heidenhain TNC 310 User Manual

Contents: Basic course G3 and Upgrade course TNC 310
No.
1 2 3 4 5 6 7 8 9
10
11 12 13 14
Title
Cartesian contour movements
Holes Square Rounding /chamfering corners Rounding corners Linear movements Circular movements Circular arc with CC, C Tangential contour connection Circular arcs Circular arc with CR
Polar contour movements
Hexagon (polar) Circle (polar) CP Circlualr path with tang. connection (polar) CTP Polar coordinates (general)
PGM-No.
151 152 153 154 250 251 206 207 208 209
213 211 212 252
15 16 17 18 19 20 21 22
23 24
Canned cycles
Drilling cycle Drilling with 200-series cycles Slot plate Die I Linear hole pattern Hole pattern Guide plate Die II
Program section repeats
Hexagon Drilled plate - slanted rows
201 260 210 265 220 221 261 266
268 270
HEIDENHAIN
Basic course G3/Upgrade course
E09
IH1
Contents: Basic course G3 and Upgrade course TNC 310
No.
25 26 27
28 29
Title
Subprogramming Technique
Subprogram (Groups of holes) Bolt hole circle segments with several tools Milling with several settings
Coordinate Transformations
Datum shift and mirror images Coordinate transformations (combined)
PGM-No.
215 280 223
229 232
HEIDENHAIN
Basic course G3/Upgrade course
E09
IH2
100
70
30
Task:
Holes
8
Program(s):
0
0
20
50
75
100
20
0
HEIDENHAIN
Basic course G3/Upgrade course
C01
151/1
Solution: Holes
100
70
30
0
0
20
8
50
75
100
20
0
Complete program
0 BEGIN PGM 151 MM 1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0............................
3 TOOL DEF 1 L+0 R+4 ...............................................
4 TOOL CALL 1 Z S4000 .............................................
5 L Z+100 R0 F MAX ...................................................
6 L X+20 Y+30 R0 F MAX M3 .....................................
7 L Z+2 R0 F MAX M8
8 L Z-22 R0 F400 .........................................................
9 L Z+2 R0 F MAX
10 L X+50 Y+70 R0 F MAX ...........................................
11 L Z-22 R0 F400 12 L Z+2 R0 F MAX
13 L X+75 Y+30 R0 F MAX ...........................................
14 L Z-22 R0 F400 15 L Z+100 R0 F MAX M2 16 END PGM 151 MM
WORKPIECE BLANK DEFINITION DEFINE TOOL CALL TOOL DATA CLEARANCE HEIGHT FIRST HOLE
DRILL
SECOND HOLE
THIRD HOLE
HEIDENHAIN
Basic course G3/Upgrade course
D02
151/3
100
50
Task:
Square
Program(s):
0
0
50
Begin program Define workpiece blank
Define tool Call tool data Move to clearance height
Move to auxiliary point R0 Plunging depth Contour starting point RL/RR Contour coordinates RL/RR
○○○
5
0
100
20
BEGIN PGM . . . MM BLK-FORM 0.1 . . . X . . . Y . . . Z . . . BLK-FORM 0.2 X . . . Y . . . Z . . . TOOL DEF . . . L . . . R . . .
TOOL CALL . . . . . . S . . .
L Z+ . . . R0 F . . . L X . . . Y . . . R . . . F . . . L Z . . . R . . . F . . . M . . . L X . . . Y . . . RR/RL L X . . . Y . . . RR/RL
○○
Last contour point RL/RR Move to auxiliary point R0 Retract tool, PGM end
HEIDENHAIN
Basic course G3/Upgrade course
D02
L X . . . Y . . . RR/RL L X . . . Y . . . R . . . L Z . . . R . . . F . . . M . . .
152/1
Solution: Square
100
50
0
0
50
100
20
5
0
Complete program
0 BEGIN PGM 152 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0............................
3 TOOL DEF 1 L+0 R+8 ...............................................
4 TOOL CALL 1 Z S4000 .............................................
5 L Z+100 R0 F MAX ...................................................
6 L X-30 Y+50 R0 F MAX ............................................
7 L Z-5 R0 F MAX M3 .................................................
8 L X+0 Y+50 RL F400 ................................................
9 L X+50 Y+100 10 L X+100 Y+50 11 L X+50 Y+0
12 L X+0 Y+50 RL .........................................................
13 L X-30 R0 F MAX M5 ...............................................
14 L Z+100 R0 F MAX M2 ............................................
15 END PGM 152 MM
WORKPIECE BLANK DEFINITION DEFINE TOOL CALL TOOL DATA CLEARANCE HEIGHT AUXILIARY POINT (R0) PLUNGING DEPTH CONTOUR START. POINT (RL/RR)
LAST CONTOUR POINT AUXILIARY POINT RETRACT TOOL/PGM END
HEIDENHAIN
Basic course G3/Upgrade course
C01
152/2
100
50
Task:
Rounding / chamfering corners
R10
Program(s):
5 45°
0
5
0
50
100
100
20
0
HEIDENHAIN
Basic course G3/Upgrade course
D02
153/1
Solution: Rounding / chamfering corners
100
R10
50
5 45°
0
0
50
100
100
20
5
0
Complete program
0 BEGIN PGM 153 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0............................
3 TOOL DEF 1 L+0 R+8 ...............................................
4 TOOL CALL 1 Z S4000 .............................................
5 L Z+100 R0 F MAX ...................................................
6 L X-30 Y+50 R0 F MAX ............................................
7 L Z-5 R0 F MAX M3
8 L X+0 Y+50 RL F200 ................................................
9 L X+50 Y+100
10 RND R10 ..................................................................
11 L X+100 Y+50 12 L X+50 Y+0
13 CHF 5........................................................................
14 L X+0 Y+50 RL
15 L X-30 R0 M5 ...........................................................
16 L Z+100 R0 F MAX M2 ............................................
17 END PGM 153 MM
WORKPIECE BLANK DEFINITION DEFINE TOOL CALL TOOL DATA CLEARANCE HEIGHT AUXILIARY POINT (R0)
CONTOUT STARTING POINT RL
ROUND CORNERS
CHAMFER
AUXILIARY POINT (RO) PGM END
HEIDENHAIN
Basic course G3/Upgrade course
D02
153/2
100
Task:
Rounding corners
Program(s):
90
50
10
R10
R10
0
0
10
50
90
100
100
20
0
5
Begin program Define workpiece blank
Define tool Call tool data Move to clearance height
Auxiliary point anfahren Plunging depth Approach tangentially Contour Depart tangentially Retract tool, PGM end
BEGIN PGM . . . MM BLK-FORM 0.1 . . . X . . . Y . . . Z . . . BLK-FORM 0.2 X . . . Y . . . Z . . . TOOL DEF . . . L . . . R . . .
TOOL CALL . . . . . . S . . .
L Z . . . L X . . . Y . . . L Z . . . APPR . . . L . . . DEP . . . L Z . . .
HEIDENHAIN
Basic course G3/Upgrade course
D02
154/1
Solution:
Rounding corners
100
Complete program
90
50
10
0
0 BEGIN PGM 154 MM
1 BLK FORM 0.1 Z X-20 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0
3 TOOL DEF 1 L+0 R+8
4 TOOL CALL 1 Z S4000
5 L Z+100 R0 F MAX
6 L X-30 Y+70 R0 F MAX ............................................
7 L Z-5 R0 F MAX M3
8 APPR LCT X+10 Y+70 R5 RL F400 ..........................
9 L X+10 Y+90 10 RND R10 11 L X+50 Y+90 12 L Y+50 X+90 13 L X+90 Y+10 14 RND R10 15 L X+50 Y+10 16 L X+10 Y+50
17 L Y+70 ......................................................................
18 DEP LCT X-30 Y+70 R5 R0 ......................................
19 L Z+100 R0 F MAX M2 20 END PGM 154 MM
R10
R10
0
10
50
90
0
5
20
100
100
AUXILIARY POINT (R0)
APPROACH STARTING POINT TANGENTIALLY
LAST CONTOUR POINT RL
DEPART TANGENTIALLY TO
AUXILIARY POINT
HEIDENHAIN
Basic course G3/Upgrade course
C01
154/2
100
90
80
70
40
Task:
Linear movements
Program(s):
10
10
10
R10
0
5
0
25
60
90
100
20
0
5
HEIDENHAIN
Basic course G3/Upgrade course
D02
250/1
Solution: Linear movements
100
90
80
70
Complete program
40
R10
10
0
5
0
0 BEGIN PGM 250 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0 ............................
3 TOOL CALL 7 Z S2500 .............................................
4 L Z+100 R0 F9999 ....................................................
5 L X-20 Y+40 .............................................................
6 L Z+2 M3
7 L Z-5 F1000
8 APPR LCT X+5 Y+40 R3 RL F300 ............................
9 L Y+90 10 CHF 20 11 L X+60 12 L X+90 Y+80 13 L Y+40 14 CHF 10 15 L X+60 Y+10 16 L X+5 17 RND R10
18 L Y+40 ......................................................................
19 DEP LCT X-20 Y+40 R3 R0.......................................
20 L Z+100 R0 F MAX M2 ............................................
21 END PGM 250 MM
25
60
90
10
10
0
20
100
WORKPIECE BLANK DEFINITION CALL TOOL DATA; R4 CLEARANCE HEIGHT AUXILIARY POINT (R0)
CONTOUR STARTING POINT (APPROACH TANGENTIALLY)
LAST CONTOUR POINT
AUXILIARY POINT (R0)
RETRACT TOOL
5
HEIDENHAIN
Basic course G3/Upgrade course
D02
250/2
100
95
80 75
60
50 45
30
20
Task:
R20
R20
R4
Circular movements
R9
R10
Program(s):
R5
R8
0
5
0
15
40
45
60
65
75
95
100
20
0
HEIDENHAIN
Basic course G3/Upgrade course
C01
251/1
Solution:
100
95
Circular movements
R20
Complete program
80 75
60
50 45
30
20
R20
R4
R9
0
0
15
0 BEGIN PGM 251 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0
3 TOOL CALL 7 Z S2500 .............................................
4 L Z+100 R0 F9999
5 L X+20 Y-20 ..............................................................
6 L Z+2 M3
7 L Z-5 F500
8 APPR LCT X+20 Y+30 R3 RL F300 ..........................
9L X+0 10 RND R4 11 L X+15 Y+45 12 CR X+15 Y+60 R+20 DR+ 13 L X+0 Y+75 14 CR X+20 Y+95 R+20 DR­15 L X+40 16 CT X+65 Y+80 17 CC X+75 Y+80 18 C X+85 Y+80 DR+ 19 L X+95 20 RND R5 21 L Y+50 22 L X+75 Y+30 23 RND R8 24 L Y+20 25 CC X+60 Y+20 26 C X+45 Y+20 DR­27 L Y+30 28 RND R9
29 L X+20 ......................................................................
30 DEP LCT X+20 Y-20 R3 R0 F500 ..............................
31 L Z+100 R0 F MAX M2 32 END PGM 251 MM
40
45
60
65
R10
R5
R8
75
5
20
95
100
R4
AUXILIARY POINT (R0)
CONTOUR STARTING POINT (APPROACH TANGENTIALLY)
LAST CONTOUR POINT
AUXILIARY POINT (R0)
0
HEIDENHAIN
Basic course G3/Upgrade course
D02
251/2
100
80
50
20
Task:
Circular arc with CC, C
80
Program(s):
0
0
23,542
50
Begin program Define workpiece blank
Call tool data Move to clearance height
Move to auxiliary point R0
Plunging depth
Approach contour tangentially
Define circle center
Circular movement
5
0
100
20
BEGIN PGM . . . MM BLK-FORM 0.1 . . . X . . . Y . . . Z . . . BLK-FORM 0.2 X . . . Y . . . Z . . .
TOOL CALL . . . . . . S . . .
L . . .
L . . . R0
L . . .
APPR . . . RL/RR
CC . . .
C . . .
Depart tangentially (aux.pt.)
Retract tool, PGM end
HEIDENHAIN
Basic course G3/Upgrade course
D02
DEP . . .
L . . .
206/1
Solution:
Circular arc with CC, C
100
80
50
20
0
0
23,542
50
80
100
20
5
0
Complete program
0 BEGIN PGM 206 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0
3 TOOL CALL 13 Z S2500 ...........................................
4 L Z+100 R0 F MAX
5 L X-30 Y+50 R0 F MAX ............................................
6 L Z-5 R0 F MAX M3
7 APPR LT X+0 Y+20 LEN10 RL F250 M8
8 L X+23,542 RL
9 CC X+50 Y+50 ..........................................................
10 C Y+80 X+23,542 DR+ .............................................
11 L X+0 RL
12 DEP LT LEN10 R0 ....................................................
13 L Z+100 R0 F MAX M2 14 END PGM 206 MM
R20
AUXILIARY POINT
CIRCLE CENTER CIRCULAR MOVEMENT
DEPART TANGENTIALLY (AUX.PT.)
HEIDENHAINHEIDENHAIN
Basic course G3/Upgrade course
D02
206/2
100
60
Task:
Tangential contour connection (cartesian)
Program(s):
30
tangential
0
0
20
70
100
20
5
0
HEIDENHAIN
Basic course G3/Upgrade course
C01
207/1
Solution:
Tangential contour connection (cartesian)
100
60
Complete program
30
0
0
0 BEGIN PGM 207 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0
3 TOOL CALL 11 Z S2500 ...........................................
4 L Z+100 R0 F MAX ...................................................
5 L X+45 Y-25 R0 F MAX ............................................
6 L Z-5 F MAX M13
7 APPR LT X+20 Y+0 LEN5 RR F250 ..........................
8 L Y+30
9 CT X+70 Y+60 ..........................................................
10 L X+100 11 DEP LT LEN5 R0 12 L Z+100 R0 F MAX M2 13 END PGM 207 MM
tangential
20
70
5
20
100
R10 CLEARANCE HEIGHT AUXILIARY POINT
APPROACH STARTING POINT OF CONTOUR TANGENTIALLY TANGENTIAL CIRCULAR PATH
0
HEIDENHAINHEIDENHAIN
Basic course G3/Upgrade course
D02
207/2
100
Task:
Circular arcs
Program(s):
P
2
50
30
0
P
1
0
Point
P
1
R10
P
4
15
X
6,645
R80
R75
Y
35,495
R20
P
3
5
60
Point
P
3
100
X
58,995
20
0
Y
30,025
P
2
55,505
HEIDENHAIN
Basic course G3/Upgrade course
69,488
C01
P
4
19,732
21,191
208/1
Solution:
Circular arcs
100
P
2
Complete program
50
P
1
30
0
R10
0
15
0 BEGIN PGM 208 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0
3 TOOL CALL 13 Z S2500 ...........................................
4 L Z+100 R0 F MAX ...................................................
5 L X-30 Y+30 R0 F MAX M3 ......................................
6 L Z-5 F MAX .............................................................
7 APPR LCT X+5 Y+30 R5 RL F250 M8 ......................
8 CC X+15 Y+30 ..........................................................
9 C X+6,645 Y+35,495 DR- .........................................
10 CT X+55,505 Y+69,488 ............................................
11 CC X+60 Y+50 12 C X+58,995 Y+30,025 DR­13 CT X+19,732 Y+21,191 14 CC X+15 Y+30 15 C X+5 Y+30 DR-
16 DEP LCT X-30 Y+30 R5 R0 ......................................
17 L Z+100 R0 F MAX M2 18 END PGM 208 MM
R80
P
4
R75
R20
P
3
60
5
20
100
R20 CLEARANCE HEIGHT AUXILIARY POINT DEPTH APPROACH TANGENTIALLY CIRCLE CENTER CIRCLE TANGENTIAL CIRCULAR PATH
DEPART TANGENTIALLY
0
HEIDENHAINHEIDENHAIN
Basic course G3/Upgrade course
D02
208/2
100
50
Task:
Circular arc with CR
R80
Program(s):
0
0
10
Begin program Define workpiece blank
Call tool data Move to clearance height
Move to auxiliary point
Plunging depth
Approach tangentially
Contour
Depart tangentially
50
5
90
100
20
0
BEGIN PGM . . . MM BLK-FORM 0.1 . . . X . . . Y . . . Z . . . BLK-FORM 0.2 X . . . Y . . . Z . . .
TOOL CALL . . . . . . S . . .
L . . .
. . .
. . .
. . .
. . .
. . .
Retract tool, PGM end
HEIDENHAIN
Basic course G3/Upgrade course
C01
. . .
209/1
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