This product complies with the requirements concerning electromagnetic compatibility (EMC)
stipulated in Council directive no. 89/336/EEC of 3rd may 1989, alteret at directive no. 92/31/
EEC, on the approximation of the laws of the member states relating to electromagnetic compatibility.
CE approvals
We declare that the Oxix
®
transmitter complies with the values stipulated in EN-61010-1 and EN
61326-1.
Ex approval
The Oxix
®
transmitter is approved for mounting in explosive amospheres: Ex II G3.
E. Install/Add Languages ................................................94
®
............................................89
Appendix C. Front Panel Cut-out Drawing 95
Appendix D. Log Files 97
Appendix E. Input/Output Connections 101
Main Menu Overview 102
Converter Setup Menu Overview 106
Service Menu Overview 114
Display Setup Menu Overview 120
Index Index-1
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1. Introduction
Thank you for choosing the MJK Oxix® Dissolved Oxygen Transmitter. We
have done our utmost to design and manufacture a quality transmitter that
satisfies your requirements:
High performance optical sensor•
No calibration•
No spareparts needed in sensor's 10 year lifetime•
Air or water jet cleaning system is standard•
Measurements not affected by sunlight or dry environment•
Large, easy-to-read display with trend curve capability•
Multiple languages•
Built-in datalogger•
No moving parts, oxygen consumption or risk of poisoning•
Mounting accessories •(optional)
The Oxix
ever, read this manual first to get familiar with the Oxix® transmitter and all its
features.
The equipment must be handled and operated as instructed by the manufacturer, MJK Automation A/S to ensure stable operation and accurate measurements.
You can always contact your local representative or the MJK hot lines for
advice and guidance:
®
transmitter is easy to install, calibrate and put into service. How-
Visit our web sites at www.oxix.dk and www.mjk.com to learn more about
MJK Automation, our other products and the people behind them.
®
Oxix
is a registered trademark of MJK Automation A/S, Denmark.
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Dissolved Oxygen Transmitter
About this Manual
This manual is divided into one table of contents, eleven chapters, five appendices, four continuous menu overview flow charts and one index.
1. Introduction
Contains a presentation of the Oxix
structure of this manual, the operating principles and the top features.
2. Safety, Repair and Product Identification
Provide answers to issues regarding safety, mounting, repair,
restrictions and product identification.
3. Specifications and Order Numbers
The system specs and order numbers are listed for quick access.
4. Transmitter Installation
Contains installation guidelines for positioning of the transmitter in liquids,
distances to walls and other solid faces, and installation in tubes.
5. Sensor Calibration
The Oxix
®
sensor is factory calibrated and requires no re-calibration.
6. Converter
Describes the physical specifications and installation rules for the convert-
er such as power supply, in- and outputs, sensor/converter/
display configurations, etc.
7. System Configuration Examples
Illustrate how Oxix
®
Dissolved Oxygen Transmitter can be interconnected
with for example MJK MagFlux® flow meters in real-life scenarios.
8. Startup
Describes important checks and basic settings to get started including the
display and keyboard user interface.
9. Oxix
®
Menus
Contains a comprehensive description of the Oxix
utilities.
10. Mechanical Dimensions
Lists the Oxix
®
Dissolved Oxygen Transmitter dimensions.
11. Maintenance
Contains procedures for cleaning the sensor and the display.
®
Dissolved Oxygen Transmitter, the
®
menus, options and
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Appendix A. Pop-up Events / Error Messages
Lists possible pop-up messages, explains their meaning and offer
solutions to error conditions.
Appendix B. MJK-Field Link Software Upgrade
Describes in detail how to utilise the unique and intuitive MJK-Field Link
software program to upload new display and converter firmware
versions.
Appendix C. Front Panel Cut-out Drawing
A 1:1 scale drawing of the front panel outline and cut-out area for installa-
tion and mounting purposes.
Appendix D. Log Files
An example log file illustrates the format and explains the entries.
Appendix E. Digital Input/Output Connections
Illustrates how the digital in- and outputs can be interconnected.
* * * * *
Main Menu Overview
A continuous presentation of the top level menu structure.
Converter Setup Menu Overview
A continuous presentation of the converter setup menu structure.
Service Menu Overview
A continuous presentation of the service menu structure.
Display Setup Menu Overview
A continuous presentation of the display configuration menu structure.
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Dissolved Oxygen Transmitter
Operating Principles
The MJK Oxix® Dissolved Oxygen Transmitter is designed for measuring the
oxygen contents in open tanks exposed to sunlight, wells and closed containers.
The Oxix® sensor function is based on the fluorescence principle and does
not consume oxygen like membrane-type sensors. It is rugged and designed
to handle tough applications.
Light pulses with a wavelength of 475 nm are transmitted to a ruthenium
compound immobilized in a sol-gel matrix.
The ruthenium absorbs the light energy by changing the outer electron’s energy level. The unstable electron then collapses and returns back to its original
energy state and at the same time emits the surplus energy as a photon with
a wavelength of 600 nm. This process is also refered to as fluorescing.
When the intensity of the transmitted light pulses is tightly controlled, the
amount of fluorescing is predictable and repeatable.
If free oxygen molecules are present, the photon energy is absorbed by the
oxygen molecules without any light emission, and the amount of fluorescing is
consequently reduced (also refered to as fluorescence quenching).
It is therefore possible to determine the amount of dissolved oxygen by measuring the amount of fluorescence quenching (light intensity).
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ll
RS485
RS485
RS485
Max. 1000 m
1 pc. Oxix Converter
with display
(
206505
)
3 pcs. Oxix without display (206508)
4 pcs. Oxix sensors (206510)
llll
300 m
Max.
Features
Flexible Installation
MJK’s modular design allows up to 300 meters (950ft.) between the sensor
and the converter, and the Display Unit can be mounted up to 1000 m
(3000 ft.) from the signal converter with ordinary twisted wires.
One Display Unit can control up to four MagFlux® flow meters, SuSix® transmitters and/or Oxix® transmitters for greater economy, space savings and an
improved overview of the multiple measurement values.
Simple to Operate
The Oxix® Display Unit has a mobile phone-like menu structure and can display text in several selectable languages.
PC Connection
®
Oxix
allows downloading setup configurations, uploading new instrument
software updates and display customization. The onboard data logger captures 20.000 readings which are displayed as an electronic graph and can be
retrieved as a CSV file on a PC. This connectivity is achieved with a common
USB port and the free MJK Field Link software.
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Dissolved Oxygen Transmitter
Flexible In- and Outputs
The Oxix® Transmitter has one 4-20 mA analogue output, two digital outputs
for alarms or control, and one digital input for resetting alarms, batches, etc.
User-definable Text
Up to five lines of text and readings can be configured by the user. The
graphic display is automatically adjusted to show the largest characters possible. Alarms can be displayed as pop-up alarms until they are reset.
Modbus® Communication
The Display Unit uses the Modbus® RTU communication protocol to connect to the Oxix® Transmitter. The Transmitter can in turn connect to SCADA
systems with its Modbus® communication protocol.
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2. Safety, Repair and Product Identification
Safety Instructions
Read this manual carefully.•
Pay attention to the environment on the installation site.•
Wear necessary protective equipment and follow all current safety regula-•
tions.
®
Oxix•
can invoke a start signal for dangerous machinery. Always ensure
that connected machinery and other equipment are effectively put out
of service (that is to remove the main fuses and lock main and security
switches in off-position) before commencing configuration, fault finding,
servicing, maintenance work, etc.
• WARNING: There is a risk of lethal, electrical shock from the "Mains sup-
ply" terminals "N" and "L". Be careful not to touch these terminals when
the Oxix
WARNING:• Incorrect installation or use can lead to body injury and/or
material damage!
Physical Mounting
The Oxix® converter/display unit must not be mounted in explosion hazardous areas!
Oxix® may only be installed and commissioned by authorized MJK personnel,
and all national and local regulations must be complied with.
®
front cover is removed.
Repair
Repair must only be made by authorized MJK personnel or by a service representative approved by MJK.
Product Identification
A delivery will usually consist of an Oxix® sensor and an Oxix® converter with
or without a display unit.
Check that the item(s) delivered corresponds to the ordered item(s). The part
number is printed on an identification label stuck on the converter shipping
box and on a label on the converter itself.
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3. Specifications and Order Numbers
Specifications
Oxix® Transmitter
Accuracy+/- 0,1% of reading
Measuring inputRS 485
Analog outputOne active 4 - 20 mA, galvanically isolated (max. load 800 W)
Digital outputs
Digital inputs
CommunicationMODBUS
InterfaceRS 485 for connection to Display Unit or PLC
Power supply10 - 30 V DC, or 24 V AC, 50 / 60 Hz ± 10 % or
Power consumptionMax. 10 W
Cabinet materialPolycarbonate, glass reinforced
Enclosure ratingIP 67, NEMA 6
Temperature range- 20 … 60 °C
Weight 1,1 kg
One voltage-free electromechanical relay (max. 50 V DC / 1 A)
One optically isolated MOSFET relay (max. 50 VAC / V DC / 120 mA)
One, max. 30 V DC, < 5 V DC = 0(low), > 10 V DC = 1(high),
pulse length > 100 ms
®
RTU-mode, 9600 baud, 2-wire RS 485, slave-mode
115 V AC, 50 / 60 Hz ± 10 % or
230 V AC, 50 / 60 Hz ± 10 %
Display Unit
Enclosure ratingDust and waterproof IP 67, NEMA 6 (when mounted on converter)
Housing materialPolycarbonate, glass reinforced
Protection lidTransparent polycarbonate
DisplayWhite backlit LCD-display (64 x 128 pixels) with softkeys
IndicationIndication measurement, configuration and graph
ClockReal-time clock with built-in battery backup
CommunicationMODBUS
InterfaceRS 485
Memory256 Kb Flash memory, 20.000 entries with date, time and value
InterfaceUSB 1,1 type mini B, Female
Temperature range- 20 … 60 °C
®
RTU-mode, 9600 baud, 2-wire RS 485, master-mode
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Dissolved Oxygen Transmitter
Oxix® Sensor
Dissolved oxygen saturated
Measurement principleOptical, near infra-red fluorescence (l
Sensor checkAutomatic self-diagnostics
Pressure6 bar (100 psi)
MaterialsBoby and Head: PU, PVC, silicone, epoxy and stainless steel 316 SS
Cleaning systemBuilt-in air or water jet
Cable4 x 0,326 mm
Cable length10 m (33 ft.), can be extended up to 600 mm
Response timet
Flow velocityNo flow required
Power supply12 V DC (10 -16 V DC), approx. 10 mA
OutputRS 485, 9600 baud, 2-wire
AccuracyBetter than 1% of actual reading (0,02 mg/l)
ResolutionBetter than 0,02 mg/l
Temperature range0 - 60 ºC
Temperature compensation 0 - 50 ºC
Enclosure ratingIP 68 to IEC 529 (10 m), NEMA 6
Dimensions50 x 130 mm (diameter x length)
Mounting
Weight0,77 kg (1.7 lbs)
0 - 30.0 mg/l or ppm (parts per million)
0 - 120 %
= 475 nm, I
in
Optical lens: Sapphire
O-ring: Viton
Cable: PUR
2
, shielded, outer diameter Ø 5.0 mm (22 AWG)
less than 1 second, t95 less than 60 second
90
1,5 inch NPT thread
0,25 inch NPT thread for jet spray cleaning tube
The Oxix® transmitter must not be powered until the transmitter is
correctly mounted and connected!
WARNING!
Connections to the Oxix® transmitter must not be disconnected while
the transmitter is powered.
Important!
To ensure safe and optimal functionality of the Oxix® transmitter,
the instructions below must be followed closely.
The sensor must be mounted in a location where it is possible to perform •
a representative dissolved oxygen sat. measurement.
Fittings and mountings must be capable of carrying the sensor's •weight
(0,77 kg / 1.7 lbs), and vibrations from for example pumps and other
equipment must be avoided.
The system should be installed to facilitate access to the Oxix•
operator panel and sensor without risking personal injury during normal
operation, maintenance, cleaning of sensor, etc.
The Oxix•
®
transmitter must be connected to a mains outlet that complies
with national and local regulations.
All cables must be installed, connected and mounted to minimize me-•
chanical impact and electrical influence from other installations.
The sensor cable’s maximum tensile load is adjusted to the sensor weight.•
The sensor is a electro-mechanical instrument. Be careful not to damage •
the sensor lens. The accuracy will deteriorate if foreign material accumulates on it, or it is subject to abrasive cleaning procedures. Only use a soft
cloth for cleaning. NEVER EVER a steel brush!
All •fuses are located on the Oxix
®
converter’s motherboard.
®
transmitter
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Dissolved Oxygen Transmitter
Physical Sensor Installation
Preparation
Select a position that can produce a valid and representative measuring value
and provide sufficient space for physical cleaning of the sensor on a regular
basis.
Positioning the Sensor
The positioning of the sensor is very application dependant. There are, however, some "do"s and "don't"s that can be used as guidelines.
Do
In •aeration tanks or basins with significant fluctuation in depth the
sensor should be mounted on a foating device that keeps the sensor
submerged to a fixed depth from the surface.
In tanks or basins with no or little fluctuation in depth the sensor may •
be mounted in a fixed position approximately 1/4 below the surface.
The optimal position at installations in flow-through aeration basins with •
one measuring point is near the tank inlet.
The optimal positions at installations in flow-through aeration basins •
with two measuring points are near the tank inlet and the tank outlet.
Don't
Do not position the sensor at or very close to the surface. Strong wind •
aeration leads to increased dissolved oxygen concentration in the surface layer which may not be representative.
Do not use a fixed sensor position in aeration tanks/basins with signifi-•
cant depth fluctuations. The dissolved oxygen saturation varies with
the depth.
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5. Sensor Calibration
The Oxix® sensor is factory calibrated. No further calibration is required.
Zero-point Calibration Check
A zero-point calibration check may be carried out as described below.
Required materials
1 bucket•
1 measuring cup•
1 tablespoon•
Sodium sulfite (Na•
Procedure
1. Dissolve 3 tablespoons of sodium sulfite ( Na
container) containing 4 liters of clean tap water (1 US gallon, 0.9 UK
gallon).
2. Stir for about 1 minute.
3. Lower the sensor into the solution and let it rest at least half an hour.
4. Make sure that the sensor's measuring element is facing down, and no air
bubbles stick to the lense.
5. Check that the the Oxix
)
2SO3
®
readout is zero.
) in a bucket (or open
2SO3
2-point Calibration
2-point calibration is normally not required and is not recommended.
For very special applications it is possible to perform a 2-point calibration of
the Oxix
tive for further details.
®
transmitter. If required, contact an MJK sales or service representa-
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Mains
supply
-mA--D02--D01--DI--Display-
++A BC2 N02C NON01PE N L
- -
C1
+DCGNDAB
Red
Black
White
Green
Shield
521275
Line
2 wire
shielded cable.
4 wire
shielded cable.
display unit
display unit
Display unitConverter #4Converter #1
Max. four MJK converters with Modbus
can be connected to one display unit:
521274
2,5
Main supply
Supply Fuse
10-30 V DC 1 A T
24 V AC 500 mA T
115 V AC 125 mA T
230 V AC 63 mA T
Sensor supply
Fuse 200 mA T
6. Converter
Electrical Mounting
Warning!
The Oxix® converter/display unit must not be mounted in
explosion hazardous areas!
Loosen the four screws (positions indicated by arrows) and remove the display unit to gain access to the terminals.
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Dissolved Oxygen Transmitter
Power Supply
The flow converter must be supplied from a properly fused mains outlet, a 24
volt AC outlet, or a 10 - 30 V DC power supply/battery.
Power Supply 230 V AC, 115 V AC or 24 V AC
Terminal Designation
PE Protective ground
N 230 / 115 / 24 V AC neutral
L 230 / 115 / 24 V AC live
Power Supply 10 - 30 V DC
Terminal Designation
PE Protective ground
— DC neutral
+ DC live
The internal fuse ratings are:
Internal Fuse Ratings
VoltageRatingOrder no.Dimension
230 V AC 0.063 mA T5500305 x 20 mm
115 V AC 0.125 mA T5500355 x 20 mm
24 V AC 0.5 mAT5500495 x 20 mm
10 - 30 V DC 1.0 AT5500515 x 20 mm
The technical specifications for a 10 - 30 V DC power supply/battery are:
Technical Specifications for 10 - 30 V DC Power Supply
Power consumption without display < 5 W
Power consumption with display < 8 W
Peak start current @12 V DC,1 second Approx. 1,5 A
Peak start current @24 V DC,1 second Approx. 1 A
Display Connector
The display wires (and the remote display extension cable) are colour coded
as follows:
Display Connector
Wire colour Designation
Red + supply
White RS-485 A
Grey RS-485 B
Black - supply
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Changing the Power Supply Voltage 230/115 V AC
To change the input mains voltage from 230 V AC to 115 V AC (or vice versa)
proceed as follows:
1. Loosen the four screws on the front and lift out the display (see also page
23).
2. Note down the color and position of the wires in the terminal blocks, and
then loosen the terminal screws.
3. Unscrew the two screws that hold the metal cover and then remove it.
4. Unscrew the four screws that hold the mother PCB (the printed circuit
board with all the electrical components).
5. Remove the mother PCB and look at the back side.
This is what you should expect to see for a 230 V AC configuration:
230 V AC single jumper position
6. Unsolder and remove the jumper indicated by the arrow.
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Dissolved Oxygen Transmitter
7. See on the following picture where two jumpers must be inserted for a 115
V AC configuration:
115 V AC dual jumper positions
8. Insert and solder 2 jumpers (wires) in the positions indicated by the black
arrows.
9. Turn around the PCB and replace the 63 mAT fuse on the right side with a
125 mAT fuse ( or vice versa going from 115 VAC to 230 VAC).
10. Re-insert the PCB and re-assemble the converter (see also steps 4, 3, 2
and 1).
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Analogue Output
The analogue output is an active output with a maximum load of 800Ω.
Analogue Output
TerminalDesignation
AO+4-20 mA
AO
-
4-20 mA
The analogue output can be programmed for indication of primary units.
See details on page 53.
Digital Output
Oxix® has two digital outputs - DO1 with an opto (light triggered) relay and
DO2 with an electro-mechanical relay.
They can both be programmed for the following functions:
- Sensor error
- High and low alarms
Opto Relay
TerminalDesignation
DO1 ComMax. 50 V DC /120 mA
DO1NO
Electro-mechanical relay
TerminalDesignation
DO2 ComMax. 50 V DC /1 A
DO2NO
DO1 shares the common terminal (Com) with DI.
See also application examples in Appendix E. Digital Input/Output Connections on page 101.
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Digital Input
Oxix® has one digital input which can be activated with a voltage higher than
10 V DC and de-activated with a voltage lower than 5 V DC.
Digital Input
TerminalDesignation
DICom
DIMax. 30 V DC
The digital input (DI) can be programmed for the following functions:
- start and pause cleaning function
- Solid curve
See also application examples in Appendix E. Digital Input/Output Connections on page 101.
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Mains
supply
-mA--D02--D01--DI--Display-
++A BC2 N02C NON01PE N L
- -
C1
+DCGNDAB
Red
Black
White
Green
Shield
521275
Line
2 wire
shielded cable.
4 wire
shielded cable.
display unit
display unit
Display unitConverter #4Converter #1
Max. four MJK converters with Modbus
can be connected to one display unit:
521274
2,5
Main supply
Supply Fuse
10-30 V DC 1 A T
24 V AC 500 mA T
115 V AC 125 mA T
230 V AC 63 mA T
Sensor supply
Fuse 200 mA T
Converter Terminals
Oxix® converter terminals
Flip the green label with "SuSix® / Oxix®" printed on it (see arrow) to the right
to gain access to the sensor connection terminals (see next page).
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Dissolved Oxygen Transmitter
Mains
supply
-mA--D02--D01--DI--Display-
++A BC2 N02C NON01PE N L
- -
C1
Line
2 wire
shielded cable.
4 wire
shielded cable.
display unit
display unit
Display unitConverter #4Converter #1
Max. four MJK converters with Modbus
can be connected to one display unit:
Sensor and Mounting Kit / Connection Board Terminals
Important!: Make sure the right wiring indication label is fitted below
the terminal block (label indicated by arrow). The label
must clearly be marked Oxix®.
Wrong wiring may cause sensor destruction !
Connect the sensor wires to the Oxix® converter with the wires coming from
the sensor as shown below (see arrow).
Terminals
Wires from sensorConverter terminals
Oxix® converter terminals
-not used
BlackGND
WhiteA
GreenB
Shield- (shield GND)
Red+DC
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