functions .............................................................................1-335
KV-AD4 ....................................................................................................1-335
KV-DA4 ....................................................................................................1-336
9.2.2 Specifications..................................................................................................1-337
KV-AD4 ....................................................................................................1-337
KV-DA4 ....................................................................................................1-339
9.2.3 System Configuration .....................................................................................1-341
9.3 Installation ....................................................................................................1-342
9.3.1 Installation Procedure .....................................................................................1-342
9.3.2 Checking the Installation Environment ...........................................................1-343
9.3.3 Setting the KV-AD4 Input Mode......................................................................1-344
Setting the input mode .............................................................................1-344
9.3.4 Connecting External Instruments....................................................................1-345
Wiring.......................................................................................................1-345
Wiring diagrams .......................................................................................1-346
9.3.5 Connecting to the KV-10 to 80........................................................................1-348
9.3.6 Maintenance ...................................................................................................1-349
Inspection and Cleaning ..........................................................................1-349
9.4 Programming ................................................................................................1-350
9.4.1 Programming the KV-AD4 ..............................................................................1-350
A/D Conversion Mechanism ....................................................................1-350
About Digital Data after A/D Conversion..................................................1-351
Calculating Voltage and Current Values from Digital Data ......................1-352
9.4.2 Programming the KV-DA4 ..............................................................................1-353
D/A Conversion Mechanism ....................................................................1-353
Converting Digital Data to Voltage or Current Values to be Output.........1-354
Writing Digital Data to Data Memory for D/A Conversion ........................1-356
9.4.3 A/D and D/A Conversion Tables.....................................................................1-357
Voltage Conversion Table........................................................................1-357
Current Conversion Table........................................................................1-358
9.5 Programming Examples ..............................................................................1-359
Calculating Analog Data Values from Digital Data...................................1-359
Writing Data to be Analog-output.............................................................1-361
Outputting Analog Trimmer Values..........................................................1-364
Outputting Analog Input Data...................................................................1-365
Outputting Analog Input from a Pressure Sensor to an Air Valve............1-366
Setting the Minimum and Maximum Voltage Limits and Measuring the
Average Voltage ......................................................................................1-367
9.6 Troubleshooting ...........................................................................................1-370
Chapter 10 Troubleshooting
10.1 Error List .......................................................................................................1-372
10.1.1 List of Error Codes in Basic Units ...................................................................1-372
10.1.2 Error indication in Expansion Units .................................................................1-374
10.1.3 Program Errors ...............................................................................................1-375
10.1.4 Memory Card Errors and Other Errors ...........................................................1-376
10.2 Replacing Relays .........................................................................................1-377
Replacement procedure...........................................................................1-377
10.3 Troubleshooting ...........................................................................................1-378
10.3.1 Troubleshooting List .......................................................................................1-378
10.4 Error Messages ............................................................................................1-380
Appendices
Appendix A. Specifications and Dimensions [Visual KV Series] ....................1-382
A.1 System Specifications [Visual KV Series].......................................................1-382
(15)
Hardware .................................................................................................1-382
Software and Programming .....................................................................1-383
AC power supply unit ...............................................................................1-384
A.2 Common I/O Specifications of Basic Units .....................................................1-384
Input specifications ..................................................................................1-384
Output specifications (relay output): KV-10AR/DR, KV-16AR/DR,
KV-24AR/DR, and KV-40AR/DR..............................................................1-385
Output specifications (transistor output): KV-10AT(P)/DT(P),
KV-16AT(P)/DT(P), KV-24AT(P)/DT(P), and KV-40AT(P)/DT(P) ............1-385
A.3 Expansion Unit Specifications ........................................................................1-385
A.4 Dimensions .....................................................................................................1-389
Appendix B. Specifications and Dimensions [KV-300 Series] .........................1-392
B.1 System Specifications [KV-300 Series] ..........................................................1-392
Hardware .................................................................................................1-392
Software and Programming .....................................................................1-393
AC Power supply module/DC power distribution module ........................1-394
B.2 Module Specifications.....................................................................................1-398
KV-300 CPU ............................................................................................1-398
KV-C16X/C32X Input Modules ................................................................1-399
KV-C32T/B16R/B16S Output Modules ...................................................1-400
KV-R8X/R16X I/O Terminal Modules.......................................................1-401
KV-R8T/R16T/R8R/R16R I/O Terminal Modules.....................................1-402
KV-R8T/R16T/R8R/R16R I/O Terminal Modules (RUN Output)..............1-403
KV-R1A I/O Distribution Module ..............................................................1-403
B.3 Dimensions .....................................................................................................1-404
Appendix C. Ladder Program List ......................................................................1-406
Appendix D. A/D and D/A Conversion Tables [KV-AN6] .....................................1-408
Voltage conversion table..........................................................................1-408
Current conversion table..........................................................................1-409
WARRANTIES AND DISCLAIMERS 1-419
2 Support software
Chapter 1 Introduction
1.1 Items Included in the Package ........................................................................2-2
1.2 Outline of the Ladder Builder for KV ..............................................................2-3
1.2.1 Operating environment and system configuration ..............................................2-3
1.2.2 Features and functions of the Ladder Builder for KV..........................................2-4
Features of the Ladder Builder for KV .........................................................2-4
Functions of the Ladder Builder for KV ........................................................2-6
1.3 Before Programming .......................................................................................2-7
Machines to be prepared .............................................................................2-7
1.3.1 Differences from the KV IncrediWare (DOS) ......................................................2-8
1.3.2 Differences from the Ladder Builder for KV Ver 1.0 ...........................................2-8
1.4 Installing the Software .....................................................................................2-9
1.4.1 Preparation for installation ..................................................................................2-9
1.4.2 Installation Procedure .......................................................................................2-10
Installation in Windows 95 .........................................................................2-10
Installation in Windows 3.1 ........................................................................2-12
1.5 Cautions for Use ............................................................................................2-13
1.6 Basic Operations ...........................................................................................2-14
1.6.1 Program creation flow and available modes.....................................................2-14
1.6.2 Starting up and exiting from the software .........................................................2-16
1.6.3 Screen ..............................................................................................................2-18
1.6.4 Mouse operation and keyboard operation ........................................................2-21
1.6.5 Online Help .......................................................................................................2-23
Chapter 2 Editor KV-300
2.1 Outline of the Editor Functions ....................................................................2-26
2.1.1 Cautions for editing ladder programs................................................................2-26
2.2 Edit Screen .....................................................................................................2-27
(16)
2.2.1 Name and function of each part of the screen..................................................2-27
2.2.2 Ladder program window screen .......................................................................2-28
2.3 File Management ............................................................................................2-29
2.3.1 Creating a new file ............................................................................................2-29
2.3.2 Setting the automatic file read function.............................................................2-30
2.3.3 Setting automatic file save for the file ...............................................................2-31
2.3.4 Saving and reading files ...................................................................................2-32
2.3.5 Reading and saving a file in another format .....................................................2-33
2.3.6 Saving a ladder diagram in text format .............................................................2-36
2.3.7 Verifying files ....................................................................................................2-36
2.4 Entering/Deleting Symbols and Connection Lines ....................................2-37
2.4.1 Entering symbols ..............................................................................................2-37
2.4.2 Deleting symbols ..............................................................................................2-42
2.4.3 Entering contacts/coils directly .........................................................................2-42
2.4.4 Changing the device at the current cursor position ..........................................2-43
2.4.5 Entering/Deleting connection lines ...................................................................2-44
2.4.6 Canceling edit operations .................................................................................2-45
2.5 Entering Comments/Labels .........................................................................2-46
2.5.1 Editing comments/labels...................................................................................2-46
2.5.2 Editing line comments.......................................................................................2-50
2.5.3 Changing ladder lines into comments...............................................................2-51
2.6 Edit and Arrangement ..................................................................................2-52
2.6.1 Copy, move, and delete....................................................................................2-52
2.6.2 Inserting and deleting lines ...............................................................................2-57
2.7 Jump, Search, and Replace .........................................................................2-58
2.7.1 Jump .................................................................................................................2-58
2.7.2 Searching for instruction words/operands ........................................................2-62
2.7.3 Searching for the device at the cursor position.................................................2-63
2.7.4 Replacing operands..........................................................................................2-64
2.7.5 Converting a/b contacts ....................................................................................2-65
2.8 Editing the Mnemonic List ...........................................................................2-67
2.8.1 Displaying and terminating a mnemonic list .....................................................2-67
2.8.2 Copy, move, and delete....................................................................................2-69
2.9 Displaying the Use Status .............................................................................2-70
2.9.1 Displaying a use status list ...............................................................................2-70
2.10 Setting the System .........................................................................................2-71
2.10.1 Setting the system ............................................................................................2-71
2.11 Entering and Developing Macros ................................................................2-72
2.11.1 Creating a macro file.........................................................................................2-72
2.11.2 Entering and developing macros ......................................................................2-74
2.12 Compilation ....................................................................................................2-75
2.12.1 Executing compilation .......................................................................................2-75
2.12.2 Error display......................................................................................................2-76
2.12.3 Double coil check..............................................................................................2-76
2.13 Printing Functions .........................................................................................2-77
2.13.1 Printing..............................................................................................................2-77
2.13.2 Preview display .................................................................................................2-81
2.14 Changing the Display Color on the Screen .................................................2-82
2.14.1 Changing display colors on the screen.............................................................2-82
Chapter 3 Simulator
3.1 Outline of the Simulator Functions ..............................................................2-84
3.1.1 Outline of the functions .....................................................................................2-84
3.1.2 Restrictions in the simulator..............................................................................2-84
3.2 Starting up and Exiting from the Simulator .................................................2-86
3.2.1 Operating procedure for startup and exit ..........................................................2-86
3.2.2 Name and function of each part of the screen..................................................2-88
3.3 Ladder Monitor ...............................................................................................2-89
3.3.1 Outline of the ladder monitor ............................................................................2-89
3.3.2 Executing scans................................................................................................2-89
3.3.3 Executing steps ..............................................................................................2-101
(17)
3.3.4 Jump and search ............................................................................................2-105
3.3.5 Stop/reset and device all clear........................................................................2-108
3.4 Monitor All ....................................................................................................2-109
3.4.1 Outline of monitor all.......................................................................................2-109
3.4.2 Displaying, saving, and reading the monitor all window .................................2-109
3.4.3 Monitor all window ..........................................................................................2-113
3.4.4 Registering devices ........................................................................................2-113
3.4.5 Selecting and changing devices .....................................................................2-116
3.5 Registration Monitor ....................................................................................2-119
3.5.1 Outline of the registration monitor...................................................................2-119
3.5.2 Displaying, saving, and reading the registration monitor ................................2-119
3.5.3 Registration monitor window...........................................................................2-122
3.5.4 Registering devices ........................................................................................2-122
3.5.5 Selecting and changing devices .....................................................................2-123
3.5.6 Manipulating timing charts ..............................................................................2-128
3.5.7 Printing out the registration monitor................................................................2-131
Chapter 4 Monitor
4.1 Outline of the Monitor Functions ...............................................................2-134
4.1.1 Outline of the functions ...................................................................................2-134
4.1.2 Restrictions in the monitor ..............................................................................2-134
4.1.3 Precautions for communication ......................................................................2-135
4.2 Communicating with the PLC .....................................................................2-136
4.2.1 Setting the PLC communication parameters ..................................................2-136
4.2.2 Setting the comment transfer..........................................................................2-138
4.3 Starting up and Exiting from the Monitor ..................................................2-139
4.3.1 Operating procedures for startup and exit ......................................................2-139
4.3.2 Name and function of each part of the screen................................................2-143
4.4 Ladder Monitor .............................................................................................2-144
4.4.1 Outline of the ladder monitor ..........................................................................2-144
4.4.2 Displaying the ladder monitor window ............................................................2-144
4.4.3 PLC error check..............................................................................................2-144
4.4.4 Starting the monitor ........................................................................................2-145
4.4.5 Stopping the monitor.......................................................................................2-145
4.4.6 Screen displayed while the monitor is running ...............................................2-146
4.4.7 Setting the PLC operation mode.....................................................................2-147
4.5 Monitor All and Registration Monitor .........................................................2-148
4.5.1 Functions of the monitor all window................................................................2-148
4.5.2 Functions of the registration monitor ..............................................................2-148
4.6 Monitor Function ..........................................................................................2-149
4.6.1 Disabling the input refresh/Disabling the output .............................................2-149
4.6.2 Changing the current values all at once .........................................................2-150
4.6.3 Device all clear ...............................................................................................2-154
Appendices
Appendix A Error Message List .........................................................................2-156
A-1 System errors .................................................................................................2-156
A-2 Memory errors ................................................................................................2-156
A-3 File errors........................................................................................................2-157
A-4 Installation errors ............................................................................................2-157
A-5 Errors that occur in the editor .........................................................................2-158
A-6 Errors that occur in the monitor/simulator.......................................................2-159
A-7 Communication errors (displayed in the monitor)...........................................2-159
A-8 PLC errors ......................................................................................................2-160
A-9 Errors that occur during compilation...............................................................2-161
Appendix B Instruction List ...............................................................................2-163
B-1 Basic instructions............................................................................................2-163
B-2 Application instructions...................................................................................2-164
B-3 Arithmetic instructions.....................................................................................2-165
B-4 Interrupt instructions .......................................................................................2-166
Appendix C Relay No. List ..................................................................................2-167
C-1 Relays, timers, counters, and memory numbers for each model ...................2-167
(18)
Appendix D Special Utility Relay List ................................................................2-168
D-1 Special relays and arithmetic operation flags .................................................2-168
D-2 Special utility relays for high-speed counter (0)..............................................2-168
D-3 Special utility relays for high-speed counter (1)..............................................2-169
D-4 Other special utility relays...............................................................................2-169
D-5 Memory switches ............................................................................................2-172
D-6 Special memory list.........................................................................................2-172
Appendix E Devices for KV-10R(W)/T(W) to 80R(W)/T(W), KV-300 ................2-174
E-1 Special utility relays ........................................................................................2-174
E-2 Memory switches ............................................................................................2-176
E-3 Special memory list.........................................................................................2-176
Appendix F Sample Program List .....................................................................2-178
F-1 Description of sample ladder programs ..........................................................2-178
Appendix G Quick Reference .............................................................................2-180
G-1 Editor ..............................................................................................................2-180
G-2 Simulator.........................................................................................................2-188
G-3 Monitor ............................................................................................................2-195
Appendix H Notes for Programming .................................................................2-201
H-1 Circuits that must be modified ........................................................................2-201
H-2 Precautions for programming .........................................................................2-202
H-3 Programs which cannot be decompiled..........................................................2-203
Appendix I List of Files Used ............................................................................2-204
Appendix J Countermeasures for Frequent Communication Errors ............2-205
WARRANTIES AND DISCLAIMERS 2-215
3 Programming
Chapter 1 Programming
1.1 Before Creating Programs ..............................................................................3-2
1.1.1 Flow from Introduction to Operation ...................................................................3-2
1.1.2 Scan Time...........................................................................................................3-3
Scan time .....................................................................................................3-3
Input response time delay............................................................................3-3
1.2 User Memory ....................................................................................................3-4
1.2.1 Program Capacity ...............................................................................................3-4
Maximum number of lines in a program.......................................................3-4
Calculating the byte count used...................................................................3-4
1.3 Device Configuration .......................................................................................3-5
1.3.1 Device List ..........................................................................................................3-5
Relay list ......................................................................................................3-5
List of I/O relays in basic units .....................................................................3-5
List of relays in expansion units ...................................................................3-6
1.3.2 Relay No. ............................................................................................................3-7
Address No. .................................................................................................3-7
Contact No. ..................................................................................................3-8
Channel No. .................................................................................................3-8
1.3.3 Assigning Relay Nos...........................................................................................3-8
1.3.4 Input Relays........................................................................................................3-9
Basic unit .....................................................................................................3-9
Expansion unit ...........................................................................................3-10
1.3.5 Output Relays ...................................................................................................3-10
Output operation time ................................................................................3-10
1.3.6 Internal Utility Relays ........................................................................................3-11
Retentive function of internal utility relays..................................................3-11
1.3.7 Special Utility Relays ........................................................................................3-12
Description .................................................................................................3-12
1.3.8 Special Utility Relay List ...................................................................................3-14
Special relays and arithmetic operation flags ............................................3-14
Special utility relays for high-speed counter(0) ..........................................3-14
Special utility relays for high-speed counter(1) ..........................................3-15
Other special utility relays ..........................................................................3-15
1.3.9 Timers and Counters ........................................................................................3-18
(19)
Timer/Counter list.......................................................................................3-18
Description .................................................................................................3-18
1.3.10 Data Memories .................................................................................................3-19
1.3.11 Temporary Data Memory..................................................................................3-21
1.3.12 Relay Nos. and Functions.................................................................................3-22
1.4 Special Functions ..........................................................................................3-23
1.4.1 Input Time Constant Change Function .............................................................3-23
Setting the input time constant for basic units using special utility relays..3-23
1.4.2 Modifying the Input Relay Time Constant.........................................................3-24
Modification within the CPU .......................................................................3-24
1.4.3 Constant Scan Time Mode ...............................................................................3-25
1.4.4 Output Disabled Function .................................................................................3-26
1.4.5 Input Refresh Disabled Function ......................................................................3-26
1.4.6 Contact Comment Save Function.....................................................................3-27
1.4.7 Special Functions .............................................................................................3-28
Constant Scan Time Mode ........................................................................3-28
Output Disabled Function ..........................................................................3-28
Input Refresh Disabled Function................................................................3-28
1.5 Extended Ladder Diagrams ..........................................................................3-29
1.5.1 Features of Extended Ladder Diagrams...........................................................3-29
1.5.2 Advantages of Extended Ladder Diagrams ......................................................3-30
1.5.3 Example of an Extended Ladder Diagram........................................................3-31
Chapter 2 Instructions
2.1 Instruction List [Visual KV Series] ..............................................................3-34
2.1.1 Basic Instructions..............................................................................................3-34
2.1.2 Application Instructions.....................................................................................3-36
2.1.3 Arithmetic Instructions ......................................................................................3-38
2.1.4 Interrupt Instructions .........................................................................................3-41
2.1.5 Function No. List (Alphabetical order) ..............................................................3-41
2.2 Instruction List [KV-300 Series, KV-10/80] .................................................3-42
2.2.1 Basic Instructions..............................................................................................3-42
2.2.2 Application Instructions.....................................................................................3-45
2.2.3 Arithmetic Instructions ......................................................................................3-48
2.2.4 Interrupt Instructions .........................................................................................3-54
2.3 Convention Details ........................................................................................3-55
2.4 Instruction Details ..........................................................................................3-56
2.4.1 Basic Instructions..............................................................................................3-56
2.4.2 Application Instructions.....................................................................................3-95
2.4.3 Arithmetic Instructions ....................................................................................3-134
2.5 Programming Notes .....................................................................................3-189
Chapter 3 Interrupts Visual KV
3.1 Interrupt Instructions ...................................................................................3-192
3.2 Interrupt Processing ....................................................................................3-194
3.2.1 Interrupt Processing........................................................................................3-194
3.2.2 Types of Interrupts..........................................................................................3-195
3.2.3 Interrupt Priority ..............................................................................................3-196
3.2.4 Interrupt Program............................................................................................3-196
3.3 Direct Input/Output ......................................................................................3-197
3.3.1 Direct Input .....................................................................................................3-197
3.3.2 Direct Output...................................................................................................3-197
3.4 Applications of Interrupt Programs ...........................................................3-198
3.4.1 Interrupt with a Signal Converter ....................................................................3-198
3.4.2 Interrupt with a High-speed Counter...............................................................3-199
3.4.3 Measuring the ON Time of High-speed Pulses ..............................................3-200
3.4.4 Measuring the Period in which a Target Passes between Two Points ...........3-201
Chapter 4 High-speed Counters Visual KV
4.1 High-speed Counter Instructions ...............................................................3-204
4.2 Outline of High-speed Counters .................................................................3-206
(20)
4.2.1 High-speecÛCounters and High-speed Counter Comparators ......................3-206
Structure of high-speed counters and high-speed counter comparators .3-206
Specifications of high-speed counters .....................................................3-208
High-speed counter comparators.............................................................3-209
4.2.2 Internal Clock for High-speed Counters..........................................................3-210
4.3 Setting and Operation of High-speed Counters ........................................3-211
4.3.1 Reading the Current Value of the High-speed Counter ..................................3-211
4.3.2 Preset Value of the High-speed Counter Comparator ....................................3-211
4.3.3 Comparator Output .........................................................................................3-211
4.3.4 Count Input Method ........................................................................................3-212
4.3.5 Resetting the High-speed Counter .................................................................3-214
4.3.6 Differences with the CTH Instruction between the
Conventional and Visual KV Series ................................................................3-216
4.3.7 Applications of High-speed Counters .............................................................3-217
4.4 Extended Functions of High-speed Counters ...........................................3-221
4.4.1 24-bit High-speed Counter..............................................................................3-221
4.4.2 Changing the Current Value of a 24-bit High-speed Counter .........................3-223
4.4.3 Application Example of 24-bit High-speed Counter (single-phase input) .......3-224
4.4.4 Ring Counter Function....................................................................................3-225
4.4.5 Applications of Ring Counters ........................................................................3-226
4.5 Special Functions Using High-speed Counters ........................................3-228
4.5.1 Specified Frequency Pulse Output Function ..................................................3-228
4.5.2 Applications of the Specified Frequency Pulse Output...................................3-229
4.5.3 Frequency Counter Function ..........................................................................3-231
4.5.4 Applications of Frequency Counters...............................................................3-232
4.5.5 Cam Switch Function......................................................................................3-233
Cam switch mode ....................................................................................3-233
Multi-step comparator mode ....................................................................3-234
Setting method.........................................................................................3-234
4.5.6 Application of the Cam Switch (Cam Switch Mode) .......................................3-236
4.6 Direct Clock Pulse Output ...........................................................................3-237
4.6.1 Outline of Direct Clock Pulse Output ..............................................................3-237
4.6.2 Pulse Output Setting with the High-speed Counter Comparator ....................3-238
Changing the pulse period and width.......................................................3-238
Calculating the pulse period and comparator preset value......................3-239
Operation with special utility relays..........................................................3-239
4.7 Examples of Direct Clock Pulse Output ....................................................3-242
4.7.1 Example of Outputting a Pulse with 1:1 ON/OFF Ratio..................................3-242
4.7.2 Example of Outputting a Pulse with Variable ON/OFF Ratio..........................3-245
4.7.3 Example of Stopping the Pulse Output at a Specified Pulse Count ...............3-249
4.7.4 Application of Direct Clock Pulse Output (Ramp-up/down control) ................3-251
Chapter 5 Positioning Control Visual KV
5.1 Outline of Positioning Control ....................................................................3-254
5.1.1 Ramp-up/down Control...................................................................................3-254
5.2 Parameter Setting and Operating Procedures ..........................................3-255
5.2.1 Parameter Setting Procedure .........................................................................3-255
5.2.2 Operating Procedure ......................................................................................3-257
5.3 Examples of Using the Positioning Control Function ..............................3-258
5.3.1 Connection Example.......................................................................................3-258
5.3.2 Tips .................................................................................................................3-258
5.3.3 Application Examples of the Positioning Control Function .............................3-259
Chapter 6 Interrupts, High-speed Counters,
Positioning Control KV-300, KV-10/80
6.1 Interrupt Instructions ...................................................................................3-268
6.1.1 Description of Interrupts..................................................................................3-268
Input processing for routine program and interrupt routine......................3-268
Types of interrupt .....................................................................................3-268
Interrupt priority........................................................................................3-269
Interrupt routine........................................................................................3-269
Direct output.............................................................................................3-270
Direct input...............................................................................................3-270
(21)
6.1.2 Interrupt Instructions .......................................................................................3-271
6.2 Direct Clock Pulse ........................................................................................3-276
6.2.1 Output of Direct Clock Pulse...........................................................................3-276
Outline of High-Speed Counters ..............................................................3-276
Outline of Pulse Output............................................................................3-279
Examples of Pulse Output .......................................................................3-284
6.3 Positioning Control ......................................................................................3-296
6.3.1 Positioning Control (Ramp-up/down Control) .................................................3-296
Outline of positioning control....................................................................3-296
Setting and application of parameters .....................................................3-297
Examples of stepping motor control.........................................................3-300
Chapter 7 Serial Communication
7.1 Communications Specifications ................................................................3-306
7.1.1 Communications Specification........................................................................3-306
7.1.2 Connection with the KV Unit ...........................................................................3-306
7.1.3 Connecting the KV-300 CPU to a Personal Computer ...................................3-307
7.2 Serial Communication .................................................................................3-308
7.2.1 Command Transmission Procedure ...............................................................3-308
7.2.2 Format of Commands/Responses ..................................................................3-309
7.2.3 Communication Command/Response List .....................................................3-310
7.2.4 Setting Communication Commands and Responses to Commands..............3-311
7.2.5 Other Response Codes ..................................................................................3-315
7.2.6 Error Code List................................................................................................3-316
7.2.7 Example Program ...........................................................................................3-317
7.3 Loading Text Data ........................................................................................3-318
7.3.1 Receiving Text Data .......................................................................................3-318
7.3.2 Transmitting Text Data ...................................................................................3-319
7.3.3 Sample Program.............................................................................................3-320
7.4 ASCII Code List ............................................................................................3-321
Chapter 8 Programming Examples
8.1 List .........................................................................................................3-324
8.2 Details .........................................................................................................3-326
8.2.1 Reference Program Examples........................................................................3-326
Basic Instructions.....................................................................................3-326
Application Instructions ............................................................................3-334
Arithmetic Instructions..............................................................................3-343
WARRANTIES AND DISCLAIMERS 3-367
(22)
WARRANTIES AND DISCLAIMERS
See 1-419.
Caution
• No part of this manual may be reprinted or reproduced in any form or by any
means without the prior written permission of KEYENCE CORPORATION.
• The content of this manual is subject to change without notice.
• KEYENCE has thoroughly checked and reviewed this manual. Please contact
the sales office listed at the end of this manual if you have any questions or
comments regarding this manual or if you find an error.
• KEYENCE assumes no liability for damages resulting from the use of the information in this manual, item 3 above notwithstanding.
• KEYENCE will replace any incomplete or incorrectly collated manual.
All company names and product names in this manual are registered trademarks or
trademarks of their respective owners.
(23)
Chapter 1
Configuration and Specifications
This chapter describes the system configuration of the Visual KV Series, the
names and functions of each part, and the specifications.
1.1 System Configuration ...................................................................................... 1-2
1.1.1 System Configuration.......................................................................................... 1-2
1.2 Specifications ................................................................................................... 1-4
1.2.1 General Specifications ........................................................................................ 1-4
1.2.2 AC Power Specifications..................................................................................... 1-5
1.2.3 Performance Specifications ................................................................................ 1-6
1.3 Common I/O Specifications of Basic Units ................................................... 1-8
1.3.1 Model of a Basic Unit .......................................................................................... 1-8
1.3.2 Common I/O Specifications ................................................................................ 1-8
1.4 KV-10AR/AT(P)/DR/DT(P) (10-I/O Basic Unit) ............................................... 1-10
1.4.1 Part Names and Functions ................................................................................. 1-10
1.4.2 Terminal Layout Drawings and I/O Circuit Diagrams .......................................... 1-11
1.4.3 AC Power Input (KV-10AR/AT(P)) ...................................................................... 1-14
1.4.4
1.4.5 Dimensions ......................................................................................................... 1-16
1.5 KV-16AR/AT(P)/DR/DT(P) (16-I/O Basic Unit) ............................................... 1-17
1.5.1 Part Names and Functions ................................................................................. 1-17
1.5.2 Terminal Layout Drawings and I/O Circuit Diagrams .......................................... 1-18
1.5.3 AC Power Input (KV-16AR/AT(P)) ...................................................................... 1-21
1.5.4
1.5.5 Dimensions ......................................................................................................... 1-23
1.6 KV-24AR/AT(P)/DR/DT(P) (24-I/O Basic Unit) ............................................... 1-24
1.6.1 Part Names and Functions ................................................................................. 1-24
1.6.2 Terminal Layout Drawings and I/O Circuit Diagrams .......................................... 1-25
1.6.3 AC Power Input (KV-24AR/AT(P)) ...................................................................... 1-28
1.6.4
1.6.5 Dimensions ......................................................................................................... 1-30
1.7 KV-40AR/AT(P)/DR/DT(P) (40-I/O Basic Unit) ................................................ 1-31
1.7.1 Part Names and Functions ................................................................................. 1-31
1.7.2 Terminal Layout Drawings and I/O Circuit Diagrams .......................................... 1-32
1.7.3 AC Power Input (KV-40AR/AT(P)) ...................................................................... 1-35
1.7.4
1.7.5 Dimensions ......................................................................................................... 1-37
1.8 KV-E4X/E8X/E16X (Expansion Input Unit) .................................................... 1-38
1.8.1 Part Names and Functions ................................................................................. 1-38
1.8.2 Input Specifications ............................................................................................. 1-38
1.8.3 Terminal Layout Drawings and Input Circuit Diagrams....................................... 1-39
1.8.4 Dimensions ......................................................................................................... 1-42
1.9 KV-E4R/E4T/E8R/E8T(P)/E16R/E16T(P) (Expansion Output Unit) ............... 1-43
1.9.1 Part Names and Functions ................................................................................. 1-43
1.9.2 Output Specifications .......................................................................................... 1-43
1.9.3 Terminal Layout Drawings and Input Circuit Diagrams....................................... 1-45
1.9.4 Dimensions ......................................................................................................... 1-51
1.10 KV-E4XR/E4XT(P) (Expansion I/O Unit) ......................................................... 1-52
1.10.1 Part Names and Functions ................................................................................. 1-52
1.10.2 Input Specifications............................................................................................. 1-53
1.10.3 Output Specifications.......................................................................................... 1-53
1.10.4 Terminal Layout Drawings and Input Circuit Diagrams....................................... 1-54
1.10.5 Dimensions ......................................................................................................... 1-58
1.11 KV-D20 (Operator Interface Panel) ................................................................. 1-59
1.11.1 Part Names and Functions ................................................................................. 1-59
1.11.2 General Specifications........................................................................................ 1-60
1.11.3 Functional Specifications .................................................................................... 1-60
1.11.4 Dimensions ......................................................................................................... 1-61
Relationship between Continuous Simultaneous ON Ratio andAmbient Temperature..
Relationship between Continuous Simultaneous ON Ratio andAmbient Temperature..
Relationship between Continuous Simultaneous ON Ratio andAmbient Temperature..
Relationship between Continuous Simultaneous ON Ratio andAmbient Temperature..
Series
Visual KV
1-15
1-22
1-29
1-36
1.1 System Configuration
1.1 System Configuration
This section describes the Visual KV Series system configuration and each unit
type.
1.1.1 System Configuration
Series
Visual KV
1
The Visual KV Series system has the following configuration.
■ Basic units: 16 types
10-I/O basic unit 16-I/O basic unit 24-I/O basic unit 40-I/O basic unit
Operator
interface panel
KV-D20
AC power
type
KV-10AR/10AT(P) KV-16AR/16AT(P) KV-24AR/24AT(P)
DC power
type
■ Expansion units: 11 types
4-I/O
expansion unit
8-I/O
expansion I/O unit
8-I/O
expansion unit
expansion unit
KV-40AR/40AT(P)
KV-40DR/40DT(P)KV-10DR/10DT(P) KV-16DR/16DT(P) KV-24DR/24DT(P)
16-I/O
KV-E4X/
E4R/E4T
➮
For more about expanding the system by connecting expansion units, refer to "Connecting Visual KV
Series Expansion Units" (p.1-71).
KV-E4XR/E4XT(P)
KV-E8X/
E8R/E8T(P)
KV-E16X
E16R/E16T(P)
■ Conventional KV Series peripheral units
Personal computer
IBM PC/AT or
compatible machine
KV-P3E(01) Handheld
programmer
Z-1 Card reader/writer
* Available for the
KV-H4E only
Programming support software
KV-H4E [KV IncrediWare (DOS)]
KV-H6WE2
(LADDER BUILDER for KV Ver.1.5)
M2/M3 Memory card
1-2
Chapter 1 Configuration and Specifications
1.1 System Configuration
WARNING
Extension cable for
expansion unit (300 mm)
For all expansion units
OP-35361
Expansion unit spacer
For 4-I/O expansion unit
OP-35342
For 8-I/O expansion unit
OP-35343
For 16-I/O expansion unit
OP-35344
Metal fixture for screw tightening
For 10-I/O basic unit OP-35345
For 16-I/O basic unit OP-35346
For 24-I/O basic unit OP-35347
For 40-I/O basic unit OP-35348
For 4- to 16-I/O expansion units
OP-35349
When the ladder support software "KV IncrediWare (DOS)" or "LADDER
BUILDER for KV Ver. 1.0x" is used, the Change All function on the monitor is
not available. Using the Change All function may damage the basic unit. Never
use the Change All function.
Series
Visual KV
1
1
Chapter 1 Configuration and Specifications
1-3
1.2 Specifications
1.2 Specifications
This section describes the general specifications and performance specifications for
the Visual KV Series units.
1.2.1 General Specifications
Series
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Visual KV
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*1. Configured with KV-E16R (x4), KV-E16X (x4) and KV-P3E(01).
*2. Configured with KV-E16R (x4), KV-E16X (x3) and KV-P3E(01).
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g001.xorppA:R4E-VKg031.xorppA:R8E-VKg031.xorppA:R61E-VK
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)P(TA/RA61-VK
)P(TA/RA04-VK
sselroAm001:RD/RA01-VK
sselroAm021:RD/RA61-VK
sselroAm041:RD/RA42-VK
sselroAm081:RD/RA04-VK
sselroAm08:TD/TA01-VK
sselroAm09:TD/TA61-VK
1*
Am587:RD42-VK
1*
Am547:TD42-VK
Am057:PTD42-VK
2*
Am097:RD04-VK
2*
Am037:TD04-VK
Am047:PTD04-VK
M05 Ω eromro
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)P(TD/RD42-VK
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sselroAm501:PTD/PTA42-VK
sselroAm031:PTD/PTA04-VK
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sselroAm06:T61E-VK
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sselroAm07:PT61E-VK
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1-4
Chapter 1 Configuration and Specifications
1.2.2 AC Power Specifications
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1. Includes the internal current consumption and current consumption of expansion units.
Note: The maximum output capacity available with the AC type service power
output is the output capacity of each basic unit subtracted by the internal current
consumption of the basic unit, connected expansion units, and connected peripheral
units.
Visual KV Series operation at power interruption
CDV42 ± %01
1.2 Specifications
A5.0:xA61-VKA4.0:xA01-VK
A7.0:xA04-VKA6.0:xA42-VK
A6.0:xA61-VKA4.0:xA01-VK
A7.0:xA04-VKA6.0:xA42-VK
W12:xA61-VKW41:xA01-VK
W42:xA04-VKW12:xA42-VK
,A51.3:tnerrucdetar,CAV042:egatlovdetaR
epytgnitlem-tsaF:scitsiretcarahC
Series
Visual KV
1
1
■ Drop in supply voltage
When the supply voltage drops, the Visual KV Series stops operating and the
output turns off.
■ Detection of instantaneous power interruption
• An AC type basic unit continues operating against instantaneous power interruption of less than 40 ms. A DC type basic unit continues operating against
instantaneous power interruption of less than 2 ms.
• An AC type basic unit may or may not accept instantaneous power interruption of
40 ms or more. A DC type basic unit may or may not accept instantaneous power
interruption of 2 ms or more.
• When accepting instantaneous power interruption, a basic unit stops operating
and the output turns off.
■ Automatic recovery
• Once the supply voltage recovers, the Visual KV Series restarts operation automatically.
Rated voltage
Rated voltage
Instantaneous power interruption:
Less than 40 ms
▲
Instantaneous power interruption:
40 ms or more
▲
▲
▲
Rated voltage
Rated voltage
Note: If the supply voltage increases gradually or drops, the Visual KV Series may
repeat operation and then stop. If problems continue to occur with equipment and
other operations from repetitive starts and stops, provide a protection circuit so that
the output shuts down until the voltage reaches the rated value.
■ Time until start of operation
• The time period from when the power is turned on until operation starts varies
depending on the conditions, including the supply voltage, system configuration,
and operating environment. The minimum time is approximately 1.2 ms.
• When a user program is changed, it will be saved in the EEPROM when the
power is next turned on. Therefore, in such a case, the time period from when the
power is turned on until operation starts is longer than usual.
Chapter 1 Configuration and Specifications
1-5
1.2 Specifications
1.2.3 Performance Specifications
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Series
Visual KV
1
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1-6
1. When high-speed counters are set using the MEMSW instruction, 24-bit data can be
counted.
2. Comments cannot be handled in the handheld programmer KV-P3E(01).
3. The card reader/writer Z-1 can be used with the programming support software "KV
IncrediWare (DOS)".
4. When the programming support software "LADDER BUILDER for KV Ver. 1.0x" is used,
the Change All function on the monitor is not available. Using the Change All function may
damage the basic unit. Never use the Change All function.
Chapter 1 Configuration and Specifications
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