Grillo DX175 Use And Maintenance
QUAD GRILLO
DX175
EDIZIONE 2004
USE AND MAINTENANCE
1
CONTENTS
Introduction ……………………………………………………………………….. II
Maintenance coupons ………...………………………………………………… III
Drive instructions ……………………………..…………………………………. XIII
Use and maintenance manual …………………………………………………. 1
Location of the “warning and specification labels …………...……………. 2
Security information ………………………..……………………………………. 4
Description and machine identification ………………………………………. 5
Progressive identification numbers… ………………………………………… 6
Control functions………………………………………………………………….. 7
Pre-operation check ……………………………………………………………… 14
Operation ………….……………………………………………………………….. 19
Technical characteristics ………………………………………………………... 30
Maintenance works list …………………………………………………………… 36
Suggested oil ………………………………………………………………………. 37
2
INTRODUCTION
Thanks for having choose QUAD GRILLO DX 175
This use manual has been prepared in details to show you the working and the necessary operations
for a safe use of the vehicle.
IT’S NECESSARY TO READ IT CAREFULLY, BEFORE USING THE VEHICLE.
Grillo S.p.A. do not assume any responsibility for possible undergone damages, or for damages
caused by the non-observance of this information.
CAUTION
IT’S COMPULSORY THE HELMET USE
NEVER operate this ATV if you are under age 18.
“The warranty recognition is subordinated to the regular execution of the operations, prevented
by the following maintenance coupons, against payment, and by the relative coupon dispatch
to Grillo S.p.A.“
3
1° SCHEDULED SERVICE COUPON
within the first 500 km or at least within 6 months
Replace engine oil
Replace transmission oil
Clean fuel filter
Check valves clearance
Check battery
Check bolts and nuts
Check brakes
Check engine fuel
Check and lubricate primary and secondary chain
CUSTOMER COPY Date ____________________
1° SCHEDULED SERVICE COUPON
within the first 500 km or at least within 6 months
Replace the engine oil
Replace the transmission oil
Check the fuel filter
Check the valves clearance
Check the battery
Check bolts and nuts
Check the brakes
Check engine fuel
Check and lubrication primary and secondary chain
Grillo S.p.A. COPY Date ____________________
CAUTION:
The warranty do not
cover possible
damages due to a
lack of engine oil.
CAUTION:
The warranty do not
cover possible
damages due to a
lack of engine oil.
4
1° SCHEDULED SERVICE COUPON
After-Sales & Service Centre stamp
Customer/vehicle datum
SURNAME …………………………………………………………….
NAME …………………………………………………………………..
ADDRESS ……………………………………………………………..
…………………………………………………………………………...
MODEL ….……………………………………………………………..
FRAME N. ……………………………………………………………..
Send to Grillo S.p.A. – Via Cervese, 1701 (FC) – ITALY
Tel. (0039) 0547 381.333
1° SCHEDULED SERVICE COUPON
After-Sales & Service Centre stamp
5
2° SCHEDULED SERVICE COUPON
within the first 1.500 km
Replace engine oil
Clean fuel filter
Check valves play
Check advance ignition
Check battery
Check bolts and nuts
Check brakes
Check and lubricate primary and secondary chain
CUSTOMER COPY Date ____________________
2° SCHEDULED SERVICE COUPON
within the first 1.500 km
Replace engine oil
Clean fuel filter
Check valves play
Check ignition advance
Check battery
Check bolts and nuts
Check brakes
Check and lubricate primary and secondary chain
Grillo S.p.A. COPY Date ____________________
CAUTION:
The waranty do not
cover possible
damages due to a
lack of engine oil..
CAUTION:
The waranty do not
cover possible
damages due to a
lack of engine oil..
6
2° SCHEDULED SERVICE COUPON
After Sales & Service Centre stamp
Customer/vehicle datum
SURNAME …………………………………………………………….
NAME …………………………………………………………………..
ADDRESS ……………………………………………………………..
…………………………………………………………………………...
MODEL ….……………………………………………………………..
FRAME N. ……………………………………………………………..
Send to Grillo S.p.A. – Via Cervese, 1701 (FC) – ITALY
Tel. (0039) 0547 381.333
2° SCHEDULED SERVICE COUPON
After Sales & Service Centre stamp
7
3° SCHEDULED SERVICE COUPON
within the first 2.500
Replace engine oil
Replace transmission oil
Replace petrol filter
Replace fuel filter
Clean spark plugs
Check battery
Check transmission belt
Check clutch
Check brakes
Check bolts and nuts
Check engine fuel
Check and lubricate primary and secondary chain
CUSTOMER COPY Date ____________________
3° SCHEDULED SERVICE COUPON
within the first 2.500
Replace engine oil
Replace transmission oil
Replace petrol filter
Replace fuel filter
Clean spark plugs
Check battery
Check transmission belt
Check clutch
Check brakes
Check bolts and nuts
Check engine fuel
Check and lubricate primary and secondary chain
Grillo S.p.A. COPY Date ____________________
CAUTION:
The warranty do not
cover possible
damages due to a
lack of engine oil.
CAUTION:
The warranty do not
cover possible
damages due to a
lack of engine oil.
8
3° SCHEDULED SERVICE COUPON
After Sales & Service Centre stamp
Customer/vehicle datum
SURNAME …………………………………………………………….
NAME …………………………………………………………………..
ADDRESS ……………………………………………………………..
…………………………………………………………………………...
MODEL ….……………………………………………………………..
FRAME N. ……………………………………………………………..
Send to Grillo S.p.A. – Via Cervese, 1701 (FC) – ITALY
Tel. (0039) 0547 381.333
3° SCHEDULED SERVICE COUPON
After Sales & Service Centre stamp
9
4° SCHEDULED SERVICE COUPON
within the first 3.500
Replace engine oil
Replace spark plugs
Check valves play
Check advance ignition
Check bolts and nuts
Check brakes
Check and lubricate primary and secondary chain
CUSTOMER COPY Date ____________________
4° SCHEDULED SERVICE COUPON
within the first 3.500
Replace engine oil
Replace spark plugs
Check valves play
Check advance ignition
Check bolts and nuts
Check brakes
Check and lubricate primary and secondary chain
Grillo S.p.A. COPY Date ____________________
CAUTION:
The warranty do not cover
the possible damages due
to a lack of engine oil.
CAUTION:
The warranty do not cover
the possible damages due
to a lack of engine oil.
10
4° SCHEDULED SERVICE COUPON
After Sales & Service Centre stamp
Customer/vehicle datum
SURNAME …………………………………………………………….
NAME …………………………………………………………………..
ADDRESS ……………………………………………………………..
…………………………………………………………………………...
MODEL ….……………………………………………………………..
FRAME N. ……………………………………………………………..
Send to Grillo S.p.A. – Via Cervese, 1701 (FC) – ITALY
Tel. (0039) 0547 381.333
4° SCHEDULED SERVICE COUPON
After Sales & Service Centre stamp
11
5° SCHEDULED SERVICE COUPON
within the first 4.500
Replace engine oil
Replace transmission oil
Replace petrol filter
Replace fuel filter
Clean petrol filter
Check distribution chain
Check battery
Check transmission belt
Check clutch
Check brakes
Check bolts and nuts
Check engine fuel
Check and lubricate primary and secondary chain
CUSTOMER COPY Date ____________________
5° SCHEDULED SERVICE COUPON
within the first 4.500
Replace engine oil
Replace transmission oil
Replace petrol filter
Replace fuel filter
Clean petrol filter
Check distribution chain
Check battery
Check transmission belt
Check clutch
Check brakes
Check bolts and nuts
Check engine fuel
Check and lubricate primary and secondary chain
Grillo S.p.A. COPY Date ____________________
CAUTION:
The warranty do not
cover possible
damages due to a
lack of engine oil.
CAUTION:
The warranty do not
cover possible
damages due to a
lack of engine oil.
12
5° SCHEDULED SERVICE COUPON
After Sales & Service Centre stamp
Customer/vehicle datum
SURNAME …………………………………………………………….
NAME …………………………………………………………………..
ADDRESS ……………………………………………………………..
…………………………………………………………………………...
MODEL ….……………………………………………………………..
FRAME N. ……………………………………………………………..
Send to Grillo S.p.A. – Via Cervese, 1701 (FC) – ITALY
Tel. (0039) 0547 381.333
5° SCHEDULED SERVICE COUPON
After Sales & Service Centre stamp
13
MAIN RULES FOR THE INJURIES PREVENTION
1) The caution is the main mean in the injuries prevention. Reduce the speed
and avoid doing dangerous manoeuvres.
2) Always wear the helmet.
3) Wear appropriate clothes: helmet, protection glasses, mouth protection,
thorax protection, long sleeves, gloves, long trousers, boots, etc..
4) The tires pressure is very important for the grip and for the machine handling (check the value on the use and maintenance manual).
5) Never use this ATV if you are under age 16.
6) On disconnected roads travel at a low speed.
7) Reduce your speed in the bends, above all sloping down.
8) It’s very dangerous to action the handlebar brusquely.
9) When you fill up with fuel switch off the engine, get off the vehicle and clean all spills before starting the engine.
10) Keep in working order the vehicle, above all the brakes.
14
11) While climbing, drive staying on feet, moving the body forwards to avoid to turn over.
12) Sloping down drive the vehicle staying on feet, mowing the body behind.
13) Bending mowing the body weight forwards inside the bend.
USE AND MAINTENANCE MANUAL
QUAD DX 175
This manual contains important safety information: read it carefully!
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