JennAir JIC4536XS, JIC4430XB, JIC4536XB, JIC4430XS Manual [EN]

0 (0)

FOR SERVICE TECHNICIAN’S USE ONLY

Tech Sheet

Do not discard

 

 

DANGER

Electrical Shock Hazard

Only authorized technicians should perform diagnostic voltage measurements.

After performing voltage measurements, disconnect power before servicing.

Failure to follow these instructions can result in death or electrical shock.

WARNING

Electrical Shock Hazard

Disconnect power before servicing.

Replace all parts and panels before operating.

Failure to do so can result in death or electrical shock.

Voltage Measurement Safety Information

When performing live voltage measurements, you must do the following:

Verify the controls are in the off position so that the appliance does not start when energized.

Allow enough space to perform the voltage measurements without obstructions.

Keep other people a safe distance away from the appliance to prevent potential injury.

Always use the proper testing equipment.

After voltage measurements, always disconnect power before servicing.

Acronyms and Abbreviations

PC: Power Control Board

UI: User Interface board

NTC: Negative Temperature Coefficient

Manual Configuration Mode

To Enter Manual Configuration Mode:

NOTE: This menu is accessible only during the first minutes after the cooktop is plugged in.

1.Remove the key-lock functionality by pressing the Control Lock button.

2.Press the following keys sequentially (a beep will sound after each key press): Timer “-”, Timer “+”, Timer “-”, Timer “+”, Control Lock.

After the keystroke combination is pressed, a “CO” will appear on the display.

3.Press the Control Lock button. An “00” will appear on the display.

4.Configure the correct cooktop model number by choosing one of the following numbers.

Configuration Number

Cooktop

 

 

23

KICU509X

24

JIC4430X

25

JIC4536X

26

KICU569X

 

 

Use the Timer buttons to see different numbers on the display, moving sequentially and beginning at “00.” The Timer “+” button will increase the number by 1, and the Timer “-” button will decrease the number by 1.

5.Press the Control Lock button to confirm the configuration. The configuration will then be downloaded into the cooktop.

This process will last a few seconds. The number of the cooktop chosen will blink on the display. The cooktop will restart with the new configuration written.

6.The cooktop is ready to use.

501961902035

FOR SERVICE TECHNICIAN’S USE ONLY

FOR SERVICE TECHNICIAN’S USE ONLY

Failure/Error Codes

If all the lights on the User Interface are Off and there is no response from the cooktop, complete the following steps:

1.Disconnect power.

2.Check the continuity between the black lug on the terminal block and both L1 and L2 terminals on the EMI filter board.

3.Replace all parts and panels before operating.

4.Reconnect power.

5.Check that it is working. If it is not, go to Step 6.

6.Disconnect power.

7.Check the continuity of the fuses on the EMI board. If one or more of the fuses is blown, replace with a new fuse.

8.Replace all parts and panels before operating.

9.Reconnect power.

10.Check that it is working. If it is not, go to Step 11.

11.Disconnect power.

12.Change both power control boards.

13.Replace all parts and panels before operating.

14.Reconnect power.

15.Reconfigure the cooktop following the directions in “Manual Configuration Mode.”

16.Check that it is working. If it is not, go to Step 17.

17.Disconnect power.

18.Change the User Interface and cable.

19.Replace all parts and panels before operating.

20.Reconnect power.

21.Reconfigure the cooktop following the directions in “Manual Configuration Mode.”

There are 3 types of failures associated with the cooktop. The description of these failures and the impact they will have on the rest of the cooktop are listed in the following.

Failure – Type 1

Failure type 1 comes from the power control board. This failure will affect only one burner. The user may continue to use the other burners.

Failure – Type 2

Failure type 2 usually comes from the power control board (there could be some exceptions). These failures affect all burners associated with that power control board; the user may continue to use the burners that belong to the other power control board.

Failure – Type 3

Failure type 3 comes from the User Interface. This failure disables the entire cooktop. When this type of failure occurs, all the burners are switched Off by the User Interface.

Service Code

Failure Description

Type of Failure

Repair Suggestions

Shown on Display

 

 

 

 

 

 

 

 

 

F-12

Coil under current

Type 1

1.

Disconnect power.

 

 

 

2.

Check for the correct connections at T2A - T2B or T3A - T3B on

 

 

 

 

the power control board (whichever connection the burner is

 

 

 

 

plugged into). If connections are correct, go to Step 3.

 

 

 

3.

Replace the burner coil.

 

 

 

4.

Replace all parts and panels before operating.

 

 

 

5.

Reconnect power.

 

 

 

6.

Reconfigure the cooktop following the directions in “Manual

 

 

 

 

Configuration Mode.”

 

 

 

7.

Check for proper operation.

 

 

 

8.

If everything operates, end service. If error code still appears,

 

 

 

 

disconnect power and go to Step 9.

 

 

 

9.

Replace the power control board.

 

 

 

10.

Replace all parts and panels before operating.

 

 

 

11.

Reconnect power.

 

 

 

12.

Reconfigure the cooktop following the directions in “Manual

 

 

 

 

Configuration Mode.”

 

 

 

 

 

F-21

Supply power frequency

Type 2

1.

Disconnect power.

 

 

 

2.

Replace the power control board.

 

 

 

3.

Replace all parts and panels before operating.

 

 

 

4.

Reconnect power.

 

 

 

5.

Reconfigure the cooktop following the directions in “Manual

 

 

 

 

Configuration Mode.”

 

 

 

6.

If the issue is not fixed, contact a qualified electrician to verify the

 

 

 

 

frequency of the home power supply is 60 Hz.

 

 

 

 

 

F-25

Stuck fan on power control board

Type 2

1.

Disconnect power.

 

(right or left side fan, depending on

 

2.

Check that the cooling fan connector is firmly plugged in.

 

which side of the display the

 

3.

Replace all parts and panels before operating.

 

failure is on)

 

 

 

4.

Reconnect power.

 

 

 

 

 

 

5.

If the issue is not fixed, disconnect power.

 

 

 

6.

Replace the cooling fan.

 

 

 

7.

Replace all parts and panels before operating.

 

 

 

8.

Reconnect the power.

 

 

 

9.

If the issue is not fixed, disconnect power.

 

 

 

10.

Replace the power control board.

 

 

 

11.

Replace all parts and panels before operating.

 

 

 

12.

Reconnect power.

 

 

 

13.

Reconfigure the cooktop following the directions in “Manual

 

 

 

 

Configuration Mode.”

 

 

 

 

 

2

FOR SERVICE TECHNICIAN’S USE ONLY

Service Code

Failure Description

Type of Failure

Repair Suggestions

Shown on Display

 

 

 

 

 

 

 

 

 

F-36, F37

Temperature sensor is not working

Type 1

1.

Disconnect power.

 

 

 

2.

Check that the temperature sensor is between 184,000 Ω -

 

 

 

 

292,000 Ω at room temperature and is firmly plugged in. If the

 

 

 

 

sensor is not between 184,000 Ω - 292,000 Ω, replace the coil

 

 

 

 

and go to Step 5. If the sensor is between 184,000 Ω - 292,000 Ω

 

 

 

 

and the electrical connection is good, go to Step 3.

 

 

 

3.

Replace all parts and panels before operating.

 

 

 

4.

Reconnect power and check that the coil is working. If it is not

 

 

 

 

working, disconnect power and replace the nonworking coil and

 

 

 

 

the power control board.

 

 

 

5.

Replace all parts and panels before operating.

 

 

 

6.

Reconnect power.

 

 

 

7.

If the control was replaced in Step 4, reconfigure the cooktop

 

 

 

 

following the directions in “Manual Configuration Mode.”

 

 

 

 

 

F-40

Power control board failure

Type 1 or Type 2

1.

Disconnect power.

 

 

 

2.

Check that the cable between the User Interface and the power

 

 

 

 

control board is not damaged and is firmly plugged in.

 

 

 

3.

Replace all parts and panels before operating.

 

 

 

4.

Reconnect power.

 

 

 

5.

Verify if error is still present. If yes, disconnect power.

 

 

 

6.

Replace the power control board.

 

 

 

7.

Replace all parts and panels before operating.

 

 

 

8.

Reconnect power.

 

 

 

9.

Reconfigure the cooktop following the directions in “Manual

 

 

 

 

Configuration Mode.”

 

 

 

 

 

F-42

Power supply

Type 2

1.

Check for 240 volts AC at the main incoming power supply

 

 

 

 

connection by completing the following steps.

 

 

 

2.

Disconnect power.

 

 

 

3.

Connect voltage measurement equipment.

 

 

 

4.

Reconnect power and check for 240 volts at J1 L to N, and then

 

 

 

 

J2 L to N at the EMI filter board, and then J1 L to N at both power

 

 

 

 

control boards. If voltage is correct, disconnect power, replace

 

 

 

 

the power control board and go to Step 5. If voltage is not

 

 

 

 

correct, disconnect power and check for an open fuse on the EMI

 

 

 

 

filter board. If there is not an open fuse, have a qualified

 

 

 

 

electrician check the home power supply.

 

 

 

5.

Replace all parts and panels before operating.

 

 

 

6.

Reconnect power.

 

 

 

7.

Reconfigure the cooktop following the directions in “Manual

 

 

 

 

Configuration Mode.”

 

 

 

 

 

F-47

Power supply from power control

Type 2

1.

Disconnect power.

 

board to User Interface is missing

 

2.

Check that the cables between the User Interface and the power

 

or WIDE communication error

 

 

control board are not damaged and are firmly plugged in.

 

between UI and power control

 

3.

Replace all parts and panels before operating.

 

board or an open fuse on the filter

 

 

 

4.

Reconnect power and check that it is working. If it is not working,

 

board

 

 

 

 

 

disconnect power and replace the cables between the User

 

 

 

 

Interface and the power control board.

 

 

 

5.

Replace all parts and panels before operating.

 

 

 

6.

Reconnect power and check that it is working. If it is not working,

 

 

 

 

go to Step 7.

 

 

 

7.

Disconnect power.

 

 

 

8.

Check the continuity of the fuses on the EMI board. If either of the

 

 

 

 

fuses is blown, replace with a new one.

 

 

 

9.

Replace all parts and panels before operating.

 

 

 

10.

Reconnect power and check that it is working. If it is not working,

 

 

 

 

go to Step 11.

 

 

 

11.

Disconnect power.

 

 

 

12.

Change both power control boards.

 

 

 

13.

Replace all parts and panels before operating.

 

 

 

14.

Reconnect power and reconfigure the cooktop following the

 

 

 

 

directions in “Manual Configuration Mode.” Check that it is

 

 

 

 

working. If it is not working, go to Step 15.

 

 

 

15.

Disconnect power.

 

 

 

16.

Change the User Interface.

 

 

 

17.

Replace all parts and panels before operating.

 

 

 

18.

Reconnect power and reconfigure the cooktop following the

 

 

 

 

directions in “Manual Configuration Mode.”

 

 

 

 

 

3

FOR SERVICE TECHNICIAN’S USE ONLY

Service Code

Failure Description

Type of Failure

Repair Suggestions

Shown on Display

 

 

 

 

 

 

 

 

 

F-56

Wrong or invalid configuration

Type 3

1.

Disconnect power.

 

 

 

2.

Reconnect power.

 

 

 

3.

Reconfigure the cooktop following the directions in “Manual

 

 

 

 

Configuration Mode.”

 

 

 

4.

If the issue is not fixed, disconnect power.

 

 

 

5.

Replace the User Interface.

 

 

 

6.

Replace all parts and panels before operating.

 

 

 

7.

Reconnect power.

 

 

 

8.

Reconfigure the cooktop following the directions in “Manual

 

 

 

 

Configuration Mode.”

 

 

 

 

 

F-58

Wrong or invalid configuration

Type 2

1.

Disconnect power.

 

 

 

2.

Reconnect power.

 

 

 

3.

Reconfigure the cooktop following the directions in “Manual

 

 

 

 

Configuration Mode.”

 

 

 

4.

If the issue is not fixed, disconnect power.

 

 

 

5.

Replace the power control board.

 

 

 

6.

Replace all parts and panels before operating.

 

 

 

7.

Reconnect power.

 

 

 

8.

Reconfigure the cooktop following the directions in “Manual

 

 

 

 

Configuration Mode.”

 

 

 

 

 

F-60

UI does not work

Type 3

1.

Disconnect power.

 

 

 

2.

Replace the User Interface.

 

 

 

3.

Replace all parts and panels before operating.

 

 

 

4.

Reconnect the power.

 

 

 

5.

Reconfigure the cooktop following the directions in “Manual

 

 

 

 

Configuration Mode.”

 

 

 

 

 

F-61

Power control board does not

Type 2

1.

Disconnect power.

 

work

 

2.

Check that the cables between the User Interface and the power

 

 

 

 

control board are not damaged and are firmly plugged in.

 

 

 

3.

Check for 240 volts AC at the J1 connector on the power control

 

 

 

 

board by completing the following steps.

 

 

 

4.

Connect voltage measurement equipment.

 

 

 

5.

Reconnect power and confirm voltage reading. If voltage is not

 

 

 

 

correct, disconnect power and have a qualified electrician check

 

 

 

 

the home power supply.

 

 

 

6.

If voltage is correct, disconnect power and replace the cable

 

 

 

 

between the User Interface and the power control board.

 

 

 

7.

Replace all parts and panels before operating.

 

 

 

8.

Reconnect power.

 

 

 

9.

Reconfigure the cooktop following the directions in “Manual

 

 

 

 

Configuration Mode.”

 

 

 

 

C-81, C-82

Over temperature

Type 2

Not enough ventilation: Check the cooktop installation according to

 

 

 

the Installation Instructions. In particular, check the blower intakes.

 

 

 

 

 

Component Testing Chart

To check for proper voltage, complete the following steps:

 

 

1. Disconnect power.

 

3.

Reconnect power and confirm voltage reading.

2. Connect voltage measurement equipment.

4.

Disconnect power after performing voltage measurements.

 

 

 

 

Location on the cooktop

Checkpoints

 

Results Voltage

 

 

 

 

EMI filter board

J1 - (L) (N)

 

From 208VAC to 240 VAC -60Hz

 

 

 

 

Power control board (PC)

J1 - (L) (N)

 

From 208VAC to 240 VAC -60Hz

Left and right

 

 

 

 

 

 

 

 

 

Power control board (PC) to blower fan

J205

- (00) - (22)

 

From 0VDC to 12VDC

Left and right

J205

- (00) - (60)

 

 

 

 

 

 

 

Power control board (PC) to the element

J604

- (1) - (2)

 

+5VDC

sensor

J605

- (1) - (2)

 

0V

Left and right

 

 

 

+10.5V

 

 

 

 

 

Power control board (PC) to the User

J806

- 00

 

0VDC

Interface

J806

- 88

 

From 0VDC to 12VDC

 

J806

- 99

 

 

 

J806

- 22

 

 

 

J806

- 44

 

 

 

(Each of these pins refers to J806 - 99

 

 

 

[0VDC, Neutral pin])

 

 

 

 

 

 

 

4

JennAir JIC4536XS, JIC4430XB, JIC4536XB, JIC4430XS Manual

FOR SERVICE TECHNICIAN’S USE ONLY

Wiring Diagrams

30" (76.2 cm) models

 

Main Connection

2

L1 L1

E L2 L2

L1

L2

 

 

208 - 240V

 

 

60Hz

Legend

 

J1 - Filter Main Power Connector 1

 

J2 - Filter Main Power Connector 2

 

IPC - Induction Power Control Board

 

EMI - Filter Board

 

BL - Blower (Left)

 

BR - Blower (Right)

 

I1 - Inductor (Single Zone)

 

SI - Sensor

 

UI - User Interface (Touch Control)

 

W1 - Main Terminal Block

 

W - Power Housing Terminal Block

From 0VDC

CX1/CX2 - Filter Capacitor

F1-F2 - Fuse (25A)

to 12VDC

Wire Color:

00 - Black

11 - Brown

22 - Red

44- Yellow

45- Yellow/Green

66

- Blue

Variable from

88

- Blue/Sky

0VDC to 5VDC

99

- White

 

Shrinking Sleeve Lead Color:

 

BK - Black

 

R - Red

 

Y - Yellow

 

G - Green

 

BU - Blue

 

W - White

10.5VDC to 5VDC

208 -240V

 

 

 

Yellow/Green cable

 

Power cord

G

Ground to

 

 

burner box

 

 

 

 

 

W1

Red cable

 

Black cable

 

 

 

 

 

 

 

From 208VAC

From 208VAC

 

240V

to 240VAC 60 Hz

to 240VAC 60 Hz

 

 

 

 

 

 

 

 

 

 

 

 

11

L1

W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

66

J1

 

 

L1

11

 

 

 

 

 

 

 

 

 

 

L2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

66

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L2

 

 

 

 

 

 

 

 

 

 

 

 

EMI

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

From 208VAC

 

 

 

 

From 208VAC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to 240VAC 60 Hz

 

 

 

 

 

 

 

 

 

 

to 240VAC 60 Hz

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BL

 

 

 

 

 

 

 

I1

I1

 

 

 

BL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Inductor Dia.

From 0VDC to 12VDC

 

 

 

 

 

 

 

Inductor Dia.240 :Y

S1

 

S1

 

280 :BU

 

 

 

 

 

 

 

 

 

 

 

Inductor Dia.

 

 

 

 

 

 

 

 

Inductor Dia.180:G

 

 

 

 

210 :Y

 

66

22

00

 

11

 

66

 

 

 

 

 

 

 

 

 

S

 

 

 

L1

 

L2

T3B

Mo.

BK

 

 

 

 

BK

 

J205

 

 

J1

 

T3A

Mo.

 

 

 

 

 

 

J801

GF801

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J605

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Variable from 0VDC to 5VDC

 

 

 

J802

 

 

 

 

 

 

 

 

 

 

 

 

 

J803

 

 

J604

 

 

 

 

 

 

 

 

 

 

 

 

J806

 

 

T2A

Mo.

BK

 

 

 

 

BK

 

IPC

 

1

2

3

4

5

T2B

Mo.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

00

88 99

22 44

 

 

 

S1

 

S1

 

Inductor Dia.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I1

I1

 

 

145 :W

10.5VDC to 5VDC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Inductor Dia.145 :W

 

 

 

 

 

 

 

 

 

 

 

 

 

Inductor Dia.180:G

 

 

 

 

 

 

From 0VAC to 500VAC

J008

J004

J004

J002

From 0VAC to 500VAC

 

 

 

 

 

 

 

 

 

 

J006

 

 

 

J001

 

 

 

 

 

UI

J005

 

 

J007

 

CONNECTOR NOTE:

J007 - Service

J003 - WIDE 2 connector

 

J604/J605 -

connector (SAM)

 

from IPC2

J806 - UI

Coil thermistor

(manufacturing only)

J004 - WIDE 1 connector

connector

connector

 

 

from IPC1

 

 

J801 - MCU connector

J803 - Jumper connector with jumper

 

 

(for factory

for IPC board in right position

J205 -

T3A/T3B/T2A/

(ref. pos. “B” in assembly module.)

programming only)

No jumper for IPC board

Blower

T2B - Induction

 

in left position

connector

coil connector

 

(ref. pos. “A” in assembly module)

 

 

7

6

5

4

GF801 - “SAM” Service connector zone (manufacturing only)

5

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