Carrier 40RU User Manual

0 (0)

40RU

Packaged Air---Handling Units

60 Hz

With PuronR (R---410A) Refrigerant

Sizes 25, 28, 30

Installation, Start---Up and

Service Instructions

TABLE OF CONTENTS

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . 1

PRE-INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 2

Moving and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Rigging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 2–22

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Uncrating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Unit Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Unit Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Refrigerant and Chilled Water Piping Access . . . . . 13

Refrigerant Piping . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Chilled Water Piping . . . . . . . . . . . . . . . . . . . . . . . . 17

Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Fan Motors and Drives . . . . . . . . . . . . . . . . . . . . . . . 18

Power Supply and Wiring . . . . . . . . . . . . . . . . . . . . 19

Connecting Ductwork . . . . . . . . . . . . . . . . . . . . . . . 21

Return-Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . 21

START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23–36

Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Fan Motor Lubrication . . . . . . . . . . . . . . . . . . . . . . . 24

Fan Shaft Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Centering Fan Wheel . . . . . . . . . . . . . . . . . . . . . . . . 24

Fan Shaft Position Adjustment . . . . . . . . . . . . . . . . 24

Individual Fan Wheel Adjustment . . . . . . . . . . . . . . 25

Fan Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Fan Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Fan Pulley Alignment . . . . . . . . . . . . . . . . . . . . . . . 25

Pulley and Drive Adjustment . . . . . . . . . . . . . . . . . . 25

Condensate Drains . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Return-Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Chilled Water Coil Freeze Protection . . . . . . . . . . . 26

Coil Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Cleaning Cooling Coil . . . . . . . . . . . . . . . . . . . . . . . 26

Cleaning Insulation . . . . . . . . . . . . . . . . . . . . . . . . . 26

Replacing Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

START-UP CHECKLIST . . . . . . . . . . . . . . . . . . 39-40

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock or other conditions which may cause personal injury or property damage. Consult a qualified installer, service agency, or your distributor or branch for information or assistance. The qualified installer or agency must use factory-authorized kits or accessories when modifying this product. Refer to the individual instructions package

Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloths for brazing operations and have a fire extinguisher available. Read these instructions thoroughly and follow all warnings or cautions attached to the unit. Consult local building codes and appropriate national electrical codes (in USA, ANSI/NFPA70, National Electrical Code (NEC); in Canada, CSA C22.1) for special requirements.

It is important to recognize safety information. This is the

safety-alert symbol . When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal injury.

Understand the signal words DANGER, WARNING, CAUTION, and NOTE. These words are used with the safety-alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices, which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.

40RU

!WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could cause in personal injury or death.

Before performing service or maintenance operations on unit, always turn off main power switch to unit and install lockout tag. Unit may have more than one power switch.

!WARNING

UNIT OPERATION AND SAFETY HAZARD

Failure to follow this warning could cause in personal injury,death and/or equipment damage.

PuronR (R-410A) refrigerant systems operate at higher pressures than standard R-22 systems. Do not use R-22 service equipment or components on Puron refrigerant equipment.

!WARNING

PERSONAL INJURY AND ENVIRONMENTAL HAZARD

Failure to follow this warning could cause in personal injury or death.

Relieve pressure and recover all refrigerant before system repair or final unit disposal.

Wear safety glasses and gloves when handling refrigerants. Keep torches and other ignition sources away from refrigerants and oils.

!CAUTION

CUT HAZARD

Failure to follow this caution may result in personal injury.

Sheet metal parts may have sharp edges or burrs. Use care and wear appropriate protective clothing, safety glasses and gloves when handling parts and servicing 40RU units.

!CAUTION

UNIT OPERATION HAZARD

Failure to follow this caution could cause equipment damage.

Ensure voltage listed on unit data plate agrees with electrical supply provided for the unit.

PRE-INSTALLATION

1.The power supply (v, ph, and Hz) must correspond to that specified on unit rating plate.

2.The electrical supply provided by the utility must be sufficient to handle load imposed by this unit.

3.Refer to Installation, General section (page 2) and Fig. 1 and Fig. 2 for locations of electrical inlets, condensate drain, duct connections, and required clearances before setting unit in place.

4.This installation must conform with local building codes and with the NEC (National Electrical Code) or ANSI (American National Standards Institute)/NFPA (National Fire Protection Association) latest revision. Refer to provincial and local plumbing or wastewater codes and other applicable local codes.

Moving and Storage - To transfer unit from truck to storage site, use a fork truck. Do not stack units more than 2 high during storage. If unit is to be stored for more than 2 weeks before installation, choose a level, dry storage site free from vibration. Do not remove plastic wrap or skid from unit until final installation.

Rigging - All 40RU Series units can be rigged by using the shipping skid. Units are shipped fully assembled. Do not remove shipping skids or protective covering until unit is ready for final placement; damage to bottom panels can result. Use slings and spreader bars as applicable to lift unit.

INSTALLATION

General - Allow the following clearances for service access and airflow:

SRear: 3 ft (914 mm) [21/2 ft (762 mm) with electric heat accessory]

S Front: 21/2 ft (762 mm)

S Right Side: 31/2 ft (1067 mm) S Left Side: 21/2 ft (762 mm)

For units equipped with an economizer, refer to the accessory installation instructions for additional clearance requirements. Be sure floor, wall, or ceiling can support unit weight (Tables 1A – 1F). See Fig. 1 and Fig. 2 for dimensions.

Uncrating - Move unit as near as possible to final location before removing shipping skid.

Remove metal banding, top skid, and plastic wrap. Examine unit for shipping damage. If shipping damage is evident, file claim with transportation agency. Remove base skid just prior to actual installation.

Check nameplate information against available power supply and model number description in Fig. 3.

NOTE: Be sure to remove the styrofoam shipping pad from the thermostatic expansion valve (TXV). Verify that it has been removed. See Fig. 5.

Accessories - Refer to instructions shipped with each accessory for specific information.

2

Table 1A — 40RUA Physical Data, English — Cooling Units

UNIT 40RUA*

25

 

28

 

30

NOMINAL CAPACITY (Tons)

20

 

25

 

30

 

 

 

 

 

 

OPERATING WEIGHT (lb)

 

 

 

 

 

Base Unit with TXV

730

 

1050

 

1062

Plenum

225

 

325

 

325

 

 

 

 

 

 

FANS

 

 

 

 

 

Qty...Diam. (in.)

2...15

 

2...18

 

2...18

Nominal Airflow (cfm)

8000

 

10000

 

12000

Airflow Range (cfm)

6000 – 10000

 

7500 – 12500

 

9000 – 15000

Nominal Motor Hp (Standard Motor)

 

 

 

 

 

208/230---3---60 and 460---3---60

5.0

 

7.5

 

10.0

575---3---60

5.0

 

7.5

 

10.0

Motor Speed (rpm)

 

 

 

 

 

208/230---3---60 and 460---3---60

1745

 

1745

 

1745

575---3---60

1745

 

1755

 

1755

 

 

 

 

 

 

REFRIGERANT

 

 

R---410A

 

Operating charge (lb)

3.5

 

4.5

 

5.0

(approx per circuit){

 

 

DIRECT---EXPANSION COIL

Enhanced Copper Tubes, Aluminum Sine---Wave Fins

Max Working Pressure (psig)

 

650

 

 

Face Area (sq ft)

19.88

 

 

29.83

 

24.86

 

No. of Splits

2

 

2

 

2

No. of Circuits per Split

18

 

20

 

24

Split Type...Percentage

 

 

Face...50/50

 

Rows...Fins/in.

4...15

 

 

4...15

 

4...15

 

 

 

 

 

 

 

PIPING CONNECTIONS,

 

 

 

 

 

Quantity...Size (in.)

 

 

 

 

 

DX Coil — Suction (ODF)

2...11/8

 

2...13/8

 

2...13/8

 

 

DX Coil — Liquid Refrigerant (ODF)

 

 

2...5/8

 

 

Steam Coil, In (MPT)

 

1...21/2

 

 

Steam Coil, Out (MPT)

 

1...1/2

 

 

Hot Water Coil, In (MPT)

 

1...2

 

 

Hot Water Coil, Out (MPT)

 

1...2

 

 

Condensate (PVC)

 

 

1...11/4 ODM/1 IDF

 

FILTERS

Throwaway — Factory Supplied

Quantity...Size (in.)

4...16 x 20 x 2

 

4...20 x 24 x 2

 

4...16 x 24 x 2

 

4...20 x 25 x 2

 

 

Access Location

 

 

Either Side

 

 

 

 

 

 

 

STEAM COIL}

 

 

 

 

 

Max Working Pressure (psig at 260° F)

 

20

 

 

Total Face Area (sq ft)

13.33

 

 

15.0

 

15.0

 

Rows...Fins/in.

1...10

 

1...10

 

1...10

 

 

 

 

 

 

HOT WATER COIL}

 

 

 

 

 

Max Working Pressure (psig)

 

150

 

 

Total Face Area (sq ft)

13.33

 

 

15.0

 

15.0

 

Rows...Fins/in.

2...8.5

 

2...12.5

 

2...12.5

Water Volume

 

 

 

 

 

(gal)

13.9

 

 

 

14.3

 

(ft3)

 

 

1.90

 

LEGEND

DX — Direct Expansion

TXV — Thermostatic Expansion Valve

{Units are shipped without refrigerant charge.

}Field installed accessory only.

40RU

3

40RU

Table 1B — 40RUA Physical Data, SI — Cooling Units

UNIT 40RUA*

25

 

28

 

30

NOMINAL CAPACITY (kW)

70

 

87

 

105

 

 

 

 

 

 

OPERATING WEIGHT (kg)

 

 

 

 

 

Base Unit with TXV

331

 

477

 

482

Plenum

102

 

148

 

148

 

 

 

 

 

 

FANS

 

 

 

 

 

Qty...Diam. (mm)

2...381

 

2...457

 

2...457

Nominal Airflow (L/s)

3775

 

4119

 

5663

Airflow Range (L/s)

2831 – 4719

 

3539 – 5899

 

4247 – 7079

Nominal Motor kW (Standard Motor)

 

 

 

 

 

208/230---3---60 and 460---3---60

3.73

 

5.60

 

7.46

575---3---60

3.73

 

5.60

 

7.46

Motor Speed (r/s)

 

 

 

 

 

208/230---3---60 and 460---3---60

29.1

 

29.1

 

29.1

575---3---60

29.1

 

29.3

 

29.3

 

 

 

 

 

 

REFRIGERANT

 

 

R---410A

 

Operating charge (kg)

1.59

 

2.04

 

2.27

(approx per circuit){

 

 

DIRECT---EXPANSION COIL

Enhanced Copper Tubes, Aluminum Sine---Wave Fins

Max Working Pressure (kPag)

 

4481

 

 

Face Area (sq m)

1.85

 

 

2.77

 

2.30

 

No. of Splits

2

 

2

 

2

No. of Circuits per Split

18

 

20

 

24

Split Type...Percentage

 

 

Face...50/50

 

Rows...Fins/m

4...591

 

 

4...591

 

4...591

 

 

 

 

 

 

 

PIPING CONNECTIONS,

 

 

 

 

 

Quantity...Size (in.)

 

 

 

 

 

DX Coil — Suction (ODF)

2...11/8

 

2...13/8

 

2...13/8

 

 

DX Coil — Liquid Refrigerant (ODF)

 

 

2...5/8

 

 

Steam Coil, In (MPT)

 

1...21/2

 

 

Steam Coil, Out (MPT)

 

1...1/2

 

 

Hot Water Coil, In (MPT)

 

1...2

 

 

Hot Water Coil, Out (MPT)

 

1...2

 

 

Condensate (PVC)

 

 

1...11/4 ODM/1 IDF

 

FILTERS

Throwaway — Factory Supplied

Quantity...Size (mm.)

4...406 x 508 x 51

 

4...508 x 610 x 51

 

4...406 x 610 x 51

 

4...508 x 635 x 51

 

 

Access Location

 

 

Either Side

 

 

 

 

 

 

 

STEAM COIL}

 

 

 

 

 

Max Working Pressure (kPag at 126° C)

 

138

 

 

Total Face Area (sq m)

1.24

 

 

1.39

 

1.39

 

Rows...Fins/m

1...394

 

1...394

 

1...394

 

 

 

 

 

 

HOT WATER COIL}

 

 

 

 

 

Max Working Pressure (kPag)

 

1034

 

 

Total Face Area (sq m)

1.24

 

 

1.39

 

1.39

 

Rows...Fins/m

2...335

 

2...335

 

2...335

Water Volume

 

 

 

 

 

(L)

52.6

 

 

 

54.1

 

(m3)

0.052

 

0.054

 

LEGEND

DX — Direct Expansion

TXV — Thermostatic Expansion Valve

{Units are shipped without refrigerant charge.

}Field installed accessory only.

4

Table 1C — 40RUQ Physical Data, English — Heat Pump Units

UNIT 40RUQ*

25

 

 

NOMINAL CAPACITY (Tons)

20

 

 

OPERATING WEIGHT (lb)

 

Base Unit with TXV

720

Plenum

140

 

 

FANS

 

Qty...Diam. (in.)

2...15

Nominal Airflow (cfm)

8000

Airflow Range (cfm)

6000---10000

Nominal Motor Hp (Standard Motor)

 

208/230---3---60 and 460---3---60

5.0

575---3---60

5.0

Motor Speed (rpm)

 

208/230---3---60 and 460---3---60

1745

575---3---60

1745

 

 

REFRIGERANT

R---410A

Operating charge (lb)

3.5/3.5

(approx per circuit){

DIRECT---EXPANSION COIL

Enhanced Copper Tubes, Aluminum Sine---Wave Fins

Max Working Pressure (psig)

650

Face Area (sq ft)

19.9

No. of Splits

2

No. of Circuits per Split

2

Split Type...Percentage

Face....50/50

Rows...Fins/in.

4...15

 

 

PIPING CONNECTIONS,

 

Quantity...Size (in.)

 

DX Coil — Suction (ODF)

2...11/8

DX Coil — Liquid Refrigerant (ODF)

2...5/8

Steam Coil, In (MPT)

1...21/2

Steam Coil, Out (MPT)

1...11/2

Hot Water Coil, In (MPT)

1...2

Hot Water Coil, Out (MPT)

1...2

Condensate (PVC)

1...11/4 ODM/1 IDF

FILTERS

Throwaway — Factory Supplied

Quantity...Size (in.)

4...16 x 20 x 2

 

4...16 x 24 x 2

Access Location

Right or Left Side

 

 

STEAM COIL}

 

Max Working Pressure (psig at 260° F)

20

Total Face Area (sq ft)

13.33

Rows...Fins/in.

1...10

 

 

HOT WATER COIL}

 

Max Working Pressure (psig)

150

Total Face Area (sq ft)

13.33

Rows...Fins/in.

2...8.5

Water Volume

 

(gal)

13.9

(ft3)

1.85

LEGEND

DX — Direct Expansion

TXV — Thermostatic Expansion Valve

{Units are shipped without refrigerant charge.

}Field installed accessory only.

40RU

5

40RU

Table 1D — 40RUA Physical Data, SI — Heat Pump Units

UNIT 40RUQ*

25

 

 

NOMINAL CAPACITY (kW)

70

 

 

OPERATING WEIGHT (kg)

 

Base Unit with TXV

326

Plenum

44

 

 

FANS

 

Qty...Diam. (mm)

2...381

Nominal Airflow (L/s)

3775

Airflow Range (L/s)

2831---4719

Nominal Motor kW (Standard Motor)

 

208/230---3---60 and 460---3---60

3.73

575---3---60

3.73

Motor Speed (r/s)

 

208/230---3---60 and 460---3---60

29.1

575---3---60

29.1

 

 

REFRIGERANT

R---410A

Operating charge (kg)

1.59/1.59

(approx per circuit){

DIRECT---EXPANSION COIL

Enhanced Copper Tubes, Aluminum Sine---Wave Fins

Max Working Pressure (kPag)

4482

Face Area (sq m)

1.85

No. of Splits

2

No. of Circuits per Split

2

Split Type...Percentage

Face...50/50

Fins/m

591

 

 

PIPING CONNECTIONS,

 

Quantity...Size (in.)

 

DX Coil — Suction (ODF)

2...11/8

DX Coil — Liquid Refrigerant (ODF)

2...5/8

Steam Coil, In (MPT)

1...21/2

Steam Coil, Out (MPT)

1...11/2

Hot Water Coil, In (MPT)

1...2

Hot Water Coil, Out (MPT)

1...2

Condensate (PVC)

1...11/4 ODM/1 IDF

FILTERS

Throwaway — Factory Supplied

Quantity...Size (mm)

4...406 x 610 x 51

4...406 x 508 x 51

 

Access Location

Right or Left Side

 

 

STEAM COIL}

 

Max Working Pressure (kPag at 126° C)

138

Total Face Area (sq m)

1.24

Rows...Fins/m

1...394

 

 

HOT WATER COIL}

 

Max Working Pressure (kPag)

1034

Total Face Area (sq m)

1.24

Rows...Fins/m

2...335

Water Volume

 

(L)

52.6

(m3)

0.052

LEGEND

DX — Direct Expansion

TXV — Thermostatic Expansion Valve

{Units are shipped without refrigerant charge.

}Field installed accessory only.

6

Table 1E — 40RUS Physical Data, English — Chilled Water Units

UNIT 40RUS*

25

 

28

 

30

 

 

 

 

 

 

NOMINAL CAPACITY (Tons)

20

 

25

 

30

 

 

 

 

 

 

OPERATING WEIGHT (lb)

 

 

 

 

 

Base Unit

683

 

 

1042

 

1035

 

Plenum

225

 

325

 

325

 

 

 

 

 

 

FANS

 

 

 

 

 

Qty...Diam. (in.)

2...15

 

 

2...18

 

2...18

 

Nominal Airflow (cfm)

8000

 

10000

 

12000

Airflow Range (cfm)

6000 – 10000

 

7500 – 12500

 

9000 – 15000

Nominal Motor Hp (Standard Motor)

 

 

 

 

 

208/230---3---60 and 460---3---60

5.0

 

 

10.0

 

7.5

 

575---3---60

5.0

 

7.5

 

10.0

Motor Speed (rpm)

 

 

 

 

 

208/230---3---60 and 460---3---60

1745

 

 

1745

 

1745

 

575---3---60

1745

 

1755

 

1755

 

 

 

 

 

CHILLED WATER COIL

Enhanced Copper Tubes, Aluminum Sine---Wave Fins

Max Working Pressure (psig)

 

435

 

 

Face Area (sq ft) – Upper

11.0

 

 

15.5

 

12.4

 

Face Area (sq ft) – Lower

8.3

 

12.4

 

12.4

Rows...Fins/in.

 

3...15

 

 

 

 

 

 

 

 

PIPING CONNECTIONS,

 

 

 

 

 

Quantity...Size (in.)

 

 

 

 

 

Chilled Water — In.

2...13/8 ODM

 

2...21/8 ODM

 

2...21/8 ODM

Chilled Water — Out

2...21/8 ODM

 

2...21/8 ODM

 

2...21/8 ODM

Steam Coil, In (MPT)

 

 

1...21/2

 

 

Steam Coil, Out (MPT)

 

1...11/2

 

 

Hot Water Coil, In (MPT)

 

1...2

 

 

Hot Water Coil, Out (MPT)

 

1...2

 

 

Condensate (PVC)

 

 

1...11/4 ODM/1 IDF

 

FILTERS

Throwaway — Factory Supplied

Quantity...Size (in.)

4...16 x 20 x 2

 

4...20 x 24 x 2

 

4...16 x 24 x 2

 

4...20 x 25 x 2

 

 

Access Location

 

 

Either Side

 

 

 

 

 

 

 

STEAM COIL}

 

 

 

 

 

Max Working Pressure (psig at 260° F)

 

20

 

 

Total Face Area (sq ft)

13.33

 

 

15.0

 

15.0

 

Rows...Fins/in.

1...10

 

1...10

 

1...10

 

 

 

 

 

 

HOT WATER COIL}

 

 

 

 

 

Max Working Pressure (psig)

 

150

 

 

Total Face Area (sq ft)

13.33

 

 

15.0

 

15.0

 

Rows...Fins/in.

2...8.5

 

2...12.5

 

2...12.5

Water Volume

 

 

 

 

 

(gal)

13.9

 

 

 

14.3

 

(ft3)

1.1

 

1.90

 

LEGEND

}Field installed accessory only.

40RU

7

40RU

Table 1F — 40RUS Physical Data, SI — Chilled Water Units

UNIT 40RUS*

25

 

28

 

 

30

 

 

 

 

 

 

 

NOMINAL CAPACITY (kW)

70

 

87

 

 

105

 

 

 

 

 

 

 

OPERATING WEIGHT (kg)

 

 

 

 

 

 

Base Unit

310

 

469

 

 

473

 

 

 

Plenum

102

 

148

 

 

148

 

 

 

 

 

 

 

FANS

 

 

 

 

 

 

Qty...Diam. (mm)

2...381

 

2...457

 

 

2...457

 

 

 

Nominal Airflow (L/s)

3775

 

4719

 

 

5663

Airflow Range (L/s)

2831 – 4719

 

3539 – 5899

 

 

4247 – 7079

Nominal Motor kW (Standard Motor)

 

 

 

 

 

 

208/230---3---60 and 460---3---60

3.73

 

5.60

 

 

7.46

 

 

 

575---3---60

3.73

 

5.60

 

 

7.46

Motor Speed (r/s)

 

 

 

 

 

 

208/230---3---60 and 460---3---60

29.1

 

29.1

 

 

29.1

 

 

 

575---3---60

29.1

 

29.3

 

 

29.3

 

 

 

 

 

 

CHILLED WATER COIL

Enhanced Copper Tubes, Aluminum Sine---Wave Fins

Max Working Pressure (kPag)

 

2999

 

 

 

Face Area (sq m) – Upper

1.02

 

1.15

 

 

1.44

 

 

 

Face Area (sq m) – Lower

0.77

 

1.15

 

 

1.15

Rows...Fins/m

3...591

 

3...591

 

 

3...591

 

 

 

 

 

 

 

PIPING CONNECTIONS,

 

 

 

 

 

 

Quantity...Size (in.)

 

 

 

 

 

 

Chilled Water — In

2...13/8 ODM

 

2...21/8 ODM

 

 

2...21/8 ODM

 

 

Chilled Water — Out

2...13/8 ODM

 

2...21/8 ODM

 

 

2...21/8 ODM

Steam Coil, In (MPT)

 

 

1...21/2

 

 

 

Steam Coil, Out (MPT)

 

1...11/2

 

 

 

Hot Water Coil, In (MPT)

 

1...2

 

 

 

Hot Water Coil, Out (MPT)

 

1...2

 

 

 

Condensate (PVC)

 

 

1...11/4 ODM/1 IDF

 

FILTERS

Throwaway — Factory Supplied

Quantity...Size (mm.)

4...406 x 508 x 51

 

4...508 x 610 x 51

 

4...406 x 610 x 51

 

4...508 x 635 x 51

 

 

Access Location

 

 

Either Side

 

 

 

 

 

 

 

 

STEAM COIL}

 

 

 

 

 

 

Max Working Pressure (kPag at 125° C)

 

138

 

 

 

Total Face Area (sq m)

1.24

 

1.39

 

 

1.39

 

 

 

Rows...Fins/m

1...394

 

1...394

 

 

1...394

 

 

 

 

 

 

 

HOT WATER COIL}

 

 

 

 

 

 

Max Working Pressure (kPag)

 

1034

 

 

 

Total Face Area (sq m)

1.24

 

1.39

 

 

1.39

 

 

 

Rows...Fins/m

2...335

 

2..493

 

 

2...493

Water Volume

 

 

 

 

 

 

(L)

52.6

 

54.1

 

 

 

(m3)

0.052

 

0.054

 

 

 

 

 

 

 

 

LEGEND

}Field installed accessory only.

8

40RU

LEGEND

TXV — Thermostatic Expansion Valve

NOTES:

1.

Dimensions in [

] are in millimeters.

2.

 

Direction of airflow.

3.

Recommended clearance:

 

• Rear: 3 in. [914 mm] (2 ft, 6 in. [762 mm]

 

with electric heat accessory)

 

• Front: 2 ft, 6 in. [762 mm]

 

• Right Side: 2 ft, 6 in. [762 mm]

 

• Left Side: 2 ft, 6 in. [762 mm]

4.

• Local codes or jurisdiction may prevail.

Liquid piping not supplied by Carrier.

5.

Duct flange is factory supplied and field

 

installed.

 

 

 

 

 

 

 

 

 

 

UNIT

 

UNIT WEIGHT

 

 

 

 

lb (kg)

 

 

 

 

 

 

40RUA*25

 

730 (331)

 

 

 

40RUQ*25

 

720 (326)

 

 

 

40RUS*25

 

683 (310)

 

C10722

Fig. 1 - Dimensions – Size 25

9

Carrier 40RU User Manual

40RU

LEGEND

TXV — Thermostatic Expansion Valve

NOTES:

1.

Dimensions in [ ] are in millimeters.

2.

Direction of airflow.

3. Recommended clearance:

• Rear: 3 in. [914 mm] (2 ft, 6 in. [762 mm] with electric heat accessory)

• Front: 2 ft, 6 in. [762 mm]

• Right Side: 2 ft, 6 in. [762 mm]

• Left Side: 2 ft, 6 in. [762 mm]

• Local codes or jurisdiction may prevail. 4. Liquid piping not supplied by Carrier.

5. Duct flange is factory supplied and field installed.

6. 40RUS may require alternate or additional field favricated poping access holes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

UNIT

UNIT WEIGHT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

lb (kg)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40RUA*28

1050 (477)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40RUA*30

1062 (482)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40RUS*28

1035 (469)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40RUS*30

1042 (473)

C10723

Fig. 2 - Dimensions – Sizes 28 and 30

10

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

4 0 R U A A 2 5 A 1 A 6 – 0 A 0 A 0

_____________

____

 

 

 

 

 

 

 

 

 

 

 

Model Type

 

 

 

 

 

 

 

 

 

 

 

 

 

Brand / Packaging

 

40RU = Carrier Fan Coil

 

 

 

 

 

 

 

 

 

 

 

 

 

0 = Standard

 

Puronr R–410ARefrigerant

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Not Used

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Type of Coil

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A = Place Holder

 

A = StandardDXCoil

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Service Options

 

Q = Heat Pump

 

 

 

 

 

 

 

 

 

 

 

S = Chilled Water Coil

 

 

 

 

 

 

 

 

 

 

0 = Non-Painted Cabinet

 

 

 

 

 

 

 

 

 

 

 

 

 

1 = Painted Cabinet

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Refrigerant Options

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A = None

 

 

 

 

 

 

 

 

 

Not Used

 

 

 

 

 

 

 

 

 

 

 

 

A = Place Holder

 

Nominal Tonnage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25 = 20 Tons

 

 

 

 

 

 

 

 

Not Used

 

28 = 25 Tons

 

 

 

 

 

 

 

 

0 = Place Holder

 

30 = 30 Tons

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Design Rev

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Not Used

 

 

 

 

 

 

 

– = Catalog Model Number

 

A = Place Holder

 

 

 

 

 

 

 

1 = Design Revision (original)

 

Indoor Fan Options

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Voltage

 

1 = Fan Drive and Motor - Low / Motor Efficiency - Standard

 

 

1 = 575/3/60

 

 

 

 

2 = Fan Drive and Motor - Med / Motor Efficiency - Standard

 

 

5 = 208/230/3/60

 

 

 

3 = Fan Drive and Motor - High / Motor Efficiency - Standard

 

 

6 = 460/3/60

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Coil Options

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A = Al/Cu

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C!0724

Fig. 3 - Model Number Nomenclature

POSITION NUMBER

 

1

 

2

3

4

 

5

 

6

 

7

 

8

9

10

TYPICAL

 

2

 

6

1

0

 

G

 

1

 

2

 

3

4

5

 

POSITION

 

 

 

 

 

DESIGNATES

 

 

 

 

 

 

 

1−2

 

 

 

Week of manufacture (fiscal calendar)

 

 

 

 

 

3−4

 

 

 

Year of manufacture (“10” = 2010)

 

 

 

 

5

 

 

 

Manufacturing location (G = ETP, Texas, USA)

 

 

 

 

6−10

 

 

 

 

Sequential number

 

 

 

 

 

C!0725

Fig. 4 - Serial Number Nomenclature

TXV

COIL

REMOVE FOAM BLOCK

LEGEND

TXV — Thermostatic Expansion Valve

C10683

Fig. 5 - Foam Block Location

Unit Positioning - The unit can be mounted on the floor for vertical application with return air entering the face of the unit and supply air discharging vertically through the top of the unit. The unit can also be applied in a

horizontal arrangement with return air entering horizontally and the supply air discharging horizontally. When applying the unit in a horizontal arrangement, ensure the condensate drain pan is located at the bottom center of the unit for adequate condensate disposal. See Fig. 6 for condensate connections for each unit position.

PLUG

PLUG

CONDENSATE

 

DRAIN

LEGEND

Accessory Line

Alternate Air Intake and Discharge

Air Intake and Discharge

Note: Maintain recommended clearances per Fig. 1 and Fig. 2

C10684

Fig. 6 - Typical Unit Positioning

40RU

11

Typical positioning and alternate return air locations are shown in Fig. 6. Alternate return air locations can be used by moving the unit panel from the alternate return air location to the standard return air location. Refer to overhead suspension accessory drawing (Fig. 7) for

preferred suspension technique. The unit needs support underneath to prevent sagging.

IMPORTANT: Do NOT attempt to install unit with return air entering top panel of unit. Condensate will not drain from

unit.

OVERHEAD SUSPENSION ACCESSORY — UNIT SIZE 25

40RU

OVERHEAD SUSPENSION ACCESSORY — UNIT SIZES 28, 30

NOTE: Dimensions in [ ] are millimeters

C10728

Fig. 7 - Preferred Suspension Technique

12

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