6.9.1Operating elements of the position display............................................................................ 66
6.10 Working in the workspace..................................................................................................................67
6.10.1Adjusting the display of the workspace.................................................................................. 67
6.11 Using the Inspector............................................................................................................................. 68
6.11.1Operating elements of the Inspector...................................................................................... 68
7.4.2Adding a startup screen........................................................................................................ 102
7.4.3Configuring the unit for screenshots.....................................................................................103
7.5Back up settings.................................................................................................................................104
7.6Back up user files...............................................................................................................................104
8.3.2Adding function elements......................................................................................................123
8.3.3Creating a preset table.......................................................................................................... 124
8.3.4Configuring the MinMax function..........................................................................................126
8.3.5Configuring the measured value output................................................................................ 127
8.4Back up settings.................................................................................................................................135
8.5Back up user files...............................................................................................................................136
12.7 Restore user files............................................................................................................................... 197
12.8 Reset all settings................................................................................................................................198
12.9 Reset to shipping conditions............................................................................................................198
13 What to do if ............................................................................................................................... 199
This chapter contains information about the product and these instructions.
1.2Information on the product
Product designationIDFirmware versionIndex
GAGE-CHEK 20001089181-xx1248580.1.0.x---
The ID label is provided on the back of the product.
Example:
1
Product designation
2
Index
3
Part number (ID)
1.3Demo software for the product
GAGE-CHEK 2000 Demo is software you can install on a computer independently
of the device. GAGE-CHEK 2000 Demo helps you to become familiar with, try out
or present the functions of the device.
You can download the current version of the software here: www.heidenhain.de
To download the installation file from the HEIDENHAIN Portal, you
need access rights to the Software portal folder in the directory of the
appropriate product.
If you do not have access rights to the Portal's Software folder, you can
request the access rights from your HEIDENHAIN contact person.
Fatal accidents, personal injury or property damage caused by noncompliance with the documentation!
Failure to comply with the documentation may result in fatal accidents, personal
injury or property damage.
Read the documentation carefully from beginning to end
Keep the documentation for future reference
The table below lists the components of the documentation in the order of priority
for reading.
DocumentationDescription
AddendumAn addendum supplements or supersedes
the corresponding contents of the Operating
Instructions and, if applicable, of the Installation
Instructions.
If an addendum is included in the shipment, it has
the highest priority for reading. All other contents
of the documentation retain their validity.
Installation InstructionsThe Installation Instructions contain all of the infor-
mation and safety precautions needed for the
proper mounting and installation of the product.
The Installation Instructions are contained as an
excerpt from the Operating Instructions in every
delivery.
The Installation Instructions have the second
highest level of priority for reading.
Operating InstructionsThe Operating Instructions contain all the infor-
mation and safety precautions needed for the
proper operation of the product according to its
intended use. The Operating Instructions are
included on the supplied storage medium and can
also be downloaded in the download area from
www.heidenhain.de. The Operating Instructions
must be read before the unit is put into service.
The Operating Instructions have the third highest
level of priority for reading.
14
Have you found any errors or would you like to suggest changes?
We are continuously striving to improve our documentation for you. Please help us
by sending your suggestions to the following e-mail address:
1.4.3Storage and distribution of the documentation
The instructions must be kept in the immediate vicinity of the workplace and must
be available to all personnel at all times. The operating company must inform the
personnel where these instructions are kept. If the instructions have become
illegible, the operating company must obtain a new copy from the manufacturer.
If the product is given or resold to any other party, the following documents must
be passed on to the new owner:
The target groups of these instructions refer to the various user types of the
product and their authorizations.
The product features the following user types:
OEM user
The OEM (Original Equipment Manufacturer) user has the highest level of
permissions. This user is allowed to configure the product's hardware (e.g.
connection of encoders and sensors). He can create Setup and Operator-type
users, and configure the Setup and Operator users. The OEM user cannot be
duplicated or deleted. This user cannot be logged in automatically.
Setup user
The Setup user configures the product for use at the place of operation. This user
can create Operator-type users. The Setup user cannot be duplicated or deleted.
This user cannot be logged in automatically.
Operator user
The Operator user is permitted to use the basic functions of the product.
An Operator-type user cannot create additional users, but is allowed to edit
various operator-specific settings, such as his name or the language. A user of the
Operator group can be logged in automatically as soon as the product is switched
on.
1.5.4Contents of the chapters
The table below shows:
from which chapters these instructions are derived from
which information the chapters of the instructions contain
to which target groups the chapters of the instructions mainly apply
SectionContents
1 "Fundamentals"
This chapter contains information about…
... this product
... these instructions
Target
group
OEM
Setup
✓✓✓
Operator
16
2 "Safety"
3 "Transport and storage"
4 "Mounting"
5 "Installation"
... Safety regulations and safety measures
for mounting the product
for installing the product
for operating the product
... transporting the product
... storing the product
... items supplied with the product
... accessories for the product
Precautionary statements warn of hazards in handling the product and provide
information on their prevention. Precautionary statements are classified by hazard
severity and divided into the following groups:
DANGER
Danger indicates hazards for persons. If you do not follow the avoidance
instructions, the hazard will result in death or severe injury.
WARNING
Warning indicates hazards for persons. If you do not follow the avoidance
instructions, the hazard could result in death or serious injury.
CAUTION
Caution indicates hazards for persons. If you do not follow the avoidance
instructions, the hazard could result in minor or moderate injury.
NOTICE
Notice indicates danger to material or data. If you do not follow the avoidance
instructions, the hazard could result in things other than personal injury,
such as property damage.
Informational notes
Informational notes ensure reliable and efficient operation of the product.
Informational notes are divided into the following groups:
The information symbol indicates a tip.
A tip provides additional or supplementary information.
The gear symbol indicates that the function described depends on the
machine, e.g.
Your machine must feature a certain software or hardware option
The behavior of the functions depends on the configurable machine
settings
18
The book symbol represents a cross reference to external
documentation, e.g. the documentation of your machine tool builder or
other supplier.
This chapter provides important safety information needed for the proper operation
of the unit.
2.2General safety precautions
General accepted safety precautions, in particular the applicable precautions
relating to the handling of live electrical equipment, must be followed when
operating the system. Failure to observe these safety precautions may result in
personal injury or damage to the product.
It is understood that safety rules within individual companies vary. If a conflict
exists between the material contained in these instructions and the rules of a
company using this system, the more stringent rules take precedence.
2.3Intended use
The products of the GAGE-CHEK 2000 series are advanced digital evaluation
electronics for the measurement of exact measured values and for positioning
tasks in metrology applications. The products are used primarily on measuring
machines, and positioning equipment.
The products of this series
must only be used in commercial applications and in an industrial environment
must be mounted on a suitable stand or holder to ensure the correct and
intended operation of the product
are intended for indoor use in an environment in which the contamination
caused by humidity, dirt, oil and lubricants complies with the requirements of
the specifications
The products support the use of peripheral devices from different
manufacturers. HEIDENHAIN cannot make any statements on the
intended use of these devices. The information on their intended use,
which is provided in the respective documentation, must be observed.
In particular, the products of the GAGE-CHEK 2000 series must not be used in the
following applications:
Use and storage outside the operating conditions specified in "Specifications"
Outdoor use
Use in potentially explosive atmospheres
Use of the products of the GAGE-CHEK 2000 series as part of a safety function
2.5Personnel qualification
The personnel for mounting, installation, operation, service, maintenance and
removal must be appropriately qualified for this work and must have obtained
sufficient information from the documentation supplied with the product and with
the connected peripherals.
The personnel required for the individual activities to be performed on the product
are indicated in the respective sections of these instructions.
The personnel groups are specified in detail as follows with regard to their
qualifications and tasks.
2
Operator
The operator uses and operates the product within the framework specified for the
intended use. He is informed by the operating company about the special tasks
and the potential hazards resulting from incorrect behavior.
Qualified personnel
The qualified personnel are trained by the operating company to perform advanced
operation and parameterization. The qualified personnel have the required technical
training, knowledge and experience and know the applicable regulations, and are
thus capable of performing the assigned work regarding the application concerned
and of proactively identifying and avoiding potential risks.
Electrical specialist
The electrical specialist has the required technical training, knowledge and
experience and knows the applicable standards and regulations, and is thus
capable of performing work on electrical systems and of proactively identifying and
avoiding potential risks. Electrical specialists have been specially trained for the
environment they work in.
Electrical specialists must comply with the provisions of the applicable legal
regulations on accident prevention.
The operating company owns or leases the product and the peripherals. At all
times, the operating company is responsible for ensuring that the intended use is
complied with.
The operating company must:
Assign the different tasks to be performed on the product to suitable, qualified
and authorized personnel
Verifiably train the personnel in the authorizations and tasks
Provide all materials and means necessary in order for the personnel to
complete the assigned tasks
Ensure that the product is operated only when in perfect technical condition
Ensure that the product is protected from unauthorized use
2.7General safety precautions
The safety of any system incorporating the use of this product is the
responsibility of the assembler or installer of the system.
The product supports the use of a wide variety of peripheral devices
from different manufacturers. HEIDENHAIN cannot make any
statements on the specific safety precautions to be taken for
these devices. The safety precautions provided in the respective
documentation must be observed. If there is no documentation at
hand, it must be obtained from the manufacturers concerned.
The specific safety precautions required for the individual activities to be
performed on the product are indicated in the respective sections of these
instructions.
2.7.1Symbols on the product
The following symbols are used to identify the product:
SymbolMeaning
Observe the safety precautions regarding electricity and the
power connection before you connect the product.
24
Functional ground connection as per IEC/EN 60204-1. Observe
the information on installation.
Product seal. Breaking or removing the product seal will result
in forfeiture of warranty and guarantee.
Hazard of contact with live parts when opening the unit.
This may result in electric shock, burns or death.
Never open the housing
Only the manufacturer is permitted to access the inside of the product
Hazard of dangerous amount of electricity passing through the human
body upon direct or indirect contact with live electrical parts.
This may result in electric shock, burns or death.
2
WARNING
WARNING
Work on the electrical system and live electrical components is to be
performed only by trained specialists
For power connection and all interface connections, use only cables and
connectors that comply with applicable standards
Have the manufacturer exchange defective electrical components
immediately
Regularly inspect all connected cables and all connections on the product.
Defects, such as loose connections or scorched cables, must be removed
immediately
NOTICE
Damage to internal parts of the product!
If you open the product, the warranty and the guarantee will be void.
Never open the housing
Only the product manufacturer is permitted to access the inside of the
This chapter contains information on the transportation and storage of the product
and provides an overview of the items supplied and the available accessories for
the product.
The following steps must be performed only by qualified personnel.
Further information: "Personnel qualification", Page 23
3.2Unpacking
Open the top lid of the box
Remove the packaging materials
Unpack the contents
Check the delivery for completeness
Check the delivery for damage
3.3Items supplied and accessories
3.3.1Items supplied
The following items are included in delivery:
NameDescription
Addendum (optional)Supplements or supersedes the contents of
the Operating Instructions and, if applicable,
of the Installation Instructions.
Operating InstructionsPDF issue of the Operating Instructions on
a memory medium in the currently available
languages
ProductEvaluation Unit GAGE-CHEK 2000
Installation InstructionsPrinted issue of the Installation Instructions
Transport and storage | Items supplied and accessories
3.3.2Accessories
Software options need to be enabled on the product via a license key.
Before you can use the associated hardware components, you need to
enable the respective software option.
Further information: "Activating the Software options", Page 78
The following accessories are optionally available and can be ordered from
HEIDENHAIN:
3
Accessories
For operation
For installation
NameDescriptionID
GAGE-CHEK 2000 AEI1
software option
GAGE-CHEK 2000 AEI1
Trial software option
Foot switchFoot switch for external
KT 130 edge finderTouch probe for probing
Power cablePower cable with European
RS-232 connecting cableRS-232 connecting cable,
Enabling of an additional
encoder input
Enabling of an additional
encoder input, test version
for a limited time (60 days)
operation with two freely
assignable keys; cable
length 2.4 m
a workpiece (for setting
presets)
plug (type F), length: 3 m
complete with two 9-pin Dsub connectors (female)
1089226-01
1089226-51
681041-04
283273-xx
223775-01
366964-xx
Adapter cable for touchprobe connection, DIN 5pin female