Hitachi DS 18DMR, DS 14DMR User Manual

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Model Variable speed

Cordless Driver Drill

Modèle

Perceuse-visseuseàbatterie

Modelo DS 14DMR • DS 18DMR

Taladro atornillador a batería

DS18DMR

SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL

WARNING

IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily injury!

This manual contains important information about product safety. Please read and understand this manual BEFORE operating the power tool. Please keep this manual available for other users and owners before they use the power tool. This manual should be stored in safe place.

INSTRUCTIONS DE SECURITE ET MODE D’EMPLOI

AVERTISSEMENT

Une utilisation INCORRECTE OU DANGEREUSE de cet outil motorisé peut entraîner la mort ou de sérieuses blessures corporelles !

Ce mode d’emploi contient d’importantes informations à propos de la sécurité de ce produit. Prière de lire et de comprendre ce mode d’emploi AVANT d’utiliser l’outil motorisé. Garder ce mode d’emploi à la disponibilité des autres utilisateurs et propriétaires avant qu’ils utilisent l’outil motorisé. Ce mode d’emploi doit être conservé dans un endroit sûr.

INSTRUCCIONES DE SEGURIDAD Y MANUAL DE INSTRUCCIONES

ADVERTENCIA

¡La utilización INAPROPIADA O PELIGROSA de esta herramienta eléctrica puede resultar en lesiones de gravedad o la muerte!

Este manual contiene información importante sobre la seguridad del producto. Lea y comprenda este manual ANTES de utilizar la herramienta eléctrica. Guarde este manual para que puedan leerlo otras personas antes de utilizar la herramienta eléctrica. Este manual debe ser guardado en un lugar seguro.

 

 

 

 

CONTENTS

 

 

English

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Page

 

 

 

 

Page

 

 

 

 

 

 

 

 

 

IMPORTANT SAFETY INFORMATION ..............

3

ASSEMBLY AND OPERATION .............................

14

MEANINGS OF SIGNAL WORDS

......................

 

3

APPLICATIONS .................................................

14

SAFETY

 

 

4

REMOVAL AND INSTALLATION METHOD

 

 

 

 

OF BATTERY

14

GENERAL SAFETY RULES – FOR ALL

 

 

 

 

 

CHARGING METHOD

14

BATTERY OPERATED TOOLS

4

BEFORE USE

19

SPECIFIC SAFETY RULES AND SYMBOLS

6

OPERATION

19

IMPORTANT SAFETY INSTRUCTIONS

 

 

 

 

THE SCOPE AND SUGGESTIONS

 

FOR BATTERY CHARGER

 

 

8

 

 

 

 

FOR USES

25

IMPORTANT SAFETY INSTRUCTIONS

 

 

 

 

 

HOW TO SELECT TIGHTENING TORQUE

26

FOR USE OF THE BATTERY AND

 

 

 

 

 

 

 

 

 

BATTERY CHARGER ......................................

 

 

9

MAINTENANCE AND INSPECTION .....................

27

DISPOSAL OF THE EXHAUSTED BATTERY ...

10

ACCESSORIES

29

FUNCTIONAL DESCRIPTION

 

 

11

 

 

STANDARD ACCESSORIES .............................

29

MODEL ...............................................................

 

 

11

OPTIONAL ACCESSORIES ...............................

30

NAME OF PARTS ..............................................

 

 

11

 

 

 

 

 

SPECIFICATIONS ..............................................

 

 

13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TABLE DES MATIERES

 

 

Français

 

 

 

Page

 

 

 

 

 

 

 

 

 

 

 

 

 

Page

ASSEMBLAGE ET FONCTIONNEMENT

 

 

 

 

 

 

 

 

 

 

INFORMATIONS IMPORTANTES DE SÉCURITÉ .....

31

42

SIGNIFICATION DES MOTS D’AVERTISSEMENT .....

31

UTILISATIONS ....................................................

42

SECURITE

 

 

32

MÉTHODE DE RETRAIT ET D’INSTALLATION

 

 

 

DE LA BATTERIE

42

REGLES GENERALE DE SECURITE – POUR TOUS

 

 

 

32

MÉTHODE DE RECHARGE

42

LES OUTILS FONCTIONNANT SUR BATTERIE

AVANT L’UTILISATION

48

REGLES DE SECURITE SPECIFIQUES ET SYMBOLES

34

UTILISATION

48

CONSIGNES DE SÉCURITÉ IMPORTANTES

 

 

 

 

PLAGE D’UTILISATION ET SUGGESTIONS

54

POUR LE CHARGEUR DE BATTERIE

36

SÉLECTION DU COUPLE DE SERRAGE

54

CONSIGNES DE SÉCURITÉ IMPORTANTES

 

 

 

 

ENTRETIEN ET INSPECTION

55

POUR L’UTILISATION DE LA BATTERIE

 

 

ET DU CHARGEUR DE BATTERIE ..............

37

ACCESSOIRES

57

MISE AU REBUT D’UNE BATTERIE USÉE

38

ACCESSOIRES STANDARD

57

 

 

 

 

 

 

 

DESCRIPTION FONCTIONNELLE ...........................

 

 

39

ACCESSOIRES EN OPTION ................................

58

MODELE ..............................................................

 

 

39

 

 

 

 

 

NOM DES PARTIES ............................................

 

 

39

 

 

 

 

 

SPECIFICATIONS ................................................

 

 

41

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ÍNDICE

 

 

 

 

Español

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Página

 

 

 

Página

 

 

 

 

 

 

 

 

 

 

 

 

 

INFORMACIÓN IMPORTANTE SOBRE SEGURIDAD ....

59

MONTAJE Y OPERACIÓN ......................................

70

SIGNIFICADO DE LAS PALABRAS DE SEÑALIZACIÓN ....

59

APLICACIONES ...................................................

70

SEGURIDAD

 

 

60

MÉTODO DE EXTRACCIÓN E INSTALACIÓN

 

 

 

 

DE LA BATERÍA

70

NORMAS GENERALES DE SEGURIDAD – PARA TODAS

 

 

 

 

 

MÉTODO DE CARGA

70

LAS HERRAMIENTAS ALIMENTADAS CON BATERÍA

60

ANTES DE LA UTILIZACIÓN

76

NORMAS Y SÍMBOLOS ESPECÍFICOS DE

 

 

 

 

OPERACIÓN

76

SEGURIDAD

 

 

62

 

 

ALCANCE Y SUGERENCIAS PARA LA

 

INSTRUCCIONES IMPORTANTES DE SEGURIDAD

 

 

 

 

 

 

UTILIZACIÓN

82

PARA EL CARGADOR DE BATERÍAS

64

 

FORMA DE SELECCIONAR EL PAR DE APRIETE

83

INSTRUCCIONES IMPORTANTES DE SEGURIDAD

 

 

 

 

 

 

 

 

 

PARA LA BATERÍA Y EL CARGADOR DE BATERÍAS ...

65

MANTENIMIENTO E INSPECCIÓN ........................

84

ELIMINACIÓN DE LAS BATERÍAS AGOTADAS ...

66

ACCESORIOS

86

DESCRIPCIÓN FUNCIONAL

 

 

67

 

 

ACCESORIOS ESTÁNDAR .................................

86

MODELO ..............................................................

 

 

67

ACCESORIOS OPCIONALES ..............................

87

NOMENCLATURA ...............................................

 

 

67

 

 

 

 

 

ESPECIFICACIONES ............................................

 

 

69

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

English

IMPORTANT SAFETY INFORMATION

Read and understand all of the safety precautions, warnings and operating instructions in the Instruction Manual before operating or maintaining this power tool.

Most accidents that result from power tool operation and maintenance are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures.

Basic safety precautions are outlined in the “SAFETY” section of this Instruction Manual and in the sections which contain the operation and maintenance instructions.

Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the power tool and in this Instruction Manual.

NEVER use this power tool in a manner that has not been specifically recommended by HITACHI.

MEANINGS OF SIGNAL WORDS

WARNING indicates a potentially hazardous situations which, if ignored, could result in death or serious injury.

CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate injury, or may cause machine damage.

NOTE emphasizes essential information.

3

English

SAFETY

GENERAL SAFETY RULES – FOR ALL BATTERY OPERATED TOOLS

WARNING: Read and understand all instructions.

Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS

1.Work Area

(1)Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.

(2)Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust of fumes.

(3)Keep bystanders, children and visitors away while operating a power tool.

Distractions can cause you to lose control.

2.Electrical Safety

(1)A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery.

A charger that may be suitable for one type of battery may create a risk of fire when used with another battery.

(2)Use battery operated tool only with specifically designed battery pack.

Use of any other batteries may create a risk of fire.

3.Personal Safety

(1)Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.

(2)Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.

(3)Avoid accidental starting. Be sure switch is off position before inserting battery.

Carrying tools with your finger on the switch or inserting the battery pack into a tool that have the switch on invites accidents.

(4)Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury.

(5)Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enable better control of the tool in unexpected situations.

(6)Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

4

English

4.Tool Use and Care

(1)Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.

(2)Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.

(3)Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired.

(4)Disconnect battery pack from tool or place the switch in the locked or off position before making any adjustments, changing accessories, or storing the tools. Such preventive safety measures reduce the risk of starting the tool accidentally.

(5)Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.

(6)When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another.

Shorting the battery terminals together may cause sparks, burns, or a fire.

(7)Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools, with sharp cutting edges are less likely to bind and are easier to control.

(8)Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tools operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.

(9)Use only accessories that are recommended by the manufacturer for your model.

Accessories that may be suitable for one tool, may become hazardous when used on another tool.

5.Service

(1)Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.

(2)When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance Instruction may create a risk of electric shock or injury.

WARNING:

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

Lead from lead-based paints,

Crystalline silica from bricks and cement and other masonry products, and

Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

5

English

SPECIFIC SAFETY RULES AND SYMBOLS

1.Hold tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator.

2.ALWAYS wear ear protectors when using the tool for extended periods.

Prolonged exposure to high intensity noise can cause hearing loss.

3.NEVER place hands or other body parts near the drill bit or chuck during operation. Hold the drill by its handle only.

4.Because the cordless driver drill operates by battery power, be aware of the fact that it can begin to operate at any time.

5.When working at elevated locations, clear the area of all other people and be aware of conditions below you.

6.NEVER touch moving parts.

NEVER place your hands, fingers or other body parts near the tool’s moving parts.

7.NEVER operate without all guards in place.

NEVER operate this tool without all guards or safety features in place and in proper working order. If maintenance or servicing requires the removal of a guard or safety feature, be sure to replace the guard or safety feature before resuming operation of the tool.

8.Use right tool.

Don’t force small tool or attachment to do the job of a heavy-duty tool.

Don’t use tool for purpose not intended —for example— don’t use circular saw for cutting tree limbs or logs.

9.NEVER use a power tool for applications other than those specified.

NEVER use a power tool for applications other than those specified in the Instruction Manual.

10.Handle tool correctly.

Operate the tool according to the instructions provided herein. Do not drop or throw the tool. NEVER allow the tool to be operated by children, individuals unfamiliar with its operation or unauthorized personnel.

11.Keep all screws, bolts and covers tightly in place.

Keep all screws, bolts, and plates tightly mounted. Check their condition periodically.

12.Do not use power tools if the plastic housing or handle is cracked.

Cracks in the tool’s housing or handle can lead to electric shock. Such tools should not be used until repaired.

13.Blades and accessories must be securely mounted to the tool.

Prevent potential injuries to yourself or others. Blades, cutting implements and accessories which have been mounted to the tool should be secure and tight.

6

English

14.NEVER use a tool which is defective or operating abnormally.

If the tool appears to be operating unusually, making strange noises, or otherwise appears defective, stop using it immediately and arrange for repairs by a Hitachi authorized service center.

15.Carefully handle power tools.

Should a power tool be dropped or struck against hard materials inadvertently, it may be deformed, cracked, or damaged.

16.Do not wipe plastic parts with solvent.

Solvents such as gasoline, thinner, benzine, carbon tetrachloride and alcohol may damage and crack plastic parts. Do not wipe them with such solvents.

Wipe plastic parts with a soft cloth lightly dampened with soapy water and dry thoroughly.

17.ALWAYS wear eye protection that meets the requirement of the latest revision of ANSI

Standard Z87.1.

18. Definitions for symbols used on this tool V ............ volts

— ...........

direct current

---

no

.......... no load speed

---/min ... revolutions per minute

7

English

IMPORTANT SAFETY INSTRUCTIONS FOR BATTERY CHARGER

1.This manual contains important safety and operating instructions for battery charger Model UC14YFA/UC24YJ.

2.Before using battery charger, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.

3.To reduce risk of injury, charge HITACHI rechargeable battery type EB7, EB9, EB12, EB14, EB18 series and EB24B. Other type of batteries may burst causing personal injury and damage.

4.Do not expose battery charger to rain or snow.

5.Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to persons.

6.To reduce risk of damage to electric plug and cord, pull by plug when disconnecting battery charger.

7.Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.

8.An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a risk of fire and electric shock.

If extension cord must be used make sure:

a.That blades of extension cord are the same number, size, and shape as those of plug on battery charger;

b.That extension cord is properly wired and in good electrical condition; and

c.That wire size is large enough for AC ampere rating of battery charger as specified in Table 1.

Table 1

RECOMMENDED MINIMUM AWG SIZE FOR

EXTENSION CORDS FOR BATTERY CHARGERS

AC Input Rating Amperes*

 

AWG Size of Cord

 

Equal to or

but less

Length of Cord, Feet (Meter)

greater than

than

25 (7.5)

50 (15)

100 (30)

150 (45)

 

 

 

 

 

 

0

2

18

18

18

16

2

3

18

18

16

14

3

4

18

18

16

14

*If the input rating of a battery charger is given in watts rather than in amperes, the corresponding ampere rating is to be determined by dividing the wattage rating by the voltage rating–for example:

1250 watts = 10 amperes

125volts

9.Do not operate battery charger with damaged cord or plug–replace them immediately.

8

English

10.Do not operate battery charger if it has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualified serviceman.

11.Do not disassemble battery charger; take it to a qualified serviceman when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire.

12.To reduce risk of electric shock, unplug charger from receptacle before attempting any maintenance or cleaning. Removing the battery will not reduce this risk.

IMPORTANT SAFETY INSTRUCTIONS FOR USE OF THE BATTERY AND BATTERY CHARGER

You must charge the battery before you can use the cordless driver drill. Before using the model UC14YFA/UC24YJ battery charger, be sure to read all instructions and cautionary statements on it, the battery and in this manual.

REMEMBER: USE ONLY HITACHI BATTERY TYPES EB7 SERIES, EB9 SERIES, EB12 SERIES, EB14 SERIES, EB18 SERIES AND EB24B. OTHER TYPES OF BATTERIES MAY BURST AND CAUSE INJURY!

Follow these instructions to avoid the risk of injury:

WARNING: Improper use of the battery or battery charger can lead to serious injury. To avoid these injuries:

1.NEVER disassemble the battery.

2.NEVER incinerate the battery, even if it is damaged or is completely worn out. The

battery can explode in a fire.

3.NEVER short-circuit the battery.

4.NEVER insert any objects into the battery charger’s air vents. Electric shock or

damage to the battery charger may result.

5.NEVER charge outdoors. Keep the battery away from direct sunlight and use only

where there is low humidity and good ventilation.

6.NEVER charge when the temperature is below 32°F (0°C) or above 104°F (40°C).

7.NEVER connect two battery chargers together.

8.NEVER insert foreign objects into the hole for the battery or the battery charger.

9.NEVER use a booster transformer when charging.

10.NEVER use an engine generator or DC power to charge.

11.NEVER store the battery or battery charger in places where the temperature may

reach or exceed 104°F (40°C).

12. ALWAYS operate charger on standard household electrical power (120 volts). Using the charger on any other voltage may overheat and damage the charger.

13.ALWAYS wait at least 15 minutes between charges to avoid overheating the charger.

14.ALWAYS disconnect the power cord from its receptacle when the charger is not in

use.

9

English

DISPOSAL OF THE EXHAUSTED BATTERY

WARNING: Do not dispose of the exhausted battery. The battery must explode if it is incinerated. The product that you have purchased contains a rechargeable battery. The battery is recyclable. At the end of it’s useful life, under various state and local laws, it may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste officials for details in your area for recycling options or proper disposal.

SAVE THESE INSTRUCTIONS

AND

MAKE THEM AVAILABLE TO

OTHER USERS

AND

OWNERS OF THIS TOOL!

10

English

FUNCTIONAL DESCRIPTION

NOTE:

The information contained in this Instruction Manual is designed to assist you in the safe operation and maintenance of the power tool.

NEVER operate, or attempt any maintenance on the tool unless you have first read and understood all safety instructions contained in this manual.

Some illustrations in this Instruction Manual may show details or attachments that differ from those on your own power tool.

MODEL

DS14DMR (BFK): with charger (UC14YFA) and case

DS18DMR (HLCK): with charger (UC24YJ) and case

NAME OF PARTS

1. Cordless Driver Drill (DS14DMR and DS18DMR)

<DS14DMR>

Cap

 

 

Keyless Chuck

Shift Knob

Nameplate

 

 

Push Button

Side Handle

Push Button

 

 

 

Switch Trigger

 

 

Handle

 

 

Bit Holder

 

 

 

Battery

 

11

English

<DS18DMR>

Cap

Keyless Chuck

Shift Knob

Push Button

Side Handle

 

Switch Trigger

 

Handle

Bit Holder

Battery

Battery (EB14B) (For DS14DMR)

Terminal Hole

Nameplate

Latch

Fig. 1

2. Battery Charger

<UC14YFA for DS14DMR>

Nameplate

Push Button

Battery (EB1830HL) (For DS18DMR)

Terminal Hole

Latch

Nameplate

Pilot Lamp

Battery Installation Hole

Caution Plate

Nameplate

Fig. 2

12

Hitachi DS 18DMR, DS 14DMR User Manual

English

<UC24YJ for DS18DMR>

 

Charge Time Lamp

Battery

 

 

Installation Hole

 

 

 

 

Charge

 

 

 

Status Lamp

 

 

 

Caution Plate

 

 

 

 

Nameplate

 

 

 

 

 

Fig. 3

 

SPECIFICATIONS

 

 

1. Cordless Driver Drill

 

 

Model

 

 

DS14DMR

DS18DMR

Motor

 

 

DC motor

No-load speed

Low

0–400/min

0–400/min

 

 

High

0–1500/min

0–1600/min

Capacity

Drilling

Wood (Thickness

1-3/4" (44 mm)

2" (50 mm)

 

 

11/16" (18 mm))

(Soft Wood)

(Soft Wood)

 

 

Metal (Thickness

1/2" (13 mm)

1/2" (13 mm)

 

 

1/16" (1.6 mm))

(Mild Steel or

(Mild Steel or

 

 

 

Aluminum)

Aluminum)

 

Screw

Wood screw

#20 × 3"

#20 × 4"

 

Driver

 

(8 mm × 75 mm)

(8 mm × 100 mm)

 

 

Small screw

1/4" (6 mm)

1/4" (6 mm)

Drill chuck capacity

 

Maximum gripping diameter 1/2" (13 mm)

Battery

Model

 

EB14B

EB1830HL

 

Type

 

Nickel cadmium battery

Nickel-Metal Hydride battery

 

Voltage

 

DC 14.4 V

DC 18 V

 

Charging & discharging

about 1000

 

frequency

 

 

 

 

 

Weight

 

 

5.1 lbs. (2.3 kg)

5.5 lbs. (2.5 kg)

2. Battery Charger

 

 

 

Model

 

UC14YFA

UC24YJ

Input power source

 

Single phase: AC 120 V 60 Hz

Charging time

Approx. 50 min.

Approx. 28min

 

 

 

(At a temperature of 68°F (20°C))

Charging voltage

DC 7.2–14.4 V

DC 7.2–24 V

Charging current

DC 2.6 A

DC 7.5 A

Weight

 

1.3 lbs. (0.6 kg)

2.2 lbs. (1.0 kg)

NOTE: The charging time may vary according to temperature and power source voltage.

13

English

ASSEMBLY AND OPERATION

APPLICATIONS

Use as a drill

Drilling of soft steel, wood, plastic and aluminum materials

Use as a screwdriver

Tightening and loosening of machine screws, wood screws and tapping screws

REMOVAL AND INSTALLATION METHOD OF BATTERY

How to install the battery

Align the battery with the groove in tool handle and slip it into place.

Always insert it all the way until it locks in place with a little click. If not, it may accidentally fall out of the tool, causing injury to you or someone around you. (Fig. 4)

How to remove the battery

Withdraw battery from the tool handle while pressing the latch (2 pcs.) on the sides of the battery. (Fig. 4)

Switch Trigger

Handle

Insert

Latch

Battery

Push

Pull out

Fig. 4

CHARGING METHOD

The following is an explanation of charging methods when using the battery charger UC14YFA or UC24YJ. When charging using the ET18DM Multi Charger, please read the separate ET18DM Instruction manual.

NOTE: Before plugging into the receptacle, make sure the following points.

The power source voltage is stated on the nameplate.

The cord is not damaged.

WARNING: Do not charge at voltage higher than indicated on the nameplate.

If charged at voltage higher than indicated on the nameplate, the charger will burn up.

14

English

Battery

Pilot Lamp

Fig. 5

<UC14YFA>

1.Insert the plug of battery charger into the receptacle.

When the plug of battery charger has been inserted into the receptacle, pilot lamp will blink in red. (At 1-second intervals)

WARNING:

Do not use the electrical cord if damaged. Have it repaired immediately.

2.Insert the battery to the battery charger.

Insert the battery into the battery charger as shown in Fig. 5. Make sure it contacts the bottom of the battery charger.

3.Charging

When the battery is connected to the battery charger, charging will commence and the pilot lamp will light in red. (See Table 2)

NOTE: If the pilot lamp flickers in red, pull out the plug from the receptacle and check if the battery is properly mounted.

When the battery is fully charged, the pilot lamp will blink in red slowly. (At 1-second intervals) (See Table 2)

(1)Pilot lamp indication

The indications of the pilot lamp will be as shown in Table 2, according to the condition of the charger or the rechargeable battery.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Indications of the pilot lamp

 

Before

Blinks

Lights for 0.5 seconds. Does not light for

 

charging

(RED)

0.5 seconds. (off for 0.5 seconds)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

While

Lights

Lights continuously

 

charging

(RED)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Charging

Blinks

Lights for 0.5 seconds. Does not light for

 

complete

(RED)

0.5 seconds. (off for 0.5 seconds)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Charging

Flickers

Lights for 0.1 seconds. Does not light for

Malfunction in the battery or the

impossible

(RED)

0.1 seconds. (off for 0.1 seconds)

charger

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Charging

Lights

Lights continuously

The battery temperature is high,

impossible

(GREEN)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

making recharging impossible.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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(2)Regarding the temperature of the rechargeable battery

The temperatures for rechargeable batteries are as shown in the table below, and batteries that have become hot should be cooled for a while before being recharged.

Table 3 Recharging of batteries that have become hot

Rechargeable batteries

Temperatures at which the battery can be recharged

 

 

EB14B

23°F—140°F (–5°C—60°C)

 

 

4. Disconnect battery charger from the receptacle.

CAUTION:

Do not pull the plug out of the receptacle by pulling on the cord.

Make sure to grasp the plug when removing from receptacle to avoid damaging cord.

5.Remove the battery from the battery charger.

Supporting the battery charger with hand, pull out the battery from the battery charger.

CAUTION:

When the battery charger has been continuosly used, the battery charger will be heated, thus constituting the cause of the failures. Once the charging has been completed, give 15 minutes rest until the next charging.

If the battery is rechraged when it is warm due to battery use or exposure to sunlight, the pilot lamp may light in green.

The battery will not be recharged. In such a case, let the battery cool before charging.

When the pilot lamp flickers in red (at 0.2–second intervals), check for and take out any foreign objects in the charger’s battery installation hole. If there are no foreign objects, it is probable that the battery or charger is malfunctioning. Take it to your authorized Service Center.

Regarding electric discharge in case of new batteries, etc.

As the internal chemical substance of new batteries and batteries that have not been used for an extended period is not activated, the electric discharge might be low when using them the first and second time. This is a temporary phenomenon, and normal time required for recharging will be restored by recharging the batteries 2 – 3 times.

How to make the batteries perform longer

(1)Recharge the batteries before they become completely exhausted.

When you feel that the power of the tool becomes weaker, stop using the tool and recharge its battery. If you continue to use the tool and exhaust the electric current, the battery may be damaged and its life will become shorter.

(2)Avoid recharging at high temperatures.

A rechargeable battery will be hot immediately after use. If such a battery is recharged immediately after use, its internal chemical substance will deteriorate, and the battery life will be shortened. Leave the battery and recharge it after it has cooled for a while.

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Battery

Charge Time

Lamp

Charge

Status Lamp

Fig. 6

<UC24YJ>

1.Insert the plug of battery charger into the receptacle.

When the plug of battery charger has been inserted into the receptacle, the charge status lamp will blink in red. (At 1-second intervals)

WARNING:

Do not use the electrical cord if damaged. Have it repaired immediately.

2.Insert the battery to the battery charger.

Insert the battery into the battery charger as shown in Fig. 6. Make sure it contacts the bottom of the battery charger.

3.Charging

When the battery is connected to the battery charger, charging starts, and the charge time lamp lights red, orange, or green according to the remaining charging time. (See Table 4)

(1)Lamp indications

This charger is equipped with a charge time lamp that indicates remaining charging time, and a charge status lamp that indicates battery status as shown in Table 4.

(a)Charging time

After charging commences, the charge time lamp lights red indicating 30 minutes, orange indicating 20 minutes, and green indicating 5 minutes until completion. When the battery is fully charged, the charge status lamp lights green, and the buzzer sounds continuously for 6 seconds.

(b)Overheat standby

When the battery is overheated, it cannot be charged, and the charge time lamp flashes red (in 0.6 second intervals). Leave the battery inserted in the charger, and charging will commence when the battery cools down.

(c)Charging impossible

When there is a malfunction with the battery or charger, the charge status lamp flashes orange rapidly (in 0.2 second intervals), and the buzzer sounds intermittently for 5 seconds.

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English

Table 4 Lamp indications

 

 

Lamp indications

 

 

 

 

 

 

Status lamp

 

 

 

 

 

 

 

 

 

 

 

 

Charging time

 

Lights

 

Lights continuously

30 minutes until charging complete.

Charge

30 minutes

 

red

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

time

Charging time

 

Lights

 

Lights continuously

20 minutes until charging complete.

lamp

20 minutes

 

orange

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(red/

Charging time

 

Lights

 

Lights continuously

5 minutes until charging complete.

orange/

5 minutes

 

green

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

green)

Overheat standby

 

Blinks

 

Lights for 0.3 seconds, off 0.3 seconds

Battery overheated. Unable to charge.

 

 

red

 

 

 

 

 

 

 

(Charging will commence when battery cools.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Charge

Before charging

 

Blinks

 

Lights for 0.5 seconds, off 0.5 seconds

Power cord is connected to

 

red

 

 

 

 

 

 

 

receptacle.

status

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

lamp

Charging complete

Lights

 

Lights continuously

 

(red/

green

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

orange/

Charging

 

Blinks

 

Lights for 0.1 seconds, off 0.1 seconds

Battery or charger malfunction.

green)

 

 

impossible

 

orange

 

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

 

 

 

 

 

 

 

 

 

 

 

 

(2)Regarding the temperature of the rechargeable battery

The temperatures for rechargeable batteries are as shown in the table below, and batteries that have become hot should be cooled for a while before being recharged.

Table 5 Recharging of batteries that have become hot

Rechargeable batteries

Temperatures at which the battery can be recharged

 

 

EB1830HL

32°F—122°F (0°C—50°C)

 

 

4. Disconnect battery charger from the receptacle.

CAUTION:

Do not pull the plug out of the receptacle by pulling on the cord.

Make sure to grasp the plug when removing from receptacle to avoid damaging cord.

5.Remove the battery from the battery charger.

Supporting the battery charger with hand, pull out the battery from the battery charger.

CAUTION:

Repair is required if the receptacle is not secured properly or the power cord does not stay in the receptacle. Consult your electrician. Using the charger in this condition may lead to fire.

If the charge status lamp is blinking orange rapidly (in 0.2 second intervals) and the buzzer sounds intermittently for 5 seconds, check that the hole for connecting the battery is not obstructed. Remove any obstructions. If no obstructions are found, the battery or charger may be malfunctioned. Return both to your place of purchase.

If the charge time lamp does not light when the power cord is connected to the receptacle, disconnect the power cord, and check that the battery is attached correctly.

The battery retains heat when used or left for prolonged periods in direct sunlight. In this state, the charge time lamp flashes red, and the battery cannot be charged immediately. Leave the battery inserted in the charger, and charging will commence when the battery cools down.

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English

If the lamp goes out while charging, disconnect the power cord, and leave for 3 to 5 minutes before reconnecting. If the problem persists, call for repairs.

Leave 5 minutes between charging batteries as the charger may overheat leading to malfunction.

The battery life is finished if it can only be used for short periods even when fully

charged. Purchase a new battery. Continuing to use a depleted battery may cause the charger to malfunction.

NOTE:

Charging times may be longer depending on the surrounding temperature and battery conditions.

Charge time lamp indications are only a guide, and may vary depending on the surrounding temperature and battery conditions.

Remove the battery from the charger when not in use.

Revitalizing the battery (trickle recharge)

A new battery or a battery that has not been used for extensive periods may not charge completely due to internal chemicals being inert.

Leave the battery inserted in the charger for 8 to 12 hours after charging is complete. The charger automatically “revitalizes” the battery by trickle recharging.

How to make the batteries perform longer

(1)Recharge the batteries before they become completely exhausted.

When you feel that the power of the tool becomes weaker, stop using the tool and recharge its battery. If you continue to use the tool and exhaust the electric current, the battery may be damaged and its life will become shorter.

(2)Avoid recharging at high temperatures.

A rechargeable battery will be hot immediately after use. If such a battery is recharged immediately after use, its internal chemical substance will deteriorate, and the battery life will be shortened. Leave the battery and recharge it after it has cooled for a while.

BEFORE USE

Check the work area to make sure that it is clear of debris and clutter.

Clear the area of unnecessary personnel. Ensure that lighting and ventilation is adequate.

OPERATION

1. Using the light equipped hook

WARNING: When using the hook, pay sufficient attention so that the main equipment does not fall. If the tool falls, there is a risk of accident.

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English

CAUTION:

Do not attach the tip tool except phillips bit to the tool main unit when carrying the tool main unit with the hook suspended from a waist belt.

Injury may result if you carry the equipment suspended from the waist belt with sharp

tipped components such as drill bit attached.

1.1Using the hook

The hook can be installed on the right or left side

and the angle can be adjusted in 5 steps between 0° and 80°.

(1)Operating the hook

(a)Pull out the hook toward you in the direction of arrow (A) and turn in the direction of arrow

(B). (Fig. 7)

(b)The angle can be adjusted in 5 steps (0°, 20°, 40°, 60°, 80°).

Adjust the angle of the hook to the desired position for use.

(2)Switching the hook position

CAUTION:

If the tool falls, there is a risk that malfunction and/or physical damage can occur. It is recommended that you also use fall-preventing wires, etc.

Incomplete installation of the hook may result in bodily injury when used.

(a)Securely hold the main unit and remove the screw using a slotted head screwdriver or a coin. (Fig. 8)

(b)Remove the hook and spring. (Fig. 9)

(c)Install the hook and spring on the other side and securely fasten with screw. (Fig. 8)

NOTE:

Pay attention to the spring orientation. Install the spring with larger diameter away from you. (Fig. 10)

4 5

3

2

(B) 1

Loosen

Hook

(A) Hook

Fig. 7

Screw

Fig. 8

Spring

Fig. 9

Screw

Larger diameter faces away

Fig. 10

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English

1.2 Using as an auxiliary light

(1)Press the switch to turn off the light.

If forgotten, the light will turn off automatically after 15 minutes.

(2)The direction of the light can be adjusted within the range of hook positions 1 - 5. (Fig. 11)

Lighting time

AAAA manganese batteries: approx. 15 hrs.

AAAA alkali batteries: approx. 30 hrs.

CAUTION:

Do not look directly into the light. Such actions could result in eye injury.

1.3 Replacing the batteries

(1)Loosen the hook screw with a phillips-head screwdriver (No. 1). (Fig. 12)

Remove the hook cover by pushing in the direction of the arrow. (Fig. 13)

(2)Remove the old batteries and insert the new batteries. Align with the hook indications and position the plus (+) and minus (-) terminals correctly. (Fig. 14)

(3)Align the indentation in the hook main body with the protuberance of the hook cover, press the hook cover in the direction opposite to that of the arrow shown in Fig. 13 and then tighten the screw.

Use commercially available AAAA batteries (1.5 V).

Switch

Hook

Fig. 11

Hook

Screw

Phillips-head

screwdriver

 

Fig. 12

 

Arrow

Hook cover

Fig. 13

NOTE:

Do not tighten the screw excessively. Such action could strip the screw threads.

CAUTION:

Inden-

Failure to observe the following can result

tation

 

in battery leakage, rust or malfunction.

AAAA

Position the plus (+) and minus (-) terminals batteries correctly.

Replace both batteries at the same time. Do not mix old and new batteries.

Remove exhausted batteries from the hook immediately.

Hook main body

Protuberance

Protuberance

Hook cover

Indentation

Fig. 14

Do not discard batteries together with normal trash and do not throw batteries into fire.

21

English

Store batteries out of the reach of children.

Use batteries correctly in accordance with the battery specifications and indications.

2. Using the bit holder

 

CAUTION:

 

Stow the bit in the specified location on the tool. If

Bit

 

 

the tool is used with the bit stowed improperly,

 

 

the bit may fall and cause bodily injury.

 

Do not stow bits that are of a different length, gauge or dimension than the plus driver bit (65 mm long) included in the STANDARD ACCESSORIES. The bit may fall and cause bodily injury.

(1)Removing the bit

Securely hold the main unit and pull out the bit by holding the tip with your thumb.

(2)Installing the Bit

Install the bit with steps opposite of when removing. Insert the bit so that the right and left sides are equal, as shown in Fig. 16.

3. Installing/Removing the side handle

CAUTION:

Fig. 15

Insert so that

bit does not protrude

from main unit

Fig. 16

Firmly install the side handle. If loose, the side handle may gyrate or fall out and cause bodily injury.

(1)Install the side handle so that the protrusions on the main unit and grooves on the side handle interlock. Tighten the grip after checking that the side handle is not riding on the slip prevention protrusion. (Fig. 17)

(2)Loosen the grip to remove the side handle.

Concave

Rotate preventing

 

protrusion

Side

 

handle

 

 

Slip preventing

Loosen

protrusion

Tighten

 

4. Mounting and dismounting the bit

Grip

Fig. 17

(1)

Mounting the bit

 

 

Loosen

Loosen the sleeve by turning it toward the left (in the

Sleeve

counterclockwise direction as viewed from the front) to

 

 

open the clip on the keyless chuck. After inserting a driver

 

bit, etc., into the keyless drill chuck, and tighten the sleeve

 

by turning it toward the right (in the clockwise direction

 

as viewed from the front). (See Fig. 18)

Tighten

Fig. 18

NOTE: If the sleeve becomes loose during operation, tighten it further.

The tightening force becomes stronger when the sleeve is tightened.

22

English

(2)Dismounting the bit

Loosen the sleeve by turning it toward the left (in the counterclockwise direction as viewed from the front), and then take out the bit, etc. (See Fig. 18)

NOTE: If the sleeve is tightened in a state where the clip of the keyless chuck is opened to a maximum limit, a click noise may occur. This is the noise that occurs when the loosening of the keyless chuck is prevented and is not a malfunction.

CAUTION:

When mounting a bit into the keyless chuck, tighten firmly. If the sleeve is not tight, the bit may slip or fall out, causing injury.

NOTE: Loosening stuck or hard to move sleeves.

Grasp the bit installed in the keyless chuck, in a vise or similar tool.

Set the cap position to “1-7” and turn the switch on. The motor then starts. Finally, rotate the sleeve to the left, and it will loosen.

5.Automatic spindle-lock mechanism

This unit has automatic spindle-lock mechanism for quick bit changes.

6.Confirm that the battery is mounted correctly

7.Check the rotational direction

Trigger switch

R

The bit rotates clockwise (viewed from the rear side) by pushing the R-side of the selector button.

The L-side of the selector button is pushed to turn the bit counterclockwise. (See Fig. 19) (The L and R marks are provided on the selector button.)

When the trigger switch is depressed, the tool rotates. When the trigger is released, the tool stops.

The rotational speed of the drill can be controlled by

Lvarying the amount that the trigger switch is pulled. Speed is low when the trigger switch is pulled slightly and increases as the trigger switch is pulled more.

Selector

When releasing the trigger of the switch, the brake

Button

will be applied for immediate stopping.

Fig. 19

8. Change rotation speed

Shift knob

Shift knob

 

Low speed

 

High speed

Fig. 20

Fig. 21

23

English

Operate the shift knob to change the rotational speed. Move the shift knob in the direction of the arrow. (See Fig. 20 and 21)

When the shift knob is set to “LOW”, the drill rotates at a low speed. When set to “HIGH”, the drill rotates at a high speed.

CAUTION:

When changing the rotational speed with the shift knob, confirm that the switch is off. Changing the speed while the motor is rotating will damage the gears.

When a large force is required for operation (operations indicated in the following chart) set the shift knob to “LOW”. If “HIGH” is set and the unit is used, it may cause the motor to burn out or malfunction prematurely.

Model

DS14DMR

DS18DMR

 

 

 

Metal Drilling

When the diameter of the hole exceeds 5/16" (8 mm).

 

 

 

Wood Drilling

When the diameter of the hole

When the diameter of the hole

 

exceeds 15/16" (24 mm).

exceeds 1-1/16" (27 mm).

Wood Screw

When the size of the wood screw exceeds 3/16" (4.8 mm)

Tightening

diameter × 2" (50 mm).

 

9. Confirm the cap position (See Fig. 22)

Cap

Triangle mark

Drill mark

The tightening torque of this unit can be adjusted according to the cap position, at which the cap is set.

(1)When using this unit as a screwdriver, line up the one of the numbers “1, 4, 7 ... 22” on the cap, or the black dot, with the triangle mark on the outer body.

(2)When using this unit as a drill, line up the cap drill mark “” with the triangle mark on the outer body.

Fig. 22

Drill mark

Triangle mark

CAUTION:

The cap cannot be set between the numerals “1, 4, 7

... 22” or the black dot.

Do not use with the cap numeral at “22” and the black line at the middle of the drill mark. Doing so may cause damage. (See Fig. 23)

Black line

Fig. 23

10. Tightening torque adjustment

(1) Tightening torque

Tightening torque should correspond in its intensity to the screw diameter. When too strong power is used, the screw head may be broken or be injured.

Be sure to adjust the cap position according to the screw diameter.

24

English

(2)Tightening torque indication (See Fig. 22)

The tightening torque differs depending on the type of screw and the material being tightened.

The unit indicates the tightening torque with the numbers “1, 4, 7 ... 22” on the cap, and a black dot. The tightening torque at position “1” is the weakest and the torque is strongest at the highest number.

(3)Adjusting the tightening torque (See Fig. 22)

Rotate the cap and line up the numbers “1, 4, 7 ... 22” on the cap, or the black dot, with the triangle mark on the outer body. Adjust the cap in the weak or the strong torque direction according to the torque you need.

CAUTION:

The motor rotation may be locked to cease while the unit is used as drill. While operating the driver drill, take care not to lock the motor.

When setting the shift knob to “HIGH” (high speed) and the position of the cap is between “16” and “22”, it may happen that the clutch does not engaged and that the motor is locked. In such a case, please set the shift knob to “LOW” (low speed).

If the motor is locked, immediately turn the power off. If the motor is locked for a while, the motor or battery may be burnt.

Too long hammering may cause the screw broken due to excessive tightening.

A buzzing noise is produced when the motor is about to rotate; this is only a noise, not a machine failure.

THE SCOPE AND SUGGESTIONS FOR USES

Table 6

 

Work

Cap position

Suggestions

 

 

 

 

 

 

 

Wood

 

 

 

 

 

 

 

Drilling

 

Steel

 

Use for drilling purpose.

 

 

 

 

 

 

 

Aluminum

 

 

 

 

 

 

 

 

 

Small

1 – 22

Use the bit and socket matching the screw

Screw

 

screw

diameter.

 

 

 

 

 

 

tightening

 

Wood

1 –

Use after drilling a pilot hole.

 

 

screw

 

 

 

 

 

 

 

 

 

25

English

HOW TO SELECT TIGHTENING TORQUE

Table 7

Cap

Tightening torque

Operation example

position

 

 

 

 

 

1

Approximately 18 in-lbs. (20 kg-cm)

Machine screw

 

 

tightening.

4

Approximately 27 in-lbs. (31 kg-cm)

Screw tightening for

 

 

7

Approximately 37 in-lbs. (43 kg-cm)

soft wood material.

 

 

 

10

Approximately 47 in-lbs. (54 kg-cm)

Screw tightening for

 

 

16

Approximately 67 in-lbs. (77 kg-cm)

hard wood material.

 

 

22

Approximately 87 in-lbs. (100 kg-cm)

 

 

 

 

 

High speed: Approximately 106 in-lbs.

 

 

(122 kg-cm)(DS14DMR)

 

 

Approximately 124 in-lbs.

Thick screw tightening.

 

(143 kg-cm)(DS18DMR)

 

 

When used as a drill.

 

Low speed: Approximately 442 in-lbs.

 

 

 

(550 kg-cm)(DS14DMR)

 

 

Approximately 510 in-lbs.

 

 

(633 kg-cm)(DS18DMR)

 

NOTE:

The selected content shown in Table 7 indicates the differences according to screw type, screw size and material used.

CAUTION:

While operating the Cordless driver drill, take care not to lock the motor. If the motor is locked, immediately turn the power off.

If the motor is locked for a while, the motor or battery will be burnt.

Do not tighten too strongly as the screw heads will be damaged.

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English

MAINTENANCE AND INSPECTION

CAUTION: Pull out battery before doing any inspection or maintenance.

1.Checking the condition of the bit

The bits should be checked regularly. If worn or broken bits can slip or decrease the efficiency of the motor and burn it out.

Replace worn bits with new ones.

CAUTION: If you use a driver bit of which point is worn or broken, it will be dangerous since it slips. So replace it with a new one.

2.Check the Screws

Loose screws are dangerous. Regularly inspect them and make sure they are tight.

CAUTION: Using this power tool with loosened screws is extremely dangerous.

3.Maintenance of the motor

The motor unit winding is the very “heart” of the power tool.

Exercise due care to ensure the winding does not become damaged and/or wet with oil or water.

4.Inspecting the carbon brushes (Fig. 24)

The motor employs carbon brushes which are consumable parts. Since and excessively worn carbon brush can result in motor trouble, replace the carbon brush with new ones when it becomes worn to or near the “wear limit”. In addition, always keep carbon brushes clean and ensure that they slide freely within the brush holders.

NOTE:

When replacing the carbon brush with a new one, be sure to use the Hitachi Carbon Brush Code No. 999054.

5.Replacing carbon brushes

Take out the carbon brush by first removing the brush cap and then hooking the protrusion of the carbon brush with a flat head screw driver, etc., as shown in Fig. 26.

When installing the carbon brush, choose the direction so that the nail of the carbon brush agrees with the contact portion outside the brush tube. Then push it in with a finger as illustrated in Fig. 27. Lastly, install the brush cap.

Wear limit

0.12" (3 mm)

0.45"

(11.5 mm)

Fig. 24

Nail of carbon brush

Protrusion of carbon brush

Fig. 25

Fig. 26

27

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