*GSK 218MC series is a high-level machining center system and the newest
man-machine design of which its machining efficiency and cleanness can be compared
favorably with the imported medium system. It is very convenient to connect the standard
configuration GSK-LINK Ethernet bus and absolute motor (It is the mechanical memory
encoder, regardless of that t he data may lose out of battery) .
Product Characteris t ic:
* Five-axis & Five-axis Linkage Function
It owns the five-axis contr ol functi ons, su ch as t he five-axis RTCP (Tool center control)
and non-RTCP, sloping surface (3+2 positioning) (4+1 and absolute five-axis) machining.
The five-axis linkage high-speed and high-accuracy interpolation function can be carried
out the complicated curved surface high speed and accuracy machining to guarantee the
quality of the machining precision and surface, simultaneously, improve the machining
efficiency. And therefore, the surface of the machining workpiece is with clear veins, and
stable at the corner of the transition, clear and activate pointednes s char acteristic, as well
without overcutting and un der cut t ing.
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* High-Speed & High-accuracy Function
It adopts the high-speed interpolation technology; the complicated curved surface
machining efficiency velocity is 8m/min; the optimal machining velocity is 4m/min. Up to
1000 of the pre-treatment sections; it also owns the prospective function, rapid,
high-precision and perfect cleanness.
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* Convenient Debugging Method
The on-line rigidity level debugging function of the bus configuration can further
enhanced the machine tool rigidity adjustment and parameter optimization for the
machine machining performa nce, instead of debugging the drive’s parameter one by one,
it is simplified accordingly. Also, it has the majorization function of which the system can
be optimized a group of para meter by itself to reserve the high-rigidity of the machine.
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总线配置在线圆度测试分析功能,圆度测试可模拟圆周切削运动圆并以此采集电
机码盘位置信息来判断机床各伺服轴响应的同步性和响应速度。
The on-line circular-degree testing analysis function of the bus configuration in
which the circular-degree testing can be judged the responsive synchronism and its
velocity of each servo axis for the machine tool by imitating the circle to cut a movement
round and then collect the motor’s en coder position informatio n based upon it.
Servo board —— Multi-feed-axis extension, pulse conversion from pulse
Acquisition board —— Connect the grating etc. measurement feedback
equipment
Analogy board —— It can be accepted the multi-circuit analogy input/output
voltage.
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* Dual-Drive Calibration, Grating Detection Function
It has the grating read function: grating bar detects and then adjusts the levelness of
the cross beam to guarantee t he lev el accuracy during mach in ing.
It has precision stop interpolation and corner smooth treatment function to prevent
the corner from overcutting.
It has the automatic calibration dual-driving function: The synchronism error between
2 motors can be detected out by the feedback of each motor, and perform the
synchronism error compensation. The alarm generates when the synchronism error
exceeds the setting value to stop the axis movement and then inspect the synchronism
error value.
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* Adapt the Automatic Tool-setting Center Apparatus to Carry out the
Corresponding Function
Further, enhance the integral automation utility regardless of the calibration for each
tool length alone any more to improve the accuracy of the workpiece center. The
tool-setting center can be carrie d out by increas ing t he auto mat ic too l-settin g a pparatus t o
improve the integrated efficiency.
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Installation Dimensi on:
GSK 218MC
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GSK 218MC System installation dimension figure
开图 缩开图 缩开图 缩
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Additional panel (Optional)
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GSK 218MC-H
开孔安装示意图
GSK 218MC-H host machine unit installation dimension figure
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开孔及安装尺寸示意图
GSK 218MC-H operation panel in st allation dimension figure
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GSK 218MC-V
开孔安装示意图
GSK 218MC-V host machine unit installation dimension figure
X axis GE2075-LA1
Y axis GE2075-LA1
Z axis GE2075-LA1
Spindle ZJY208-7.5B
X axis 175SJT-M150D(A4I)
Y axis 175SJT-M150D(A4I)
Z axis 175SJT-MZ150D(A4I)
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The cutting feedrate is F5000mm/min when machining the above-mentioned mold
(The material is mold st eel ) and its oper at ion is stab le. The cut ter threa d at t he circular arc
corner is clear, no overcutting, no undercutting and distortion etc., as well clear
pointedness (closed angle) characteristic, sharp and without inactivation at the
pointedness (closed angle) transition; up to Ra0.8um for the roughness on the cavity
surface.
* Three-Axis Linkage Gear Machining Application
Three-axis linkage (Z, X and C) can be carried out the single-head, multi-head
variable pitch and variable -diameter (reducing) defor me d scr ew rod machining
The special-purpose G07 parabolic screw interpolation command can be machined
the constant and variable pitch s crew rod.
The system can be performed the lead screw reverse interval compensation and
dual-direction pitch error com pensation to ensure the mach ining accuracy;
Up to Ra3.2 for the machining roughness, the screw rod leading error is
It can be ac hi eved multi-gear machin ing such as the gear-milling a nd gr oove etc.
Up to the 4 lev els for the gear machin ing precision.
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* The Application of the High Velocity Drilling & Tapping Machine Tool
40M/MIN rapid positioning velocity, multi-tapping calculation; immediately performs
the tool-retraction after tapping to the bottom of a hole with high velocity; and it greatly
improves the machining efficiency;
Up to 4000 revolutions effective velocity of the spin dle tapping;
It contents to the tapp ing r equ ireme nt fro m M 0.8 to M24, as we l l to the mat erials s uc h
as the steel, iron, aluminu m, iron casting and aluminum alloy etc.
Up to 0.005mm for the repeated positioning accuracy; ensure the batch tapping
quality.
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* Dual-Channel Function Application
It is used the bus technology to carried out t he dual-channel; each of the cha nnel can
be realized the five-axis & five-axis linkage;
It can be equipped with the dual tool-magazine to carry out that each channel owns
the tool-change function.
It can be configured the grating to c ar ry out the closed-loop cont r ol o f each channel.
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