fanuc 15iA, 150i- A Connection Manual
Computer Numerical Controls
Computer Numerical Controls
Computer Numerical ControlsComputer Numerical Controls
GE Fanuc Automation Europe
GE Fanuc Automation Europe
GE Fanuc Automation EuropeGE Fanuc Automation Europe
Series
Series 15
SeriesSeries
15
1515
- MODEL A
- MODEL A
- MODEL A- MODEL A
/ 150
/ 150
i
/ 150 / 150
i
Connection Manual
Connection Manual
Connection ManualConnection Manual
(Hardware)
(Hardware)
(Hardware)(Hardware)
B-63323EN/03
B-63323EN/03
B-63323EN/03B-63323EN/03
TECHNOLOGY AND MORE
TECHNOLOGY AND MORE
TECHNOLOGY AND MORETECHNOLOGY AND MORE
• No part of this manual may be reproduced in any form.
• All specifications and designs are subject to change without notice.
The products in this manual are controlled based on Japan’s “Foreign Exchange and
Foreign Trade Law”. The export from Japan may be subject to an export license by the
government of Japan.
Further, re-export to another country may be subject to the license of the government of
the country from where the product is re-exported. Furthermore, the product may also be
controlled by re-export regulations of the United States government.
Should you wish to export or re-export these products, please contact FANUC for advice.
In this manual we have tried as much as possible to describe all the various matters.
However, we cannot describe all the matters which must not be done, or which cannot be
done, because there are so many possibilities.
Therefore, matters which are not especially described as possible in this manual should be
regarded as ”impossible”.
This manual contains the program names or device names of other companies, some of
which are registered trademarks of respective owners. However, these names are not
followed by ® or ™ in the main body.
B–63323EN/03
DEFINITION OF WARNING, CAUTION, AND NOTE
DEFINITION OF WARNING, CAUTION, AND NOTE
This manual includes safety precautions for protecting the user and preventing damage to the
machine. Precautions are classified into W arning and Caution according to their bearing on safety.
Also, supplementary information is described as a Note. Read the Warning, Caution, and Note
thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a danger of both the user
being injured and the equipment being damaged if the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the approved procedure is not
observed.
NOTE
The Note is used to indicate supplementary information other than Warning and Caution.
` Read this manual carefully, and store it in a safe place.
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Table of Contents
DEFINITION OF WARNING, CAUTION, AND NOTE s–1. . . . . . . . . . . . . . . . . . . . . . . . . .
1. GENERAL 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. CONFIGURATION 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. INSTALLATION 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 ENVIRONMENTAL REQUIREMENTS OUTSIDE THE CABINET 7. . . . . . . . . . . . . . . . . . . . . . .
3.1.1 Environmental Conditions Around the Cabinet 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.2 Installation Conditions for the CNC and Servo Unit Inside the Cabinet 8. . . . . . . . . . . . . . . . . . . . . . . .
3.2 POWER REQUIREMENTS 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 DESIGN AND INSTALLATION CONDITIONS OF THE MACHINE TOOL
MAGNETIC CABINET 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 PROTECTION OF PARTS INSIDE A CABINET OR A PENDANT BOX FROM DUST 12. . . . . . .
3.5 THERMAL DESIGN OF THE CABINET 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.1 Temperature Rise within the Cabinet 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.2 Cooling by Heat Exchanger 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.3 Calorific V alue of Each Unit 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6 ACTION AGAINST NOISE 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.1 Separating Signal Lines 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.2 Grounding 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.3 Grounding Units 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.4 Noise Suppresser 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.5 Cable Clamp and Shield Processing 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7 MEASURES AGAINST SURGES DUE TO LIGHTNING 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.1 Installation Procedure of Surge Protector 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.2 Notes 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.3 Examples of Surge Protectors 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8 CONTROL UNIT 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8.1 Configuration and Installation of the Control Unit 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8.2 Replacing the Battery for Memory Backup 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.9 CABLE–LEAD–IN DIAGRAM 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.9.1 Control Unit Periphery Connector Layouts 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.9.2 LCD Unit Periphery Connector Layout 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. TOTAL CONNECTION 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 CONNECTIONS BETWEEN CONTROL UNITS 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 CONNECTIONS BETWEEN SERVO CARD 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 CONNECTIONS BETWEEN LCD UNIT 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. POWER SUPPLY UNIT CONNECTION 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 POWER SOURCE UNIT PANEL CONNECTOR LAYOUT 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 POWER SUPPLY CONNECTION 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.1 Connection when an Input Unit is Used 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.2 Power ON/OFF Sequence 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE 62. . . . . . . . . . . . . . . . . .
6.1 GENERAL 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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6.2 CONNECTION OF THE FANUC I/O LINK 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.1 Connection of FANUC I/O Link by Electric Cable 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.2 Connection of FANUC I/O Link Optical Fiber Cable 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 CONNECTION OF CONNECTOR PANEL I/O MODULE 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.1 Configuration 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.2 Connection Diagram 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.3 Module Specification 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.4 DI/DO Connector Pin Assignment 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.5 DI (Input Signal) Connection 78. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.6 DO (Output Signal) Connection 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.7 DI/DO Signal Ratings 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.8 2A–Output Connector Pin Assignment Diagram 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.9 2A DO (Output Signal) Connection 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.10 2A–Output DO Signal Ratings 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.11 Analog Input Connector Pin Assignment Diagram 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.12 Analog Input Signal Connection 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.13 Analog Input Signal Ratings 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.14 Analog Input Specification 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.15 Manual Pulse Generator Connection 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.16 Cable Length for Manual Pulse Generator 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.17 Connection of Basic and Extension Modules 94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.18 Module Installation 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.19 Other Notes 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.20 Distribution I/O Setting 104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4 CONNECTION OF OPERATOR’S PANEL I/O MODULE (FOR MATRIX INPUT) 107. . . . . . . . . . .
6.4.1 Overall Connection Diagram 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.2 Power Connection 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.3 DI/DO Connector Pin Arrangement 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.4 DI (General–purpose Input Signal) Connection 110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.5 DI (Matrix Input Signal) Connection 112. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.6 DO (Output Signal) Connection 113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.7 Manual Pulse Generator Connection 116. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.8 External View 117. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.9 Specifications 118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.10 Other Notes 120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 CONNECTION OF OPERATOR’S PANEL I/O MODULE (NOT FOR MATRIX INPUT) 124. . . . . .
6.5.1 Overall Connection Diagram 124. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.2 Power Connection 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.3 DI/DO Connector Pin Arrangement 126. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.4 DI (General–Purpose Input Signal) Connection 127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.5 DO (Output Signal) Connection 131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.6 Manual Pulse Generator Connection 133. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.7 External View 133. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.8 Specifications 134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.9 Other Notes 136. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6 CONNECTION OF THE FANUC I/O UNIT–MODEL A 140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.1 Structure of F ANUC I/O Unit–MODEL A 140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.2 Outer Dimensions 140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.3 Mounting and Dismounting Modules 141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.4 Connection Diagram 142. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.5 Connecting Input Power Source 143. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.6 Grounding 144. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.7 Connecting Signal Cables 145. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.8 Connecting with I/O Modules 148. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.9 Digital Input/Output Module 149. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.10 Correspondence between I/O Signals and Addresses in a Module 151. . . . . . . . . . . . . . . . . . . . . . . . . . . .
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6.7 CONNECTION OF MACHINE OPERATOR’S PANEL INTERFACE UNIT 153. . . . . . . . . . . . . . . . .
6.8 CONNECTING THE CONNECTION UNIT 175. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.9 CONNECTION OF OPERATOR’S PANEL CONNECTION UNIT 202. . . . . . . . . . . . . . . . . . . . . . . . .
6.10 CONNECTION OF SOURCE OUTPUT OPERATOR’S PANEL CONNECTION UNIT 216. . . . . . . .
6.11 ADDRESS–FIXED SIGNALS 234. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12 CONNECTION TO THE MACHINE OPERATOR’S PANEL 235. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents
6.6.11 Number of Points for I/O Unit–MODEL A 152. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7.1 Function Overview 153. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7.2 System Configuration 155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7.3 Signal Assignment 156. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7.4 Interface 158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7.5 PMC Addresses 168. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7.6 Major Connection Precautions 169. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7.7 State of the LEDs on the Machine Operator’s Panel Interface Unit 169. . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7.8 Connector (on the Cable Side) Specifications 170. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7.9 Machine Operator’s Panel Interface Unit Dimension Diagram (Including Connector Locations) 171. . . . .
6.7.10 Machine Operator’s Panel Interface Unit Mounting Dimension Diagram 172. . . . . . . . . . . . . . . . . . . . . . .
6.7.11 Fuse Mounting Position 174. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8.1 Connecting Connection Unit 1 and Connection Unit 2 177. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8.2 Input Signal Regulations for the Connection Unit 179. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8.3 Connector Pin Assignment for the Connection Unit 181. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8.4 Details of the Connection between the Connection Unit and the Machine 183. . . . . . . . . . . . . . . . . . . . . .
6.8.5 External View of the Connection Unit 201. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.9.1 Input Signal Regulations for the Operator’s Panel Connection Unit 203. . . . . . . . . . . . . . . . . . . . . . . . . . .
6.9.2 Output Signal Regulations for the Operator’s Panel Connection Unit 204. . . . . . . . . . . . . . . . . . . . . . . . . .
6.9.3 Connector Layout for Sink Output Operator’s Panel Connection Unit 206. . . . . . . . . . . . . . . . . . . . . . . . .
6.9.4 Details of the Connection between the Sink Output Operator’s Panel Connection Unit
and the Machine 208. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.9.5 External View of Sink Output Operator’s Panel Connection Unit 215. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.10.1 Source Output Operator’s Panel Connection Unit Input Signal Standard 217. . . . . . . . . . . . . . . . . . . . . . .
6.10.2 Output Signal Standard for Source Output Operator’s Panel Connection Unit 219. . . . . . . . . . . . . . . . . . .
6.10.3 ALARM LEDs on Source Output Operator’s Panel Connection Unit 222. . . . . . . . . . . . . . . . . . . . . . . . .
6.10.4 Connector Pin Assignment Addresses of Source Output Operator’s Panel Connection Unit 224. . . . . . . . .
6.10.5 Details of Machine Side Connections of Source Output Operator’s Panel Connection Unit 226. . . . . . . . .
6.10.6 External Dimensions of Source Output Operator’s Panel Connection Unit 233. . . . . . . . . . . . . . . . . . . . . .
6.12.1 Overview 235. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.2 T otal Connection Diagram 237. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.3 Each Connections 238. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.3.1 Pin assignment 238. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.3.2 Power supply connection 240. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.3.3 MDI connection 241. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.3.4 I/O Link connection 242. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.3.5 Emergency stop signal connection 243. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.3.6 Power ON/OFF control signal connection 243. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.3.7 DI (input signal) connection 244. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.3.8 DO (output signal) connection 247. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.3.9 Manual pulse generator connection 247. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.3.10Connector (on the cable side) specifications. 251. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.4 DI/DO Address 252. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.4.1 Keyboard of main panel 252. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.4.2 Override signals 253. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.5 DI/DO Mapping 254. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Table of Contents
6.12.6 Specifications 255. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.6.1 Environmental requirement 255. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.6.2 Main panel A/B/A1/B1 specification 256. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.6.3 Sub panel A/B/B1/C/C1 specification 256. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.6.4 Power supply specification 256. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.6.5 General–purpose DI signal definition 256. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.6.6 General–purpose DO signal definition 257. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.7 Key Symbol Indication on Machine Operator’s Panel 257. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.7.1 Meaning of key symbols 257. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.7.2 Detachable key top 259. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.8 Others 260. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.9 Connector Locations 263. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.9.1 Connector locations of main panel A/A1 263. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.9.2 Connector locations of main panel B/B1 264. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B–63323EN/03
7. CONNECTION TO CNC PERIPHERALS 265. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 LCD UNIT (DISPLAYUNIT FOR CNC EXCLUSIVE USE) INTERFACE 266. . . . . . . . . . . . . . . . . .
7.1.1 Connection of 1LCD Unit 266. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.1.1 Conection of LCD unit (for 1LCD connection) 267. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.1.2 Conection of LCD unit (for 2LCDs connection) 268. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.2 Connection of MDI Unit (with CNC–Only Display Used) 269. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.3 MDI Unit Switch Connection (when LCD Units for Two–LCD Connection are Used) 271. . . . . . . . . . . .
7.1.4 MDI Unit Connection (with No CNC–Only Display Used) 272. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.5 Mounting the PCMCIA Blind Cover on an LCD Unit for Two–LCD Connection 273. . . . . . . . . . . . . . . .
7.2 I/O UNIT INTERFACE 274. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.1 RS–232C Serial Port (JD5A, JD5B, JD5C) 274. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.2 RS–232C Serial Port (JD36A) 275. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.3 RS422 Serial Port (JD6A, JD6B) 277. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.4 Connection with FANUC Handy File 279. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 MANUAL PULSE GENERATOR INTERFACE 280. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4 HIGH–SPEED SKIP (HDI) SIGNAL INTERFACE 282. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5 SPINDLE INTERFACE 284. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.1 α Spindle Interface 285. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.2 Analog Spindle Interface 286. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.3 Position Coder Interface 287. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.4 Connection of 1 to 4 Serial Spindles 289. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6 SERVO INTERFACE (FSSB) 296. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.1 Connection Example When High–Speed HRV Current Control is not Used 296. . . . . . . . . . . . . . . . . . . .
7.6.2 Connection Example when High–Speed HR V Current Control is Used 298. . . . . . . . . . . . . . . . . . . . . . . .
7.6.3 Requirements for the FSSB Line 299. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.4 Separate Detector Interface Unit 301. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.4.1 Separate detector interface unit 301. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.4.2 Power source connection 301. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.4.3 Battery connection for separate absolute detector 302. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.4.4 Linear scale interface (parallel interface) 303. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.4.5 Linear scale interface (serial interface) 304. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.4.6 Separate pulse coder interface 305. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.4.7 Input signal rules 307. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.4.8 Connector layout 308. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.4.9 Cautions for mounting separate detector interface unit 309. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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7.7 DATA SERVER INTERFACE 313. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.7.1 Data Server Board A1 313. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.7.2 Data Server Board A2 314. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.7.3 Ethernet Board 316. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.8 GENERAL–PURPOSE VOLTAGE INPUT INTERFACE 317. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.9 REMOTE BUFFER INTERFACE 318. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.9.1 Serial Communication Board A1 (RS–232–C) 318. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.9.2 Serial Communication Board A2 (RS–422) 320. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.10 PROFIBUS 322. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.10.1 T otal Connection Diagram of PROFIBUS 322. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.10.2 Connectors 323. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.11 DEVICENET 324. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.11.1 Connection of DeviceNet 324. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.11.1.1 Master function 324. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.11.1.2 Slave function 324. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.11.2 Connector 325. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8. HIGH–SPEED SERIAL BUS (HSSB) 326. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 OVERVIEW 327. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 CAUTIONS 327. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 CONNECTION DIAGRAM 328. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4 SETTING UP THE HSSB INTERFACE BOARD ON THE CNC 329. . . . . . . . . . . . . . . . . . . . . . . . . .
8.5 PERSONAL COMPUTER SPECIFICATION 331. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.1 Personal Computer Specifications Required if the ISA Bus Board is Used 331. . . . . . . . . . . . . . . . . . . . . .
8.5.2 Personal Computer Specifications Required if the PCI Bus Board is Used 332. . . . . . . . . . . . . . . . . . . . . .
8.6 INSTALLATION ENVIRONMENT 332. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7 PROCEDURE FOR INSTALLING PERSONAL COMPUTER INTERFACE BOARDS 333. . . . . . . .
8.8 HANDLING PRECAUTIONS 335. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9 RECOMMENDED CABLES 335. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9. FANUC INTELLIGENT TERMINAL 336. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 OVERVIEW 337. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2 NOTES 337. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3 HARDWARE SPECIFICATIONS 338. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.4 COMPLETE CONNECTION DIAGRAMS 339. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.4.1 If Neither the Soft Keys Nor the Touch Panel is Attached 339. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.4.2 If the Soft Keys are Attached But the Touch Panel is Not Attached 340. . . . . . . . . . . . . . . . . . . . . . . . . . .
9.4.3 If the T ouch Panel is Attached But the Soft Keys are Not Attached 341. . . . . . . . . . . . . . . . . . . . . . . . . . .
9.5 SPECIFICATIONS 342. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.5.1 Installation Environment Conditions 342. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.5.2 Power Specifications 343. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.5.3 Shutdown 344. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.6 INSTALLATION SPACES 345. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.7 CONNECTION TO PERIPHERAL DEVICES 347. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.7.1 Locations of Connectors 347. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.7.2 Main Power Input 348. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.7.3 Hard Disk Drive 349. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.7.4 Floppy Disk Drive (Signals and Power) 350. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.7.5 Full Keyboard 352. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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9.7.6 Mouse 353. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.7.7 Parallel Port 354. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.7.8 Serial Port 2 355. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.7.9 Serial Port 1 357. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.7.10 High–speed Serial Bus (HSSB) 359. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.7.11 Soft Keys (for the Intelligent T erminal with the Soft Keys Attached) 360. . . . . . . . . . . . . . . . . . . . . . . . . .
9.7.12 PCMCIA Card 360. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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9.8 ISA EXPANSION BOARD 361. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.8.1 Installation Procedure 361. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.8.2 Notes on Use 362. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.FANUC PANEL i 365. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1 OVERVIEW 366. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2 ATTENTION 367. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.3 HARDWARE SPECIFICATIONS 368. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.4 TOTAL CONNECTION 370. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.4.1 Without Soft–Key & Touch–Panel 370. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.4.2 With Soft–Key , W ithout Touch–Panel 371. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.4.3 With Touch–Panel, Without Soft–Key 372. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.4.4 With Soft–Key and Touch–Panel 373. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.5 SPECIFICATION 374. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.5.1 Environment 374. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.5.2 Power Specification 375. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.5.3 Shutdown Operation 376. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.6 MOUNTING SPACE 377. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.6.1 Basic Unit 10.4” LCD Type 377. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.6.2 Basic Unit 12.1” LCD T ype 378. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.6.3 Basic Unit 15.0” LCD T ype 378. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.6.4 HDD Unit 379. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.7 CONNECTION TO PERIPHERAL 380. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.7.1 Connector Location 380. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.7.2 Main Power Input 381. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.7.3 Serial Port 1 382. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.7.4 Serial Port 2+USB 384. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.7.5 Parallel Port 386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.7.6 High Speed Serial Bus (HSSB) 387. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.7.7 Mouse 388. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.7.8 Full Keyboard 389. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.7.9 Hard Disk Drive 390. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.7.10 Floppy Disk Drive (Signal & Power) 391. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.7.11 Soft–Key (P ANEL i with Soft Key) 393. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.7.12 PCMCIA Card 393. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.8 METHOD OF MOUNTING PCI EXTENSION BOARD 394. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.8.1 Usable Board 394. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.8.2 Method of Mounting PCI Extension Board 394. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.8.3 Method of Mounting PCI Extension Board 395. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.EMERGENCY STOP SIGNAL 396. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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APPENDIX
A. UNIT EXTERNAL DIMENSION DIAGRAMS 401. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B. EXTERNAL DIMENSIONS OF CONNECTORS 450. . . . . . . . . . . . . . . . . . . . . . . . . . . .
C. 20–PIN INTERFACE CONNECTORS AND CABLES 475. . . . . . . . . . . . . . . . . . . . . . .
C.1 BOARD–MOUNTED CONNECTORS 476. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.2 CABLE CONNECTOR 477. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.3 CABLE CONNECTORS 478. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.4 RECOMMENDED CONNECTORS, APPLICABLE HOUSINGS, AND CABLES 480. . . . . . . . . . . .
C.5 CABLE WIRES 481. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D. OPTICAL FIBER CABLE 489. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E. LIQUID CRYSTAL DISPLAY (LCD) 502. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F. MEMORY CARD INTERFACE 504. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G. TERMINAL MODULE 509. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G.1 OVERVIEW 510. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G.2 TOTAL CONNECTION 511. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G.3 CONNECTION OF EACH PART 512. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G.3.1 Pin Assignment 512. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G.3.1.1 Connector Pin Assignment of Connector Panel I/O Module 512. . . . . . . . . . . . . . . . . . . . . . . . . .
G.3.1.2 Connector–terminal Block Pin Assignment of Terminal Module 513. . . . . . . . . . . . . . . . . . . . . . .
G.3.2 Connection of 24VDC Power Supply and Signals 514. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G.3.2.1 24VDC Power Supply Connection 514. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G.3.2.2 DI (Input Signal) Connection 515. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G.3.2.3 DO (Output Signal) Connector 518. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G.4 MOUNTING TERMINAL MODULE 519. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G.5 SPECIFICATIONS 520. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G.5.1 Installation Specifications 520. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G.5.2 Ordering Specifications 520. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G.5.3 Module Specifications 520. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G.5.4 Power Voltage 520. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G.5.5 DI/DO (Input/output Signal Specification) 520. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H. TERMINAL MODULE A 521. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H.1 OVERVIEW 522. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H.2 TOTAL CONNECTION 523. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H.3 CONNECTION OF EACH PART 524. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H.3.1 Pin Assignment 525. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H.3.2 Connection of 24VDC Power Supply and Signals 526. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H.3.2.1 24VDC Power Supply Connection 526. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H.3.2.2 DI (Input Signal) Connection 527. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H.3.2.3 DO (Output Signal) Connector 529. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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H.3.3 Connection of Basic and Extension Modules 531. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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H.4 MOUNTING THE TERMINAL MODULE A 532. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H.5 SPECIFICATIONS 533. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H.5.1 Installation Specifications 533. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H.5.2 Ordering Specifications 533. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H.5.3 Module Specifications 533. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H.5.4 Power Voltage 533. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H.5.5 DI/DO (Input/output Signal Specification) 533. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I. RELAY MODULE A 534. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I.1 OVERVIEW 535. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I.2 TOTAL CONNECTION 536. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I.3 CONNECTION OF EACH PART 537. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I.3.1 Pin Assignment 537. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I.3.2 Connection of the Relay Module A 538. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I.4 OUTLINE OF THE RELAY MODULE A 542. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I.5 SPECIFICATIONS 543. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I.5.1 Installation Specifications 543. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I.5.2 Ordering Specifications 543. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I.5.3 Module Specifications 543. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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1
1. GENERAL
GENERAL
Contents of this manual
How this manual is
organized
This manual describes the electrical and structural specifications required
for connecting the CNC control units, FANUC Series 15i/150i, with a
machine tool, and covers the equipment shown in the configuration
diagram in Chapter 2. When using the CNC control units, be sure to
connect and install them following the instructions in this manual. The
manual outlines the units commonly used for Fanuc CNC control units,
that is, the I/O unit, servo motor, spindle motor , and so on, and describes
additional information on using these units for the Series 15i/150i. Refer
to individual manuals for the detailed specifications of each unit.
This manual comprises the following chapters and appendix.
1. GENERAL
This chapter. It describes the outline and organization of this manual,
names of models applied and other related manuals.
2. CONFIGURATION
This chapter describes the configuration of the electrical system of the
machine tool with which the CNC is used.
3. INSTALLATION
This chapter describes how to install the CNC.
4. TOTAL CONNECTION
This chapter shows the connection diagrams for the CNC and each
device.
5. POWER SUPPLY UNIT CONNECTION
This chapter describes the connection of the CNC to the power supply
unit and input unit.
6. CONNECTION OF I/O UNITS TO MACHINE INTERFACE
This chapter describes the connection of the CNC to the I/O unit to
machine interface.
7. CONNECTION TO CNC PERIPHERALS
This chapter describes the connection of the CNC to peripherals.
8. HIGH–SPEED SERIAL BUS (HSSB)
This chapter describes the high–speed serial bus (HSSB), which
enables transfer of data between the CNC and the personal computer .
1
1. GENERAL
B–63323EN/03
9. FANUC INTELLIGENT TERMINAL
This chapter describes how to connect the CNC to the FANUC
intelligent terminal.
10.FANUC PANEL i (formerly called the FANUC intelligent
terminal for the PCI bus)
This chapter describes how to connect the CNC to the FANUC P ANEL
i.
11.EMERGENCY STOP SIGNAL
This chapter describes the handling of emergency stop signals.
APPENDIX
A. UNIT EXTERNAL DIMENSION DIAGRAMS
B. EXTERNAL DIMENSIONS OF CONNECTORS
C. 20–PIN INTERFACE CONNECTORS AND CABLES
Applicable models
D. OPTICAL FIBER CABLE
E. LIQUID CRYSTAL DISPLAY (LCD)
F. MEMORY CARD INTERFACE
G. TERMINAL MODULE
H. TERMINAL MODULE A
I. RELAY MODULE A
This manual can be used with the following models.
The abbreviated names may be used.
Product Name Abbreviations
FANUC Series 15i–MA 15i–MA Series 15i
FANUC Series 150i–MA 150i–MA Series 150i
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B–63323EN/03
1. GENERAL
Related manuals
The table below lists manuals related to FANUC Series
15i/150i–MODEL A.
In the table, this manual is marked with an asterisk(*).
Table 1 Related manuals
Manual name
DESCRIPTIONS B–63322EN
CONNECTION MANUAL (Hardware) B–63323EN *
CONNECTION MANUAL (Function) B–63323EN–1
OPERATOR’S MANUAL (PROGRAMMING) B–63324EN
OPERATOR’S MANUAL (OPERATION) B–63324EN–1
MAINTENANCE MANUAL B–63325EN
PARAMETER MANUAL B–63330EN
DESCRIPTIONS (Supplement for Remote Buffer) B–63322EN–1
PROGRAMMING MANUAL (Macro Compiler/Macro Executor) B–63323EN–2
Specification
number
3
2. CONFIGURATION
CONFIGURATION
2
B–63323EN/03
The following figure shows the configuration of the electrical system of
the machine tool with which this control is used.
This manual describes how to connect the units illustrated in this diagram.
The machine tool body, machine operator’s panel, power magnetic
circuit, and sensor/actuator are specific to the machine tool and are the
builder’s responsibility. This manual does not cover the internal
connection of these units to the machine tool.
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B–63323EN/03
Machine tool magnetics cabinet
Heat
exchanger
LCD unit
MDI unit
2. CONFIGURATION
I/O unit
Memory card
I/O unit
CNC
Export
transformer
Operator’s
panel I/O unit
Wiring panel
I/O unit
Servo
amplifier
Spindle
amplifier
Manual pulse
generator
Machine
operator’s
panel
Power magnetics cabinet
control circuit
Sensors
Servo
motor
Spindle motor
Distribution
board
5
3. INSTALLATION
INSTALLATION
3
B–63323EN/03
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B–63323EN/03
3.1
ENVIRONMENTAL REQUIREMENTS OUTSIDE THE CABINET
3. INSTALLATION
3.1.1
Environmental Conditions Around the Cabinet
The peripheral units and the control unit have been designed on the
assumption that they are housed in closed cabinets. In this manual
“cabinet” refers to the following:
D Cabinet manufactured by the machine tool builder for housing the
control unit or peripheral units;
D Operation pendant, manufactured by the machine tool builder, for
housing the control unit or operator ’s panel.
D Equivalent to the above.
The environmental conditions when installing these cabinets shall
conform to the following table. Section 3.3 describes the installation and
design conditions of a cabinet satisfying these conditions.
Ambient
Temperature
Temperature
Change
Humidity
Condition
Operating 0°C to 45°C 5°C to 40°C
Storage,
Transport
Normal
Short period (less
than 1 month)
Case of not using
hard disk
–20°C to 60°C
Max. 0.3°C/min. Max. 0.3°C/min.
75%RH or less, no
condensation
95%RH or less, no
condensation
Case of using
hard disk
10% to 75%RH, no
condensation
10% to 90%RH, no
condensation
Vibration Operating 0.5 G or less
Vibration Non–operating 1.0 G or less
Altitude 1000 m or less
Normal machine shop environment
Environment
(The environment must be considered if the cabinets are in a
location where the density of dust, coolant, and/or organic
solvent is relatively high.)
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3. INSTALLATION
3.1.2
Installation Conditions for the CNC and Servo Unit Inside the Cabinet
Operating: 0°C to 55°C
(no hard disk drive used)
Ambient temperature
Humidity
Vibration 0.5 G or less
Operating: 5°C to 50°C
(hard disk drive used)
Storage and transportation: –20°C to 60°C
95% or less (relative) with no condensation
(no hard disk drive used)
75% or less (relative) with no condensation
(hard disk drive used)
B–63323EN/03
Environment
The unit shall not be exposed direct to cutting oil,
lubricant or cutting chips.
NOTE
1 When using the FANUC PANEL i, also see Subsection
10.5.1.
2 If using the intelligent terminal, see Section 9.5.1.
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3. INSTALLATION
3.2
POWER REQUIREMENTS
The power requirement of the CNC control unit is calculated as the sum
of the power required by the control and servo sections.
The control section power requirement includes the power required for
control, the LCD, I/O units, the operator panel interface, and the
on/off–controlled 200 V AC service outlet (2.5 A maximum) for the power
supply unit.
Control section power
requirement
Servo section power requirement Varies with the type of related servo motor
1.2 KV A
9
3. INSTALLATION
B–63323EN/03
3.3
DESIGN AND INSTALLATION CONDITIONS OF THE MACHINE TOOL MAGNETIC CABINET
When a cabinet is designed, it must satisfy the environmental conditions
described in Section 3.1. In addition, the magnetic interference on the
screen, noise resistance, and maintenance requirements must be
considered. The cabinet design must meet the following conditions :
D The cabinet must be fully closed.
The cabinet must be designed to prevent the entry of airborne
dust,coolant,and organic solvent.
D The cabinet to hold the control unit must be designed to maintain a
difference in temperature of up to 10°C between the air in the cabinet
and the outside air when the temperature in the cabinet rises.
For details of the thermal design, see 3.4.
D A closed cabinet must be equipped with a fan to circulate the air
within. (This is not necessary for a unit with fan.)
The fan must be adjusted so that the air moves at 0.5 m/sec along the
surface of each installed unit.
CAUTION : If the air blows directly from the fan to the unit, dust
easily adheres to the unit. This may cause the unit to fail.
D For the air to move easily, a clearance of 100 mm is required between
each unit and the wall of the cabinet. (This is not necessary for a unit
with fan.)
D Packing materials must be used for the cable port and the door in order
to seal the cabinet.
D The LCD unit and MDI unit must not be installed in such a place that
coolant would directly fall onto the unit.
The front panels of the LCD unit and the MDI unit are dustproof.
However, avoid installing the units in locations where their front
panels directly receive coolant. For an explanation of the dust
protection measures for the power magnetics cabinets and pendant
boxes of machine tools, see Section 3.4.
D Noise must be minimized.
As the machine and the CNC unit are reduced in size, the parts that
generate noise may be placed near noise–sensitive parts in the
magnetics cabinet.
The CNC unit is built to protect it from external noise. Cabinet design
to minimize noise generation and to prevent it from being transmitted
to the CNC unit is necessary. See section 3.6 for details of noise
elimination/management.
D When determining the layout of units in the cabinet, consider
maintainability; arrange the units in such a way that they can be easily
replaced during maintenance and inspection.
D The hard disk drive and floppy disk drive must not be installed near
the source of a strong magnetic field.
D The installation conditions of the I/O unit and connector panel I/O
module must be satisfied.
To obtain good ventilation in the module, the I/O unit and connector
panel I/O module must be installed in the direction shown in the
following figure. Clearances of 100 mm or more both above and
below the I/O unit are required for wiring and ventilation.
Equipment radiating too much heat must not be put below the I/O unit
and connector panel I/O module.
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B–63323EN/03
3. INSTALLATION
Top
Bottom
Connector panel I/O module or
I/O base unit
(No screws or protrusions shall
extend from the bottom of this
unit.)
D If the CNC unit is installed at an altitude of over 1,000 m, an upper
limit is placed on the ambient temperature (one of the environmental
conditions described in Section 3.1) for the CNC within the cabinet.
Each increment of 100 m over 1,000 m requires that 1.0°C be
subtracted from the maximum allowable ambient temperature for the
CNC in the cabinet.
Example) If a cabinet containing the CNC is installed at an altitude
of 1,750 m, the maximum allowable ambient temperature
for the CNC is: 55°C – 750/100 × 1.0°C = 47.5°C
The allowable ambient temperature range for the CNC is therefore
from 0°C to 47.5°C.
If the hard disk drive in the CNC is used, the CNC can be installed only
at an altitude ranging from:
–60 to 3,000 m when in operation
–60 to 12,000 when not in operation
D Unspecified frequencies may cause the CNC control unit and hard disk
drive to vibrate at their resonance frequency, possibly subjecting unit
components to an acceleration higher than allowable. After mounting
the CNC control unit on your machine, carefully check for any
abnormal conditions.
CAUTION
For a control unit with a hard disk, data stored on the hard
disk may be destroyed due to operator errors or accidents
even when the environmental conditions above are
satisfied. To guard against such data loss, back up the
important hard disk data regularly. In particular, never turn
off the power, even momentarily , while the hard disk is being
accessed or the operating system is running, as doing so is
highly likely to destroy part of the contents of the disk. End
users should be made fully aware of this, to ensure that they
do not inadvertently lose important data.
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3. INSTALLATION
B–63323EN/03
3.4
PROTECTION OF PARTS INSIDE A CABINET OR A PENDANT BOX FROM DUST
When a cabinet or a pendant box, which houses a display and an operator’s
panel, is designed, it must satisfy following conditions to prevent from
the entry of airborne dust, coolant, and organic solvent.
(1) A cabinet or a pendant box must be fully closed.
(2) Packing materials must be used for the fixed side of a display and an
operator’s panel in order to seal a cabinet or a pendant box.
(3) Packing materials must be used for the door of a cabinet or a pendant
box in order to seal a cabinet or a pendant box.
(4) Packing materials must be used for a back panel in order to seal a
cabinet or a pendant box.
(5) Packing materials and conduit connector and so on must be used for
the cable port in order to seal a cabinet or a pendant box.
(6) ALL holes must be filled.
(7) A display and an operator ’s panel must not be placed in a location
where coolant and cutting chips would directly fall onto them.
(8) Don’t let oil drip from the top of a cabinet or a pendant to panel sides.
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3. INSTALLATION
3.5
THERMAL DESIGN OF THE CABINET
3.5.1
Temperature Rise within the Cabinet
The purpose of the thermal design of the cabinet is to limit the difference
in temperature between the air in the cabinet and the outside air to 10°C
or less when the temperature in the cabinet increases.
The internal air temperature of the cabinet increases when the units and
parts installed in the cabinet generate heat. Since the generated heat is
radiated from the surface of the cabinet, the temperature of the air in the
cabinet and the outside air balance at certain heat levels. If the amount
of heat generated is constant, the larger the surface area of the cabinet, the
less the internal temperature rises. The thermal design of the cabinet
refers to calculating the heat generated in the cabinet, evaluating the
surface area of the cabinet, and enlarging that surface area by installing
heat exchangers in the cabinet, if necessary. Such a design method is
described in the following subsections.
The cooling capacity of a cabinet made of sheet metal is generally 6 W/°C
per 1m
cabinet having a surface area of 1 m
cabinet rises by 1°C. In this case the surface area of the cabinet refers to
the area useful in cooling , that is, the area obtained by subtracting the area
of the cabinet touching the floor from the total surface area of the cabinet.
There are two preconditions : The air in the cabinet must be circuited by
the fun, and the temperature of the air in the cabinet must be almost
constant.The following expression must then be satisfied to limit the
difference in temperature between the air in the cabinet and the outside air
to 10°C or less when the temperature in the cabinet rises:
Internal heat loss P [W] x
6[W/m
For example, a cabinet having a surface area of 4m
of 24W/°C. T o limit the internal temperature increase to 10°C under these
conditions, the internal heat must not exceed 240W. If the actual internal
heat is 320W, however, the temperature in the cabinet rises by 13°C or
more. When this happens, the cooling capacity of the cabinet must be
improved using the heat exchanger described next.
2
surface area, that is, when the 6W heat source is contained in a
2
⋅°C] × surface area S[m2]×10[°C] of rise in temperature
2
, the temperature of the air in the
2
has a cooling capacity
3.5.2
Cooling by Heat Exchanger
If the temperature rise cannot be limited to 10°C by the cooling capacity
of the cabinet, a heat exchanger must be added. The heat exchanger
forcibly applies the air from both the inside and outside of the cabinet to
the cooling fin to obtain effective cooling. The heat exchanger enlar ges
the surface area.
Example
2
For a cabinet with a surface area of 4 m
radiation capacity of 9 W/°C is used, the total heat radiation capacity
increases to
6W/m
This means that even if the internal heat generation is 320 W, the
temperature rise is held below 10 °C.
2
⋅°C × 4m2⋅+⋅9W/°C = 33W/°C
13
, if a heat exchanger with a heat
3. INSTALLATION
3.5.3
Calorific Value of Each Unit
Product name Calorific value Remarks
B–63323EN/03
Control unit
Basic unit (2 slots) 64W
Basic unit (4 slots) 68W
Main CPU board 38W
Additional axis board 10W
HSSB board 4W
Data server board A1 6W
Data server board A2 6.3W Including the 0.3 W of the
A T A card(*1)
PMC C–language board 7W
Serial communication board 7W
DeviceNet board B 5W
DeviceNet board C 4W
Profibus board (master) 4W
Profibus board (slave) 6W
Etehrnet board 6W
LCD unit
Hard disk unit for data server 13W
Separate detector
interface unit
Connection unit
Operator’s panel connection unit 3.6W + 0.18 W × Number of ONs
I/O unit model A
10.4″ color LCD unit 20W
9.5″ monochrome LCD unit 18W
Basic unit 9W (*2)
Basic unit + Additional unit 14W (*2)
Connection unit 1 16W + 0.18W × Number of ON inputs
Connection units 1 and 2 25W + 0.18W × Number of ON inputs
AIF01A, AIF01B 1.2W
AID32A, AID32B 1.2W + 0.23W × Number of ON inputs
AID16A, AID16B 0.1W + 0.21W × Number of ON inputs
AID32E, AID32F 0.1W + 0.23W × Number of ON inputs
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3. INSTALLATION
Product name RemarksCalorific value
I/O unit model B
I/O module for operator’s panel 3.6W + 0.18W × Number of ON inputs
I/O module for con-
nector panel
Exported transformer for control unit 51W
BIF04A1 1.6W
AIF02C 1.2W
BID16A1, BID16B1 1.5W + 0.23 × Number of ON inputs
BID16P1, BID16Q1 0.6W + 0.23 × Number of ON inputs
BOA12A1 0.9W + (0.09 + 1.1 × IL2) x Number of ON outputs
BOD16A1 1.0W + (0.13 + 0.3 × IL2) Number of ON outputs
BOD16P1 0.3W + (0.13 + 0.3 × IL2) x Number of ON outputs
BIA16P1 0.1W + 0.21 × Number of ON inputs
BMD88A1, BMD88B1 1.3W + 0.23 × Number of ON input points +
(0.13 + 0.3 × IL
BMD88P1, BMD88Q1 0.4W + 0.23 × Number of ON input points +
(0.13 + 0.3 × IL
Basic unit 3.6W + 0.18W × Number of ON inputs
Extension unit 3.6W + 0.18W × Number of ON inputs
2
) × Number of ON output points
2
) × Number of ON output points
Intelligent terminal, 10.4”
(A13B–0178–B025 to –B032)
Intelligent terminal, 12.1”
(A13B–0082–B040 to –B042)
PANEL i (formerly called the intelligent terminal for the PCI
bus) 10.4”
(A08B–0082–B001 to –B004)
PANEL i (formerly called the intelligent terminal for the PCI
bus) 12.1”
(A08B–0082–B011 to –B014)
PANEL i (formerly called the intelligent terminal for the PCI
bus) 15.0”
(A08B–0082–B021 to –B023)
30W During normal operation(*3)
36W During normal operation(*3)
40W During normal operation (*3)
52W During normal operation (*3)
52W During normal operation (*3)
NOTE
1 The calorific value of the ATA flash card is subject to change because of the adoption of a
large–capacity card, changes in the card specifications, and so on.
2 Does not include the calorific value of the heat generated inside the separate detector.
3 Units assumed to be active during normal operation: Intelligent terminal, PANEL i HDD unit,
HDD fan, FDD unit, full keyboard, and mouse. Units assumed to be inactive during normal
operation: PCMCIA card, ISA expansion board, serial interface expansion device,
parallel–interface–connected device. Note that the generated heat will increase if peripheral
devices and ISA expansion boards are connected.
15
3. INSTALLATION
B–63323EN/03
3.6
ACTION AGAINST NOISE
3.6.1
Separating Signal Lines
The CNC has been steadily reduced in size using surface–mount and
custom LSI technologies for electronic components. The CNC also is
designed to be protected from external noise. However, it is difficult to
measure the level and frequency of noise quantitatively, and noise has
many uncertain factors. It is important to prevent both noise from being
generated and generated noise from being introduced into the CNC. This
precaution improves the stability of the CNC machine tool system.
The CNC component units are often installed close to the parts generating
noise in the power magnetics cabinet. Possible noise sources into the
CNC are capacitive coupling, electromagnetic induction, and ground
loops.
When designing the power magnetics cabinet, guard against noise in the
machine as described in the following section.
The cables used for the CNC machine tool are classified as listed in the
following table:
Process the cables in each group as described in the action column.
Group Signal line Action
Primary AC power line
Secondary AC power line
AC/DC power lines (containing
the power lines for the servo and
A
spindle motors)
AC/DC solenoid
AC/DC relay
DC solenoid (24VDC)
DC relay (24VDC)
DI/DO cable between the I/O unit
B
and power magnetics cabinet
DI/DO cable between the I/O unit
and machine
Cable between the CNC and I/O
unit
Cable for position and velocity
feedback
Cable between the CNC and
spindle amplifier
Cable for the position coder
Cable for the manual pulse gen-
C
erator
Cable between the LCD and the
MDI
RS–232C and RS–422 interface
cable
Cable for the battery
Other cables to be covered with
the shield
Bind the cables in group A separately (Note 1) from groups B
and C, or cover group A with an
electromagnetic shield (Note 2).
See Section 3.6.4 and connect
spark killers or diodes with the
solenoid and relay.
solenoid and relay.
Connect diodes with DC solenoid and relay .
Bind the cables in group B separately from group A, or cover
group B with an electromagnetic
shield.
Separate group B as far from
Group C as possible.
It is more desirable to cover
group B with the shield.
Bind the cables in group C separately from group A, or cover
group C with an electromagnetic
shield.
Separate group C as far from
Group B as possible.
Be sure to perform shield processing in Section 3.6.5.
16
B–63323EN/03
3. INSTALLATION
NOTE
1 The groups must be 10 cm or more apart from one another
when binding the cables in each group.
2 The electromagnetic shield refers to shielding between
groups with grounded steel plates.
3.6.2
Grounding
Distributed
I/O
α Tamplifier
AC power
The CNC machine tool has three grounding systems:
D Grounding system for signals
The grounding system for signals provides the reference potential (0
V) for the electric signal system.
D Protective grounding system
The protective grounding system is intended to ensure safety and
shield any external noise and internally–generated noise. It consists
of device frames, unit cases, panels, as well as the shields of the
interface cables connecting devices.
D Protective earth (PE) system
The protective earth (PE) system connects the protective grounding
system, which is provided for devices and units, to ground at a single
location.
Pendant box
CNC
Display
Frame
AC power
24–V power
AC input
PE (grounding plate of the cabinet)
Operator’s
panel
Frame
Machine cabinet
Connection line for grounding
Connection line for the
protective earth (PE) system
17
3. INSTALLATION
B–63323EN/03
Notes on wiring for the
grounding systems
3.6.3
Grounding Units
D The ground resistance of the protective earth (PE) system must be
100 Ω or less (as per class–D grounding).
D The connection cable for the protective earth (PE) system must be so
large in cross section that the accidental current can flow through the
protective earth (PE) system safely in the event of an accident such as
a short–circuit.
(In general, the cross section must be equal to or greater than that of
the AC power line.)
D The connection cable for the protective earth (PE) system must be
integral with the AC power line so that the power is not supplied when
the grounding line is disconnected.
(a)Control unit
Connect the 0V line of the electronic circuits inside the control unit to
the earth plate on the cabinet via the signal ground (SG) terminal
(bottom front of main board).
Signal
Earth cable
(Twisted wire earth cable lead
2mm2 or more)
Cabinet ground plate
ground
(SG)
M4
(mounting
hole)
M3
(screw
terminal)
System ground
SG
Earth cable
NOTE
Connect an twisted wire earth cable lead 2mm
2
or more to
the earth plate on the cabinet keeping the lead as short as
possible.
Plate
M3
18
B–63323EN/03
3. INSTALLATION
(b)Display unit
(rear view)
Cover
(c)MDI unit
CK2
COP20
(rear view)
PCB
CP1
B
A
M4 stud for earth connection
19
CK1
M4 stud for earth connection
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