Data sheet
Gasketed Plate Heat Exchangers (DN 200 / 8”)
S43 / S43AD / S65 / S100 / S100AD / S100TY / S130 / S131 / S152 / S221 / S229
Description
SONDEX® gasketed plate heat exchangers are the ideal choice for a wide range of applications across numerous market segments.
We have the largest plate portfolio in the world, and we customize each heat exchanger to meet your exact requirements. Innovative technologies and smart design make our gasketed plate heat exchangers a stellar investment.
Benefits:
•Individually customized solution that perfectly matches your requirements and lowers your energy consumption.
•High performance and a low pressure drop eliminate unnecessary burdens on your system and optimize overall system performance.
•The design results in a compact solution with a small footprint, simple installation, and easy access for maintenance.
Common applications:
•HVAC industry
•Marine/offshore industry
•Dairy/food/beverage industry
•Sugar industry
•Biogas industry
•Pulp and paper industry
•Heavy industry
•Mining industry
•Petrochemical industry
•Chemical industry DN 200
Main data:
•Min. temperature −10 °C
•Max. temperature 180 °C
•Max. working pressure 16 / 25 bar (6 / 10 bar on request)
•Water and different fluids, steam
•Connection size DN 200 or 8”
Approvals:
•Please contact your local Danfoss/SONDEX® sales representative for an overview of the available approvals in your region
Construction standard:
•EN13445 (PED 2014/68/EU)
•ASME sec VIII, Div. 1
| 2019.07 |
VD.JQ.P1.02 | 1 |
Data sheet |
S43 / S43AD / S65 / S100 / S100AD / S100TY / S130 / S131 / S152 / S221 / S229 (DN 200 / 8”) |
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Naming of units |
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S43-IS16-21-TKTL89 |
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TKTL89 - Plate grouping 3) |
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21 - Number of plates in the heat exchanger |
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16 - Design pressure of the heat exchanger |
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IS - Frame type 2) |
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43 – Type of heat exchanger 1) |
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S – Gasketed heat exchanger |
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1) Type of heat exchanger: |
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43 - … |
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Letter A shows type of the attachment of gasket to plate: |
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e.g. 43 (without A) – SonderLock |
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43A (with A) – Hang-on |
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AD - wider channel gap design |
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TY - asymmetric channel design |
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2) Description of frame types: |
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There are few different frame types which can be offered for different applications and duties. |
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IS – with suspension roller, |
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IG – without suspension roller, |
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FS – food/sanitary with suspension roller, |
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FG - food/sanitary, |
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ST – simple design of frame with threaded connections |
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3) Channel grouping: |
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In this example, the heat exchanger combines TK and TL channels. The share of TL channels equals |
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89% of the total number of channels. |
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The number of channels is defined as “the number of plates - 1”. |
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TK - short thermal length |
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TM - medium thermal length |
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TL - long thermal length |
Heat exchanger design |
Gasketed heat exchangers consist of |
Carrying Bar
Plate Pack
Plate
Connections
Head
Flange Connections
Foundation Feet
Column
Follower
Tie Bolt
Guiding Bar
Anatomy of a SONDEX® plate heat exchanger - IS frame.
2 | VD.JQ.P1.02 |
| 2019.07 |
Data sheet |
S43 / S43AD / S65 / S100 / S100AD / S100TY / S130 / S131 / S152 / S221 / S229 (DN 200 / 8”) |
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Heat exchanger design |
Multi-pass design |
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(continued) |
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To the left: A multi-pass solution with connections |
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on the follower and the head. |
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To the right: A single-pass solution with |
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all connections on the head. |
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Connections
The heat exchanger may have connections on both front and back end sides of the unit.
Connections on the front-end plate are marked with F and connections on the back-end plate are marked with B. The numbers 1, 2, 3 and 4 designate the position of the connection on the end-plate from the top-left port clockwise.
| 2019.07 |
VD.JQ.P1.02 | 3 |
Data sheet |
S43 / S43AD / S65 / S100 / S100AD / S100TY / S130 / S131 / S152 / S221 / S229 (DN 200 / 8”) |
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Technical data |
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Heat exchanger S43 / S43AD / S65 / S100 / S100AD / S100TY / S130 / S131 / S152 / S221 / S229 |
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Type |
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S43 |
S43AD |
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S65 |
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S100 |
S100AD |
S100TY |
S130 |
S131 |
S152 |
S221 |
S229 |
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Max. working |
PN |
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(6)1), (10)1), 16, 25 |
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pressure |
(bar) |
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Max. operating |
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Up to 180 |
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temperature |
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°C |
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Min. operating |
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-10 |
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temperature |
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Flow medium |
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Water and different fluids, steam |
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Volume / channel |
l |
1.3 |
2.6 |
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1.7 |
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2.38 |
4.23 |
2.92 / 1.84 |
3.4 |
8.6 |
4.03 |
5.9 |
11.0 |
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Connection size |
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DN 200/ 8" |
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Connection type |
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• DN 200/8” flanges. Carbon steel, rubberlined or cladded with AISI 316L (other materials available |
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on request) |
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Plate material |
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Stainless steel EN 1.4404 (AISI 316L), EN 1.4301 (AISI 304), SMO254, Hastelloy C276, titanium Gr.1 |
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Other materials available on request |
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0.4; 0.5; 0.6; 0.71); 0.81) (ti)1) |
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Plate thickness |
mm |
2 x 0.4 SonderSafe plates2) |
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Other thicknesses available on request |
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Gasket material |
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NBR, EPDM, FKM |
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Certain gasket materials are not available for all frame sizes and/or variation |
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Gasket attachment type |
Hang-on; Sonder Lock |
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Liners in connections |
• Rubber NBR, EPDM, FKM |
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• Stainless steel EN 1.4404 (AISI 316L), EN 1.4301 (AISI 304), SMO254, Hastelloy C276, titanium Gr.1 |
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Frame |
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• Painted frame, color RAL 5010 (other colors available on request) |
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• Stainless steel frame, designed for the sanitary applications (e.g. food and dairy industries) |
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Frame painting |
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Painting available for corrosion categories C2L, C4M, C5M |
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specification |
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1)Not available for all frame variations
2)SonderSafe – double plate
Using the right plate for each individual duty is very important, as it greatly impacts the efficiency of the entire installation.
It is important that the length of the plates and the type of pattern match the requirements of individual thermal duty.
We have developed a wide plate portfolio to provide the perfect plate and connection size for any duty.
No application is too small or too big for us - we provide the optimal technical solution every time.
Our extensive SONDEX® plate portfolio includes plates that lie outside the commonly manufactured plate sizes to cover all thermal duties optimally.
SONDEX® |
Common |
plate |
plate |
range |
range |
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4 | VD.JQ.P1.02 |
| 2019.07 |
Data sheet |
S43 / S43AD / S65 / S100 / S100AD / S100TY / S130 / S131 / S152 / S221 / S229 (DN 200 / 8”) |
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Accessories |
Insulation |
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Recommended applications: |
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The insulation jacket for the plate heat exchanger |
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is used in different applications with high |
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temperatures and cooling systems. |
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Application |
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Heating |
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Cooling |
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45 mm mineral wool |
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40 mm PU-foam |
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Material |
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Not flammable |
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DIN 4102-1 B2 |
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DIN EN 4102A2 |
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Outer cap |
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1 mm aluminium |
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“Stucco” Embossed |
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Internal insulation |
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0.05 mm aluminium foil |
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Panel fixation |
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Plastic rivets |
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Temperature |
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20 … 200 °C |
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-50 … -80 °C |
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U-value |
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0.55 W/m2K |
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0.38 W/m2K |
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Insulation class |
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3 1) |
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4 1) |
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Heat loss |
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17.1 W/m2 |
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Please note:
Inlet and outlet temperatures in the exchanger have been based on 90/50 – 30/70 °C.
1)The loss of heating/cooling is stated per m2 surface on the insulation jacket.
The bottom of the heat exchanger is not insulated and this fact has been excluded.
A possible loss of ventilation, largely dependent on the mounting of the heat exchanger, has not been taken into account either.
Drip trays
Recommended Applications:
The drip tray is available in two types. A “failsafe” solution which prevents water or liquid from leaking onto the floor, or when the heat exchangers is dismantled, or opened for inspection and maintenance. And an insulated drip tray for cooling applications, which collects condensate formed outside of the plate heat exchanger.
Materials
Drip tray consists of:
•1 mm galvanized steel frame
•Hanging brackets in galvanized steel
•60 mm Polyurethane insulation for cooling applications
•Draining valve.
Spare parts
Spare parts for gasketed heat exchangers, such as plates, gaskets, frame parts can be ordered for maintenance, repair, increasing heat exchanger capacity, etc.
Please contact your local Danfoss or SONDEX® sales representative to provide you with information on spare parts available for gasketed heat exchangers.
Selection and ordering |
Please contact your local SONDEX® or Danfoss |
For contact information please visit |
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sales representative for the selection and / or |
https://www.danfoss.com/en/contact-us. |
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ordering of the heat exchangers, spare parts, and |
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accessories. |
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| 2019.07 |
VD.JQ.P1.02 | 5 |