BMW i wallbox connect Installation Instructions Manual
BMW i Wallbox Connect
Installation instructions
BMW i
The Ultimate
Driving Machine
BMW i Wallbox Connect
Installation instructions
5
EN-US
BMW i Wallbox Connect
Installation instructions
EN-US
5
Content
NOTES 10
Safety instructions 10
Intended use 12
About this manual 12
Transporting the Wallbox 12
Scope of delivery 13
Guarantee 13
OVERVIEW 14
Displays and controls 14
REQUIREMENTS 15
General requirements for selecting a location 15
Requirements for electrical connection 16
Necessary installation space 17
Recommended installation positions 18
INSTALLATION 19
Prerequisites for installation 19
Removing the casing cover 19
Removing the connector panel cover 20
Surface mounting of cables - cable entry from above 21
Surface mounting of cables - cable entry from below 22
Connecting the BMW i Wallbox directly 22
Installing the Wallbox 26
Connecting the supply line (USA/Canada) 28
ELECTRICS 29
Connection overview (with open connector panel cover) 29
Domestic connection monitoring (post-meter fuse) 29
Ethernet1 connection X4 35
SETTINGS 37
DIP switch settings 37
COMMISSIONING 41
6
General commissioning process 41
Programming RFID cards (optional) 41
Installing the connector panel cover 41
Installing the casing cover 42
MISCELLANEOUS 44
Dimensions 44
Technical data 45
Standards and guidelines 47
DISPOSAL 49
SOFTWARE UPDATE 50
PRODUCT INFORMATION PAGE 51
INDEX 52
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Imprint
Bayerische Motorenwerke Aktiengesellschaft
Munich, Germany
www.bmw.com
Original installation instructions
Copyright ©2016 BMW AG Munich
This documentation contains information protected by copyright. All rights are reserved, especially the
right to copying and distribution. No part of the documentation may be reproduced or processed using
electronic systems, copied, or distributed in any form whatsoever (by photocopying, scanning, or any
other process) without the written agreement of Bayerische Motorenwerke Aktiengesellschaft.
Violations create an obligation to pay compensation.
8
Information about this manual
This manual must be retained for the lifetime of the product.
Read these instructions carefully and examine the device, so that you become familiar with it, before
you attempt to install, operate or maintain it. The following special messages may be displayed in this
documentation or on the device, in order to warn of possible risks or to indicate information which
clarifies or simplifies a process.
The operating instructions should be used for the operation of the Wallbox and to explain errors.
Keep these instructions carefully for use later. The most current manuals can be downloaded from the
Internet at http://www.bmwgroup.com/360electric/index.html .
Symbols used
At various points in the manual, you will find instructions and warnings of possible dangers. The
symbols used have the following meanings:
WARNING
Means that death or serious injury may occur if the appropriate precautions are not taken.
CAUTION
Means that material damage or slight injury may occur if the appropriate precautions are not
taken.
ATTENTION
Means that material damage may occur if the appropriate precautions are not taken.
ESD
This warning draws attention to the potential consequences of contact with electrostatically
sensitive components.
Note
Refers to procedures which have no danger of creating injury.
This lightning symbol represents a hazard from electric shock.
Access only for qualified and authorized electricians.
Information on equipment and functioning
This manual lists all systems and functions which are currently offered. Systems and functions are
therefore described, which may not be available on your model, because of the model variant or the
specific installation and configuration. In rare cases, differences may therefore result between the
description and your device.
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Note
Your BMW dealer will be happy to support you in finding a qualified installation partner.
10
NOTES
Safety instructions
Read the safety instructions carefully and examine the device, so that you become familiar with it,
before you attempt to install operate or maintain it.
WARNING
Electrical danger
If the Wallbox is reconfigured, then its installation, commissioning, and maintenance must
be carried out by appropriately trained, qualified, and authorized electricians
(1)
, who are fully
responsible for complying with the applicable standards and installation regulations.
Please note that additional overvoltage protection may be required by vehicles or national
regulations.
Comply with the country-specific connection and installation regulations.
In the right hand connection area (Ethernet, terminals for control wiring) only connect
voltages and power circuits which have secure isolation from dangerous voltages (e.g.
sufficient insulation).
Before commissioning, confirm that all screwed and clamped connections are firm!
The connector panel cover must never remain unattended while it is open. Fit the
connector panel cover if you leave the Wallbox unattended.
Do not undertake any unauthorized conversions or modifications of the Wallbox!
Repair work on the Wallbox is not permitted for the end customer, and may be carried
out only by the manufacturer or by a specialist qualified for the task (replacement of the
Wallbox)!
Do not remove any markings such as safety symbols, warnings, performance rating plates,
identification plates, or cable markings!
For USA and Canada: The Wallbox does not have a mains switch of its own! The device
connector plug serves as the mains isolator.
For Mexico: The Wallbox does not have a mains switch of its own! The line protection of
the building installation serves as the mains isolator.
Use only the plug (and not the cable itself) to pull the charger cable out of the plug
connector.
Ensure that the charger cable does not become mechanically damaged (kinked, trapped, or
driven over) and that the contact area does not come into contact with heat sources, dirt or
water.
Do not insert your fingers into the plug connector.
Customers with an implanted cardiac pacemaker or a biventricular pacemaker without a
defibrillator should keep away from the BMW i Wallbox and the charging cable during the
charging process.
Charging can result in an impediment to the functioning of implanted cardiac pacemakers
and biventricular pacemakers without a defibrillator.
A visual inspection for damage should always be conducted before a charging process.
The charging plug in particular should be checked for dirt and moisture, the charger
cable checked for cuts or abrasions to the insulation, and the cable output of the Wallbox
checked for firm seat.
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(1)
Persons who, on the basis of their specialist training, knowledge, and experience, as well as
knowledge of the applicable standards, can assess the tasks assigned to them and recognize possible
dangers.
WARNING
Grounding regulations
This product must be grounded. If a malfunction or outage occurs, then grounding provides
the electrical current with a path of least resistance, in order to reduce the risk of an electric
shock. This product is equipped with a cable which has a device grounding conductor and a
grounding plug. The plug must be inserted into a suitable outlet which is correctly installed and
grounded in compliance with all local regulations and requirements.
WARNING – Incorrect connection of the device grounding conductor can result in electric
shock. Consult a qualified electrician or service technician if you are not sure whether the
product is correctly grounded. Do not make any modifications to the plug supplied with
the product – if it does not fit the outlet, then have a suitable outlet installed by a qualified
electrician.
ATTENTION
Risk of damage!
Never clean the Wallbox using a water jet (garden hose, high pressure cleaner, etc.)!
Ensure that the Wallbox is not damaged by inappropriate handling (casing cover, internal
parts, etc.).
If it is raining or snowing, and the Wallbox is mounted outdoors, do not open the connector
panel cover!
Risk of breaking the plastic casing!
- Do not use countersunk screws for fastening!
- Do not tighten the attachment screws using force.
- The installation surface must be completely level (max. 40 mils difference between
contact and/or attachment points). The casing must not be deflected.
Information for specialists who open the device:
Risk of damage! Electronic components can be destroyed by touching!
Before working with assemblies, carry out an electrical discharge by touching a metallic
grounded object!
Failure to comply with the safety instructions can result in danger to life, injuries, and damage to the
device! The manufacturer declines any liability for claims resulting from this!
12
Intended use
The Wallbox is a charging station for indoor and outdoor use, by means of which
electric or plug-in hybrid vehicles can be charged. It is not permitted to connect other devices, e.g.
electrical tools! The Wallbox is intended to be fitted to a wall or a mounting pillar. For installation and
connection of the Wallbox, the applicable national regulations must be complied with.
In all cases, intended use of the device includes compliance with the environmental requirements for
which this device was developed.
The Wallbox was developed, manufactured, tested, and documented in compliance with the applicable
safety standards. Therefore, if instructions provided for intended use and the safety instructions
are complied with, under normal circumstances no risks arise from the product in terms of material
damage or the health of persons.
The instructions in this manual must be followed exactly. Otherwise, sources of danger could be
created, or safety devices could be made ineffective. Regardless of the safety instructions provided in
this manual, the safety and accident prevention regulations corresponding to the individual application
case must be complied with.
Because of technical or legal restrictions, not all variants/options are available in all countries.
About this manual
This manual and the functions described are valid for devices of the type:
BMW i Wallbox Connect
This manual is intended exclusively for qualified personnel. These are persons who, on the basis of
their specialist training, knowledge, and experience, as well as knowledge of the applicable standards,
can assess the tasks assigned to them and recognize possible dangers.
The images and explanations in this manual are based on a typical model of the device. The model of
your device may be different from this.
Please refer to the operating instructions for the device for information and instructions on operation.
Transporting the Wallbox
For subsequent transportation of the Wallbox, the device must be packed appropriately, so that
damage does not arise to the casing.
It should also be ensured that the casing is completely closed for transportation and all screws and
bolts are tightened.
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The necessary installation material should also be replaced if required. Before installation, the device
should be inspected, in particular for damage to the casing.
Scope of delivery
Scope of delivery BMW i Wallbox
Connect
Wallbox 1x
Installation manual 1x
Operating instructions 1x
Drilling template 1x
RFID card 4x
Label with configuration information, to be kept safely 1x
Double membrane nipple M32 or ¾" NPT (clamping range 14–21 mm) 1x
Double membrane nipple M16 (clamping range 7–12 mm) 2x
Attachment set for wall installation
Plug for M8, Fischer UXR-10 4x
Wafer-head screw M8x100 4x
Guarantee
BMW Service will provide information on the currently applicable guarantee terms. However, the cases
listed below are excluded from the guarantee.
■
Defects or damage caused by installations which were not carried out as per the requirements in
the BMW i Wallbox Plus/Connect installation instructions.
■
Defects or damage caused because the product was not used as per the requirements in the
BMW i Wallbox Plus/Connect operating instructions.
■
Costs and damage arising from repairs which were not carried out by a BMW i sales outlet or by a
specialized electrician authorized by a contracted service workshop.
14
OVERVIEW
Displays and controls
BMW i Wallbox Connect
Functions:
Charging of electric or plug-in hybrid vehicles
Network connection via Ethernet and WiFi
Local smartphone App
RFID functionality
RS485 connection for external electricity
meters (local monitoring of the domestic
connection power (post-meter fuse))
Fleet charging solution in combination with
a Wallbox Connect as master and up to
15 Wallbox Plus systems as slaves
Communications module for BMW DCS
(BMW Digital Charging Service)
Switching between immediate charging
and intelligent charging (possible only in
combination with BMW DCS)
1 Status LED
2 Display online connection
3 RFID status display
4 RFID read area
5 Display of immediate charging/intelligent
charging
6 Capacitive touch button
7 Holder for charger cable connector
8 Charger cable connector
EN-US
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REQUIREMENTS
General requirements for selecting a location
The Wallbox was designed for indoor and outdoor use. It is therefore necessary to make arrangements
for the installation location and protection of the device.
Take into account the locally applicable requirements for electrical installations, measures for fire
prevention, and accident prevention regulations, as well as escape routes at the location.
You must not install the Wallbox at locations:
Which are used as escape and emergency routes.
Which are located in potentially explosive zones (hazardous location).
In which the Wallbox will be exposed to ammonia or ammonia gases (e.g. in or adjacent to
stables).
In which falling objects (e.g. suspended ladders or car tires) could damage the Wallbox.
In which the Wallbox is situated directly in pedestrian traffic and where people could trip over
inserted charger cables.
In which direct water jets could strike the Wallbox (e.g. from adjacent car wash installations,
high pressure cleaners, garden hoses).
In which the installation surface is of insufficient strength to withstand the mechanical loads.
If possible, install the Wallbox protected from direct rainfall, in order to avoid weathering, icing up,
damaging by hail or similar.
If possible, install the Wallbox protected from direct sunshine, in order to prevent the reduction of
the charging current or the interruption of charging because of excessive temperatures of Wallbox
components.
Comply with the permitted environmental conditions, see section Technical data.
Comply with the nationally applicable installation standards, e.g. NFPA 70 and CSA C22.1, and
comply with the nationally and regionally applicable installation standards and regulations, e.g.
Electric Code, Building Code, Residential Code, and Fire Code.
Note
For an installation exposed to the elements, e.g. on an open air parking lot, the charging current
specification is reduced to 16 A if the temperature limit descriped in the chapter Technical data
is exceeded. A further consequence may be the disconnection of the charging process.
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Requirements for electrical connection
Use the DIP switches to set the maximum current appropriate to the installed line protection switch,
see section DIP switch settings.
Pre-installed connection cable
As delivered, the pre-installed connection cable with a NEMA6-50p plug can be inserted into an
appropriate socket.
The supply line can also be converted into a permanent connection in an existing domestic installation,
but the nationally applicable regulations must be complied with. The following safety measure must be
installed:
Branch Circuit Breaker: max. 40 A
Note
In Mexico, because of the length of the supply line, you must ensure that it is converted to a
permanent connection.
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Necessary installation space
The installation space specified below (hatched area) ensures convenient installation and operation of
the Wallbox. If several Wallboxes are installed next to each other, then a separation of at least 200mm
(8") must be maintained between the Wallboxes.
Note
The specified installation height must always be complied with!
Complying with the installation height also fulfills the requirements for indoor and outdoor
use.
Dimensions in millimeters (inches)
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